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Demineralized Water Unit Foundation Design

This document provides the structural design calculations for the foundation of a demineralized water unit skid for the Assa North-Ohaji South Project in Nigeria. It describes the project overview, scope of work, design loads, load combinations, design approach, and calculations. The key objective is to ensure the skid foundation has adequate capacity to withstand permanent, variable, and other loads during its service life. Appendices include foundation calculation details and material take-off.

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0% found this document useful (0 votes)
523 views

Demineralized Water Unit Foundation Design

This document provides the structural design calculations for the foundation of a demineralized water unit skid for the Assa North-Ohaji South Project in Nigeria. It describes the project overview, scope of work, design loads, load combinations, design approach, and calculations. The key objective is to ensure the skid foundation has adequate capacity to withstand permanent, variable, and other loads during its service life. Appendices include foundation calculation details and material take-off.

Uploaded by

isaacjoe77
Copyright
© © All Rights Reserved
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The Shell Petroleum Development Company

of Nigeria Ltd.

Project Assa North - Ohaji South Project


Originating Company The Shell Petroleum Development Company of
Nigeria Ltd.
Document Title Demineralized Water Unit Skid Foundation Design
Report
Document Number ANG-TPG-ASNG1-CX-1380-00056
DCAF Control ID Not Applicable
Security Classification Restricted
Owning Discipline CX Civil & Structural Other.
Revision History is shown next page

Rev No. Date of Issue Status Originator Checker Approver


Description

D01 3/22/2019 Issued for Review I. Joseph A. Sobowale A. Sobowale

ANG-TPG-ASNG1-CX-1380-00056
ADDITIONAL AGREEMENT/APPROVAL RECORD
Party Ref Ind Name Sign Date

Revision Philosophy
All FEED documents for review will be issued at R01, with subsequent R02, R03, etc as required with status
IFR or IFA
All revisions approved for issue or design will be issued at A01, with subsequent A02, A03, etc as required with
status AFD.
All Detailed design documents for review will be issued at D01, with subsequent D02, D03, etc as required
Documents approved for Construction will be issued at C01, C02, and C03 respectively with status AFC.
Revisions approved for Tender will be issued as T01, with subsequent come as T02, T03 etc with status AFT
All revisions approved for Purchase will be issued as P01, with subsequent P02, P03, etc with status AFP
All Cancelled documents will be issued at X01, X02, and X03 respectively with status CAN.
Documents or drawings revised as “As built” will be issued as Z01, Z02, Z03 etc with status ASB.

Narrative sections revised from previous approved issues are to be noted in the table below and/or highlighted
in the RH margin (using the appropriate revision status) thus: | A02
Previous revision details to be removed from the cover page at subsequent issues

Drawings/diagrams revised from previous approved issues are highlighted by 'clouding' the affected areas and
by the use of a triangle containing the revision status.

Revision History

Revision Date of issue Reason for change


No.

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Table of Contents
1.  INTRODUCTION 4 
1.1.  Project Overview / Description 4 
1.2.  Scope 5 
1.3.  Definitions 5 
1.4.  Abbreviations 5 
1.5.  Language 6 
1.6.  Unit of measurement 6 
1.7.  Design Philosophy 7 
1.8.  Software 7 
2.  REFERENCE DOCUMENT 8 
2.1.  Project Specifications and Standards 8 
2.2.  SPDC Design Standards and Specifications 8 
2.3.  Design and Engineering Practice (DEP) Technical Specifications 9 
2.4.  Eurocodes and International Standards 9 
2.5.  Project Documents/Drawings 9 
2.6.  Other References 9 
2.7.  Order of Precedence 9 
3.  DESIGN LOADS (ACTIONS) AND LOAD COMBINATIONS 11 
3.1.  Permanent Load 11 
3.2.  Variable and Operating Load 11 
3.3.  Equipment Loading Details for Analysis 11 
3.4.  Applied Combination Loads 11 
3.4.1.  Equilibrium Limit State (EQU) Verification 11 
3.4.2.  Structural (STR) & Geotechnical (GEO) Limit States Verification 12 
3.5.  Environmental Load 13 
3.6.  Dynamic Load 13 
3.7.  Earthquake Load 13 
3.8.  Thermal Loads 13 
3.9.  Loads during Erection and Maintenance 13 
4.  DESIGN CALCULATION METHOD 14 
4.1.  Design Approach 14 
4.2.  Geotechnical Data 14 
5.  CONCLUSION 15 

Appendices

APPENDIX A – Demineralized Water Unit Skid Foundation Calculation


APPENDIX B – Demineralized Water Unit Skid Foundation MTO

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1. INTRODUCTION
This Document Provides a Detailed Calculation Report for the Structural Design of Demineralized
Water Unit Skid Foundation with respect to the Assa North-Ohaji South Project.
The key objective this design is to ensure that the skid foundation designed have adequate capacity
to withstand the effect of permanent loads, variable loads and various loads that the structure may
be exposed to in its service life.

