Drilling and Mining - Unit1
Drilling and Mining - Unit1
TECHNOLOGY
PRESENTED BY
DR.A.BALUKKARASU
ASSOCIATE PROFESSOR
CENTRE FOR REMOTE SENSING
BHARATHIDASAN UNIVERSITY
THIRUCHIRAPPALLI-620 023
INDIA.
mail id:[email protected]
DRILLING & MINING TECHNOLOGY
Drilling: Types of Drilling methods - Percussion Drills - Rotary Drills - Other Drilling
Methods, Drill Sampling – Accuracy of bore Hole Sampling, Bore Hole Problems (bore hole
deviation, core recovery etc.,) - Bore Hole Logging, Preservation and Sampling of cores.
12 Hrs
Surface Mining: Basic Concepts of Alluvial mining, Strip Mining, Open cast Mining
or Quarrying, Open pit mining - Break even stripping Ratio - Determination of Pit limits for
Different cutoffs - Determination of ultimate depth. 9
Hrs
Mining Methods for Mineral and Oil: Metal mining methods – Coal mining
methods – Mining methods of Hydrocarbon – Problems in various mining.
9 Hrs
Mining Methods for Groundwater: Test holes and well logs – Well design -
Well development - Methods for constructing shallow wells & deep wells – Well completion
– Pumping equipment – Protection of wells – Well rehabilitation – Horizontal wells –
Groundwater Extraction methods. 9
Hrs
Drilling: Types of Drilling methods - Percussion Drills -
Rotary Drills - Other Drilling Methods, Drill Sampling – Accuracy
of bore Hole Sampling, Bore Hole Problems (bore hole deviation,
core recovery etc.,) - Bore Hole Logging, Preservation and
Sampling of cores. 12 Hrs
Drilling - Definition
Process of making holes in
the ground or rock – Drilling.
Drilling – Importance & Methods
Most useful during prospecting, exploration and
exploitation
Development of mines
Shaft sinking
Rescue works, etc.
• Auger drilling
• Rotary Percussion drilling
• Diamond drilling
Cost
Based on the principle involved in the operation, drills
may also be classified under the following types:
C. MISCELLANEOUS
Jet Drilling
High temperature flame drill
Banka or Empire drill
Burnside drilling equipment
Soil sampling drills, etc.
A. PERCUSSION DRILLS
1. Jumper Bar
• Like a Crow Bar, made of Mn – steel, a very tough object to a length
of 1½ m long and 3 cm dia.
• Similar to jumpers used in fitting home appliances in walls…
• Same principle as that of usual jumpers… since it is big, two persons
are involved
• One has to hold the jumper bar vertically over the surface where we
want to have drill hole, keeping wedge edge touching the surface
• The other has to hit the head of jumper bar forcefully using a heavy
hammer
• Now, the person holding the jumper bar has to rotate it while lifting
and then place it again on the same spot firmly for next hit by the
hammer.
• Wet drilling is usual and the sludge is removed from the hole with a
scoop periodically.
• The rate of drilling is very slow in hard rock terrains = 1m per day
• There is a possibility of injuries to the persons involved.
2. Pneumatic drills
• Mechanized drilling
• Worked by compressed air - lllr to Jumper bar ; also known as
Jack hammer
1 – Handle, 2-Air jet inlet from compressor, 3-Piston, 4-Ratchet, 6 – Metal Cover
holding the drill 5 & 7-Chuck, 8-Shank/Drill, 9-Valve, 10-Pawl, 11-Rifle bar
4-Ratchet - A ratchet is a mechanical device that allows continuous
linear or rotary motion in only one direction while preventing motion
in the opposite direction.
teeth to tighten the bar using the key
5-Chuck-a specialized type of clamp used to hold
an object, usually with radial symmetry,
esp. a cylindrical object. It is most commonly used to
hold a rotating tool (such as the drill bit in a
power tool) or a rotating workpiece (such as the bar)
10-Pawl – used to restrict the reverse rotation / action (syn.= Cog, tooth)
11-Rifle bar - is situated within the centre of the piston, which can be
rotated in one direction attached with rachet but can be moved on
either sides, i.e., back and forth.
