TRITIUM 2007
TRITIUM REMOVAL and APPLICATIONS
for WOLSONG HEAVY WATER REACTORS
Sep. 2007
S.H. Son*, K.M Song, Y.G Chung
Korea Electric Power Research Institute
K E P R I 1
CONTENTS TRITIUM 2007
BACKGROUND
WOLSONG TRITIUM REMOVAL FACILITY
TRITIUM REMOVAL PROCESS
PERFORMANCE TEST
TRITIUM APPLICATION PROGRAM
SUMMARY
K E P R I 2
BACKGROUND TRITIUM 2007
Wolsong Nuclear Power Plants in Korea
Four heavy water reactors
K E P R I 3
BACKGROUND TRITIUM 2007
Tritium(3H or T) Production and Removal
Tritium production in PHWR : D(n,γ)T, ternary fission, 3He reconv.
Production rate : 2.4 MCi/Gwe·a
Emission of a beta particle to form 3He (3H → 3He + β-)
Half-life : 12.3 yrs
Maximum energy of β-particles from tritium : 18.6 keV
Tritium removal from reactor
Beta decay, heavy water loss & detritiation by tritium removal facility
Calandria Beta decay
Heavy water Heavy water loss
make-up D(n,γ)T
Tritium
Removal Detritiation
Facility
K E P R I 4
BACKGROUND TRITIUM 2007
Tritium Levels in Heavy Water Reactors
CPHT = 1.9 x [1 - exp(-0.0755 x t)] Ci/kg D2O (t : operating year)
CMOD = 88.0 x [1 - exp(-0.0624 x t)] Ci/kg D2O (t : operating year)
2 80
1.8
70
1.6
T ritiu m C o n c e n tra tio n ( C i/kg )
60
Tritium Concentration(Ci/kg)
1.4
1.2 50
1 40
0.8
30
Estimated
0.6 Estimated
W#1
20 W#1
0.4 W#2
W#2
W#3
10 W#3
0.2 W#4 W#4
0 0
0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35
Time(Operating year) Time(Operating year)
Tritium Levels in PHT Tritium Levels in Moderator
K E P R I 5
BACKGROUND TRITIUM 2007
Tritium Emissions at Wolsong Site
Tritium emissions are proportional to tritium concentrations
Large inventory of tritium in Moderator
Low leakage of heavy water from Moderator system
Fractional contributions of PHT and Moderator on
environmental emissions
D2O loss fraction Tritium emission
Vapor Liquid Vapor Liquid Total
PHT 0.95 0.86 0.39 0.22 0.36
MOD 0.05 0.14 0.61 0.78 0.64
K E P R I 6
WOLSONG TRTIUM REMOVAL FACILITY
TRITIUM 2007
Tritium Removal from Wolsong Heavy Water Reactors
To minimize operator' dose and site emissions
Alternative option of tritium management for plant life
extension and decommissioning
Construction Project of Tritium Removal Facility
Planning of construction project : 1998
Start of design and engineering : Nov. 2000
Designed by AECL, KI, KOPEC & KEPRI
Start of construction : Jan. 2003
Commissioning(PhaseⅠ- PhaseⅤ) completion : June 2007
Operation start : July 2007
K E P R I 7
WOLSONG TRTIUM REMOVAL FACILITY
TRITIUM 2007
Wolsong Tritium Removal Facility(WTRF)
30m x 40m x 24m(H)
Six level building
Service area
Operation area
Process area
K E P R I 8
WOLSONG TRTIUM REMOVAL FACILITY
TRITIUM 2007
Key Design Parameters of WTRF
WTRF DTRF
Tritium target level in PHT 0.5 Ci/kg -
Tritium target level in MOD 10 Ci/kg 10 Ci/kg
D2O processing rate 100 kg/hr 360 kg/hr
D2O feed tritium concentration < 60 Ci/kg -
Tritium extraction efficiency per pass 97% 97%
T2 product >99.0% T2 >99.0% T 2
Technologies LPCE + CD VPCE + CD
LPCE : Liquid Phase Catalytic Exchange
CD : Cryogenic Distillation
K E P R I 9
WOLSONG TRTIUM REMOVAL FACILITY
TRITIUM 2007
Effects of WTRF on Tritium Inventory and Emission
at Wolsong Site
70 100
Inventory w/o W TRF 90
60 Inventory w W TRF
80
Emission w/o W TRF
50 70
Tritium Inventory(MCi)
Emission w W TRF