1.1. Project Overview / Description


The Assa North Gas Development aims to support the growth in Nigeria’s domestic gas production
based on the Federal Government of Nigeria’s programs for additional power and industrial projects. The
growth plan includes gas supply to the Western Domestic Gas Market through the Obiafu-Obrikom-
Oben (OB3) gas network.
The targeted reservoirs straddle the Assa North field located within SPDC JV’s OML 21 and SEPLAT
JV’s OML53, where it is called Ohaji South. The field is thus unitized under a Unitization and Unit
Operating Agreement (UUOA) between the Unit Partners: SPDC JV and SEPLAT JV.
The unitized field will be produced through an Upstream Facility which gathers and allocates the field
production between two separate midstream plants belonging to each of the Unit Partners. The Upstream
Facility will be jointly owned by the unit partners and will be operated by SPDC JV. SPDC JV will also
operate its own separate plant referred to as the Assa North Primary Treatment Facility (PTF).
The first phase of development is driven by the two main reservoirs in Assa North/Ohaji South - the
H1000X and H4000X, with combined in place volumes of 4.3 Tcf gas and 197 MMbbls condensate. The
second phase of development includes the operation of the Upstream Facility at a lower pressure and the
installation of depletion compression packages at the gas plants. The third phase of development involves
potential development of the minor reservoirs in the Assa North / Ohaji South field (E9000, E9500,
H2000, H2500 and H3000).
The processing capacity of the Upstream Facility will be 600 MMscf/d based on the available reserves
and the requirement to feed two separate 300MMscf/d capacity plants.
The gas processing capacity of the PTF will be 300MMscf/d based on a commitment to a Daily
Contractual Quantity (DCQ) of 250 MMscf/d with provisions for up to 10% increased uptake and other
uses. The complimentary condensate stabilization capacity of the plant will be 20,000 bpd.
The Project Site is located in the Ohaji Egbema Local Government Area of Imo State of Nigeria, about
70 km NW of Port Harcourt. The site is land locked with a firm, dry and fairly flat terrain with ground
elevations ranging from 44 to 48 metres above mean sea level.
The overall scope of this project includes the Upstream Facility (drilling and completion of 6 wells, wells
fluid gathering and allocation); Primary Treatment Facility (PTF) (gas and hydrocarbon liquids processing
- dehydration, conditioning, compression and metering); Field Logistics Base (FLB) (Industrial Area and
the Residential Area); Community Electricity Interdependency Project (CEIP); and products evacuation
pipelines. The Proposed pipeline infrastructure consists of
 8” x 1km produced water / condensate evacuation pipeline,
 12” x 28km Assa North – Obite Back-up Multiphase pipeline,
 Condensate export pipeline to a Refinery adjacent to the PTF
 Assa North – OB3 gas evacuation Pipeline.
The 8” x 1km produced water / condensate evacuation pipeline and 12” x 28km Assa North –
Obite Back-up Multiphase pipeline will be built and owned by SPDC while the Condensate Export
Pipeline and Assa North – OB3 gas evacuation pipeline will be built, owned and operated by others.

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1.2. Scope
The general scope for the Demineralized Water Unit Skid Foundation comprises the deliverable
below:
 Foundation Design Calculation Report
 Foundation Layout Drawings and Details
 Beam Layout Drawings and details
 Reinforcement Details complete with Bar Bending Schedules
 Civil Structural Material Take Off

1.3. Definitions
For this document, the following definitions shall have the meanings stated:
SHALL, indicates a mandatory requirement.
SHOULD, indicates a preferred course of action or strongly recommended to comply with the
requirements of this specification.
MAY, indicates an acceptable course of action.
PRINCIPAL is the party who initiates the project and ultimately pays for its design and
construction. The Principal will generally specify the technical requirements. The Principal
may also include an agent or consultant, authorized to act for, and on behalf of, the principal.
CONTRACTOR is the party, which carries out all or part of the engineering, procurement,
construction and commissioning or management of a project. The principal may sometimes
undertake all or part of the duties of the Contractor.
MANUFACTURER/SUPPLIER/VENDOR is the party, which manufactures and/or
supplies the equipment and services to perform the duties specified by the Contractor.

1.4. Abbreviations

ANG Assa North Gas


ANOH Assa North / Ohaji South Project
AASHTO American Association of State Highway and Transportation Officials
ANSI American National Standards Institute
ACI American Concrete Institute
AISC American Institute of Steel Construction
ASCE American Society of Civil Engineers
ASTM American Society for Testing and Materials
AWS American Welding Society
CBR California Bearing Ratio
DED Detailed Engineering Design

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DEP Design and Engineering Practice
EN European Norms
ESALs Equivalent Single Axle Loads
FEED Front End Engineering Design
FERA Fire Explosion and Risk Assessment
FGS Fire and Gas Detection System
FLB Field Logistics Base
HSE Health, Safety and Environment
HSSE & SP Health, Safety, Security, Environment & Social Performance
HDPE High Density Poly Ethylene
MMstb Million Stock Tank Barrel
MMscfd Million Standard Cubic Feet per Day
CEIP Community Electricity Interdependency Project
PTF Primary Treatment Facility
JV Joint Venture
SPDC Shell Petroleum Development Company of Nigeria Limited
TCF Trillion Cubic Feet

1.5. Language
Unless otherwise agreed in writing, the language of written and spoken communication between
the parties to this scope of supply is English. Where approval of the Principal to obtain
documentation in other languages is granted, the Contractor shall at no extra cost to the Principal,
provide translation to English, of such languages.

1.6. Unit of measurement


Units of the S.I. (Système International) metric system have been used as the primary unit of
measurement throughout this detailed design works, including input data and results of numerical
analyses, quantitative information released in calculation notes, drawings or any document.

More specifically, the following units shall be used:


• Masses: metric Tonnes (mT) or Kilograms (kg)
• Weight, Forces: Kilo-Newton (kN)
• Stresses: Mega Pascal (MPa) or Newton per square millimetre (N/mm2)
• Displacement: millimetres (mm)

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1.7. Design Philosophy
The Analyses design calculations were carried out according to the procedures given in the
reference codes and standards as well as SPDC DEP specifications. The Limit State design
approach was used.

1.8. Software
Excel spreadsheet accompanied with hand calculations have been used for the analysis and design
of civil/structural works based on references in section 2 below and the site conditions and
parameters in the geotechnical reports.

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2. REFERENCE DOCUMENT
This section defines the reference documents and drawings used for this detailed engineering
design.

The construction shall comply fully with the latest edition of statutory laws and regulations of
Nigeria, relevant SPDC Standards and Specifications, International Standards & Codes of
Practice and industry-published guidelines.

All Building Structural elements were designed in accordance with the following specifications,
codes and standards below.

Where national regulations exist, their provision and those of the standards and codes to which
they refer, were applied.
In the case where the design of a structure or part of a structure is not covered by any of the
listed reference documents, the use of a reputable and fit for purpose international code or
regulation, subject to prior approval of the Principal was adopted by the contractor.
In all cases, Contractor avoided mixing the requirements of several different codes or
regulations when designing a particular item of a structure.
Only the main reference documents were indicated; the Contractor was responsible for
complying with all secondary reference documents dealing with the subject of this document.
The execution of the work and such design and detailing as the Contractor may be required to
carry out was performed in accordance with the relevant specification, codes or standards.
Unless otherwise stated, reference to any specification, code or standard meant the latest edition
of that standard or code, including addenda or supplements or revisions hereto, in being at
the time of contract award.

