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Pressure Vessel PD Week 9.1

Pressure vessels are closed containers designed to hold gases or liquids at pressures different than ambient. They typically consist of cylindrical or spherical shells, formed heads, openings, nozzles, and supports. Pressure vessels are classified based on their manufacturing method, material, shape, installation, pressure situation, wall thickness, technological process, operating temperature, design pressure, and usage. Common codes for pressure vessel design include ASME Section VIII and BS 5500. Key considerations in design are selection of vessel type, design loads, materials, and allowable stresses. Important tests are non-destructive tests like ultrasonic and radiographic testing, as well as pressure and leak tests like hydrostatic and pneumatic testing.

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247 views18 pages

Pressure Vessel PD Week 9.1

Pressure vessels are closed containers designed to hold gases or liquids at pressures different than ambient. They typically consist of cylindrical or spherical shells, formed heads, openings, nozzles, and supports. Pressure vessels are classified based on their manufacturing method, material, shape, installation, pressure situation, wall thickness, technological process, operating temperature, design pressure, and usage. Common codes for pressure vessel design include ASME Section VIII and BS 5500. Key considerations in design are selection of vessel type, design loads, materials, and allowable stresses. Important tests are non-destructive tests like ultrasonic and radiographic testing, as well as pressure and leak tests like hydrostatic and pneumatic testing.

Uploaded by

Muzzamil Abbasi
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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BY

Dr. Muddasar Habib


Deptt. of Chem. Engg.
UET Peshawar.
1. Definitions of Pressure Vessels
2. Typical Components of Pressure Vessels
3. Classification of Pressure Vessels
4. Uses of Pressure Vessels
5. ASME Codes Used for Pressure Vessels
6. Design Criteria
7. Comparison Of Pressure Vessels Designed Under
the Standard Codes
8. Non-Destructive Tests Performed On Pressure
Vessels
9. Leak- Testing Methods On Pressure Vessels
 A pressure vessel is a closed container designed
to hold gases or liquids at a pressure substantially
different from the gauge pressure.
 Pressure Vessels are defined in ASME Section
VIII, Div 1 introduction:

“ Pressure Vessels are containers for the


containment of pressure either external or internal.
The pressure may be obtained from an external
source, or by the application of heat from a direct
or indirect source, or any combination thereof.”
1. Cylindrical or
Spherical Shell
2. Formed Heads
3. Blind Flanges, Cover
Plates, Flanges
4. Openings And
Nozzles
5. Supports
 Based on Manufacturing Methods:
1) Welded Vessels
2) Forged Vessels
3) Multiwall Vessels
4) Multiwall Wrapped Vessels
5) Band Wrapped Vessels
 Based on Manufacturing Materials:
1) Steel Vessels
2) Non Ferrous Vessels
3) Non Metallic Vessels
 Based on Geometric Shapes:
1) Cylindrical Vessels
2) Spherical Vessels
3) Rectangular Vessels
4) Combined Vessels
 Based on Installation Methods:

1) Vertical Vessels
2) Horizontal Vessels
 Based on Pressure-Bearing Situation:
1) Internal Pressure Vessels
2) External Pressure Vessels
 Based on Wall Thickness:
1) Thin Wall Vessel
2) Thick Wall Vessel
 Based on Technological Processes:
1) Reaction Vessel
2) Heat Exchanger Vessel
3) Separation Vessel
4) Storage Container Vessel
 Based on Operating Temperature:
1) Low Temperature Vessels(less than or equal to -20°C)
2) Normal Temperature Vessels(Between -20°C to 150°C)
3) Medium Temperature Vessels(Between 150°C to 450°C)
4) High Temperature Vessels(more than or equal to
450°C)
 Based on Design Pressure:
1) Low Pressure Vessels(0.1MPa to 1.6MPa)
2) Medium Pressure Vessels(1.6MPa to 10MPa)
3) High Pressure Vessels(10MPa to 100MPa)
4) Ultra High Pressure Vessels(More than 100MPa)
 Based on Usage Mode:
1) Fixed Pressure Vessel
2) Mobile Pressure Vessel
1) Industrial compressed air receivers
2) Domestic hot water storage tanks
3) Diving cylinders
4) Recompression chambers
5) Distillation towers
6) Autoclaves
7) Oil refineries and petrochemical plants
8) Nuclear reactor vessels
9) Pneumatic And Hydraulic Reservoirs
10) Storage vessels for liquified gases such
as ammonia, chlorine, propane, butane, and LPG.
• ASME BPVC Section II
Part A - Ferrous Material Specifications
Part B - Nonferrous Material Specifications
Part C - Specifications for Welding Rods,
Electrodes, and Filler Metals
Part D - Properties (Customary)
Part D - Properties (Metric)
•ASME BPVC Section V - Non destructive
Examination
•ASME Section VIII : Boiler and Pressure
Vessel Code (BPVC)

