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0% found this document useful (0 votes)
132 views

Information Corodrill PDF

Uploaded by

NicoleAlexandra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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A

ENG

Gun drills DEEP HOLE MACHINING

CoroDrill®428
Wide range of application possibilities

B
Highly productive gun drills

Easy to use
- No pre-setting Single-lip 428.9
- No need for tool room service - Diameter range: 1.90 - 40.50 mm
(.075 - 1.594 inch)
- Max length: ≤100xD (MC) or ≤150xD
(DHM)
Solid carbide gun drills 428.5 - Hole tolerance: IT9
- Diameter range: 0.8 - 12.00 mm (.031 - - Surface finish: 0.1-3.0 μm
.472 inch) - Filter resolution: 10 - 20 μm
C
- Hole depth: 275 mm (10.827 inch) - Viscosity: Ø 1.9 - 40.50 mm = 10 - 20
- Hole tolerance: IT8 mm² /S
- Surface finish: 0.1 - 3.0 μm - Cooling lubricant (coolant) required
- Filter resolution: 5 - 10 μm
- Viscosity: Ø 0.8 - 2.0 mm = 7 - 10 mm²
/S, Ø 2.0 - 12 mm = 10 - 20 mm² /S
- Cooling lubricant (coolant) required

High feed gun drills 428.7


- Diameter range: 3.00 - 12.00 mm
(.118 - .472 inch)
- Hole depth: 275 mm (10.827 inch)
Twin-lip 428.2
- Hole tolerance: IT8
- Diameter range: 6.00 - 26.50 mm (.236 -
- Surface finish: 0.1-3.0 μm
1.043 inch)
- Filter resolution: 10 - 20 μm
- Max length: ≤100xD
- Viscosity: Ø 3.00 - 12.00 mm = 10 -
- Hole tolerance: IT10
- Surface finish: 1.0 - 4.0 μm
20 mm² /S E
- Cooling lubricant (coolant) required
- Filter resolution: 10 - 20 μm
- Viscosity: Ø 6.00 - 26.50 mm = 10 - 20
mm² /S
- Cooling lubricant (coolant) required
- Suitable for short chipping materials
- The feed rate can be increased compared
to single-lip

Wide application area Customer specified diameter


- Optimized grade- and geometry combinations for most - Finish ground within 0.01 mm
workpiece materials (.0004 inch) increments F
- When ordering state workpiece material to be drilled

ISO application area:

P
DEEP HOLE MACHINING Gun drills

1
ENG
DEEP HOLE MACHINING Gun drills

CoroDrill®428
Twin-lip gun drill 428.2

Hole depth: ≤ 100 x diameter (Note! max OAL = 1250 mm)


Hole tolerance: IT10
Surface finish Ra, μm: 0.1-4.0
Cutting fluid: Neat oil
Tolerance: DC = h5
DCON = h6
Diameter range Ordering code P K N Dimensions, mm, inch

Min Max
K15
K15
K15

DC DC RGL
6.00 8.55 428.2-xxxxx-AAAA-BBB ✩ ✩ ✩ 25
.278 .336 .984
8.56 13.05 428.2-xxxxx-AAAA-BBB ✩ ✩ ✩ 25
.337 .513 .984
13.06 18.05 428.2-xxxxx-AAAA-BBB ✩ ✩ ✩ 25
.514 .710 .984
18.06 23.00 428.2-xxxxx-AAAA-BBB ✩ ✩ ✩ 30
.711 .905 1.181
23.01 26.50 428.2-xxxxx-AAAA-BBB ✩ ✩ ✩ 35
.906 1.043 1.378

Ordering example for gun drill head DC 6.00 mm (.236 inch), length 250
mm (9.842 inch) with driver No 002 for drilling stainless steel:
When ordering gun drills the following must be stated:
Drill diameter, xxxxx in the ordering code. 2 pieces 428.2-06000-0250-002

For further information, please contact your local sales representative.

12

DEEP HOLE MACHINING Gun drills

2
A
ENG

Gun drills DEEP HOLE MACHINING

CoroDrill®428
Single-lip gun drill 428.9

Hole depth: ≤ 150xD


Hole tolerance: IT9
Surface finish Ra, μm: 0.1-3.0
Cutting fluid: Neat oil
Tolerance: DC = h5
DCON = d9
Diameter range Ordering code P M K N S Diameter range, mm, inch

Min Max
C
K15
K15
K15
K15
K15

DC DC RGL
1.90 2.60 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 10
.075 .102 .394
2.61 3.35 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 13
.103 .132 .512
3.36 4.05 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 13
.133 .159 .512
4.06 5.15 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 19
.160 .202 .748
5.16 7.05 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 23
.203 .277 .906
7.06 8.55 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 25
.278 .336 .984
8.56 13.05 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 25
.337 .513 .984
13.06 18.05 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 25 D
.514 .710 .984
18.06 23.00 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 30
.711 .905 1.181
23.01 26.50 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 35
.906 1.043 1.378
26.51 32.00 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 40
1.044 1.259 1.575
32.01 40.50 428.9-xxxxx-AAAA-BBB ✩ ✩ ✩ ✩ ✩ 50
1.260 1.594 1.969

Ordering example for gun drill head DC 1,90 mm (.075 inch), length 250
mm (9.842 inch) with driver No 002 for drilling stainless steel:
When ordering gun drills the following must be stated:
Drill diameter, xxxxx in the ordering code. 2 pieces 428.9-01900-0250-002

E
For further information, please contact your local sales representative.