Tritium Emssion(kCi)
60
40
50
30
40
20 30
20
10
10
0 0
2
0
'8
'8
'8
'9
'9
'9
'0
'0
'0
'0
'1
'1
'1
'2
'2
'2
'3
Time(Year)
K E P R I 10
TRITIUM REMOVAL PROCESS TRITIUM 2007
Tritium Removal and Immobilization Processes
Liquid Phase Catalytic Exchange of front-end process
Hydrogen isotope exchange between deuterium and tritiated heavy water
Korean-developed wetproofed catalyst
Cryogenic Distillation (CD) of back-end process
Separate D2 and T2 by distillation at ~25 K
Kinectrics design
Tritium Packaging and Storage
Measure quantity of T2 removed
Store T2 as a metal tritide for safe storage
DTO/D2O DT/D2
CANDU Front-end Back-end T2
Immobilization
Reactor Process Process
D2O D2
LPCE CD Metal tritide
K E P R I 11
TRITIUM REMOVAL PROCESS TRITIUM 2007
Liquid Phase Catalytic Exchange Process(LPCE)
LPCE reaction
Tritium transfer from tritiated heavy water to D2
Highly stable and active catalysts in the presence of water
DTO(v) + D2 ⇔ DT + D2O(v) on catalyst
DTO(l) + D2O(v) ⇔ DTO(v) + D2O(l) at vapor-liquid interface
Idea of isolating Pt from liquid water
Developed by Stevens, Rolston, etc. in Canada
Hydrophobic supports or wet-proof coating
Pt/carbon with Teflon coating : particles and structured packing
Korean-developed Hydrophobic Catalyst
Supported Pt catalyst : Pt/SDBC
Separated-bed type reactor for LPCE
Applied to Wolsong Tritium Removal Facility of KHNP
K E P R I 12
TRITIUM REMOVAL PROCESS TRITIUM 2007
LPCE Column of Separated-bed Type
DTO(l) + D2O(v) ⇔ DTO(v) + D2O(l)
DTO(v) + D2 ⇔ DT + D2O(v)
Height :
600
K E P R I 13
TRITIUM REMOVAL PROCESS TRITIUM 2007
Korean-developed Hydrophobic Catalyst
Hydrophobic support : SDBC pellet (4mm x 4mm)
Polymerization with tubular reactor(80oC, 15hrs)
Impregnation with H2PtCl6
Reduction with H2 (230oC, 15hrs)
BET (m2/g) 450
Density(g/cc) 0.18
Pt loading(weight %) 0.8-1.0
Pt dispersion(%) 100
Mean pore radius(nm) 6.0
K E P R I 14
TRITIUM REMOVAL PROCESS TRITIUM 2007
LPCE Column Modelling
DT/D2 Heavy Water
Purification Feed
Condenser
L=F+V, xN+1
zN yN’
Mass transfer
Nth stage α r / γ g − (α d / γ l ) M +1
zN yN yn − yn'
=
Catalytic exchange yn − xn +1 / α d 1 − (α d / γ l ) M +1
Mass transfer
2nd stage z2 y2 α r γ g Eff c γ Eff c '
yn = ( ) z n −1 + (1 − g ) yn −1
Catalytic exchange x2 αr + γ g αr + γ g
’
z1 y1
Mass transfer Eff c α r Eff c
z n = (1 − ) z n −1 + ( ) y n' −1
1st stage z1 y1 αr + γ g αr + γ g
Catalytic exchange
zo yo’ x1
Humidifier
DT/D2 Heavy Water
Purification G, zin L, xo Product
K E P R I 15
TRITIUM REMOVAL PROCESS TRITIUM 2007
LPCE Column of WTRF
Design parameters for WTRF
Heavy water feed(moles/hr) 5,000
Deuterium gas feed(moles/hr) 10,000
Operating temperature(oC) 70 to 73
Operating pressure(kPa) 120 to 145
Number of stages 55(28/27)
Column Diameter 0.6m
Column Height(m) ~ 22m
Detritiation factor 35
K E P R I 16
TRITIUM REMOVAL PROCESS TRITIUM 2007
Cryogenic Distillation Column
Deuterium Gas Purification System
To remove water vapor and all condensable gases from the D2/DT
Major components : oxygen catalytic converter, molecular sieve dryer,
cryoadsorber, pumps
Cryogenic Distillation Columns
To separate D2, DT and T2 in distillation columns operated at ~24-26 K
D2 with reduced DT content is returned to LPCE column
T2 is produced and removed to Tritium Handling System for packaging.