2.1. Project Specifications and Standards


Document Number Title
ANG-TPG-GEN-CS-7770-00001 Structural Steel Specification
ANG-TPG-GEN-CX-7770-00001 Specification for Concrete Works
ANG-TPG-GEN-CX-7770-00002 Specification for Foundation Works

2.2. SPDC Design Standards and Specifications


Document Number Title
SPDC-2006-03-0000061 General Specification for Design of Structural Steelwork
SPDC-2007-02-00000245 General Specification for Design of Reinforced
Concrete and Foundations
SPDC Standard Construction Sections 1-36 (Varies)
Specifications

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2.3. Design and Engineering Practice (DEP) Technical Specifications

DEP Number Title


DEP 34.00.01.30-Gen Structural Design and Engineering of Onshore Structures
DEP 34.11.00.12-Gen Geotechnical and Foundation Engineering - Onshore.
DEP 34.19.20.31-Gen Onshore Concrete Design and Construction
DEP 34.28.00.31-Gen Onshore Steel Structures .
DEP 34.17.00.32-Gen Design and Engineering of Buildings.
DEP 34.28.00.33 -Gen Onshore Ancillary Structures
DEP 80.00.10.10-Gen Project Quality Assurance
DEP 34.19.19.11- Gen Grouting of Equipment and Structure base

2.4. Eurocodes and International Standards

Document No Title
EN 1990:2002 Eurocode – Basis of Structural Design.
EN 1991 Eurocode 1 – Actions on Structures
EN 1992 Eurocode 2 – Design of Concrete Structures.
EN 1993 Eurocode 3 – Design of Steel Structures.
EN 1994 Eurocode 4 – Design of Composite Steel and Concrete Structures.
EN 1997 Eurocode 7 – Geotechnical Design.
EN 206 Concrete: Specification, Performance, Production and Conformity
ISO 14001 Environmental Management Systems Requirements with Guidance for Use
ISO9000 Series Quality Management System

Refer to the Project Specifications (if any) for other relevant/applicable Codes and Standards

2.5. Project Documents/Drawings


 Confirmatory Geotechnical Investigation Report by Eadro
 General Arrangement Drawings from Enerflex

2.6. Other References


 Foundation analysis and design - 5th Edition by Joseph E. Bowles
 Foundation Design and Construction - 7th Edition by M. J. Tomlinson
 Reinforced Concrete Design -6th Edition by Bill Mosley, John Bungey and Ray Hulse

2.7. Order of Precedence


The regulations, codes and standards listed were applied in the following order of priority:
 All relevant Local Regulations and Statutory Requirements

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 Project Specifications
 Relevant Shell HSSE Standards (HSSE Control Framework and SPDC Reference Manuals),
including the relevant Shell Design & Engineering Practices (DEP), in particular the
mandatory DEM1 requirements and DEM2
 International Codes, Standards, Agreements and Protocols, e.g. ISO, ASME, API, Montreal,
etc
Where there was conflict between the above standards and the project specifications, the project
specifications took precedence.

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3. DESIGN LOADS (ACTIONS) AND LOAD COMBINATIONS
Refer to Shell DEP 34.00.01.30 - Gen, EN 1993 – Eurocode 3 and to the following:

3.1. Permanent Load


This comprises of self-weight of concrete structures and other permanent loads such as
Equipment Shipping Weights.
The numerical values of permanent loads used for this design are shown in the design calculation
sections of this report.

3.2. Variable and Operating Load


Comprises imposed, other functional and operating loading applied in consideration of the usage
of the structure and other temporary loads other than environmental loads.
The numerical values of variable used for this design are shown in the design calculation sections
of this report.

3.3. Equipment Loading Details for Analysis


The numerical value of calculated wind load used for this design is shown in the design calculation
section of this report

3.4. Applied Combination Loads


The partial factors in Annex “A” of EN 1997 was used in the combination equations and they are
grouped in sets denoted by A (for actions or effects of actions), M (for soil parameters) and R (for
resistances). Partial factors adopted are as represented in the tables below for the different limit
states;

3.4.1. Equilibrium Limit State (EQU) Verification


For this combination, Table 4‑1 below captures the partial factors of safety on actions while Table
4‑2 below shows the partial factors on soil parameters, γM.

Table 4‑1: Equilibrium Limit State-Partial Factors on Actions (Excerpt from Annex A, Table A1)

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Table 4‑2: Equilibrium Limit State-Partial Factors for Soil Parameters (Excerpt from Annex A,
Table A2)

3.4.2. Structural (STR) & Geotechnical (GEO) Limit States Verification


For this combination, Table 4‑1 above captures the partial factors on actions or effects of actions
while above shows the partial factors on soil parameters and partial resistance factors for spread
foundations respectively.

Table 4‑3: Structural & Geotechnical Limit State – Partial Factors on actions or the effect of actions
(Excerpt from Annex A, Table A3)

Table 4‑4: Structural & Geotechnical Limit State – Partial Factors for Soil Parameters (Excerpt
from Annex A, Table A4)

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Table 4‑5: Structural & Geotechnical Limit State – Partial Resistance Factors for Spread Foundation
(Excerpt from Annex A, Table A5)

Load combinations details applied in the design are as shown in the design calculations report.

3.5. Environmental Load


Not applicable.

3.6. Dynamic Load


Not applicable.

3.7. Earthquake Load


Not applicable

3.8. Thermal Loads


Not applicable

3.9. Loads during Erection and Maintenance


Refer to DEP 34.00.01.30 – Gen. the Principal shall agree with design loads.

