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Capacity - Calculation 8000 TCD

This document outlines the capacities of various equipment in a sugar production plant including: 1) Juice weighing tanks, raw juice pumps, juice deffecators, juice clarifiers, pan floors, centrifugal floors, sugar elevators, and molasses storage tanks. 2) It provides details on the crushing capacity, juice quantities, retention times, pump capacities, tank sizes, and numbers of required equipment. 3) Calculations are shown to determine the quantities of materials that must be processed and stored throughout the production cycle and the appropriate equipment needed.

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Yadav Shweta
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4K views

Capacity - Calculation 8000 TCD

This document outlines the capacities of various equipment in a sugar production plant including: 1) Juice weighing tanks, raw juice pumps, juice deffecators, juice clarifiers, pan floors, centrifugal floors, sugar elevators, and molasses storage tanks. 2) It provides details on the crushing capacity, juice quantities, retention times, pump capacities, tank sizes, and numbers of required equipment. 3) Calculations are shown to determine the quantities of materials that must be processed and stored throughout the production cycle and the appropriate equipment needed.

Uploaded by

Yadav Shweta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Sheet1

Document No.
Prepared By
Date
Poject Name
PLANT CAPACITY
JUICE WEIGHING TANK CAPACITY:-
MJ % Cane 100 ,Working Hr. is 23
Crushing Capcity
MJ % CANE
Total ty. Of Juice
Juice Qty @ 1.05Density
RAW JUICE PUMP CAPACITY :-
Total quantity ty. Of Mixed Juice
Pump capacity take with head 60 mtr.

MASS FOLW METER CAPACITY:-


Capacity of Mass Flow Meter

JUICE DEFFICATOR
Juice Quantity
Juice Qty @ 1.05Density
Retension Time
Capacity
Capacity in HL
CAPACITY OF LIME SLAKER :-
Consumption of lime if 0.15 % on Cane then Qty of Lime Reqd. T / hr
Qty of Lime to be slacking by slacker Kg / hr
Total Capacity of Slacker (kg/hr)
JUICE CLARIFIER ( RAPI DORR-444 ) CAPACITY :-

Juice Quantity
Juice Qty @ 1.05Density
Retention Time in DORR is 45 min
Clarifier Diameter
Juice Clarifier Capacity

PAN FLOOR CAPACITY :-


A Massecuite Quantity
Strike time of A m/c 2.5 hr
quantity for massecuite to be handled
Let Capacity for single pan
No of Pans required
Total Nos
B Massecuite Quantity
Capacity for C Pan
Total Nos

Page 1
Sheet1
C Massecuite Quantity
Strike time of B m/c in hr
quantity for massecuite to be handled
Let Capacity for single pan
No of Pans required
Total Nos

CENTRIFUGAL FLOOR CAPACITY :-


A m/c batch cntrifugal machine quantity per Cycle
Let one Cycle
Total cycle in One hr
Quantity of m/c Cured in per hr
Quantity of A m/c
No of cenrifugal Machine required
Total Nos

B m/c continuous Centifugal Machine


Quantity of massecuite
Let B m/c machine handled quantity per hr
Nos of centrifugal machine requied
Total Nos
C m/c continuous Centifugal Machine
C m/c quantity
Let C m/c machine handled quantity per hr
Nos of centrifugal machine requied
Total Machines

SUGAR ELEVATOR CAPACITY :-


Sugar Produced / Hr
Capacity Required

SUGAR GRADER CAPACITY :-


Sugar Grader Capacity

MOLASSES STORAGE TANK CAPACITY :-


Assume Molasses % Cane
Density of Molasses T / M3
Average Crushing Days

TOTAL MOLASSES PRODUCED / SEASON


CAPACITY OF TANK IS ONLY 50 %
If Capaciy of tank is =
TOTAL TANK OF MOLASSES REQUIRED

Page 2
Sheet1

8050 TCD

350 TCH / Hr.


105.540
369.390 T / Hr.
352 M3/Hr

369.390 T / Hr.
352 M3/Hr

351.800 M3/Hr

427.000 T / Hr.
406.667 M3/Hr
7.000 Min
47.444 M³
474.444 HL

0.554 T / Hr.
554.085 Kg / hr
554.085 Kg / hr

445 T / Hr.
423.8095238095 M3/Hr
7.417 M3
3.074 M
3.074 M

98.950 T/hr
2.5
247.375 T
80 T
3.0921875 Nos.
4.000 Nos
45.150 T/hr
50.000 T/hr
5.000 Nos.

Page 3
Sheet1
21.130
8.000
169.040 T
60.000 T
2.817 Nos.
3.000 Nos

1750.000 Kg/Cycle
3.000 min
20.000 Cycle
35000.000 Kg
98.950 T/hr
2.827 Nos.
3.000 Nos.

45.150 T/hr
18.000 T/hr
3 Nos.
3.0 Nos.

21.130 T/hr
15 T/hr
1.4 Nos,
2.000 Nos,

39.210 T/Hr
40.000 T/Hr

40.000 T/Hr

3.890
1.45
180

0.000 M3/Season
0.000 M3/Season
4000.000 MT
0 Nos.

Page 4

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