Major components: high vacuum cold box, 4 distillation columns,
catalytic conversion equipment (for T2), pumping system, heat
exchangers, expansion tanks
Helium Refrigeration System
To provide cooling to the CD columns
Major components: compressor, He purification, He buffer tank,
refrigeration cold box containing the expansion engine
K E P R I 17
TRITIUM REMOVAL PROCESS TRITIUM 2007
Cryogenic Distillation Column
He 35 kW, 1125 g/s
. Refrigerator
Helium H2
Full TM
Expansion Monitor vacuum
Tank
H2
TM Monitor
LT Cold Box
Expansion
HT Expansion
Tank Clean Up
Tank
127 m3 2 m3
TM
1m(D) x 2.5m(L)
T2
Diameter in the lower section : 1.3 m
Clean Up
Diameter in the upper section : 1.1 m
TM
Height : 25.7 m PM
K E P R I 18
TRITIUM REMOVAL PROCESS TRITIUM 2007
Cryogenic Distillation Design Parameters
CD1 CD2 CD3 CD4
Diameter(mm) 495.3 108 30.1 13.4
Height(m) 21.05 3.4 2.96 2.55
Gas flow rate(mole/h) 10,000 325 20 4
Condenser duty(W) 27,000 850 60 10
Detritiation factor 50
K E P R I 19
TRITIUM REMOVAL PROCESS TRITIUM 2007
Tritium Immobilization
To receive tritium(T2) in ~50,000 Ci batches(10 batches)
Limit heat generated during immobilization
Limit consequences of a malfunction
To determine tritium quantity by PVTc (pressure, volume,
temperature and concentration)
Tritium accountability
To store tritium as metal tritide
Low equilibrium tritium pressures at room temperature
Standard practice world wide
A high-integrity(dry N2) glove box, a glove box
atmosphere monitoring and control system, a getter-
based tritium recovery system, an air purged enclosure
K E P R I 20
TRITIUM REMOVAL PROCESS TRITIUM 2007
Tritium Immobilization
Nitrogen Pure Gas to
Building Exhaust From Cryogenic
Vacuum
Distillation
Pump
System
To Purge Gas
& Recombiner
System Dry N2 Glove Box
Tritium
Metering
Pumping
Tank
System
He supply
Storage D2 Supply
Vessels
Ti Ti
Inert
Circulating
Blower U Glovebox
Nitrogen
Purge Gas
Air Purged enclosure Air
Closed-Loop Gas Analysis
Air
Glove Box system Purge
Exhaust
Cleanup System
K E P R I 21
TRITIUM REMOVAL PROCESS TRITIUM 2007
Tritium Storage Tank • Stainless steel 316L
• 6.5L in volume
1/2" VCR
CONNECTOR VALVE • 2µm porous SS filter
PROTECTOR
BELLOWS
SEALED
• Bellows sealed valve
VALVE
• 10–6 torr ~ 64 atm
• 0.5 MCi per vessel
89
• Titanium sponge : ~1 kg
POROUS
S.S. FILTER
2µ FILTER - 99.5% purity(Aldrich)
1/2" TUBE - Particle size : 2 - 12mm
308
OD
(12.7x2.1t) 6" SCH.40
(OD 168.3)
- Activation at 500oC
TITANIUM
SPONGE
89
PIPE CAP
6"SCH.40
168
K E P R I 22
PERFORMANCE TSET TRITIUM 2007
Performance Test Targets
Overall tritium extraction efficiency : 97%
Detritiation factor = 35
Tritium extraction efficiency of CD : 98%
Detritiation factor = 50
Tritium product : > 99% T2
Heavy water loss : 0.1 kg/day
K E P R I 23
PERFORMANCE TSET TRITIUM 2007
Overall Tritium Extraction Efficiency
= Tritium Extraction Efficiency of LPCE process