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4. DESIGN CALCULATION METHOD
The design calculations were carried out according to the procedures given in the reference codes
and standards as well as Shell DEP specifications. The Limit State design approach was used.
Spreadsheets were utilized for the calculations.
Adequate sizing of all foundation structural elements and reinforcement steel was provided as per
requirements of reference codes and standards. Detailed design calculations and material take-off
are presented in Appendix A and Appendix B respectively.

4.1. Design Approach


Design Approach 1 was adopted for the design of the foundation as stated in section 2.4.7.3.4.2
of EN1997. For this design, the following set of partial factors was adopted:
Combination 1: A1 “+” M1 “+” R1
Combination 2: A2 “+” M2 “+” R1
Where;
A - Partial factors for actions or effects of actions
M - Partial factors for soil parameters
R - Partial factors for resistances.
The partial factors in Annex “A” of EN 1997 were used in the combination equations and they
are grouped in sets denoted by A (for actions or effects of actions), M (for soil parameters) and
R (for resistances) as captured in section 3.4

4.2. Geotechnical Data


The Geotechnical data is as given in ANOH Geotechnical Investigation Report by Eadro
Geotechnics Limited.

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5. CONCLUSION
Foundation of size 6.805 m x 1.47 m x 0.8m deep is adequate for the Demineralized Water Unit
Skid Foundation.
The foundation maximum settlement is 9.2mm which is less than 25mm hence okay.
The 0.3m thick provided supporting slab passed all requirements for bending, shear and
deflection.
The 0.8m deep beams provided passed all requirements for bending, shear and deflection.
Total volume of reinforced concrete is 13.16 m3.
Total volume of blinding concrete is 1.85 m3.
Total tonnage of reinforcing steel is 0.53 tonnes.
Eight (8) 20mm diameter anchor bolts provided by vendor is adequate. Bolt length calculated is
350mm.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

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Appendix A – Demineralized Water Unit Skid Foundation Calculation

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SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT

1.0.  Analysis and Design for Demineralized Water Unit Skid Foundation


1.1.1 Design Information
Concrete Cover 50 mm
Sec. 4.4.1 Size of Reinforcement 12 mm
Density of concrete 24 KN/m3
EN 1992-1-1 Characteristic Material Strength of Steel (fyk) 410 N/mm2
Table C.1 Partial factor for steel, st 1.15
Table 2.1N Design value of steel compressive strength fsd = (fyk/st) 356.52 N/mm2
EN 1992-1-1 Conctere class (fck) 25 N/mm2
Table 3.1 Partial factor for concrete, c 1.5
Table 2.1N Design value of concrete compressive strength fcd = (fck/c) 16.67 N/mm2

1.1.2 Equipment/Skid Parameters


Length, Ls = 6.706 m
Width, Bs = 1.372 m
Height, Hs = 3.126 m
Equipment Weight:
Dry weight, WEdry = 5234 Kg
51.35 KN
Personnel weight (Variable Load), Qk1 = 5.00 KN/m2
Total weight from Personnel, Wper = 20% of Skid Area x Qk1 = 9.20 KN
Operating weight, Qk0 = 6804
Mechanical Data Weight of fluids (Variable Load), Qk2 = 1570 Kg
15.40 KN
Total Variable Weight, Qk = 24.60 KN

1.1.3 Foundation Parameters


Footing Data
Length, L 6.81 m
Width, B 1.47 m
Height of Slab, Hs 0.300 m
Area of footing, A = B x L 10.0 m2
External Beam Depth, Hbe = 0.50
Internal Beam Depth, Hbi = 0.00
External Beam total length, Lbe = 16.55
Internal Beam Total Length, Lbi =
Width of Beams, Bbeam = 0.30
Volume of concrete in slab, Vslab = 3.00
Volume of concrete in beam, Vbeam = 2.48
Volume of Concrete in foundation, Vft =Vslab + Vbeam 5.48 m3
Weight of footing, Wft = Vft x Conc 131.60 KN
Percentage of Rebar in Concrete Foundation (Max r = 6% ) = 6% Assummed
Weight of Rebar in concrete , WRebar = r% x Wft = 7.90 KN
Total weight of Reinforced Concrete foundation, Wf = WRebar + Wft = 139.50 KN
Total Permanent Weight, Gk = 190.85 KN

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SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT

MODULE PACKAGE GENERAL ARRANGEMENT DRAWING

6805 mm
6505 mm

BEAM 1

PANEL 1 (P1)
1470 mm

1170 mm
BEAM 2

BEAM 2

BEAM 1

FOUNDATION LAYOUT DRAWING

6805 mm

FGL 100 mm
800 mm

700 mm
300 mm
300 mm
6505 mm

SECTION THROUGH FOUNDATION

3253 3253

SKID FOOTPRINT
585 ey = 0.02m

ex = 0.05m
585 Wo

MODULE PACKAGE ECCENTRICITY

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SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT
1.1.3 1.2 Wind load WL
Reference Height z = 3.13 m
Reference Length, Lw = 6.71
EN1991-1-4 Basic wind velocity, vb = 36.10 m/s
O 4354:2009 Append Gust wind conversion factor , k (from 3 sec to 10 min) 1.46
Effective Wind Area Aref = 20.96 m2
Assumed average Pipe Diameter b = 0.50 m
Table 4.1 For Terrain category  II
Fig 4.2 Ce(z) = 1.600

Air density, ρ = 1.250 Kg/m3


Basic Wind speed converted = 24.726 m/s

eqn 4.10 qb  = 0.5ρvb2 = 382.11 N/m2

Peak velocity pressure , qp = Ce(Z)qb = 0.611 KN/m2

Section 5. Eqn. 5.3 Wind Force Fw = cscd.cf.qp(ze).Aref

Section 6.2 Structural factor-cscd = 1.000

Section 7.9.3 Force coefficient-cf = cf,o* ψγ*k ; k is a factor for most unfavorable wind direction.

k above is dependent on a/b

a = 3.15m

b=0.5

a= 6.71 m

b= 0.50 m

Table 7.14 For 2.5> a/b > 30, k = [210-(a/b)]/180 = 1.09

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SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT

Eqn. 7.15 Reynolds Number Re = b.v(ze)/ѵ where ѵ is kinetmatic viscosity of air.


