Layout Calc PDF
Layout Calc PDF
Calculations
FIRST EDITION : JANUARY 2012
SECOND EDITION : NOVEMBER 2016
Price `80/-
Layout
Calculations
October 2016
Indian Railways Institute of Civil Engineering,
Pune - 411001.
Foreword to Second Edition
I hope this book will extremely useful for field engineer for
understanding in layout calculation and apply it for improving
reliability of assets, reduction in maintenance requirements as well as
improved riding quality.
Suggestions from readers to improve the contents are welcome and can
be sent to [email protected] which will be taken into account while
bringing future editions.
Railway Engineers had been expressing the need for bringing out a
book on ‘‘Layout Calculations’’ which was out of print since long.
Special efforts have been taken to make this book more effective by
incorporating colored drawings of the layouts developed by using
AutoCad software. Worked out examples on practical situations
commonly met with, have also been given for better understanding of
this subject.
Shiv Kumar
Director
IRICEN
ii
Acknowledgement to First Edition
We are also very much grateful to Shri M.S. Ekbote, Ex. AM(Civil
Engineering), Railway Board, for his active support for rewriting the
chapter on Scissors Cross-over and developing a Software Program on
Layout Calculations which is available on a CD attached with this book.
Above all, the authors are very much grateful to Shri Shiv Kumar,
Director, IRICEN for his encouragement and guidance.
iii
Common Abbreviations used in the Book
β Switch angle
d Heel divergence
F Crossing angle
iv
OL Over all length of the layout
v
CONTENTS
1. Turnouts 1
vii
Chapter 1
Turnouts
1.0 Introduction
1
Main Dimensions of a turnout are as shown in Fig 1.2.
2
• IRS- Partly Curved Switches (Fig 1.4)
• IRS-Curved Switches
3
• Intersecting type (Fig 1.5b)
4
Crossing may either be of the ‘Straight’ type or of the ‘Curved’ type
as shown in Fig 1.6.
Straight crossing
Curved crossing
5
In the latter case, one of the legs of the crossing is curved to the same
radius as the lead curve, or in other words, the lead curve continues
through the crossing. This naturally results in a flatter lead curve than
in the case of a straight crossing for a given crossing angle. However,
on Indian Railways only straight crossings are in use. Crossing can be
of two types on the basis of material i.e. either Built Up (BU) or Cast
Manganese Steel Crossing (CMS) crossing.
Lead curve has to be tangential to the switch at its heel and to the cross-
ing at its toe so as to avoid kinks in the geometry. Subject to these two
constraints, the lead curve may take one of the following forms;
Table 1.1
* Under Standardisation
6
1.0 (b) - Provisions of Indian Railway Permanent Way Manual
(IRPWM)
Layout Calculations should be performed keeping in view the relevant
provisions as contained in para 410 (2) & 410 (3) and 412 of IRPWM.
The same has been reproduced for ready reference.
Para 410(2) of IRPWM
7
In the case of 1 in 8.5 turnouts with straight switches laid on passenger
running line, the speed shall be restricted to 10 Kmph. However, on 1
in 8.5 turnouts on non passenger running lines, speed of 15 Kmph may
be permitted.
(i) Turnouts -
Speed, in excess of 15 kmph,should be permitted on turnouts
laid with ST or PRC sleepers only. All turnouts on the running
loops shall be laid with curved switches, with minimum rail
section being 52 Kg. All rail joints on these turnouts should also
be welded to the extent possible.
For different type of curved switches permissible speed are as
under:-
8
S. No. Type of Turnout (BG) Permissible Speed
1. 1 In 8.5 curved switch 15 kmph
2. 1 in 8.5 symmetrical 30 kmph
split with curved switches
3. 1 in 12 curved switch 30 kmph
9
(iv) Tie bars should not be broken or damaged by falling brake gear,
wagon parts etc. and they should not have excessive corrosion
or elongated holes. The corrosion of tie-bars inside the CST-9
plate should be especially checked as this results in their
removal and adjustment becoming difficult.
10
Note :
(a) In case of turnouts laid with 1673mm gauge, the clearance
shall be 45mm instead of 48mm
(b) In the obtuse crossing of diamond crossings, the clearances at
the throat of the obtuse crossing shall be 41mm
Note :
(a) In case of turnouts laid with 1673mm gauge, the clearance
shall be 41mm instead of 44mm
(b) In the obtuse crossing of diamond crossings the clearance at
the throat of the obtuse crossing shall be 41mm
Note :
In case of turnouts laid with 1673mm gauge, the clearance shall be
41mm instead of 44mm.
Note :
In case of turn outs laid with 1673mm gauge, the clearance shall be
41mm instead of 44mm.
Note :
The clearance can be increased upto 160mm in curved switches
in order to obtain adequate clearance between gauge face of
stock rail and back face of tongue rail.
11
Minimum radius of curvature for slip points, turnouts of crossover
roads 218 metres (8 degree)
Note :
In special cases mentioned below this may be reduced to not less than
the minimum of
(i) 213m radius in case of 1 in 8.5 BG turnouts with 6.4m over
riding switch, and
(ii) 175m radius in case of 1 in 8.5 scissors crossing to allow for
sufficient straight over the diamond crossing between
crossovers.
Note :
Crossings as flat as 1 in 20 will usually be sanctioned if
recommended by the Commissioner of Railway Safety.
Note :
Diamond Crossings as flat as 1 in 10 will usually be sanctioned if
recommended by the Commissioner of Railway Safety.
Note :
There must be no change of superelevation (of outer over inner rail)
between points 18m outside toe of switch rail and nose of crossing
respectively, except in the case of special crossings leading to snag
dead-ends or under circumstances as provided for in item-22.
12
Main line: Subject to the permissible run through speed, based on the
standard of. Interlocking, the equilibrium superelevation, calculated for
the speed of the fastest train, may be reduced by a maximum amount of
75mm without reducing the speed on the mainline.
Note:
Turn in Curve means the connecting curve starting after the heel of the
crossing. This connecting curve may either be simple circular curve,
compound curve or reverse curve.(Fig 1.7)
Lead Curve or Turnout Curve (Fig 1.7) means the curve starting from
heel or toe of switches (Straight or curved) and extended upto toe of
crossing. This value of Lead Curve Radius will become sharper if the
turnout is taking off from inside of the main line and will become flatter
if the turnout is taking off from outside of the main line.
14
Fig 1.7
Turnouts Taking off from Curved Tracks
Turnouts can take off from the main line track either in the similar
flexure or contrary flexure.
Ds is the degree of turnout curve (Lead Curve) when taking off from
straight (Fig 1.8a)
Dt is the degree of turnout curve (Lead Curve) when taking off from
a curved main line
15
Exact calculations for lead of lead curves for turnouts taking off from
the curved main line are complicated in nature and time consuming.
The difference in exact calculations and the formulae normally adopted
for such layouts is very small and can be ignored for all the practical
purposes. But resultant degree of curvatures of lead curves of turnouts
taking off from curved main lines vary considerably.
When Ds and Dm deflect in the same direction, it is known as a Similar
Flexure layout. In this type of layout, crossing lie on the inner rail of
the curved main line (Fig 1.8b). Resultant degree of curvature of such
leads can be calculated by Dt=Ds+Dm
16
Figure 1.8c : Contrary flexure
Sometimes it may so happen that crossing lie on the outer rail of the
curved main line and even then deflecting in the same direction as that
in the similar flexure.(Fig 1.8e) Resultant degree of curvature of such
leads can be calculated by Dt=Dm-Ds
17
Figure 1.8e : Contrary flexure
From these formulae, resultant radii of lead curves can easily be calcu-
lated. Para 410(2) limits the value of the resultant radii of lead curves
which can be calculated from the above formulae. It is from this limi-
tation that 1 in 8.5 turnouts can not be laid on inside of the curved main
line because in such layout, resultant radii of curvature of the lead
curves will not satisfy the limits as given in the Para 410(2). Sharper
crossings i.e. more than 1 in 12 can be laid when turnouts taking off
from outside of the main line because of the fact that resultant radii of
such leads will become flatter and may satisfy the limits as given in Para
410(2)
18
1.2 Representation of a Turnout on Centre Line
Draw the centre line of the straight main track and on it drop NN1
perpendicular from N the TNC of the Xing. Draw the centre line of the
turnout track over the crossing length and extend it to meet the centre
line of the straight track at P. Drop NN2 perpendicular from N on this
centre line. (Fig 1.9)
On the centre line the turnout is represented by two lines OPN1W and
PN2Z. In this OW represents the overall length of turnout from SJ to the
heel of crossing along the gauge line on which the crossing lies. To
locate the turnouts on centre line method, it will be necessary to know
the different components of centre line representation.
OP=A
PN1=PN2=M
N1W=N2Z=K
PW=PZ=B=M+K
‘M’ is the distance from ‘P’ to the TNC and can be found out as ex-
plained below:
NN1 G 2
ΔPN1 N, tan F 2 = =
PN1 M
∴ M = G 2 cot F 2
For a particular gauge of track ‘G’ & angle of crossing ‘F’, ‘M’ will
become fixed.
19
20
Figure 1.9 : Representation of a turnout on centre line
‘K’ is the length of the back leg of crossing and will be dependent upon
type of crossing i.e. BU or CMS crossing. Therefore for a particular
type of crossing chosen for a yard, value of ‘K’ will be fixed.
Likewise, B=M+K will also become fixed.
21
Chapter 2
The lead curve in IRS turnout with straight switches are placed
tangential to the tongue rail at the heel and to the front straight leg of
the crossing. (Fig 2.1)
22
Formulae
In Δ BKC; ∠BKC = F- ( )
F-β
2
=
F+β
2
BC = AD − AB − CD = AD − AB − KP = G − d − wSinF
F+β F+β
KC = BCCot = ( G −d − wSinF ) Cot
2 2
Lead = DE = DP + PE = KC + PE
F+β
Lead = ( G −d − wSinF ) Cot + wCosF (2.1)
2
In ΔOBK; ∠BOK = F-β, OB = OK = R
F-β F-β
BK = RSin + 2RSin
2 2
F-β
∴ BK = 2RSin (2.1a)
2
BC G −d − wSinF
also in ΔBKC; BK = = (2.1b)
F+β F+β
Sin Sin
2 2
F-β G −d − wSinF
equating Eq 2.1a & 2.1 b; 2RSin =
2 F+β
Sin
2
G −d − wSinF
∴ Radius = R = (2.2)
F+β F−β
2Sin Sin
2 2
Where R = radius of lead curve, d = heel divergence
w = straight leg of crossing ahead of TNC, β = switch angle
G =Track gauge
23
2.1 (b) IRS Turnout with straight switch
Calculation of offsets to lead curves
The lead curve is extended from heel at point ‘B’ to a point ‘H’ so that
the tangent to the curve runs parallel to the gauge line at a distance ‘Y’
(offset) as shown in Fig 2.2.