• Compressed air under the pressure of 800-
1000 lb/sq.in, enters and pushing the piston 3,
forward
• Which enters the cylinder through the valve 9,
the air supply is reversed and the piston is
pushed back
• In the backward movement, the chuck (5)
which connects the drill (8) to the front part of
piston is made to rotate
Animation
showing the
Working
mechanism
in certain
Pneumatic
drills
Pneumatic drill
Photographic view of Compressor
Used for Pnuematic drilling
• Pneumatic drilling with Compressor is seen along the 2nd bench
of TANMAG mines, Salem, for further production / expansion
• The exhaust (compressed air) is also released through
the central hole in the piston.
• The exhaust air passes out through the central small
calibre hole, in the rod, and serves to cool the cutting
bit, and also to remove the cuttings at the same time.
• Earlier, in the piston pneumatic drills, the reciprocating
piston and the drill rod were connected, so that the
reciprocating motion was directly transferred to the
rods.
• Pneumatic drill – slower in action and the number of
strokes per minute is also less because of the rubbing
against the sides of the hole, friction of the drill rods,
etc.
Hammer Drills - Pneumatic
• Hand held drills – – machines weight varies between 70 –
100 lbs per sq.in.
• Hand drill Jack Hammer – needs 60-90 cubic ft. air
• Drifters – 150-200 c.ft
• Stoppers - 70-90 c.ft.
“Down the Hole Hammer” - Moving type
Comprises 3 Units – I, II & III
Unit-I 1 – Valve
Unit-II 2 – Hammer & Hollow stem at the middle
Unit-III 5 - Anvil
6 – Button bit
Operating mechanism
• Q – the gap between Units I & II – will be closed
when compressed air is let in at P.
• At the same time, valve-1 closes the hammer stem
opening R and thus the hammer 2 is pushed down
and strikes the anvil 5 with great force and this
impact is communicated to the button bit 6.
• When the hammer 2 delivers the blow to the anvil,
the valve-1 retracts due to the action of the spring 5,
and the vent R is opened and the hammer 2 also
retracts due to the action of the spring S2 and
• the cycle of the operation is repeated at the rate of
1000 to 3000 blows per minute to make drill hole.
Aerial Rock Drill
Mechanism of Aerial Rock Drill
• For secondary drilling of large boulders produced after blasting a blast
hole face.
• Unit consists of a self propelled tractor-mounted cabin with controls.
• The drill is operated by a self contained compressor.
• Operator sits in mobile cabin which is mounted on a 33 sq.foot boom.
• Cabin is equipped with a high speed drifter, with three times the
speed of normal drifter drills.
• In the vertical arc, the drifter can operate between 104o to 105o, so
that several holes can be drilled without moving the cabin.
Advantages:
1. Cheaper operation which is about 75% less than the normal.
2. This is mainly due to the firm and convenient position of the drill
operator
3. The higher rate of drilling and quick movement of the operator from
boulder to boulder or from place to place also makes high efficiency.
1. Motor / Engine
2. Sand wheel / drum
3. Cranked / Band wheel / eccentric
Rod – Pitman
Churn drill 4.
5. Joint
6. Pulley
7. Walking beam
8. Drilling rod / tools
9. Temper screw
Churn drill - Mechanism
• A lever of the 1st order - walking beam (7).
• The drilling tools are arranged to one end of the lever,
while the other end is coupled either with cranked wheel
/ Band wheel / Eccentric(3) through a rod known as
Pitman(4)
• When the motor rotates bandwheel, and actuates the
walking beam (7), the drilling tools (A) will also move up
and down, derive the percussive action.