Kinematic ѵiscosity , ѵ = 1.50E-05 m2/s

Reynolds Number Re =(Pipe ɸ x Peak pressure)/Kinematic viscosity 2.04E+04 m2/s

Table 7.13 Equivalent roughness for galvanised steel, k = 0.200 mm

Figure 7.28 Equivalent roughness/ Pipe diameter, k/b. = 4.00E-04


Section 7.9.2, Fig.
7.28 Cf,o obtained from chart = 1.200

Section 7.13 ,
Table 7.16 Effective slenderness ratio : For l < 15m, λ = Min(2l/b or 70) = 4.290

Fig. 7.36 ψγ (For solidity ratio of 1 since no opening) = 0.60

Cf = cf,o* ψγ *k = 0.786
Eqn 7.20 Aref : l x b = 20.963 m2

Eq. 5.3 WL = (cscd)*cf*qpze*Aref = 10.08 KN

Equation (7.28) Solidity Ratio ϕ = A/Ac 1.000


Table 7.16

Figure 7.36 End Effect Factor, ψ = 0.930


Force coefficient cf,o from chart = 1.200
Force coefficient cf, = cf,0 * ψλ = 1.116
Section 7.11(3) Aref = A 20.963 m2

WL = (cscd)*cf*qpze*Aref 14.303 KN

4 of 13

ANG‐TPG‐ASNG1‐CX‐1380‐00056_D01 This document is controlled electronically and is uncontrolled when printed Civil/Structural Design Report


SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT
1.3 Load Summary
Total Design Ultimate Load, NEd (GEO) = FymaxGEO = 1.0Gk + 1.3Qk = 222.8 KN
Total Design Ultimate Load, NEd (STR) = FymaxSTR = 1.35Gk + 1.5Qk = 294.5 KN
Total Design Service Load, NEd (SLS) = FymaxSLS = 1.0Gk + 1.0Qk = 215.5 KN

1.4 Partial Factors for Soil Parameters


1.4.1 Soil Parameter M2 (Set2)
Table A.2, Pg.129 Angle of shearing resistance, ɣϕ = 1.25
EN 1997-1-2004 Effective cohesion, ɣc' = 1.25
EN1991-1 & Undrained Shear strength, ɣcu = 1.4
DEP 34.11.00.12 Unconfined Strength, ɣqu = 1.4
Table A 16 Weight density, ɣɣ = 1.0

Data from Geotechnical Report (Borehole logs 1 & 2)


Depth of foundtn. below grade = 0.70 m
3
Unit Weight of Soil, ɣs = 20.4 KN/m
3
Density of water (w) = 9.81 KN/m
70 kN/m
2
Undrained cohesion (Shear strength), cu =
Angle of Shearing resistance of soil,  = 15 degrees

EN1997 1.5 Bearing Capacity Calculation:


3
Effective weight density, γ' = γsat - γw = 10.59 KN/m
2
Overburden pressure, q' = ɣ x Df = 7.41 KN/m
Design angle (φd), ϕ' = tan-1[tanϕ/ϕ] = 12.10 degrees
Cohesion, C = 50.0 KN/m2

1.5.1 Bearing capacity factors:


Nq = eπtanφ'tan2(45+φ'/2) = 3.00
Nc = (Nq-1)cotφ' = 9.34
Nɣ = 2(Nq-1)tanφ' = 0.64

1.5.2 Inclination factors of the foundation Base


Inclination of the foundation base to the horizontal, α = 0.0
bq = (1 - α.tan φ')2 = 1.00
bϒ = (1 - α.tan φ')2 = 1.00
bc = bq - (1 - bq)/(Nc tan φ') = 1.00

EN1997 1.5.3 Shape Factors:


Annex D sq = 1 + [(sinϕ') x (B/L)] = 1.05
sɣ = 1 - [(0.3) x (B/L)] = 0.98
sc = (sq.Nq -1)/(Nq -1) = 1.07
1.5.4 Inclination factors of the Load, caused by a horizontal load H
Horizontal Load, H = 14.30 kN
iq = [1 - H/(V + A'c'cot ϕ')]m= 0.99
ic = iq - (1 - iq)/(Nc. tanϕ') = 0.98
iɣ = [1 - H/(V + A'c'cot ϕ')]m+1 = 0.98
Where m = [2+(B'/L')]/[1+(B'/L')] = 1.8

5 of 13

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SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT
1.5.5 Bearing resistance
General bearing capacity equation:
RTotal = RCohesion + ROverburden + RSelfweight
RCohesion/A' = c'Ncbcscic = 491.09 KN/m2
ROverburden/A' = q'Nqbqsqiq = 23.03 KN/m2
RSelfweight/A' = 0.5ɣ'B'Nɣbɣsɣiɣ = = 0.00 KN/m2
RTotal/A' = c'Ncbcscic + q'Nqbqsqiq + 0.5ˠ'B'Nˠbˠsˠiˠ = 514.13 KN/m2
where ɣRV = 1.0 for both DA1/1 and DA1/2 = 1.0
Design Resistance, RRd =(RTotal/A)/γRV = = 514.13 KN/m2
Area required (Areq.) = FGeo/RRd = 0.43 m2 < 10.0 Ok
2
Provide a base area of 6.805m x 1.47m = 10.0 m

x eccenticity of Foundation, exP = 0.00 m


y eccenticity of Foundation, eyP = 0.00 m
x eccenticity of Equipment, exEquip (Assumed)= 0.50 m
y eccenticity of Equipment, eyEquip (Assumed)= 0.50 m
Global Eccentricity in the x and y direction:
ex = [(WEquip x exEquip) + (WP x exP)]/(WEquip + WP) = 0.07 m < 0.25 e<D/6 Ok
ey = [(WEquip x eYEquip) + (WP x eYP)]/(WEquip + WP) = 0.07 m > 0.25 e<D/6 Ok
Moment at base in the x-direction, Mx = NED x ex = 16.15 kNm
Moment in the y-direction, My = NED x ey = 16.15 kNm
Total Design Ultimate Load, NEd (GEO) = FymaxGEO = 222.83 KN
Bearing Pressure, P = NED/BD ± 6Mx/BD2 ± 6My/BD2 = 22.28
2 2
Pmax = 30.29 KN/m < 514.1 KN/m Ok
2 2
Pmin = 14.26 KN/m < 514.1 KN/m Ok
2 2
Net Pressure, pNet = Pmax + q' = 22.88 KN/m < 514.1 KN/m Ok