60 100
90
50
80
Tritium concentration(Ci/kg)
70
40
Detritiation factor
60
30 50
40
20 Feed Concentration(Ci/kg)
Product Concentration(Ci/kg) 30
Detritiation Factor(%) 20
10
Detritiation Factor
10
0 0
3:00 9:00 21:00 9:00 15:00 21:00 9:00 15:00 21:00
16 APR 07 17 APR 07 18 APR 07
Time
K E P R I 24
PERFORMANCE TSET TRITIUM 2007
Tritium Extraction Efficiency of CD process
Test Low tritium High tritium
Series no. 1 2 3 1 2 3
Detritiation
66.8 66.9 66.2 62.8 64.3 65.1
factor
Tritium Product
Tritium purity : 100% T2
Tritium product during commissioning : 2.2 MCi
K E P R I 25
TRITIUM APPLICATION PROGRAM TRITIUM 2007
To build-up Infrastructure to Support Tritium
Research Activities in Korea
Industrial applications : EXIT Signs, Runway landing lights for
remote airfields, Radio-luminous colors, Timepieces, etc
Research fields : fusion energy research, nuclear physics,
medical, chemical and geological research, especially as
tracer
To Support Tritium Control and Accountability
Systems
Exchange of Notes between the Government of the Republic of
Korea and the Government of Canada
Administrative Procedures established by the Ministry of Science
and Technology and the Canadian Nuclear Safety Commission
Nuclear Laws & Notice for Expert Permit in Korea
K E P R I 26
TRITIUM APPLICATION PROGRAM TRITIUM 2007
General Arrangement of KEPRI Tritium Laboratory
T
M
GC/MS
1 Air Lock
T T
M Glove Box 1 M
T 6 5
M
8
T
Glove Box Glove Box 2 M
T
3 7
M
2
ACS
Tritium
TRS Air Purged Enclosure Storage
PGRS
Dismantling
T T
Calorimeter
M M
1 9
T T
0
M M Glove Box Glove Box
3 4
5 4
K E P R I 27
TRITIUM APPLICATION PROGRAM TRITIUM 2007
Tritium Recovery System for KEPRI Tritium Lab.
1 2 3 4
STACK
1 1
HVAC
HV AC
GB1 TM
GB2 TM
TM
GB3 TM
TM
2 2
TFS TM
TRS
(2 TRS
trains) PGRS ACS
GB1 PGRS ACS
(2 trains) PGRS
GB2 GB1
GB3 GB2
GB3
TM
3 3
Glove Box
Glove Box
TFS GB1 GB2 GB3 GB1 GB2 GB3
4 4
1 2 3 4
K E P R I 28
TRITIUM APPLICATION PROGRAM TRITIUM 2007
Tritium Storage and Assay System
pirani P Vacuum
Gas
TRS
Chromatography
P T
T,P
P T
T,P
TM
T,P
Argon
Helium
T storage tank T storage/cleanup tank(U) T Metering Recirculation blower T storage tank(U or ZrCo)
from outside with cavity wall tank (Injection & recovery) (L, M, S, ITER)
K E P R I 29
SUMMARY TRITIUM 2007
The WTRF has been constructed to reduce tritium
levels in heavy water reactors at Wolsong site in Korea.
Minimize operator dose and site tritium emissions
The WTRF is based on the detritiation process of
[LPCE+CD] and removes tritium from the heavy water,
enriches it as T2 and stores recovered tritium in a safe
metal tritide.
Tritium produced from the WTRF will be used for
industrial applications and fusion energy research
Peaceful purposes only
Prior written consent of the Government of Canada
Infrastructure for tritium research activities and reliable
accountability in Korea
K E P R I 30