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Precast IFC

The document discusses 3D monolithic modular construction technology for affordable housing. It describes how modular construction using precast concrete modules can scale up housing delivery faster than traditional construction methods. Modular construction in a controlled factory setting reduces construction time, waste, and improves quality compared to site-built housing. The technology enables the mass production of housing using standardized modular designs that can be replicated easily to achieve economies of scale. An example project in India demonstrates how a 5-story building with 20 apartments was constructed and assembled in just 33 days using this 3D modular precast system.
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0% found this document useful (0 votes)
108 views42 pages

Precast IFC

The document discusses 3D monolithic modular construction technology for affordable housing. It describes how modular construction using precast concrete modules can scale up housing delivery faster than traditional construction methods. Modular construction in a controlled factory setting reduces construction time, waste, and improves quality compared to site-built housing. The technology enables the mass production of housing using standardized modular designs that can be replicated easily to achieve economies of scale. An example project in India demonstrates how a 5-story building with 20 apartments was constructed and assembled in just 33 days using this 3D modular precast system.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Presentation

Workshop on
Value Proposition for Green
Affordable Housing
Scaling up the delivery of
‘PMAY: Housing for All’

Organized by

on
3 D M O NO LITHIC M O DULAR
P RECAST
by

1
Ind ust rial ize C onst ruction
a p a r a d ig m sh if t
2
Levels of Construction Technology

Level 0 Level 1 Level 2 Level 3 Level 4

MODULAR
MATERIAL COMPONENTS ELEMENTAL OR PLANAR COMPLETE BUILDING
VOLUMETRIC SYSTEM
SYSTEMS SYSTEMS

Basic materials for site- Manufactured Linear or 2D 3D components in the Modular components -
intensive construction components components form of modules fully finished and
✓ Involves more ✓ Fabricated in Factory ✓ Series of Pre ✓ Volumetric, forms a delivered to site
Labour ✓ Can’t be build On- fabricated elements completed part of ✓ Finished interior &
✓ Time consuming site assembled to form the building exterior surfaces
the shell ✓ Involves more than ✓ Less on-site work
✓ Assist in
construction speed ✓ Requires on-site one trade in the
work factory 3
& quality
Source: Gibb., A.G.F., Off-site Fabrication—Pre-Assembly, Pre-Fabrication, and Modularization
MODULAR TECHNOLOGY

MODULAR, is the new NORM - Monolithic Volumetric is the current high

Modular BENEFITS Building is constructed under


No use of Timber controlled plant conditions,
using the same materials and
No Water used for Curing designing to the same codes
and standards as
Reduced Material Waste conventionally built facilities –
but in about half the time.
Greater Degree of Predictability in cost Buildings are produced in
“modules” that when put
Shorter Construction Schedules together on site, reflect the
identical design intent and
Least no of elements, hence least no of Joints
specifications
Reduced site disturbance

Increased Safety and Security of Men & Equipment


4
3D Monolithic Modular Technology

Each MOULD, is a factory


Remote control operated hence precise

Can deliver 250 – 300 sq. ft. carpet area


every day

With just 10 Engineers / Mould

Machine-made sustained quality

Ready to receive Paint embedded with


Service Lines

Can embed RE, Water harvesting & IOT


too
Guaranteed Time, Cost & Quality
5
3D Monolithic Modular Technology

Can be Off-site and On-site

4-Mould Offsite Casting Yard

Onsite Casting Yard - Tata Boisar Project

Centralized Casting Crew


6
Localized Installation Crew
3D Monolithic Modular Technology
2D 3D MOBILE CASTING YARD
Mould Mould
1
Can be Fixed and Mobile 1 Mobile Moulds [3D & 2D] trailer
2 Mobile RMC trailer

2 3 Pick & Carry Hydra crane


4 Module Mover trailer
FIXED CASTING YARD
5 Gen Set, Office, Toilet crane
3

ANGANWADI
Part 1
ANGANWADI INSTALLATION
Part 2
4
1. 90T – 150T
Crane
Gen TOILET OFFICE

5 Set
2. Auger Piling JCB
7
3D Monolithic Modular Technology

One Design makes Many

Capitalizing on modular design


Open building system design - one size fits all
. . . a la Automobile Platform
Maximizes Repetition . . . Minimizes Technology Cost
8
3D Monolithic Modular Technology

Substitutes Labour and avails


un/underemployed Engineers / Technicians

9
MODULAR Enables

REPETITION

REPLICABILITY

SCALE &
avails ECONOMIES OF SCALE

E n a b l e s S C A L I N G & S U S TA I N A B I L I T Y

10
3D Modular by hoMMission in India

5-storey Building with 20 Apartments

Cast & Assembled in 33 Days

for
Tata Housing at Boisar, Mumbai

As fast as needed
Machine Made Quality
Only by Engineers & Technicians No Labour
Premium Quality @ same Cost

11 11
The Technology

12
power finished floor

1st & 2nd fix MEP


zero wastage

high seismic load


load bearing

blast proof
50+ years Structural Guarantee
5k – 100 k sq. ft. in 24 hours no scaffolding
3D embedded insulated wall no joints

3D MONOLITHIC PRECAST SYSTEM


monolithic 95% less gas emission on site casting

no timber
no plastering
modular

3D Volumetric Casting
no propping

5 panel in one
ongoing maintenance reduced by 95%
fair finish, inside/out
Computerized mould system

13
India Project
Tata New Hav en Boisar 2

14
India Project
Tata New Hav en Boisar 2

15
India Project
Tata New Hav en Boisar 2

16
India Project
Tata New Hav en Boisar 2

17
India Project
Tata New Hav en Boisar 2

18
India Project
Tata New Hav en Boisar 2

19
India Project
Tata New Hav en Boisar 2

20
India Project
Tata New Hav en Boisar 2

21
22
23
24
India Project
Tata New Hav en Boisar 2

25
India Project
Tata New Hav en Boisar 2

26
India Project
Tata New Hav en Boisar 2

27
India Project
Tata New Hav en Boisar 2

28
India Project
Tata New Hav en Boisar 2

29
30
31
32
33
34
35
36
37
38
39
40
India Team

41
Manufacturing & Assembly is an Imperative for India

Thank You
S. J. Vijay Sheila E. Britto
Director Director
hoMMission India hoMMission India
[email protected] [email protected] 42
+91 9901454444 +91 9901455500

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