24
The point ‘H’ has been shown to lie inside the track, but in certain
layouts, depending on the switch angle and the radius, the point ‘H’
may lie outside the track and therefore the value of ‘Y’ will work out
as negative. The distance ‘BQ’ be denoted by ‘L’.
In Δ KOJ,
0
OK = R, ∠ KOJ = F, ∠ OJK = 90
JK = OKSinF = RSinF
F+β
CK = (G-d-wSinF)Cot
2
CJ = BQ = L = JK − CK
F+β
∴ CJ = RSinF − (G-d-wSinF)Cot (2.3)
2
OI = OH + HI = R + Y (2.4)
also, OI = OJ + JI = RCosF + G-wSinF (2.5)
equating (2.4) & (2.5),
R + Y = RCosF + G-wSinF
∴ Y = G-wSinF-R (1-CosF) (2.6)
Note: It is also possible to work out values of 'L' & 'Y'
directly from Δ OBQ,
BQ = L = RSinβ (2.7)
Y = d-R (1-Cosβ ) (2.8)
But a word of caution is that as the value of 'β' is very small, it is
difficult to get the correct values of Cosβ as variations in the region
are not uniform. 'L' , however can be derived from L = RSinβ
25
Example 2.1
Calculate the lead and the radius of a 1 in 8.5 IRS turnout with straight
switches.
F+β
Lead = ( G −d − wSinF ) Cot + wCosF
2
60 42' 35" +10 34' 27"
(
= 1676−136−864×Sin60 42' 35" Cot ) 2
0 ' "
+ 864 × Cos6 42 35
= 19871.79 + 858.08 = 20729.87mm ≈ 20730mm
G −d − wSinF
R=
F+β F−β
2Sin Sin
2 2
1676−136−864×Sin60 42' 35"
=
60 42' 35" +10 34' 27" 60 42' 35" −10 34' 27"
2×Sin Sin
2 2
= 222358.34mm ≈ 222358mm & ay 222.36 m
The lead curves in these layouts at toe of switches are tangential to the
switch angle and meets the straight leg of crossing at a distance ‘w’
from the TNC of the crossing. (Fig 2.2)
26
Figure 2.3: IRS Turnout with curved switches
27
At toe of switch, thickness of tongue rail is ‘t’. Derivation for lead curve
radius will be same as for IRS straight switches. The same can be
derived by substituting ‘t’ (toe thickness) for ‘d’ (the heel divergence).
Formulae
F+β
CK = (G-t-wSinF)Cot (2.9)
2
G-t-wSinF
Radius of Lead Curve, R = (2.10)
F+β F−β
2Sin Sin
2 2
F+β
L = BQ = CJ = KJ-CK = RSinF-(G-t-wSinF)Cot (2.11)
2
or , from Δ OQB,
L = BQ = RSinβ (2.12)
Y = G-wSinF-R (1-CosF ) (2.13)
F+β
Lead = (G-t-wSinF)Cot − SL + wCosF (2.15)
2
28
Example 2.2
Calculate the lead and the radius of a 1 in 12 IRS turnout with curved
switches with CMS crossing on 52 Kg PSC sleepers as per RDSO/T-
4732.
G-t-wSinF
R=
F+β F−β
2Sin Sin
2 2
1673-0-1877×Sin40 45' 49"
=
40 45' 49" +00 20' 0" 40 45' 49" −00 20' 0"
2Sin Sin
2 2
= 441374mm (As per RDSO / T - 4732 this value is 441360 mm )
In 1 in 12 IRS turnout with curved switches, Stock Rail is
machined to house the tongue rail so that there is no projection
of thickness of the tongue rail. Hence 't' is taken as zero.
F+β
Lead = (G-t-wSinF)Cot + wCosF-Switch Length
2
0 ' " 0 ' "
0 ' " 4 45 49 + 0 20 0
= (1673-0-1877 × Sin4 45 49 )Cot
2
0 ' "
+ 1877 × Cos4 45 49 -10125
= 25831.62 (As per RDSO / T - 4732 this value is 25831mm)
NOTE : From RDSO / T - 4732 Switch Length is 10125mm
29
Chapter 3
θ=F
θ>F
and θ<F
Now because of the local obstructions on the existing line, there can be
further two sub categories namely; i.e Without obligatory points and
With obligatory points on the main line. Therefore, connections to
diverging tracks may have following situations;
For θ = F
For θ > F
For θ < F
30
Case I
Produce the divergent track to meet the existing main line at point ‘I’.
For making the connection, point ‘P’ should coincide with point ‘I’.
Now for locating SJ (Stock Joint) an offset equal to ‘A’ can be taken
from ‘P’. After locating the ‘SJ’,the turnout can be laid with reference
to ‘SJ’ (Fig 3.1)
Case II
If because of some obstructions on the main line, the ‘SJ’ can not be
fixed as given in Case I, and ‘SJ’ can be located either on left or right
of ‘SJ’ as fixed vide Case I, then for making the connection, a reverse
curve will have to be introduced starting after back leg of crossing and
joining the divergent track. For this case, there can be numerous
solutions and we have to choose the optimum alignment to meet the
site conditions. (Fig 3.2)
31
Figure 3.2: θ = F & With obligatory point on main line
Case III
In this case, if we are having the liberty in fixing the ‘SJ’, it should be
on the left hand side of point of intersection ‘I’. ( Fig 3.3)
32
Formulae
θ−F
T = Rtan (3.1)
2
X = (B + T)CosF + TCosθ (3.2)
OL = X + A (3.3)
Y = (B + T)SinF + TSinθ (3.4)
Intersection angle ‘θ’ has to be found out from the field surveying. The
radius ‘R’ of the connecting curve has to be assumed. Normally the
value of connecting curve radius is taken equal to that of radius of turnout
curve. Now value of ‘T’ can be calculated from Eq:3.1. Once ‘T’ is
known, the value of ‘X’ & ‘Y’ can be calculated fron Eq:3.2 & 3.4
respectively. Having thus calculated the value of ‘X’ & ‘Y’, ‘TP2’ is
located first as the intersection point between the divergent track and a
line drawn parallel to the existing track at a distance ‘Y’ and the location
of ‘SJ’ is marked with reference to TP2 by drawing a perpendicular offset
at a distance ‘OL’ from ‘TP2.’ (Fig 3.3a)
Figure 3.3a
33
Now after locating ‘SJ’, the turnout is linked and then the connecting
curve is provided with radius equal to ‘R’. This connecting curve will
be starting from back of crossing (TP1) and ending at ‘TP2’, thus
establishing the full connection.
Case IV
In Case III, radius ‘R’ of the connecting curve was assumed and the
location of ‘SJ’ was so fixed. But, in certain circumstances, it may not
be possible to locate ‘SJ’ because of some obstructions/obligatory
points falling at that location. Position of ‘SJ’ will thus be fixed either
to left or right side of ‘SJ’ as fixed in Case III.
When the ‘SJ’ is fixed to left of ‘SJ’ (Fig 3.4) as fixed vide Case III,
radius of connecting curve will be quite large and can be calculated by
the following formula;
T
R= (3.5)
θ−F
tan
2
by substituting the value of ‘T’, which will be calculated by field
surveying, i.e. by extending crossing leg on the turnout side to intersect
34
divergent track at ‘Z’. Thus TP1Z will be the tangent length ‘T’. Now
the connecting curve of radius ‘R’ can be laid at the site. In this case,
the radius ‘R’ of the connecting curve will be large, which can be
reduced by providing a straight after the heel of crossing and
connecting curve starting after this straight. For this case formulae can
be modified as follows;
θ-F
T = Rtan (3.6)
2
X = (B + S + T)CosF + TCosθ (3.7)
OL = X + A (3.8)
Y = (B + S + T)SinF + TSinθ (3.9)
Now in another situation, when ‘SJ’ is located on right of ‘SJ’ (Fig 3.4)
as fixed vide case III, there can be numerous solutions and an optimum
alignment can be decided keeping in view the site conditions. In this
case, connecting curve will have to be a reverse curve.
Case V
In this case, if we are having the liberty in fixing the ‘SJ’, it should be
on the right hand side of point of intersection ‘I’. (Fig 3.5)
35
Formulae
F-θ
T = Rtan (3.10)
2
X = (B + T)CosF + TCosθ (3.11)
OL = X + A (3.12)
Y = (B + T)SinF + TSinθ (3..13)
Intersection angle‘θ’ has to be found out from the field surveying. The
radius ‘R’ of the connecting curve has to be assumed. Normally the
value of radius ‘R’ is taken equal to that of the radius of turnout radius.
Now value of ‘T’ is calculated from Eq 3.9. Once ‘T’ is known, the
value of ‘X’, ‘OL’ & ‘Y’ can be calculated from Eq 3.11, 3.12 & 3.13
respectively. ‘TP2’ is located first as the intersection point between the
divergent track and a line drawn parallel to the existing track at a
distance ‘Y’ and the location of ‘SJ’ is marked with reference to ‘TP2’
by drawing a perpendicular offset at a distance ‘OL’ from ‘TP2’
(Fig 3.5a)
Figure 3.5a
36
Now after locating ‘SJ’, the turnout is linked and then the connecting
curve is provided with a radius equal to ‘R’. Thus connecting curve will
be starting from back of crossing (TP1) and ending at ‘TP2’, thus
establishing the full connection.