14.26 30.29

1.6 Structural Design


Total Design Ultimate Load, NEd (STR) = FymaxSTR = 294.548 KN
Eccentricity e = Max (ex & ey) = 0.07 m < 0.25 e<D/6 Ok
Total Design Ultimate Moment at base, MEd (STR) = (NED(STR) x ey) 22.08 KNm
2
Earth Pressure, w = N/BD ± 6M/BD2 wmax = 31.39 KN/m
2
wmin 27.50 KN/m
1.6.1 Bending Reinforcement
EN 1990 Cl Ly = 6.8 m
5.3.1(5) Lx = 1.47 m
Ly/Lx = 4.63 Design as a oneway spanning slab Ly/Lx >2
Applied Design Moment MED = Wmax Lx2/8 = 8.48 kNm
Thickness of slab, D = 300 mm
Grade of concrete, fck = 25 N/mm2
Grade of reinforcement, fyk = 410 N/mm2
Clear cover to main reinforcement, cc = 50 mm
Rebar Diameter () = 12 mm
Effective depth, d = D - cc - ()/2 = 244 mm

6 of 13

ANG‐TPG‐ASNG1‐CX‐1380‐00056_D01 This document is controlled electronically and is uncontrolled when printed Civil/Structural Design Report


SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT
2
EN 1992-1-1:2004, k = MED/ bd fck = 0.006 < 0.167 singly Reinforced Use
I.1.2 la = [ 0.5 + √( 0.25 - k/1.134)] = 0.99 > 0.95 0.95
z = lad = 232 mm
As reqd = MEd/0.87fykz = 103 mm2
2
Area of Minimum Reinforcement, Amin = 0.15%bd = 366 mm /m
Rebar spacing, S = 200 mm
2
Provide 12@200c/c T/B both ways, = 565 mm /m
Safety index = (As)Prov /(As)Reqd = 1.55 > 1.0 OK

Check span effective depth ratio


100As,req/bd = 0.15
Mosley and Bungey effective l/d ratio = 20.00
6th edition, Fig6.3 Modified ratio = Aprov/Areq * effective l/d ratio 30.90
Effective length of slab = 1170 mm
Actual l/d ratio = 1170/d 4.80
Actual l/d ratio < effective l/d ratio OK
The chosen effective depth is ok

7 of 13

ANG‐TPG‐ASNG1‐CX‐1380‐00056_D01 This document is controlled electronically and is uncontrolled when printed Civil/Structural Design Report


SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT
1.7 Foundation beam
1.7.1 Analysis of beam 1
Ground Beam 1
2
Slab design net pressure, n = 31.39 KN/m
Slab reaction loads on beam, Wrx = nLx/2 = 23.07 KN/m
Beam Self Weight, Wbs = 4.86 KN/m
UDL on beam, WUDL = Wbs + Wrx = 27.93 KN/m

Ground Beam 1 Moment and Shear Forces


Maximum span moment, Mmax = WL2/8 = 157.02 KN/m
Maximum Shear Force, Vmax = WL/2 93.66 KN

A B

WUDL = 27.93 KN/m


Vmax= 93.7 kN

Vmax= -93.7 kN

Mmax = 157.02 KN/m


A B

Designing for the maximum span moment,


Maximum span moment from analysis of beam 1 = 157.02 KN/m
effective width, b = 180.00 mm
Effective depth, d = (Hfb+Hfs) - cover - ϴ/2 770.80 mm
Kbal= 0.167
K=M/(fckbd2) = 0.04
M/(fckbd2)<kbal=0.167 design as singly reinforced section

z = {0.5 + √(0.25 - K/0.9)}d ≤ 0.95d


where, ℓa = 0.5 + √(0.25 - K/0.9) = 0.96
z = lad = 732.26 mm
d-z= 38.54 mm
d - z = 35.5 < (Hsf/2) stress block lies within the flange hence,
As = M/0.87fykz 601.15 mm2
EN 1992-1-1:2004, Asmin = 0.26(fctm/fyk)btd 381.26 mm2
Table 3.1 fctm for Grade 25 Concrete = 2.60 N/mm2
Asmin should be > 0.13%bwd = 300.61 mm2
Provide 4H16 (804 mm2) as top reinforcement 804 mm2
Provide 2H16 (402 mm2) as bottom reinforcement 402 mm2

Ultimate design shear force VED, = Vmax - n*bw/2 88.95 kN

EN 1992-1-1:2004, VRD,max = 0.124bwd(1-fck/250)fck assume θ =22° and cotθ = 2.5 645.16 KN


cl 6.2.1

8 of 13

ANG‐TPG‐ASNG1‐CX‐1380‐00056_D01 This document is controlled electronically and is uncontrolled when printed Civil/Structural Design Report


SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT
VRD,max , (645.159071016 kN) > VED (88.95kN)
provide shear links such that,

EN 1992-1-1:2004, Asw/s = VED/(zfywdcotθ )


Equ (6.8) z = 0.9d 693.72 mm
fywd = 0.8fyk 328.00 N/mm2
cl 6.2.3(2) cotθ = 2.50
Asw/s = VED/(zfywdcotθ ) 0.156
Asw cross sectional area for 10mm diameter two legged links = 157.10 mm2
s = Asw/0.184 1004.69 mm
Provide H10 @250 mm c/c as links

Determination of Side Bars (for beam depth ≥ 750mm)