• Major part of the weight of the drilling tools is taken up by
the rope suspension attached through pulley to the
springed drum (2) known as sand wheel.
• Temper screw (9) arrangement for increasing the length
of the string of tools when drilled.
Dart Bailer
• Used to remove the cuttings from the bore
hole – Sample collector
• When the drilling rods are jammed, this jar
is dropped with a jerk and then the tools
can be easily lifted up.
1. Drill rod
2. Davis cutter or Calyx cutter
or Tungston Carbide bit
3. Sediment tube
4. Drill rod attached at the end
of drive rod
5. Core Barrel
6. Shot bit
7. Sub or Connector
• When the shot bit is used for drilling hard rocks (Part – 6 in the
fig. above), chilled shots of 0.332” in dia. are fed into the drill rods
along with water. The shots pass into the drill rods, from the water
swivel.
• At the bottom of the hole, the shots are crushed and penetrate the
shot bit.
• During the rotation of the shot bit, which gets impregnated with steel
splinters, cut into the rock.
Removal of Solid cylinder of Core from the drill hole
• For this, the Grout (mixture of Borate power with 1/8” dia. broken
gravel or gravel alone is fed into the drill rods and then,
• Water is feed through the swivel and water pressure is increased
• As a result, the grout / gravel settles down at the bottom of the core
barrel.
• Once the drill is operated, the core will be held firmly by the core
barrel by wedging action of the gravel, breaks off from the rock
attachment, and can be hoisted out of the hole together with the drill
rods.
Advantages of Calyx drill:
Limitations:
It cannot be used where angle of holes is less than 75
degree from the horizontal – it is required fairly in hard
rocks. Thus, it necessitates using shot bit.
Rock roller drill
1 – Core Barrel
2 – Core
3 – Incomplete
wedge shaped
circular steel band –
Clip – little extra dia.
sized
4 - Seat for core clip
How planar surfaces look in drill core
1. A small brittle fault in drill core.
2. Large brittle faults (centre) produce broken disoriented core and their
attitude cannot generally be measured.
• Anthracite
• Carbon content between 86 and 98 percent. Heat value of about 15,000
BTUs/lb.
• Bituminous
• Carbon content between 45 and 86 percent. Heat value of 10,500 to
15,500 BTUs/lb.
• Subbituminous
• Carbon content between 35 and 45 percent. Heat value of 8,300 to 13,000
BTUs/lb.
• Lignite
• Carbon content between 25 and 35 percent. Heat value of 4,000 to 8,300
BTUs/lb.
How do we get coal out of the ground?
• Surface Mining:
• Typically occurs at depths above 180 ft.
• Most common form in Wyoming
• Underground Mining
• Typically occurs at depths below 300 ft.
• Accounts for 60% of world coal production
Surface mining
• 4 Main Types of Surface Mining
• Strip Mining
• Removal of large strips of overlying rock and soil to reveal coal.
• Open-Pit Mining
• Removal of rock and soil creating a vast pit where coal can be
extracted.
• Mountaintop Removal Mining
• Removal of mountain tops with explosives. Land made flat after
reclamation.
• Highwall Mining
• A continuous miner cuts holes horizontally into the coal
formation.
Where does the coal go after it leaves the
mine?
• The coal is shipped by train or barge to its destination.
• The coal may be refined before shipping
• Washing with water or a chemical bath to remove some impurities
• When the coal arrives at the power plant, it is pulverized
into a heavy powder that is suitable for burning.
How is coal used at a power plant?
How is electricity Measured?
• Electricity is measured in units of power.
• The basic unit of power is the watt (W)
• W = J/s = (N x m)/s = (kg x m2)/s3
• Most power plants produce electricity in the
scale of megawatts (MW)
Power Plants Near Lander
• Beaver Creek Gas Plant
• Power generation – 5 MW
• Boysen Power Plant
• Power generation – 15 MW
• Pilot Butte Power Plant
• Power Generation – 1.6 MW