Case VI
In case V, radius of ‘R’ of the connecting curve was assumed and the
location of ‘SJ’ was to be fixed. But in certain circumstances, it may not
be possible to fix ‘SJ’ because of some obstructions/obligatory points
falling at that location. Position of ‘SJ’ will thus be fixed either to the
left or right side of ‘SJ’ as fixed in Case IV. ( Fig 3.6)
T
R= (3.14)
F-θ
tan
2
37
by substituting the value of ‘T’, which will be calculated by field
surveying, i.e by extending crossing leg of the turnout side to intersect
divergent track at ‘Z’. TP1 will be the tangent length ‘T’. Now the
connecting curve of radius ‘R’ can be laid at the site. In this case, radius
‘R’ of the connecting curve will be large, which can be reduced by
providing a straight after the heel of crossing and connecting curve
starting after this straight. For this case formulae can be modified as
follows:
F-θ
T = Rtan (3.15)
2
X = (B + S + T)CosF + TCosθ (3.16)
OL = X + A (3.17)
Y = (B + S + T)SinF + TSinθ (3.18)
38
Example 3.1
θ−F
T = Rtan
2
0 0 ' "
10 -4 45 49
= 441.282tan
2
= 20.179m
X = (B + T)CosF + TCosθ
0 ' " 0
= (23.981 + 20.179)Cos4 45 49 + (20.179)Cos10
= 44.007 + 19.872
= 63.879m
OL = X + A = 63.879 + 16.953 = 80.832m
Y = (B + T)SinF + TSinθ
0 ' " 0
= (23.981 + 20.179)Sin4 45 49 + (20.179)Sin10
= 3.667 + 3.504
= 7.171m
39
Example 3.2
F-θ
T = Rtan
2
0 ' " 0
6 42 35 − 3
= 221.522tan
2
= 7.174m
X = (B + T)CosF + TCosθ
0 ' " 0
= (16.486 + 7.174)Cos6 42 35 + (7.174)Cos3
= 23.495 + 7.164 = 30.659
X = 30.659m
OL = X + A = 30.659 + 12.025 = 42.684m
Y = (B + T)SinF + TSinθ
0 ' " 0
= (16.486 + 7.174)Sin6 42 35 + (7.174)Sin3
= 2.764 + 0.375
= 3.139m
40
Chapter 4
4.0 Introduction
Formulae
F
T = Rtan (4.1)
2
X = DCotF + T (4.2)
41
OL = X + A (4.3)
(B + S + T)SinF = D
D
∴ S= − (B + T) (4.4)
SinF
Now, in the field, either of the two points i.e. TP2 and ‘SJ’ will be
decided from the site conditions. With respect to one point, the other
point will be fixed which will be at a distance ‘OL’ apart. After that,
entire layout i.e. turnout, straight after heel of crossing and the
connecting curve can be laid by field surveying.
Note:
42
4.2 Layout Calculations with Fanshaped PSC Layout
If we take the value of ‘B’ from the table of dimensions for performing
the calculations, we are inadvertently making a mistake and our final
layout will become wrong. The same is explained as detailed below;
The value of ‘B’ as per usual convention for these versions of the
turnout is slightly more than for conventional CMS crossing and less
than that for Built UP crossing. It will be much longer for all practical
purposes, as the entire layout becomes rigidly straight up to the last
common PSC sleeper of the turnout due to prepositioned inserts for
straight alignment behind the heel of crossing.
43
Example 4.1
F
T = Rtan
2
0 ' "
6 42 35
= 221.522 tan = 12.991m
2
0 ' "
X = DCotF + T = 4.725Cot6 42 35 + 12.991 = 53.137m
OL = X + A = 53.137 + 12.025 = 65.162m
D 4.725
S = − (B + T) = − (16.486 + 12.991) = 10.963m
SinF 0 ' "
Sin6 42 35
Note :
44
Example 4.2
For the flattest turn-in-curve, the straight ‘S’ after the heel of crossing
will be equal to zero.
D
S = − (B + T)
SinF
substituting S = 0,
D
= (B + T)
SinF
D 4.725
T = −B= − 16.486 = 23.954m
SinF 0 ' "
Sin6 42 35
F
now from equation, T = Rtan ,
2
T 23.954
R = = = 408.629m
F 0 ' "
tan 6 42 35
tan
2 2
X = DCotF + T
0 ' "
= 4.725Cot6 42 35 + 23.954 = 63.817m
OL = X + A = 63.817 + 12.025 = 75.842m
which is more by 75.842-65.162 = 10.068m, in comparison with
overall length requirement as in the previous example 4.1
45
Example 4.3
F
T = Rtan
2
0 ' "
6 42 35
= 440 × tan = 25.793m
2
D
S = − (B + T)
SinF
substituting S = 0,
Dmin
0= − (16.486 + 25.793)
0 ' "
Sin6 42 35
0 ' "
∴ Dmin = (16.486 + 25.793)Sin6 42 35
= 4.940m
Note:
Same calculation is appliable for 60kg in 8.5 TI out as values
A 12.025 & B 16.486 are same.
46
b) The default length of straight, because of prepositioned
inserts in PSC layouts after the heel of crossing, should be
determined from the relevant drawings. For 52 Kg, 1 in
8.5 BG 1673mm gauge PSC layout, this straight can
safely be taken as 3.3m.
D
= (B + S + T)
SinF
0 ' "
D = (16.486 + 3.300 + 25.793)Sin6 42 35
= 5.325m
47
4.3 With Large Distance between Straight Parallel Tracks
When the distance between the two straight parallel tracks increases
and if we go for the layout connections as per para 4.1, overall length
‘OL’ requirement will become too large, which may not be available at
site. It is, therefore, desirable to introduce a connecting reverse curve
starting from the heel of crossing so as to keep the overall length of the
layout to the minimum. Now there can be two sub cases as explained
below;
48
Formulae
In Δ O1 NO
O1 N O1M + MN O1L + LM + MN
Cosθ = = =
O1O 2R 2R
O1L = RCosF, LM = BSinF, MN = R-D
RCosF+ BSinF+ R-D
∴ Cosθ =
2R
∴ θ = Cos
-1
{RCosF + BSinF+ R-D
2R } (4.5)
θ −F
T = Rtan (4.6)
2
θ
T1 = Rtan (4.7)
2
X = (B + T)CosF + (T + T1 )Cosθ + T1 (4.8)
OL = X + A (4.9)
Now from Eq 4.5, value of ‘θ’ will be calculated. Then from Eq 4.6 &
4.7, tangent lengths ‘T’ & ‘T1 will be calculated. Value of ‘X’ and
finally ‘OL’ will be calculated from Eq 4.8 & 4.9 respectively. Now
with respect to ‘TP3’, the location of ‘SJ’ can easily be fixed which will
be at a distance equal to ‘OL’. (Fig 4.2)
In the above case several variations can be made such as, different radii
of curvature for two legs of the reverse curve or a straight between the
49
heel of crossing & start of the reverse curve. Various formulae as
derived in the previous case can be modified as follows;
Figure 4.3
In Δ O NO
1
O N O M + MN O L+ LM+ MN
1 1 1
Cosθ = = =
OO R +R R +R
1 1 2 1 2
O1L = R 2 CosF, LM = (B+ S) SinF, MN = R - D
1
R CosF+ (B+ S) SinF+ (R - D)
2 1
∴ Cosθ =
(R + R )
1 2
50
∴ θ = Cos
-1
{
R 2 CosF+(B+S)SinF+(R1 -D)
(R1 + R 2 ) } (4.10)
θ −F
T = R 2 tan (4.11)
2
θ
T1 = R1tan (4.12)
2
X = (B + S + T1 )CosF + (T + T1 )Cosθ + T1 (4.13)
OL = X + A (4.14)
51
Example 4.4
52
Case II With a Straight between Reverse Curves
Formulae
In Δ O1TP2 Z3
TP2 Z3 S 2 S
tanψ = = =
O1TP2 R 2R
ψ = tan
−1
( )
S
2R
(4.15)
53
In Δ O NO
1 2
ON O M + MN O L + LM + MN
1 1 1
Cos(θ + ψ) = = =
OO OO OO
1 2 1 2 1 2
O1L = RCosF, LM = BSinF, MN = R - D
In Δ O O O
1 3 2
O O S
2 3
Sinψ = =
OO OO
1 2 1 2
S
∴ O1O 2 =
Sinψ
Cos(θ + ψ) =
(RCosF + BSinF + R - D )Sinψ
S
- 1⎧ (RCosF + BSinF + R - D )Sinψ ⎫ − ψ
∴ θ = Cos ⎨ ⎬
⎩ S ⎭
substituting the value of ' ψ' from Eq 4.15,
54
If we start the reverse curve after introducing another straight ‘S1’ after
the heel of crossing and different degree of curvature of the two legs of
the reverse curve (R1 & R2).
Figure 4.5
For the above variation (Fig 4.5) various formulae can be modified as
explained under.
− 1⎛
S⎞
ψ = tan ⎜ ⎟ where R = R 1 + R 2
⎝ ⎠
R
-1⎪
θ = Cos ⎨ 1
[ ]
⎧ R CosF+ (B+ S1 ) SinF + R 2 - D Sinψ ⎫⎪ − 1⎛ S ⎞
⎬ − tan ⎜ R ⎟ (4.21)
⎪⎩ S ⎪⎭ ⎝ ⎠
θ- F
T = R tan (4.22)
1 1 2
θ
T = R tan (4.23)
2 2 2
X = (B+ S + T ) CosF+ (T + S+ T ) Cosθ + T (4.24)
1 1 1 2 2
OL = X + A (4.25)
55
Example 4.5
ψ = tan
−1
( )
S
2R
= tan
−1
(
10
2×221.522
0 ' "
= 1 17 35 )
( RCosF+BSinF+R-D)Sinψ
Cos(θ + ψ) =
S
=
( 221.522Cos6 42 35 +16.486Sin6 42 35 +221.522-15)Sin1 17 35
0 ' " 0 ' " 0 ' "
10
( 220.004+ 1.926+ 206.522 )× 0.0225661
= = 0.9668
10
−1 0 ' "
θ + ψ = Cos (0.99668) = 14 -47 -39.26
θ = 14
0
− 47' − 39.26" − 1017'35" = 130 − 30' − 42.6"
0 ' " 0 ' "
θ-F 13 30 42.6 -6 42 35
T1 = Rtan = 221.522tan = 13.144m
2 2
0 ' "
θ 13 30 42.6
T2 = Rtan = 221.522tan = 26.242m
2 2
X = (B + T1 )CosF + (T1 + S + T2 )Cosθ + T2
0 ' "
= (16.486 + 13.144)Cos6 42 35
0 ' "
+ (13.144 + 10 + 26.242)Cos13 30 42.6 + 26.114
= 29.427 + 48.019 + 26.242 =103.688
OL = X + A = 104.152 + 12.000 = 116.152m
= 103.688+12.025=115.713 mtr (Ans)
56
Chapter 5
5.1 With Normal Spacing between the Tracks and with Same Angle
of Crossing
57
Formulae
(B + S + B)SinF = D
D
∴ S= − 2B (5.1)
SinF
X = DCotF = DN (5.2)
where N is the number of Xing. (CotF = N )
OL = X + 2A (5.3)
First of all the value of ‘D’ will be known from the field surveying. Turnout
prarmeters ‘A’, ‘B’ will be known once we have decided the type of
turnout. Then from Eq 5.2 & 5.3, the values of ‘X’ & finally ‘OL’ will be
calculated. Now with these values in the hand, location of one of ‘SJ’ can
be fixed by keeping it at a distance ‘OL’ apart in refernce to another ’SJ’.
After fixing the location of ‘SJ’, rest of the turnout can be set out by field
surveying.
For example, if ‘D’ used for layout calculations is not equal to the
actual distance available at the site, then two conditions may be thought
of i.e;
Dcal<Dactual
or
Dcal>Dactual
58
In both the cases, ‘SJ’ will be fixed wrongly and the connection, instead
of a straight,will become a reverse curve or a kink will be formed at the
heel of crossing.
a) Dcal<Dactual
b) Dcal>Dactual
Figure 5.2
Now, when the train negotiate the crossover, it will try to straighten up
the reverse curve, which will finally result into alignment kink in the main
line and will result into bad running.