Overall Depth of Beam, (HB1O), = 800 mm > 750 mm
Side bar required
Width (BB1), b = = 300 mm
Grade of reinforcement, fyk = 410 N/mm2
Assumed Side Rebar spacing (Sb) = 180 mm Since Sb ≤ 250mm
Minimum diameter of size Rebar, sb = (Sb x b/fyk)1/2 = 11 mm Use sb = 12 mm
Size Rebar distribution, (2/3) x HB1O = 534 mm Actual d 540 mm
No of Rebar = 2.97 Nos Actual 3 Nos
Provide 3H12 @180 mm c/c on each side distributed over 540mm from bottom of beam

Check reinforcement for crack control


kc = 1.00
EN 1992-1-1:2004 for thickness of wall < 300 mm, k = 1.00
Table 3.1 fct,eff = Effective mean value of tensile strength of concrete taken as fctm = 2.60 N/mm2
ρ = As/Act
Area of concrete in tension, Act = (tb - 0.45d) * bw 14057.91 mm2
Where, tb = beam thickness = 300.00 mm
bw = width of beam = 300.00 mm
As min = kckActfct,eff/fyk 89.15 mm2
Asprov on two faces = 402 mm2
Asprov is Okay

1.7.2 Ground Beam 2


2
Slab design net pressure, n = 31.39 KN/m
No slab reaction loads on beam, = 0.00 KN/m
Beam Self Weight, Wbs = 4.86 KN/m
UDL on beam, WUDL = Wbs + Wrx = 4.86 KN/m

9 of 13

ANG‐TPG‐ASNG1‐CX‐1380‐00056_D01 This document is controlled electronically and is uncontrolled when printed Civil/Structural Design Report


SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT
Ground Beam 2 Moment and Shear Forces
Maximum span moment, Mmax = WL2/8 = 1.31 KN/m
Maximum Shear Force Vmax = WL/2 3.57 KN

A B

WUDL= 4.86 KN/m

Vmax = 3.57 kN

Mmax = 1.31 KN/m Vmax = -3.57 kN

A B

10 of 13

ANG‐TPG‐ASNG1‐CX‐1380‐00056_D01 This document is controlled electronically and is uncontrolled when printed Civil/Structural Design Report


SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT

Designing for the maximum span moment,


Maximum span moment from analysis of beam 2 = 1.31 KN/m
effective width, b = 180.00 mm
Effective depth, d = (Hfb+Hfs) - cover - ϴ/2 770.80 mm
Kbal= 0.167
K=M/(fckbd2) = 0.00
M/(fckbd2)<kbal=0.167 design as singly reinforced section

z = {0.5 + √(0.25 - K/0.9)}d ≤ 0.95d


where, ℓa = 0.5 + √(0.25 - K/0.9) = 1.00
z = lad = 732.26 mm
d-z= 38.54 mm
d - z = 35.5 < (Hsf/2) stress block lies within the flange hence,
As = M/0.87fykz 5.39 mm2
EN 1992-1-1:2004, Asmin = 0.26(fctm/fyk)btd 381.26 mm2
Table 3.1 fctm for Grade 25 Concrete = 2.60 N/mm2
Asmin should be > 0.13%bwd = 300.61 mm2
Provide 2H16 (402 mm2) as top reinforcement 402 mm3
2
Provide 2H16 (402 mm ) as bottom reinforcement 402 mm3

Ultimate design shear force VED, = VBC - n*bw/2 1.14 kN

VRD,max = 0.124bwd(1-fck/250)fck assume θ =22° and cotθ = 2.5 645.16 KN

VRD,max , (645.159071016 kN) > VED (1.14kN)


provide shear links such that,

Asw/s = VED/(zfywdcotθ )
z = 0.9d 693.72 mm
fywd = 0.8fyk 328.00 N/mm2
cotθ = 2.50
Asw/s = VED/(zfywdcotθ ) 0.002
Asw cross sectional area for 12mm diameter two legged links = 157.10 mm2
s = Asw/0.002 78627.31 mm
Provide H10 @250 mm c/c as links

Check reinforcement for crack control


kc = 1.00
EN 1992-1-1:2004 for thickness of wall < 300 mm, k = 1.00
Table 3.1 fct,eff = Effective mean value of tensile strength of concrete taken as fctm = 2.60 N/mm2
ρ = As/Act
Area of concrete in tension, Act = (tb - 0.45d) * bw 14057.91 mm2
Where, tb = beam thickness = 300.00 mm
bw = width of beam = 300.00 mm
As min = kckActfct,eff/fyk 95.65 mm2
Asprov on two faces = 402 mm2
Asprov is Okay

Check span effective depth ratio


100As,req/bd = 0.08
Mosley and Bungey effective l/d ratio (simply supported beam)= 20.00
6th edition, Fig6.3 Modified ratio = Aprov/Areq * effective l/d ratio 26.75
Effective length of beam = 6505 mm
Actual l/d ratio = 6505/d 8.44
Actual l/d ratio < effective l/d ratio OK
The chosen effective depth is ok

11 of 13

ANG‐TPG‐ASNG1‐CX‐1380‐00056_D01 This document is controlled electronically and is uncontrolled when printed Civil/Structural Design Report


SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT

1.8. Settlement Check:

0.10 m

0.65 m

12.10 m CLAY Laterized Sandy


(Reddish Brown: 0.0 - 12.75 m)

SAND, Clayey, silty, fine to coarse grained


5.25 m (Reddish Brown: 12.75 - 18.0 m)

SAND, Fine to coarse grained, gravelly


27.00 m

Total Length of Foundation = 6.8 m


Total width of Foundation = 1.5 m
Depth of foundation = 0.75 m
Net Pressure, pNet = Pmax + q' = 22.88 KN/m2

Pressure increment at layer 1


FINE SAND: Clay laterized sandy reddish Brown (0.0 - 12.75 m)
Bulk Density 20.10 KN/m3
Friction Angle 0.0 Degree

