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RTL - Operation Bulletin: Manual Sam: #REF! Machine WS: 25 Manual WS: #REF!

This document provides operation details for a style of men's jogger pants. It includes 25 operations needed to produce the item with associated machine types and estimated cycle times. The total estimated manufacturing time is 15.85 minutes per unit at 100% efficiency. It also provides calculations to determine the required number and balancing of various machine types to reach production targets.

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K.s. Ramesh
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0% found this document useful (0 votes)
144 views5 pages

RTL - Operation Bulletin: Manual Sam: #REF! Machine WS: 25 Manual WS: #REF!

This document provides operation details for a style of men's jogger pants. It includes 25 operations needed to produce the item with associated machine types and estimated cycle times. The total estimated manufacturing time is 15.85 minutes per unit at 100% efficiency. It also provides calculations to determine the required number and balancing of various machine types to reach production targets.

Uploaded by

K.s. Ramesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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RTL - OPERATION BULLETIN

BRAND: Performax MACHINE SAM: 15.85


MANUAL SAM: #REF!
STYLE NO.: F19FCPERF0328
MACHINE WS: 25
DESCRIPTION: FLUO BASIC KNIT JOGGER MANUAL WS: #REF!

MACHINE MANUAL
SL. NO. OPERATION NAME MACHINE TYPE SAM SAM

1 Heat Seal (Inside Bk,Outside Bk,Front) Heat Seal MC 0.24


Top -Front
LHS Side Pocket
2 F Pkt Bag Att SNLS 0.22
3 F pkt Mouth Turn & Iron Iron Table
4 F Pkt Mouth Top St SNLS 0.18
5 Pkt bag Close 4T O/L 0.36
6 F Pkt Bag Tack at Top & sides SNLS 0.26
LHS Side Zipper Pocket
7 Mark for Pkt Table
8 Zipper Attach to Pkt Mouth SNLS 0.30
9 F Pkt Bag Att SNLS 0.22
10 ES on Btm Welt SNLS 0.32
11 Pkt bag attach to top Zip SNLS 0.26
12 Pkt bag Close 4T O/L 0.36
13 F rise Att SNLS 0.30
14 F rise O/L 4T O/L 0.20
15 F rise Top St 2T F/L 0.26
Top-Back
16 Back Rise Attach SNLS 0.30
17 O/L on Bk Rise 4T O/L 0.28
18 Topstitch on Bk Rise 2T F/L 0.26
Top Sub Assembly
19 F/B Set Table
20 Sideseam Attach SNLS 0.54
21 O/L on Sides 4T O/L 0.40
Bottom Part Prepare
22 Mark on Btm Front & Back for Darts Table
23 Sew Darts on Btm Front & Back SNLS 0.64
24 Frnt/Bk Att @ Sides SNLS 0.54
25 O/L on Sides 4T O/L 0.40
26 Topstitch on Sides 2T F/L 0.46
Waistband
27 W/B Ends Join SNLS 0.24
28 Mark on W/B for Buttonhole Table
29 Attach Metal Eyelet on W/B-2 nos Snap M/C 0.18
30 Elastic Ends join SNLS 0.20
31 Insert Elastic into W/B & Btm Close SNLS 0.40
32 DNCS on W/B DNCS 0.55
Bottom Rib
33 Bottom Rib Ends Join 4TOL 0.44
34 Bottom Rib Counter SNLS 0.38
Main Assembly
35 Top/Btm Body Set Table
36 Top/Btm Pnl attach SNLS 0.64
37 O/L on Top/Btm joint 4TOL 0.48
38 Topstitch on Top/Btm Pnl Joint 2T F/L 0.52
39 Inseam attach 4TOL 0.90
40 Bottom Rib Attach 4TOL 0.80
41 Topstitch on Btm rib joint 2T F/L 0.58
42 W/B Set Table
43 Hanger Loop Attach SNLS 0.20
44 Staystitch on Waist SNLS 0.22
45 W/B Tuck to Body SNLS 0.36
46 W/B Attach to Body 4TOL 0.64
47 Topstitch on WB/Body Joint 2T F/L 0.52
48 Washcare Label Attach SNLS 0.30

TOTAL 15.85 0.00

SAMPLE PICTURE TYPE NO.S


SNLS 14
SNEC 0
DNLS 0
DNCS 1
3T O/L 0
4T O/L 5
5T O/L 0
3T FL 0
Snap M/C 0.5
2T F/L 5
Heat Seal MC 0
FOA 0
Welt M/C 0
BARTACK 0
BH 0
BS 0
NO. OF M/C 25.5
ULLETIN
OUTPUT AT 70% EFF.: 538
OUTPUT AT 100% EFF.: 768
OUTPUT AT 100% EFF.: 924
OUTPUT PER HOUR: 67
OUTPUT PER HOUR AT 100%: 115
PCS/MACHINE: 30
M/C TGT AT
CALCULA NO. M/C TARGET @
BALANCING REMARKS
REQD. 100%
TION EFF.

0.31 0.5 218 273

0.25 0.5 267 333


0.50 1 133 167
0.36 0.5 185 231

0.42 0.5 160 200


0.31 0.5 218 273
0.45 0.5 150 188
0.36 0.5 185 231
0.50 1 133 167
0.42 0.5 160 200
0.28 0.5 240 300
0.36 0.5 185 231

0.42 0.5 160 200


0.39 0.5 171 214
0.36 0.5 185 231

0.76 1 89 111
0.56 1 120 150

0.90 1 75 94
0.76 1 89 111
0.56 1 120 150
0.64 1 104 130

0.34 0.5 200 250

0.25 0.5 267 333


0.28 0.5 240 300
0.56 1 120 150
0.77 1 87 109

0.62 1 109 136


0.53 1 126 158

0.90 1 75 94
0.67 1 100 125
0.73 1 92 115
1.26 1 53 67
1.12 1 60 75
0.81 1 83 103

0.28 0.5 240 300


0.31 0.5 218 273
0.50 1 133 167
0.90 1 75 94
0.73 1 92 115
0.42 0.5 160 200

30.50
80%

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