59
5.2 With Large Spacing between the Tracks with the Same
Angle of Crossing
When the distance between the two straight parallel tracks increases and
if we go for the layout connection as per para 5.1, overall length ‘OL’
requirement will become two large, for which space may not be available
at the site. Space being the costly item in an yard, it is therefore desirable
to introduce a connecting reverse curve starting `from the heel of crossing
so as to keep the overall length of the layout to the minimum. In this type
of layout, further there can be two sub cases i.e;
60
Formulae
Δ O TP N
2 2
O N O M − NM O L + LM − NM
1 1 1
Cosθ = = =
O TP O TP O TP
1 2 1 2 1 2
O L = RCosF, LM = BSinF, NM = D 2 , O TP = R
1 1 2
RCosF + BSinF - D 2
∴ Cosθ =
R
− 1 ⎛ RCosF + BSinF − D 2 ⎞
∴ θ = Cos ⎜ ⎟ (5.4)
⎝ R ⎠
θ-F
T = Rtan (5.5)
2
X = 2[(B + T)CosF + TCosθ ] (5.6)
OL = X + 2A (5.7)
Now from Eq 5.4, value of 'θ' can be calculated. Then from Eq 5.5, 5.6
& 5.7, value of ‘T’, ‘X’ ann hence ‘OL’ can easily be calculated
respectively. Now the location of ‘SJs’ can easily be fixed which will
be at a distance equal to ‘OL’.
61
In the above case, several variations can be made such as , different radii
of curvature of two legs of reverse curve or a straight between the heel
of crossing and start of the reverse curve or different angle of crossing at
the two ends. (Fig 5.4)
Figure 5.4
Formulae
In Δ O1N1TP2
O1N1 O M −N M O L +L M −N M
Cosθ = = 1 1 1 1 = 1 1 1 1 1 1
O1TP2 O1TP2 O1TP2
O1L1 = R1CosF1, L1M1 = (B1 + S1 )SinF1 , O1TP2 = R1
R CosF1 +(B1 +S1 )SinF1 − N1M1
∴ Cosθ = 1
R1
∴ N1M1 = R1CosF1 + (B1 + S1 )SinF1 − R1Cosθ
62
In Δ O N TP
2 2 2
O N O M −N M O L +L M −N M
Cosθ = 2 2 = 2 2 2 2 = 2 2 2 2 2 2
O TP O TP O TP
2 2 2 2 2 2
O L = R CosF , L M = (B + S )SinF , O TP = R
2 2 2 2 2 2 2 2 2 2 2 2
R CosF + (B + S )SinF − N M
∴ Cosθ = 2 2 2 2 2 2 2
R
2
∴ N M = R CosF + (B + S )SinF − R Cosθ
2 2 2 2 2 2 2 2
N M + N M = R CosF + (B + S )SinF − R Cosθ
1 1 2 2 1 1 1 1 1 1
+ R CosF + (B + S )SinF − R Cosθ
2 2 2 2 2 2
N M +N M =D
1 1 2 2
R CosF + R CosF + (B + S )SinF + (B + S )SinF − D
∴ Cosθ = 1 1 2 2 1 1 1 2 2 2
R +R
1 2
63
Example 5.1
RCosF + BSinF - D 2
Cosθ =
R
441.282Cos 4 0 45 ' 49 " + 23.981Sin4 0 45 ' 49 " - 15 2
Cosθ =
441.282
= 0.9840628
0 ' "
θ = 10 14 34
θ-F
T = Rtan
2
10 014 ' 34 " - 4 0 45 ' 49 "
= 441.282 × tan
2
= 21.116m
[
X = 2 (B + T)CosF + TCosθ ]
[
= 2 (23.981 + 21.116)Cos 4 0 45 ' 49 " + 21.116Cos1 0 014 ' 34 " ]
= 2(44.941 + 20.779) = 131.441m
OL = X + 2A = 131.441 + 2 × 16.953 = 165.347m
Overall length if straight line connection is provided between
the crossing;
OL = DCotF + 2A = 15 × 12 + 2 × 16.953 = 213.906m
Therefore saving in the overall length = 213.906 - 165.347 = 48.559m
64
Case II With a given Straight in the reverse curves
Formulae
In Δ O TP Z
1 2
TP Z S2 S
2
tanψ = = =
O TP R 2R
1 2
− 1⎛S ⎞
ψ = tan ⎜ ⎟ (5.13)
⎝ ⎠
2R
In Δ O LZ
1
OL O M - LM O N + NM − LM
1 1 1
Cos(θ + ψ) = = =
OZ OZ OZ
1 1 1
O1N = RCosF, NM = BSinF,
65
In Δ O TP Z
1 2
S
OZ=
1 2Sinψ
2 × (RCosF + BSinF + R - D 2 )Sinψ
Cos(θ + ψ) =
S
- 1⎧2 × (RCosF + BSinF − D 2 )Sinψ ⎫ − ψ
∴ θ = Cos ⎨ ⎬
⎩ S ⎭
- 1⎧2 × (RCosF + BSinF − D 2 )Sinψ ⎫
∴ θ = Cos ⎨ ⎬
⎩ S ⎭
− 1⎛ S ⎞
− tan ⎜ ⎟ (5.14)
⎝ 2R ⎠
θ-F
T = Rtan (5.15)
2
X = (B + T)CosF + (T + S + T)Cosθ + (T + B)CosF
= 2(B + T)CosF + (2T + S)Cosθ (5.16)
OL = X + 2A (5.17)
66
Now, In the above case, several variations can be made such as, different
radii of curvature of the two legs of reverse curve or a straight length
introduced between the heel of crossing and the start of the reverse
curve on the two ends or different angle of crossing at the two ends.
Figure 5.6
Formulae
In Δ O TP Z
1 2
TP Z TP Z
2 2
tanψ = =
O TP R
1 2 1
In Δ O TP Z
2 3
TP Z TP Z
3 3
tanψ = =
O TP R
2 3 2
TP Z + TP Z = (R + R )tanψ
2 3 1 2
67
S = (R + R )tanψ (where TP Z + TP Z = S)
1 2 2 3
S
∴ tanψ =
(R + R )
1 2
- 1⎜
⎛ S ⎞
∴ ψ = tan ⎟ (5.18)
⎜R +R ⎟
⎝ 1 2 ⎠
In Δ O ZN
1 1
O N O M -N M O L +L M -N M
1 1 1 1 1 1 1 1 1 1 1 1
Cos(θ + ψ) = = =
O Z O Z O Z
1 1 1
(R CosF
1 1
+ (B + S )SinF - N M
1 1 1 1 1
)
Cos(θ + ψ) = (5.19)
O Z
1
In Δ O ZN
2 2
(R 2
CosF + (B + S )SinF - N M
2 2 2 2 2 2
)
Cos(θ + ψ) = (5.20)
O Z
2
From Eq 5.19 & 5.20,
N M = R CosF + (B + S )SinF - O ZCos(θ + ψ)
1 1 1 1 1 1 1 1
N M = R CosF + (B + S )SinF - O ZCos(θ + ψ)
1 2 2 2 2 2 2 2
D =N M + N M
1 1 1 2
D = R CosF + R CosF + (B + S )SinF + (B + S )SinF
1 1 2 2 1 1 1 2 2 2
- (O Z + O Z)Cos(θ + ψ) (5.20a)
1 2
where O Z + O Z = O O
1 2 1 2
In Δ O TP Z
1 2
TP Z
2
Sinψ =
O Z
1
68
In Δ O TP Z
2 3
TP Z
3
Sinψ =
O Z
2
TP Z + TP Z = (O Z + O Z)Sinψ
2 3 1 2
∴ S = O O Sinψ
1 2
considering Eq (5.20 a), Cos(θ + ψ) is equal to :
[
⎧⎪ R CosF1 + R 2 CosF2 + (B1 + S1 )SinF1 + (B 2 + S2 )SinF2 − D Sinψ ⎫⎪
=⎨ 1
]
⎬
⎪ ⎩
S ⎪ ⎭
− 1⎪
[ ]
⎧ R1CosF + R 2CosF + (B1 + S1 )SinF1 + (B 2 + S2 )SinF2 − D Sinψ ⎫⎪
θ = Cos ⎨ ⎬
⎪⎩ S ⎪⎭
− 1⎛
⎜ S ⎞
⎟
− tan (5.21)
⎜R + R ⎟
⎝ 1 2 ⎠
θ−F
1
T = R tan (5.22)
1 1 2
θ−F
2
T = R tan (5.23)
2 2 2
X = (B + S + T )CosF + (T + S + T )Cosθ
1 1 1 1 1 2
+ (T + S + B )CosF (5.24)
2 2 2 2
OL = X + 2A (5.25)
69
Example 5.2
ψ = tan
−1
( ) S
2R
= tan
−1 40
(
2× 400
0 ' "
= 2 51 45 )
θ = Cos
-1
{ 2×( RCosF + BSinF− D 2 )Sinψ
S
−ψ }
= Cos ⎨
-1 (
⎧ 2× 400Cos40 45'49" + 22.912Sin40 45' 49" −15 2 Sin20 51' 45" ⎫
⎪ ⎪
⎬
)
40
⎪⎩ ⎪⎭
0 ' "
0 ' " -1 ⎧ 2 ( 398 + 1.902 −15 2 )Sin2 51 45 ⎫ 0 ' "
− 2 51 45 = Cos ⎨ ⎬ = 8 13 6.47
⎩ 40 ⎭
= Cos
-1
{ } 39.25
40
0 ' ''
− 2 51 45
70
5.3 With Different Angles of Crossing and Normal Distance
between the two Straight Parallel Tracks
Formulae
71
In the derivation of the various formulae for the above case, it is assumed
that connecting curve is starting just after the heel of crossing. It may
also happen, to suit the varied site conditions, that a straight after the
heel of crossing is required. Those formulae can be modified as follows;
(Fig 5.8)
Figure 5.8
∴T =
[
D - (B + S )SinF + (B + S )SinF )
1 1 1 2 2 2
] (5.32)
SinF + SinF
1 2
F −F
T = Rtan 1 2 (5.33)
2
X = (B + S + T)CosF + (T + S + B )CosF (5.34)
1 1 1 2 2 2
OL = X + A + A (5.35)
1 2
72
Example 5.3
Given: Turnout A B F
1 in 8.5 12.000m 17.418m 6 42’35”
0
D - (B SinF + B SinF )
1 1 2 2
T =
SinF + SinF
1 2
Note:
73
X = (B + T)CosF + (T + + B )CosF
1 1 2 2
' " 0 0 ' "
= (17.418 + 3.492)Cos6 42 35 + (23.981 + 3.492)Cos4 45 49
= 20.767 + 27.378 = 48.145m
OL = X + A + A
1 2
= 48.145 + 12.000 + 16.953 = 77.098m
Example 5.4
74
Example 5.5
Given: Turnout A B F
1 in 8.5 12.025m 16.486m 6 42’35”
0
For the PSC Fan Shaped Layout, the layout becomes rigidly straight up
to the last common PSC sleepers(S.No 83 for 1 in 12, & S.No 54 for 1 in 8.5)
of the turnout due to the prepositioned inserts for straight alignment
behind the heel of crossing. These straight for 1 in 8.5 & 1 in 12 turnouts
are 3.3m & 5.688m respectively.