Division 1- Rules for Construction of Pressure


Vessels
Division 2 - Alternative Rules
Division 3 - Alternative Rules for Construction
of High Pressure Vessels
 Selection Of The Type Of Vessel:
i. The operating temperature and pressure.
ii. Function and location of the vessel.
iii. Nature of fluid.
iv. Necessary volume for storage or capacity for
processing
 Design Loads
 Materials
 Allowable Stress
Item IS-2825 ASME Code BS-5500 AD-
Section VIII Merkblatter

Scope •Unfired fusion •Welded, riveted, • Unfired fusion •Do/Di < 1.7
welded pressure forged and brazed welded pressure •Vessels and
vessels vessels vessels vessel parts
•Pressure < 20 •Water capacity>120 gal •Medium and predominantly
N/mm2 •Operating pressure > high pressure under static load.
•Do/Di < 1.5 15 psi storage vessels
•Di > 150 mm •Di>6” •Excludes
•Water capacity > transportable
50 litres vessels.

materials •Carbon and low •Same as IS-2825 •Carbon, ferritic All metallic
alloy steels, high •Cast iron, lined alloy(low and materials and
alloy steel, Cu and material cast iron, high) and graphite, glass.
Cu alloys, Al and ferritic steel austenitic steels
alloys, bolting and •Composite Materials
casting alloys
Item IS-2825 ASME Code BS-5500 AD-
Section VIII Merkblatter
Design Maximum working Maximum pressure Maximum Based on
pressure pressure including at most severe pressure at permissible service
static head + 5% conditions most severe pressure
maximum working conditions
pressure.
Design Highest metal Actual metal Actual metal Highest
tempera- temperature expected temperature temperature temperature
ture under operating expected under expected under expected under
conditions operating conditions operating working conditions
conditions +
margin for
uncertainties
Standard codes Tensile Yield strength Sr(rupture Creep stress
Strength (N/m2 ) stress) (N/m2 )
(N/m2 ) (N/m2 )

ASME: VIII 4 1.6 - 1


Div-1
ASME: VIII 3 1.5 - -
Div-2
BS-1515 4 - - -
BS-1515 2.5 1.5 1.5 1
Part II
BS-5500 2.35 1.5 1.3 1
ANCC - 1.5 1.5 -
IS-2825 3 1.5 1.5 1
The five principle methods of NDT used
are:
1. Visual testing (VT)
2. Penetrant testing (PT)
3. Magnetic particle testing (MT)
4. Ultrasonic testing (UT)
5. Radiographic testing (RT)
There are many different methods for pressure
and leak testing in the field. Seven of these are:
1. Hydrostatic testing
2. Pneumatic or gaseous-fluid testing
3. Combined pneumatic and hydrostatic testing
4. Initial service testing
5. Vacuum testing
6. Static head testing
7. Halogen and helium leak detection test
1) www.google.co.in
2) http://en.wikipedia.org/wiki/Pressure_vessel
3) http://campaign.asme.org/bpvc10/Pressure_Ves
sels.cfm
4) http://www.wermac.org/others/ndt_pressure_t
esting.html
5) http://www.hzdr.de/db/Cms?pOid=25139&pNi
d=1004
6) http://www.china-
ogpe.com/buyingguide_content/Pressure_vessel
_1531.html
7) http://www.pv-book.com/PVBOOK.pdf

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