Scribd
Upload
72 views

DCM PFD Calculation

This document contains operational data from an ammonia production plant, including feed and flow rates to various units like reformers and absorbers. It also includes compositions of process streams at different points, like the inlet and outlet of the low temperature shift unit. Temperature and pressure data for units like the absorber are also presented. Charts with calculated and reported dry gas analyses at different points are shown, along with natural gas feed composition and properties.

Uploaded by

Manish Gautam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
72 views

DCM PFD Calculation

This document contains operational data from an ammonia production plant, including feed and flow rates to various units like reformers and absorbers. It also includes compositions of process streams at different points, like the inlet and outlet of the low temperature shift unit. Temperature and pressure data for units like the absorber are also presented. Charts with calculated and reported dry gas analyses at different points are shown, along with natural gas feed composition and properties.

Uploaded by

Manish Gautam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 8

Day

Ammonia production MTPD


Feed to Primary Reformer Nm3/hr
Feed to Primary Reformer MT/hr
Steam to Primary Reformer MT/hr
Recycle Gas Flow Nm3/hr
Purge gas to Ammonia Wash Nm3/hr
Air Flow to Secodary Reformer Nm3/hr
Steam to Secondary Reformer MT/hr
Quench added upstream of HTS m3/hr
Density of quench kg/m3
Back Burning of Make up Gas Nm3/hr

S/C calculated
S/C indicated
Total Feed flow out Secondary Reformer MT/hr
Dry Gas Flow out Secondary Reformer Nm3/hr
Total Steam Flow Out Secondary Reformer MT/hr

Total Feed Flow to Primary Reformer MT/hr


Dry Gas Flow out to Primary Reformer Nm3/hr
Total Steam Flow out to Primary Reformer MT/hr
CO slip at HTS outlet Kmoles/hr
CO Slip at LTS outlet Kmoles/hr
Outlet temperature of LTS C
O

Outlet temperature of BFW preheater C


O

Absorber inlet temperature C


O

Saturation Pressure of Steam at this temperautre kg/cm2


Absorber inlet pressure kg/cm2A
Water at Absorber inlet Kmoles/hr
Water at Absorber inlet MT/hr
Material Balance
08.06.2017
695.00 Natural Gas Analysis:
19658.00 Component % Vol. % Vol.
14.84 CH4 94.86 94.86
59.40 C 2 H6 4.09 4.09
1000.00 C 3 H8 0.69 0.69
6600.00 C4H10 0.23 0.23
26544.00 C5H12 0.00 0.00
1.50 C6H14 0.00 0.00
3.11 CO2 0.01 0.00
943.00 N2 0.13 0.13
656.00 Other 0.00 0.00
Other 0.00 0.00
3.54 Other 0.00 0.00
3.50 Other 0.00 0.00
110.41 Other 0.00 0.00
105072.32 Total 100.00 100.00
43.09 MW 16.92
Natural Gas C/H (Wt/Wt) 3.07
74.62 Density 0.75
67072.45 Specific Gravity 0.59
43.15
99.37
9.33
212.50

95.50
0.86
26.00
170.12
35.53
Reported Dry Gas Analysis
SR)inlet HTS)inlet LTS)inlet LTS)outlet Absorber inlet Mist trap
CO2 11.78 8.39 16.30 17.55 17.55 0.11
CO 6.91 10.82 1.95 0.18 0.22 0.16
H2 68.80 57.48 60.39 60.75 60.75 0.00
CH4 12.50 0.70 0.70 0.70 0.70 0.58
N2 0.00 22.34 20.42 20.57 20.57 0.00
Ar 0.01 0.27 0.24 0.25 0.25 0.00
NH3 0.00 0.00 0.00 0.00 0.00 0.00
N2+Ar 0.87 22.61 20.66 20.82 24.63 24.63
Total 100.00 100.00 100.00 100.00 100.04 0.00
M.W. 10.52 14.36 14.87 14.97 14.98 0.19

Molar Flow
SR)inlet HTS)inlet LTS)inlet LTS)outlet Absorber inlet Mist trap
CO2 352.51 393.31 801.16 891.19 891.19 0.11
CO 206.78 507.22 99.37 9.33 0.22 0.16
H2 2058.79 2694.55 3102.40 3192.43 3192.43 0.00
CH4 374.05 32.81 32.81 32.81 32.81 0.58
N2 0.00 1047.44 1047.44 1047.44 1047.44 0.00
Ar 0.31 12.47 12.47 12.47 12.47 0.00
NH3 0.00 0.00 0.00 0.00 0.00 0.00
N2+Ar 0.00 0.00 0.00 0.00 0.00 0.00
H 2O 2477.31 2640.15 2232.30 2142.26
Total Dry2992.44 4687.80 5095.65 5185.68 5176.57 0.00
Total Wet5469.75 7327.95 7327.95 7327.95 5176.57 0.00
S/G 0.83 0.56 0.44 0.41 0.00 #DIV/0!

Calculated Dry Gas Analysis


SR)inlet HTS)inlet LTS)inlet LTS)outlet Absorber inlet Mist trap
CO2 6.44 5.37 10.93 12.16 17.22 #DIV/0!
CO 3.78 6.92 1.36 0.13 0.00 #DIV/0!
H2 37.64 36.77 42.34 43.57 61.67 #DIV/0!
CH4 6.84 0.45 0.45 0.45 0.63 #DIV/0!
N2 0.00 14.29 14.29 14.29 20.23 #DIV/0!
Ar 0.01 0.17 0.17 0.17 0.24 #DIV/0!
NH3 0.00 0.00 0.00 0.00 0.00 #DIV/0!
N2+Ar 0.00 0.00 0.00 0.00 0.00 #DIV/0!
H 2O 45.29 36.03 30.46 29.23
Total 100.00 63.97 69.54 70.77 100.00 0.00
M.W. 5.75 9.19 10.19 10.41 14.69 #DIV/0!
S/G 0.45 0.56 0.44 0.41 0.00 #DIV/0!
Methanator)out Recycle Gas
0.00
0.00
74.31 65.20
1.15 7.90
24.54 21.60
0.00 2.70
0.00 2.60
24.54
124.54 100.00
8.56 10.15

Methanator)out Recycle Gas


0.00
0.00
74.31 65.20
1.15 7.90
24.54 21.60
0.00 2.70
0.00 2.60
0.00

100.00 100.00
100.00 100.00
0.00 0.00

Methanator)out Recycle Gas


0.00
0.00
74.31 65.20
1.15 7.90
24.54 21.60
0.00 2.70
0.00 2.60
0.00

100.00 100.00
8.56 10.15
0.00 0.00
Composition LTS outlet PGR inlet Heat Capacity Estimate
CO2 12.16 #DIV/0! 12.16 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
CO 0.13 #DIV/0! 0.13 #DIV/0! 6.60 6.60 6.60 #DIV/0!
H2 43.57 #DIV/0! 43.57 #DIV/0! 6.62 6.62 6.62 #DIV/0!
CH4 0.45 #DIV/0! 0.45 #DIV/0! 3.38 3.38 3.38 #DIV/0!
N2 14.29 #DIV/0! 14.29 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Ar 0.17 #DIV/0! 0.17 #DIV/0! 4.80 4.80 4.80 #DIV/0!
NH3 0.00 #DIV/0! 0.00 #DIV/0! 5.92 5.92 5.92 #DIV/0!
H2 O 30.46 #DIV/0! 30.46 0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Total
city Estimate
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!

You might also like