F −F 6 0 42 '35" − 4 0 45'49"
1 2
T = Rtan = 441.282 × tan = 7.495m
2 2
D = (B + S + T)SinF + (T + S + B )SinF
1 1 1 2 2 2
' " 0
= (7.495 + 16.486 + 3.3)Sin6 42 35
0 ' "
+ (7.495 + 22.912 + 5.688)Sin4 45 49 = 3.187 + 2.998 = 6.185m
0 ' "
X = (7.495 + 16.486 + 3.3)Cos6 42 35
0 ' "
+ (7.495 + 22.912 + 5.688)Cos4 45 49 = 27.094 + 35.970 = 63.064m
OL = X + A + A = 63.064 + 12.025 + 16.989 = 92.078m
1 2
75
Note:
5.4 Crossover between a Loop Line and the Main Line with the
Symmetrical Split on the Loop Line
Figure 5.9 : Crossover between a loop line and the main line with the
symmetrical split on the loop line
76
Formulae
F
(B + S + T)SinF + (T + B )Sin 2 = D
1 1 2 2
F
2
D - (B + T)Sin
∴S =
2 2 - (B + T) (5.36)
SinF 1
1
⎛ F ⎞
⎜F − 2 ⎟
⎜ 1 2⎟
T = Rtan
⎝ ⎠ (5.37)
2
F
2
X = (B + S + T)CosF + (T + B )Cos (5.38)
1 1 2 2
OL = X + A + A (5.39)
1 2
Interpretation of Formulae and Field Practicalities
From the field, value of ‘D’ will be known. Radius of connecting curve
will be assumed as per the guidelines. From Eq 5.37 value of ‘T’ can be
calculated and the from Eq 5.36, 5.38 & 5.39, valus of ‘S’, ‘X’ & ‘OL’ can
be calculated respectively. Now the work left is locating one Stock Joint
with respect to another by keeping it at a distance ‘OL’ apart.
The same formulae can be used differently, when ‘S’ is given. Then from
Eq 5.36 value of ‘T’ can be calculated and then from Eq 5.37, value of ‘R’
can be calculated. Value of ‘R’ thus arrived may or may not satisfy the
recommended radius of connecting curve.
77
Example 5.6
Given: Turnout A B F
1 in 8.5 12.025m 16.4486m 16 42’35”
0
60 42'35"
4.725-(16.486+5.457)Sin
= 2 - (22.914 + 5.457) = 13.089m
Sin40 45'49"
F2
X = (B1 + S + T)CosF1 + (T + B2 )Cos
2
0 ' "
0 ' " 6 42 35
= (22.914 + 11.349 + 5.457)Cos4 45 49 + (5.457 + 16.486)Cos
2
= 39.609 + 21.905 = 61.515m
OL = X + A1 + A 2 = 61.515 + 16.989 + 12.025 = 90.529m
78
5.5 Crossover in Multi Track Area
It will be seen that for such a connection, the minimum track centre
distance required for introducing a connecting curve of 1 in 12 turnout
lead curve radius is 5.5m on BG which is not always available. The following
alternatives are recommended in such layouts;
79
80
Figure 5.10 : Crossover in multi track area
Chapter 6
The angle of diamond crossings are twice the crossing angle of turnout.
They are also commonly called by half the number of the turnout
crossing e.g. for 1 in 8.5 turnouts the diamond crossing is listed as
81
1 in 4.25, though it is strictly incorrect because cot (2F) will not be half
that of cot (F). On Broad Gauge, scissors cross-over layouts have been
finalized only for two track centers (on wooden layouts) viz: 4.725 m
(15’6”) and 5.180 m (17’0”). They can not be laid at track centers in
between these distances due to difficulty in providing effective check
rail guidance over the unguided gap in front of the ANCs of acute
crossings for a wheel movement over the cross-overs.
At 4.725 m track centers, the distance between the TNCs of the acute
crossings of the diamond (Ld) formed in between the tracks is greater
than the distance between the TNCs of the main line acute crossings (X).
Hence the acute crossings of diamond lie outside the acute crossing of
the main line turnouts as can be seen from the Fig 6.2.
82
Distance between TNCs of crossings on main line (X),
F
X = DCotF - GCot = 11572mm
2
The long diagonal of the diamond (L ),
d
G
L = = 14345mm
d SinF
Hence distance between the TNCs of the acute crossings on
L -X
d
main line and diamond (X ) is = = 1386mm
1 2
Distance between ANCs along the straight (X ) ,
2
X = 1386 + 118 ( for 1 in 8.5) + 59 ( for 1 in 4.25) = 1563mm
2
The distance between ANCs along the cross - over as would be
traversed by a vehicle moving over the cross - over (X ),
3
1563
X = = 1377mm
3 CosF - GtanF
The distance 1377 mm includes two gaps of 496 mm and 248 mm in front
of 1 in 8.5 and 1 in 4.25 acute crossings respectively, which are required
to be protected by provision of check rails opposite them. Since the
distance between ANCs (X3) i.e. 1377 mm is greater than total unguided
gap (744 mm) at 4.725 m track centers, it is possible to provide special
check rails for guiding the movement of wheels along the cross-over.
83
Table : 6.1
D 4725 4800 4900 5000 5015 5100 5200 5300
As the track center increases the position becomes safe when ANCs of
the diamond and ANCs of the main line crossings fall opposite each
other i.e. when distance X2 becomes zero ( Fig 6.3). This occurs when
the track centers become 5.015 m beyond which the wing rails of the
crossing on main line and that of acute crossing of than diamond can be
so extended that they perform the function of check rail opposite the
crossings and give the effective guidance. This is possible till such
increased track center is obtained when independent check rails can be
placed opposite the respective gaps. The position is identical
with 1 in 12 and 1 in 16 turnouts.
Figure : 6.3
84
For this purpose, Indian railways have finalized standard designs
for 4.725 m (15’6”) and 5.18 m (17’) track centers on wooden layouts
with extended wing rails for use on all new constructions. The design
for 4.725 m track center is to cover existing situation since majority of
the yards are laid at 4.725 (15’6”) track centers.
No designs have been finalized for 5.3 m track center which is now the
recommended track center for new constructions because as per the
recommended guidelines, use of scissors cross-over is to be avoided
and on new constructions, layouts should be designed with the use of
normal cross-overs.
85
Chapter 7
In the field, several situatios may arise where crossovers are to be laid
between two non parallel straight tracks. Depending upon the site
conditions, variety of connections can be made like with same or
different angle of crossing, connecting curve being simple or reverse
curve starting just after the heel of crossing or after a straight behind
the heel of crossing. If the connecting curve being the reverse curve
then it may be with or without a straight in between. It means that,
there can be several permutations & combinations and variety of
formulae can be generated.
Let us derive the set of formulae for a crossover connection between two
non parallel straight tracks with the following conditions;
86
Formulae
Δ+F −F
1 2
T = Rtan (7.1)
2
(B + T)SinF + (T + B )Sin(F − Δ) − A SinΔ = D (7.2)
1 1 2 2 2
X = (B + T)CosF + (T + B )Cos(F - Δ) (7.3)
1 1 2 2
OL = X + A + A CosΔ (7.4)
1 2
Δ’ and
Given ‘R’, Angle between two non parallel straight tracks ‘Δ
turnout parameters;
Eq 7.1 will be used for calculating the value of ‘T’. Once ‘T’ is known,
Min ‘D’ (Where ‘SJ2’ will be fixed) will be calculated from Eq 7.2 and
finally ‘X’ & ‘OL’ will be calculated from Eq 7.3 & 7.4 respectively.
Now ‘SJ1’ can be fixed at a distance ‘OL’ from ‘SJ2’.
Eq 7.2 will be used for calculating the value of ‘T’. Once ‘T’ is known,
value of ‘R’ can be calculated from Eq 7.1 which may or may not
satisfy the recommended radius of turn-in-curve. After that the value of
‘X’ & ‘OL’ can be calculated from Eq 7.3 & 7.4 respectively.
87
Example 7.1
Given: Turnout A B F
1 in 8.5 12.000m 17.418m 6 42’35”
0
Δ+F −F
1 2
T = Rtan
2
3 0 50 ' 0" + 6 0 42 ' 35" − 4 0 45 ' 49"
= 400 × tan = 20.191m
2
0 ' "
Dmin = (B + T)Sin6 42 35 + (T + B )Sin(F − Δ) − A SinΔ
1 2 2 2
0 ' "
= (17.418 + 20.191)Sin6 42 35
0 ' " 0 ' " 0 ' "
+ (20.191 + 23.981)Sin(4 45 49 − 3 50 0 ) − 16.953Sin3 50 0
= 4.394 + 0.717 - 1.133 = 3.978m
X = (B + T)CosF + (T + B )Cos(F - Δ)
1 1 2 2
0 ' "
= (17.418 + 20.191)Cos6 42 35
0 ' " 0 ' "
+ (20.191 + 23.981)Cos(4 45 49 − 3 50 0 )
= 37.351 + 44.166 = 81.517m
OL = X + A + A CosΔ
1 2
0 ' "
= 81.517 + 12.000 + 16.953Cos3 50 0 = 110.432m
88
Chapter 8
89
8.1 Connection between two Curved Parallel Tracks.
Connection being on Outside of Main Line Curve without
a Straight between the Heel of Crossing and the
Connecting Curve.