Pressure increment at layer 2


SAND: Clayey silty fine to coarse grained (12.75 - 18 m)
2
Coefficient of Compresibility, Mv = 2.56E-03 m /kN
Bulk Density 20.40 KN/m3
Undrained Cohession 60 KN/m2
Friction Angle 0 Degree
Using 2:1 method:
Pressure increment at the top (ΔTop) = 0.82 KN/m2
Pressure increment at the middle (ΔMid) = 0.61 KN/m2
Pressure increment at the bottom (ΔBot) = 0.47 KN/m2
Using Simpson rule,
Average pressure (ΔAv) = 1/6[(ΔT) + 4(ΔM) + (ΔB)] = 0.62 KN/m
2

Settlement at the bottom layer, ΔH1 =Mv x ( ΔAv) x H1 = 0.0010 m

Pressure increment at layer 3


SAND: Fine to coarse grained yellowish brown, gravelly (18.0 - 45 m)
2
Coefficient of Compresibility, Mv = 1.40E-03 m /kN
Bulk Density = 20.50 KN/m3
Undrain Cohession = 60 KN/m2
Friction Angle 0 Degree
Using 2:1 method:
Pressure increment at the top (ΔTop) = 0.47 KN/m2
Pressure increment at the middle (ΔMid) = 0.18 KN/m2
Pressure increment at the bottom (ΔBot) = 0.10 KN/m2
Using Simpson rule,
Average pressure (ΔAv) = 1/6[(ΔT) + 4(ΔM) + (ΔB)] = 0.22 KN/m
2

Settlement at the bottom layer, ΔH2 =Mv x ( ΔAv) x H2 = 0.0082 m

Total Settlement at bottom ΔHT = ΔH1 + ΔH2 = 0.0092 m


9.2 mm Settlement is Okay

12 of 13

ANG‐TPG‐ASNG1‐CX‐1380‐00056_D01 This document is controlled electronically and is uncontrolled when printed Civil/Structural Design Report


SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION CALCULATION
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
REF. CALCULATIONS OUTPUT

1.9 Anchor Bolts Selection :


Vendor Data:
Bolt diameter, D = 20 mm
Bolt hole diameter, Dh = 25 mm
Skid beam section = C15 Channel
No of Bolts along each logitudinal axis = 4

2066 2066 2066

1296

BOLTING LAYOUT

Bolt Design for Shear;


Check 4No. 20mm Ø Anchor bolts.
Bolts to be checked for shear capacity only.
Design of Column
Horizontal force to be resisted = HR =FS*HF = 21.45 kN
Base plates;
Shear capacity of bolts, P = PsAb
J.T.DeWolf &
D.T.Ricker, AISC Ps = shear strength per bolt
Publication,1990 For Grade 8.8 bolts, Ps = 375 N/mm2
n = no. of bolts = 4 4 No. of Bolts
Effective Diameter (Excluding 3mm for shank) = Db = 17 mm 17mmØ
Ab = Effective Area of bolts = πDb²/4 = 227 mm2
Total shear capacity of bolts,
P = 4 x 375x10‾³ x 227 = 340.50 kN
4No. 20mm Bolts provided OK

Bolt Design for Tension;


Design of Column
Minimum tensile strength = fy = 410.00 N/mm2
Base plates;
J.T.DeWolf &
Allowable tensile stress = ft = 0.33*fy = 135.30 N/mm2
D.T.Ricker, AISC Ab = Effective Area of bolts = πDb²/4 = 227.00 mm2
Publication,1990 Allowable bolt tensile load = T = Ab*ft = 30.71 kN
Required hook length to develop half of T = Lh = 87.74 mm
Minimum embedment length = Lm = 12*Db = 204.00 mm
Total Bolt length = LT = Lh + Lm = 291.74 mm
Select a Total Bolt Length of 350mm

13 of 13

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Appendix B – Demineralized Water Unit Skid Foundation MTO

Page 17 of 17
Demineralized Water Unit Skid Foundation Design
ANG-TPG-ASNG1-CX-1380-00056
Report
This document is controlled electronically and is uncontrolled when printed.
SHELL PETROLEUM DEVELOPMENT COMPANY OF NIGERIA
DEMINERALIZED WATER UNIT SKID FOUNDATION MTO
CUSTOMER SPDC REVISION D01
LOCATION Assa North Ohaji South DATE 22-Mar-19
DOC. NO. ANG-TPG-ASNG1-CX-1380-00056 ORIGINATOR I. Joseph
Part of structure Demineralized Water Unit Skid Foundation CHECKER A. Sobowale
PART APPROVER A. Sobowale
STRUCTURAL
ITEM MTO CALCULATIONS
MATERIAL
PIECE NO Unit
MATERIAL Contingency Factored Actual Weight
DESCRIPTION Size of piece Qty Cal. Quantity Unit Unit Wgt
GRADE (0%) Quantity 3 (mT)
(kg/m )
0%
A C25/30 REINFORCED CONCRETE 2400
Raft Slab GRADE 30 3.00 1 3.00 m3 0.0 3.00 m3 7.20
Raft Beam 1 GRADE 30 1.02 2 2.04 m3 0.0 2.04 m3 4.90
Raft Beam 2 GRADE 30 0.22 2 0.44 m3 0.0 0.44 m3 1.06
5.48 m3 0.00 5.48 m3 13.16

B C16/20 CONCRETE BLINDING (50mm Thickness) 50 mm 2400


Raft Slab GRADE 20 0.34 1 0.34 m3 0.0 0.34 m3 0.81
Raft Beam 1 GRADE 20 0.18 2 0.35 m3 0.0 0.35 m3 0.84
Raft Beam 2 GRADE 20 0.04 2 0.08 m3 0.0 0.08 m3 0.20
0.77 m3 0.00 0.77 m3 1.85

C REINFORCEMENT 7650
Rebar Sizes H8 H10 H12 H16 H20 H25
Raft Slab 410N/mm2 204.76 Kg 0.20
Raft Beam 1 410N/mm2 58.52 72.51 144.1 Kg 0.28
Raft Beam 2 410N/mm2 9.36 17.31 27.42 Kg 0.05
0.00 294.58 0.00 0.00 0.53

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ANG‐TPG‐ASNG1‐CX‐1380‐00056‐D01 This document is controlled electronically and is uncontrolled when printed Civil/Structural Design Report

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