Formulae
Join G with E and Draw a Line AB Parallel to GE
R = radius of curved main line (outer rail)
m
R = radius of connecting curve (outer rail)
c
90
From the Geometry of the Fig 8.1,
∠O AO = F
1 2
In Δ O G E (Isoceles Triangle)
2
∠O G E = ∠O EG
2 2
∴ ∠ O A B = ∠ O BA (AB is Parallel to GE)
2 2
In Δ O A B, Applying tan Formula,
1
∠O A B - ∠O B A O B−O A ∠A O B
1 1 1 1 1
tan = Cot
2 O B+O A 2
1 1
∠O A B - ∠O B A = ∠O AO + ∠O A B - ∠O BA
1 1 1 2 2 1
= ∠O AO + ∠O A B - ∠O A B (where ∠O A B = ∠O B A)
1 2 2 2 1 2
= ∠O AO = F
1 2
F
O B = O L - L E - EB = R + D - G - Ktan
1 1 1 1 m 2
F
where EB = GA = Ktan
2
F
O A = O H + HA = R + Ktan
1 1 m 2
F F
∴ O B-O A= R + D - G - Ktan −R − Ktan
1 1 m 2 m 2
F
= D - G - 2Ktan
2
91
F F
O B+O A= R + D - G - Ktan +R + Ktan
1 1 m 2 m 2
= 2R +D-G
m
⎛ D - G - 2Ktan F ⎞
⎜ F ⎟
∴ tan = ⎜ 2 ⎟Cot θ
2 ⎜ 2R + D - G ⎟ 2
⎜ m ⎟
⎝ ⎠
⎛ D - G - 2Ktan F ⎞
θ ⎜ ⎟
2 Cot F
∴ tan = ⎜ ⎟
2 ⎜ 2R + D - G ⎟ 2
⎜ m ⎟
⎝ ⎠
⎧⎛⎜ F⎞ ⎫
⎪ D - G - 2Ktan ⎟
-1 ⎜
∴ θ = 2tan ⎨⎜ 2 ⎟Cot ⎪
F
⎟ ⎬ (8.1)
⎪⎜ 2R m + D - G ⎟ 2 ⎪
⎩⎝ ⎠ ⎭
ΔO AO Apply Sine Formula,
1 2
Sin∠O O A Sin∠A O O
1 2
= 1 2
O A O A
1 2
F
O A=R + Ktan
1 m 2
F
O A = O L - L G - GA = R − G − Ktan
2 2 2 2 c 2
Sin(180 - φ) Sinθ
∴ =
F F
R + Ktan R − G − Ktan
m 2 c 2
92
Sin(θ + F) Sinθ
= where φ = θ + F
F F
R + Ktan R − G − Ktan
m 2 c 2
⎛ F⎞
Sinθ⎜⎜ R + Ktan ⎟⎟
⎝ m 2⎠ F
∴R = + G + Ktan (8.2)
c Sin(θ + F) 2
X = NH + HL = K + R θ where ' θ' is in radians
m
πR θ
=K+ m where ' θ' is in degrees (8.3)
180
Distance ‘D’ between the two curved parallel tracks and radius of main
line ‘Rm’ will be known from field surveying. Value of turnout parameters
will be known once we have decided the turnout.
Now from Eq 8.1, value of ' θ' will be calculated. Eq 8.2 will be used for
calculating the value of radius of connecting curve ‘Rc’. And Finally ‘X’
will be calculated from Eq 8.3. Point ‘L1’ and hence Point ‘L’ will be
decided from field surveying. Now with refernce to ‘L’, distance ‘X’ will
be measured along the outer rail of curved main line to fix the TNC. It may
also happen that TNC is already fixed, then Point ‘L’ can be fixed by
measuring a distance ‘X’ along the outer rail of the curved main line.
After ‘L’ being fixed, ‘L1’ can easily be fixed by field surveying.
It is evident from the formulae, that value of connecting curve radius ‘Rc’
will be fixed for a given set of boundary conditions like ‘Rm’, ‘D’ &
turnout parameters. It may so happen that ‘Rc’ may or may not satisfy the
recommended radius of connecting curve.
93
Example 8.1
Calculate the radius of connecting curve ‘R’ and layout distance ‘X’ for
a connection between a curved main line and a curved parallel track at
4.725m distance. Connection being on the side of the main line without
a straight after the heel of crossing by using 1 in 8.5 crossing.
⎧⎛⎜ F⎞ ⎫
⎪ D - G - 2Ktan ⎟
-1 ⎜
θ = 2tan ⎨⎜ 2 ⎟Cot ⎪F
⎟ ⎬
⎪⎜ 2R m + D - G ⎟ 2 ⎪
⎩⎝ ⎠ ⎭
⎧⎛⎜ ⎞
6 0 42 ' 35" ⎟ ⎫
⎪⎪⎜ 4.725 - 1.676 - 2 × 3.123tan ⎟ 0 ' "
6 42 35 ⎪
⎪
-1
= 2tan ⎨⎜ 2 ⎟Cot ⎬
2 × 450 - 4.725 - 1.676 2
⎪⎜⎜ ⎟
⎟
⎪
⎪⎩⎝ ⎠ ⎪⎭
- 1 ⎛ 2.682857 × 17.0589 ⎞ 0 ' "
= 2tan ⎜ ⎟ = 5 49 33
⎝ 903.049 ⎠
⎛ F⎞
Sinθ⎜⎜ R + Ktan ⎟⎟
⎝ m 2⎠ F
R = + G + Ktan
c Sin(θ + F) 2
⎛ ⎞
⎜ 6 0 42 ' 35" ⎟
Sin5 0 49 ' 33" × ⎜ 450 + 3.123 × tan ⎟⎟
⎜ 2
⎝ ⎠
=
0 ' " 0
Sin(5 49 33 + 6 42 35 ) ' "
6 0 42 ' 35"
+ 1.676 + 3.123 × tan = 212.395m
2
πR θ π × 450 × 5 0 49 '33"
X= K + m = 3.123 + = 48.877m
180 180
94
Note:
95
8.2 Connection between two curved parallel tracks.
Connection being on outside of main Line curve with a
straight between the heel of crossing and the connecting
curve
The author is against this type of layout unless ‘D’ is very large as
otherwise the ‘Rc’ is reduced considerably because of a straight
between the heel of crossing and the connecting curve. For normal
distances of the loop line, the ‘Rc’ will have prohibitive values unless ‘D’
is very very large. This layout as well as the layout discussed in previous
clause, three curves i.e. lead curve, connecting curve & parallel curved
line are laid and for good maintenance, it is very much desirable to have
the curves as large as possible.
96
Formulae
97
2
2 2 ⎧ F ⎫
(R + D) + R − 2(R + D)R = ⎨(R + Ktan )SinF + S⎬
m c m c ⎩ m 2 ⎭
2
⎧
+ ⎨(R
F F ⎫
+ Ktan )CosF + Ktan + G ⎬ + R
2
⎩ m 2 2 ⎭ c
⎧ F F ⎫
− 2R ⎨(R + Ktan )CosF + Ktan + G ⎬ now solving for R
c⎩ m 2 2 ⎭ c
2
⎧ F ⎫
+ D) 2 − ⎨(R + Ktan )SinF + S⎬
(R
m ⎩ m 2 ⎭
R =
c ⎧ F
2⎨R + D - (R + Ktan )CosF - G - Ktan ⎬
F⎫
⎩ m m 2 2⎭
2
⎧ F F ⎫
⎨ (R + Ktan )CosF + Ktan + G ⎬
⎩ m 2 2 ⎭
- (8.4)
⎧ F
2 ⎨R + D - (R + Ktan )CosF - G - Ktan ⎬
F⎫
⎩ m m 2 2⎭
F
O P (R + Ktan )SinF + S
1 m 2
Cosφ = = (8.5)
O O R +D-R
1 2 m c
In Δ AQ O , F + θ + φ + 90 = 180 & hence θ = 90 - (F + φ)
1
πR θ
m =K+
πR
m
{90 - (F + φ)}
X = NH + HL = K + (8.6)
180 180
Distance ‘D’ between the two curved parallel tracks and radius ‘R’ of
main line will be known from field surveying. Value of turnout parameters
will be known once we have decided the type of turnout. Now value of
‘S’ will have to be assumed. Then from Eq 8.4 value of ‘Rc’ will be
calculated. Value of ‘ϕ’and finally ‘X’ can be calculated from Eq 8.5 & 8.6
respectively. Now TNC can be fixed easily as discussed in the previous
clause.
98
Example 8.2
{ }
F 2
(R m + D)2 − (R m + Ktan )SinF+S
2
Rc =
{ F
2 R m + D-(R m + Ktan )CosF-G-Ktan
2
F
2 }
{ }
F F 2
(R m + Ktan )CosF+ Ktan +G
2 2
-
{ F
2 R m + D-(R m + Ktan )CosF-G-Ktan
2
F
2 }
2
2 ⎧ 0 ' "
4 45 49 0 ' " ⎫
(600+ 4.725) − ⎨(600 + 2.803× tan ) Sin4 45 49 +10⎬
=
⎩ 2
⎭
⎧ 0 ' "
4 45 49 0 ' "
0 ' "
4 45 49 ⎫
⎨
2 600 + 4.725 - (600 + 2.803 × tan ) Cos4 45 49 -1.676 - 2.803 × tan ⎬
⎩ 2 2
⎭
2
⎧ 0 ' "
4 45 49 0 ' "
0 ' "
4 45 49 ⎫
⎨(600+ 2.803 × tan 2 )Cos4 45 49 + 2.803×tan 2 +1.676⎬
-
⎩ ⎭
⎧ 0 ' "
4 45 49 0 ' "
0 ' "
4 45 49 ⎫
⎨
2 600 + 4.725-(600 + 2.803× tan )Cos4 45 49 -1.676-2.803× tan ⎬
⎩ 2 2
⎭
99
F
(R m + Ktan )SinF+S
Cosφ = 2
R m + D-R c
40 45'49"
(600+ 2.803×tan )Sin40 45' 49" +10
= 2 = 0.15952055
600+ 4.725
0 ' " 0 ' "
∴ φ = 80 49 15 , therefore θ = 90 - (4 45 49 )
π R m (90-(F+φ))
X=K+
180
π×600
= 2.803 +
180
= 13.280 m
100
8.3 Connection between two curved parallel tracks. Connection
being on inside of main Line curve
101
Formulae
102
F
F D − G − 2Ktan
∴ tan = 2 Cot θ
2 2R −D−G 2
m
⎧⎛ D − G − 2Ktan F ⎞ ⎫
⎜ ⎟
− 1 ⎪⎝2⎠ F⎪
∴ θ = 2tan ⎨
⎪
2R − D − G
m
(Cot ⎬
2
⎪
) (8.7)
⎩ ⎭
In Δ O O A, θ = F + φ ∴φ = θ − F
1 2
applyingSin Formula,
Sin(θ − F) Sin(180 - θ)
=
OA O A
1 2
F
O A=R - G - Ktan
1 m 2
F
O A = R + Ktan
2 c 2
Sin(θ − F) Sinθ
∴ =
F F
R - G - Ktan R + Ktan
m 2 c 2
F
Sinθ(R - G - Ktan )
∴R =
m 2 − Ktan F (8.8)
c Sin(θ − F) 2
X = NH + HL
π(R - G)θ
=K+ m where θ is in degrees (8.9)
180
Note:
It may be observed that value of Sin(θ − F) can have a positive, zero
or a negative value depending on ‘Rm’ & ‘D’, other variables like ‘K’,
‘F’ & ‘G’ being constant. Three type of connections are possible in
such layouts namely;
103
Type I θ − F > 0 , ‘Rc’ will be positive and then ‘Rc’ & ‘Rm’ are
in similar flexure.
Type I
Type II
Type III
104
Example 8.3
⎧⎛ F⎞ ⎫
⎪ ⎜ D − G − 2Ktan ⎟
F⎪
2
( )
−1
θ = 2tan ⎨⎜ ⎟Cot ⎬
⎜ 2R − D − G ⎟ 2
⎪ m ⎪
⎩⎝ ⎠ ⎭
⎧⎛ 4045'49" ⎞ ⎫
⎪⎜⎜ 4.725 − 1.676 − 2 × 3.834 × Ktan 2 ⎟⎟ ⎪
− 1 ⎪⎝ ⎠ 4045'49" ⎪
= 2tan ⎨ Cot ⎬
⎪
(2 × 500 − 4.725 − 1.676) 2
⎪
⎪⎩ ⎪⎭
4 0 45 ' 49"
Sin7 0 33'31" (500 - 1.676 - 3.834 × tan )
R = 2
c
Sin(7 0 33'31" − 4 0 45 ' 49" )
0 ' "
4 45 49
− 3.834 × tan = 1343.672m
2
π(R - G)θ π(500 - 1.676) × 7 0 33' 31"
X=K+ m = 3.843 + = 69.574m
180 180
105
Example 8.4
⎧ ⎛ D − G − 2Ktan F ⎞ ⎫
⎜ ⎟
− 1 ⎪⎝ 2⎠ F⎪
θ = 2tan
⎪
(
⎨ 2R − D − G Cot 2 ⎬
m
)⎪
⎩ ⎭
F
Cot
⎛ F⎞
∴ 2R − D − G = ⎜ D − G − 2Ktan ⎟ 2
m ⎝ 2⎠
tan
θ
2
2
⎛ F ⎞⎛ F⎞
⎜⎜ D − G − 2Ktan ⎟⎟⎜⎜ Cot ⎟⎟
⎝ 2 ⎠⎝ 2⎠ D+G
∴R = +
m 2 2
2
⎛ ⎞⎛ ⎞
⎜ 4 0 45 ' 49 " ⎟⎜ 4 0 45 ' 49 " ⎟
⎜⎜ 4.725 − 1.676 + 2 × 3.834 × tan ⎟⎟⎜⎜ Cot ⎟⎟
2 2
⎝ ⎠⎝ ⎠
=
2
4.725 + 1.676
+ = 976.574m
2
π(R - G)θ π(976.574 - 1.676) × 4 0 45 ' 49 "
X=K+ m = 3.843 +
180 180
= 84.929m
106
Example 8.5
⎧⎛ F⎞ ⎫
⎪ ⎜ D − G − 2Ktan 2 ⎟
−1 ⎝ ⎠ Cot ⎪
F
θ = 2tan ⎨
⎪
(
2R − D − G
m
) 2
⎬
⎪
⎩ ⎭
⎧⎛ 4045'49" ⎞ ⎫
⎪ ⎜⎜ 4.725 − 1.676 − 2 × 3.834 × Ktan 2 ⎟⎟ ⎪
− 1 ⎪⎝ ⎠ 4045'49" ⎪
= 2tan ⎨ Cot ⎬
⎪
(2 × 2000 − 4.725 − 1.676 ) 2
⎪
⎪ ⎪
⎩ ⎭
= 10 52 '59" < F (Type III)
F
Sinθin - G - Ktan )
R =
m 2 − Ktan F
c Sin(θ − F) 2
4 0 45 ' 49"
Sin10 52 ' 59" (2000 - 1.676 - 3.834 × tan ) 0 ' "
2 4 45 49
R = − 3.834 × tan
c
Sin(10 52 ' 59" − 4 0 45 ' 49" ) 2
107
8.4 Connection between a curved track to straight track, the
intersection being on the inside of the main line curve
108
Formulae
F
O A = O L - L G - GA = R - G - Ktan = R (say)
1 1 1 1 m 2 2
2 2 2
∴O O = R +R − 2R R CosF (8.10)
1 2 1 2 1 2
In Δ O L O ,
1 2
O L = O M - LM = R - PO = R - O QCosΔ
2 2 c 1 c 1
= R - (O L - L Q)CosΔ
c 1 2 2
= R - (R - G)CosΔ
c m
O L R - (R - G)CosΔ
2 c m
Sinφ = = (8.12)
O O 2 2
1 2 R +R − 2R R CosF
1 2 1 2
109
From the geometry of the figure,
0 0
∠ P O L = 90 therefore, Δ + ψ + θ - φ = 90
1
0
∴ ψ = (90 + φ) - (θ + Δ)
X = NG + GQ
π(R - G)ψ
m 0
=K+ where ψ = (90 + φ) - (θ + Δ) (8.13)
180
Y = PQ - PM
= (R − G)SinΔ − O L
m 1
= (R − G)SinΔ - O O Cosφ
m 1 2
⎛ 2 2 ⎞
= (R − G)SinΔ - ⎜ R +R − 2R R CosF ⎟ Cosφ (8.14)
m ⎝ 1 2 1 2 ⎠
From the field survey, value of Δ ' , Rm will be known. Once we have
decided the type of turnout, turnout parameters will also be known.
Assume suitable value of radius of connecting curve ‘Rc’. From Eq 8.13
& 8.14 , value of ‘X’ & ‘Y’ can easily be calculated. From the field survey,
point Q on the inner rail of curved main line can be established. Then by
measuring along the inner rail of curved main line, a distance equal to ‘X’,
TNC can be fixed. After TNC getting fixed, rest of the layout can be laid
in the field.
110
Example 8.6
111
0 ' "
∴ φ = 4 29 14
0 ' " 0 ' " 0 0 ' "
ψ = 90 + 4 29 14 − (9 29 40 + 50 ) = 34 59 34
π(R - G)ψ π(450 - 1.676) × 34059'34"
X=K+ m = 3.834 +
180 180
= 277.644m
⎛ 2 2 ⎞
Y = (R − G)SinΔ - ⎜ R +R − 2R R CosF ⎟Cosφ
m ⎝ 1 2 1 2
⎠
0
= (450 - 1.676)Sin50 - ( 22835.09855 )Cos4029'14"
= 192.786m
112
8.5 Connection between a curved track to straight track, the
intersection being on the outside of the main line curve
113
Formulae
F
O A = O H + HA = R + Ktan = R (say)
2 2 m 2 2
2 2
∴O O = R +R + 2R R CosF (8.15)
1 2 1 2 1 2
In Δ O O O ,
1 2
O O O L +L O R + LL
1 1 1 1 c 2
Cosφ = = =
O O O O O O
1 2 1 2 1 2
where LL = R CosΔ
2 m
R + R CosΔ
c m
∴ Cosφ = (8.16)
2 2
R +R + 2R R CosF
1 2 1 2
In Δ O A O ,
1 2
Sinθ Sin(180 − F)
=
O A O O
1 1 2
114
⎛ R + Ktan F ⎞SinF
⎜ c ⎟
∴ Sinθ =
⎝ 2⎠
(8.17)
2 2
R +R + 2R R CosF
1 2 1 2
OO
In Δ O O O , Sinφ = 2
1 2 O O
1 2
⎛ 2 2 ⎞
∴ OO = ⎜ R +R + 2R R CosF ⎟Sinφ
2 ⎝ 1 2 1 2 ⎠
Y = OL = OO − L O
2 2 2 2
= O O Sinφ − R SinΔ
1 2 m
⎛ 2 2 ⎞
=⎜ R +R + 2R R CosF ⎟Sinφ - R SinΔ (8.18)
⎝ 1 2 1 2 ⎠ m
In Δ O O O , 90 + θ + ψ + 90 - Δ + φ = 180
1 2
∴ ψ = Δ - (φ + θ)
πR ψ
X = NH + HL = K + m (8.19)
180
where ψ = Δ - (φ + θ)
From the field survey, value of ‘Rm’ and ' Δ ' will be known. Once we have
decided the type of turnout, turnout parameters will also be known.
Assume suitable value of radius of connecting curve i.e. ‘Rc’. Now
calculate O1O2 from Eq 8.15. Once O1O2 is known, calculate φ' from Eq
8.16. Calculate the value of From ' θ ' Eq 8.17. Value of ‘Y’ & ‘X’ can be
calculated from Eq 8.18 & 8.19 respectively. From the field survey, point
‘L’ on the outer rail of main line can be established. Then measuring
along the outer rail of main line a distance of ‘X’, TNC can be easily fixed.
After TNC getting fixed, rest of the layout can be laid in the field.
115
Example 8.7
F 6 0 4 2 '3 5 "
R 1 = R c + K ta n = 3 0 0 + 2 .8 0 3 × ta n = 3 0 0 .1 6 5 m
2 2
F 6 0 4 2 '3 5 "
R 2 = R m + K ta n = 4 5 0 + 2 .8 0 3 × ta n = 4 5 0 .1 6 5 m
2 2
R c + R m C o sΔ
C osφ =
R 1 + R 2 2 + 2R 1R 2 C osF
2
3 0 0 + 4 5 0× C o s3 0 0
=
3 0 0 .1 6 5 2 + 4 5 0 .1 6 5 2 + 2 × 3 0 0 .1 6 5 × 4 5 0 .1 6 5 × C o s 6 0 4 2 ' 3 5 "
= 5 6 1 1 4 4 .1 3 9 6
6 8 9 .7 1 1 0 ' "
= 0 .9 2 0 7 hence φ = 22 58 63
7 4 9 .1 0
S in θ =
( R c + K ta n F2 )S in F
R 12 + R 2 2 + 2 R 1R 2 C o sF
3 0 0 .1 6 5 × S in 6 0 4 2 ' 3 5 "
= = 0 .0 4 6 8 1 8 3 9 8
5 6 1 1 4 4 .1 3 9 6
0 ' "
∴ θ = 2 4 1 5 6 .7 2
ψ = Δ − (φ + θ ) = 30
0
− ( 2 2 0 5 8 ' 6 3 + 2 0 - 4 0 ' 5 6 .7 2 " )
0 ' "
= 4 2 0 0 .2 8
πR m ψ π × 4 5 0 × 4 0 2 0 ' - 0 .2 8 "
X = K + = 2 .8 0 3 + = 3 6 .8 3 7 m
180 180
116
Chapter 9
117
Formulae
118
In Δ O A O , ∠O A O =F
1 2 2 1 2 2
F
O A = O L -L G −G A = R + D - G - Ktan
1 2 1 2 2 2 2 2 m 2
F
O A = R + Ktan
2 2 c 2
2 2 2
OO =O A +O A + 2 × O A × O A × CosF
1 2 1 2 2 2 1 2 2 2
2 2
⎛
= ⎜R
F⎞ ⎛ F⎞
+ D - G - Ktan ⎟ + ⎜ R + Ktan ⎟
⎝ m 2⎠ ⎝ c 2⎠
⎛ F ⎞⎛ F⎞
- 2⎜ R + D - G - Ktan ⎟⎜ R + Ktan ⎟CosF
⎝ m 2 ⎠⎝ c 2⎠
2 2
2 F ⎛ F⎞ ⎛ F⎞
=R + 2R Ktan + ⎜ Ktan ⎟ + ⎜ R + D - G - Ktan ⎟
c c 2 ⎝ 2 ⎠ ⎝ m 2⎠
⎛ F⎞ ⎛ F⎞ F
− 2R
c⎝
⎜ R + D - G - Ktan ⎟ − 2CosF⎜ R + D - G - Ktan ⎟Ktan
m m
2⎠ ⎝ 2⎠ 2
2 ⎡⎛ F⎞ F⎤
= R − 2R ⎢⎜⎜ R + D - G - Ktan ⎟⎟CosF - Ktan ⎥
c c ⎣⎝ m 2⎠ 2⎦
2 2
⎛ F⎞ ⎛ F⎞
+ ⎜ R + D - G - Ktan ⎟ + ⎜ Ktan ⎟
⎝ m 2⎠ ⎝ 2⎠
⎛ F⎞ F
− 2CosF⎜ R + D - G - Ktan ⎟Ktan (8.21)
⎝ m 2⎠ 2
119
Equating the Eq 8.20 & 8.21 for solving R
c
⎡⎛⎜ F⎞ F ⎛ F⎞
2R R + D - G - Ktan ⎟⎟ CosF - Ktan − ⎜ G + Ktan ⎟
c ⎢⎣⎜⎝ m 2⎠ 2 ⎝ 2⎠
2 2
⎛ F⎞ ⎤ ⎛ F⎞ ⎛ F⎞
− ⎜⎜ R + Ktan ⎟⎟CosF⎥ = ⎜ R + D - G - Ktan ⎟ − ⎜ R + Ktan ⎟
⎝ m 2⎠ ⎦ ⎝ m 2⎠ ⎝ m 2⎠
2 2
⎛ F⎞ ⎛ F⎞
+ ⎜ Ktan ⎟ − ⎜ G + Ktan ⎟
⎝ 2⎠ ⎝ 2⎠
⎛ F ⎞⎛ F⎞
− 2CosF⎜ Ktan ⎟⎜ R + D - G - Ktan ⎟
⎝ 2 ⎠⎝ m 2⎠
⎛ F ⎞⎛ F⎞
+ ⎜ G + Ktan ⎟⎜ R + Ktan ⎟
⎝ 2 ⎠⎝ m 2⎠
∠A O O S (S − a)
1 1 2 1 1
Cos = (8.23)
2 bc
∠A O O = 180 − ( ∠A O O + F) (8.24)
1 2 1 1 1 2
A O +O A +O O
1 2 1 1 1 2
where S =
1 2
120
In Δ O A O , applying Cos formula,
1 2 2
∠A O O S (S − a)
2 1 2 2 2
Cos = (8.25)
2 bc
∠A O O = 180 - ( ∠A O O + F) (8.26)
2 2 1 2 1 2
A O +O A +O O
2 2 1 2 1 2
where S =
2 2
∴ θ = ∠A O O − ∠A O O
1 1 2 2 1 2
∴ φ = ∠A O O − ∠A O O
2 2 1 1 2 1
πR θ
X= m + 2K − KD (8.27)
180 R
m
where ' θ' is in Degrees
⎛ KD ⎞
⎜ ⎟ is the projection of values of ' K' from the outer curve
⎜R ⎟
⎝ m⎠
to inner curve
π×R ×φ
c
S= where ' φ' is in Degrees
180
Note:
121
Example 9.1
Rc =
⎢⎣ (
⎡( 2R m + D-G ) D-G-2Ktan F −G G + 2Ktan F ⎤
2 2 ⎥⎦ ) ( )
⎣⎢
F
2(
2 ⎡DCosF- G + 2Ktan (1+CosF )⎤
⎦⎥ )
-
2CosF⎡( 2R m + D ) Ktan
⎢⎣ ( F
2)+R mG⎤
⎥⎦
⎢⎣ (
2⎡ DCosF- G + 2Ktan
F
2 )
(1+CosF)⎤
⎥⎦
⎡ ⎛ F⎞ ⎛ F ⎞⎤
⎢( 2R m + D - G ) ⎜⎝ D - G - 2Ktan 2 ⎟⎠ − G ⎜⎝ G + 2Ktan 2 ⎟⎠⎥
⎣ ⎦
⎛ 0 ' "
4 45 49 ⎞
( 2 × 1000 + 5 -1.676) ⎜ 5 -1.676 - 2 × 2.803 × tan
⎜ ⎟⎟
⎝ 2 ⎠
⎛ 0 ' "
4 45 49 ⎞
−1.676 ⎜ 1.676 + 2 × 2.803 × tan ⎟⎟
⎜ 2
⎝ ⎠
= 6190.27 − 3.200 = 6189.07
⎡ ⎛ F⎞ ⎤
2CosF ⎢( 2R m + D ) ⎜ Ktan ⎟ + R mG ⎥
⎣ ⎝ 2⎠ ⎦
122
0 ' "⎡ ⎤
⎛ 0 ' "
4 45 49 ⎞
2 × Cos4 45 49 ⎢( 2 × 1000 + 5) ⎜ 2.803 × tan ⎟ + 1000 × 1.676⎥
⎜ ⎟
⎢⎣ ⎝ 2 ⎠ ⎥⎦
= 3805.97
⎡ ⎛ F⎞ ⎤
2 ⎢DCosF - ⎜ G + 2Ktan ⎟ (1 + CosF)⎥
⎣ ⎝ 2⎠ ⎦
⎡ 0 ' " ⎛
0 ' "
4 45 49 ⎞ 0 ' " ⎤
2 ⎢5 × Cos4 45 49 - ⎜1.676 + 2 × 2.803 × tan
⎢
⎜ 2
⎟
⎟ (
1 + Cos4 45 49 ⎥
⎥
)
⎣ ⎝ ⎠ ⎦
= 2.341
6189.07−3805.97
Rc = = 1017.98m
2.341
for solving 'θ'
F 4045'49"
O1A1 = R m + Ktan = 1000 + 2.803 × tan = 1000.12m
2 2
F 4045'49"
O2A1 = R c − G − Ktan = 1017.98 − 1.676 − 2.803 × tan
2 2
= 1016.18m
123
F
O1A 2 = R m + D − G − Ktan
2
40 45'49"
= 1000 + 5 − 1.676 − 2.803 × tan = 1003.20
2
F 40 45'49"
O 2 A 2 = R c + Ktan = 1017.98 + 2.803 × tan = 1018.10
2 2
1003.2 +1018.10+85.31
S2 = = 1053.30
2
∠A 2 O1O 2 1053.3(1053.3−1018.10)
Cos =
2 1003.20×85.13
0 ' "
∴ ∠A 2 O1O 2 = 97 40 31.8
0 ' " 0 ' "
θ = ∠A1O1O 2 − ∠A 2 O1O 2 = 98 - 21 46.0 − 97 40 31.8
0 ' "
= 0 4114.8
π R mθ KD
X= + 2K −
180 Rm
'
π×1000×00 4114.8" 2.803×5
= + 2 × 2.803 − = 17.60m
180 1000
If we solve the above problem as that for crossover connection
between straight parallel tracks, then
F 40 45'49"
X = DCotF - GCot = 5 × 12 − 1.676 × Cot = 19.71m
2 2
The difference between the two values is (17.60-19.71) = 2.11m
124
Chapter 10
10.1 Introduction
In their day to day work P. way officials have to deal with complicated
yard layouts. The maintainability and riding quality over a turnout depends
largely on how accurately it is laid and maintained. Kinks in points and
crossings can be avoided if adequate care is taken at the time of laying
itself.
10.2 Layouts
125
The book on “Layout Calculations” gives all the formulae and sample
calculations and is of great help in ensuring correct laying of crossovers
and other connections. For assisting the field engineers, a software has
been developed in Visual Basic for all the cases presented in the book on
“Layout Calculation”. The salient features of the Software are:
• Highly interactive
• No need to refer to any book
• All data on standard dimensions stored in subroutines
• Crossings can be fixed straight away based on these
calculations
10.3 Scope
Connections between
• Diverging Tracks
• Straight Parallel Tracks
• Curved Parallel tracks
• Curved and straight Tracks
Cross-overs between
While running the Software for a particular case, the user has to give the
data on section, Details of crossing from a drop down menu, track
centers, Radius of connecting curve etc and the results are obtained
instantaneously.
126
10.4 Instructions for Using the Software
Installation
10.5 Illustration
127
Let us first take “Connections”. After choosing the “Connections” option
button and clicking “Proceed” Button next to screen opens as given
below giving list of options under “Connections”.
Certain features of the Software are common to all the cases and are listed
below:
• Please ensure that data in all text boxes requiring data entry are
correctly entered and the type of turnout is selected from the
drop down menu before clicking “Compute” Button else you
will get run time errors.
128
• For non Standard turnouts the red label is required to be clicked
as indicated on the screen and it opens text boxes for giving
data on turnouts viz. description, turnout number (e.g. 12 in
case of 1 in 12 turnouts) and centre line dimensions A,M,K etc.
129
The second case for demonstration in “Connections” is taken as
“Connections between Curved and straight track”. On Clicking the
“Proceed” Button it opens the appropriate screen which has separate
frames for Gauge selection and for whether the intersection on the inside
or outside of the curve. After you select appropriate Gauge and then
type of intersection would display appropriate sketch and after complete
data entry and clicking “Compute” Button would give the results as
shown below:
130
Let us first take the case “Cross-overs at large spacing with no straight in
between” On selecting Gauge, appropriate Turnout from the drop down
menu and entering all the data we get following screen after clicking
Compute Button.
If the same case is solved treating it as a case for non standard turnout
then the text of the drop down menu is to be changed as “other type” in
lower case and it opens the new text boxes for entering the data for the
turnouts. On entering a sample data and clicking the “ compute” button
gives the following results.
131
We take the next case of Crossovers between inclined tracks. The final
results after entering data etc is as below:
10.6 Conclusions
132
TABLE OF DETAILED DIMENSIONS
133
TABLE OF DETAILED DIMENSIONS
134
TABLE OF DETAILED DIMENSIONS
135
80