10

DEEP HOLE MACHINING Gun drills

3
ENG
DEEP HOLE MACHINING Gun drills

Drivers for gun drills CoroDrill®428.2 and 428.9

Drivers for gun drills 428.2 and Diameter range Driver3) Dimensions, millimeter, inch (mm, in.)
428.9

DC mm DC inch No. DCON DCON" LSC LSC"


1.90-4.50 .075-.177 006 6 .236 36 1.417
1.90-7.30 .075-.287 010 10 .394 40 1.575
1.90-12.40 .075-.488 016 16 .630 48 1.890
1.90-15.90 .075-.626 020 20 .787 50 1.969
6.00-19.50 .236-.768 025 25 .984 56 2.205
1.90-18.20 .075-.716 125 25 .984 70 2.756
18.30-23.00 .720-.905 225 25 .984 70 2.756
23.10-49.00 .909-1.929 325 25 .984 70 2.756
1.90-20.50 .075-.807 002 16 .630 45 1.772
1.90-29.60 .075-1.165 003 20 .787 70 2.756
10.00-48.99 .394-1.929 005 32 1.260 70 2.756
4.00-20.50 .157-.807 035 19.05 .750 70 2.756
6.00-49.00 .236-1.929 036 25.40 1.000 70 2.756
1.90-7.30 .075-.287 601 10 .394 40 1.575
7.30-19.60 .236-.772 801 25 .984 70 2.756
6.55-12.50 .258-.492 602 10 .394 40 1.575
19.60-49.00 .772-1.929 8021) 25 .984 70 2.756

1.95-12.60 .077-.496 701 16 .630 50 1.969


12.60-20.50 .496-.807 702 16 .630 50 1.969

1.95-12.59 .077-.495 903 10 .394 40 1.575


1.95-12.59 .077-.495 904 12 .472 45 1.772
1.95-16.59 .077-.667 905 16 .630 48 1.890
1.95-20.50 .077-.807 906 20 .787 50 1.969

6.00-49.00 .236-1.929 907 25 .984 56 2.205


9.70-49.00 .382-1.929 908 32 1.260 60 2.362
9.70-49.00 .382-1.929 909 40 1.575 70 2.756

1.95-16.59 .077-.667 405 16 .630 40 1.575


1.95-20.50 .077-.807 406 20 .787 40 1.575
6.00-26.60 .236-1.047 407 25 .984 45 1.772
9.70-34.50 .382-1.358 408 32 1.260 45 1.772
9.70-42.70 .382-1.681 409 40 1.575 55 2.165

1.95-9.00 .077-.354 603 10 .394 40 1.575


1.95-12.59 .077-.495 604 12 .472 45 1.772
1.95-16.59 .077-.667 605 16 .630 48 1.890
1.95-20.50 .077-.807 606 20 .787 50 1.969
6.00-49.00 .236-1.929 607 25 .984 56 2.205
9.70-49.00 .382-1.929 608 32 1.260 60 2.362
1.95-9.80 .077-.386 101 12.70 .500 38.10 1.500
1.95-12.00 .077-.472 102 16 .630 69.8 2.748
3.96-15.20 .156-.598 103 19.05 .750 69.8 2.748
3.96-29.60 .156-1.165 104 20 .787 69.8 2.748

3.96-20.50 .156-.807 204 19.05 .750 70 2.756


6.00-49.00 .024-1.929 205 25.40 1.000 69.8 2.748
6.00-49.00 .024-1.929 206 28 1.102 69.8 2.748
9.70-49.00 .382-1.929 207 31.75 1.250 69.8 2.748
9.70-49.00 .382-1.929 208 36 1.417 69.8 2.748
9.70-49.00 .382-1.929 209 38.10 1.500 69.8 2.748

1.90-12.00 .075-.472 3012) 16 .630 112 4.409


1.90-15.20 .075-.598 3022) 20 .787 126 4.961
6.00-26.00 .236-1.024 3032) 28 1.102 126 4.961

1) Supplied with driving dog.


2) Adjustable
3) Available on request.
DEEP HOLE MACHINING Gun drills

4
A
ENG

Gun drills DEEP HOLE MACHINING

CoroDrill®428.5, 428.7
Solid carbide gun drills 428.5
High feed gun drills 428.7

Solid carbide gun drills 428.5 High feed gun drills 428.7

Max hole depth, mm: 275 Max hole depth, mm: 275 D
Hole tolerance: IT8 Hole tolerance: IT8

Surface finish Ra, μm: 0.1-3.0 Surface finish Ra, μm: 0.1-3.0

Cutting fluid: Neat oil Cutting fluid: Neat oil

Tolerance, DC: h5 Tolerance, DC: h5

Tolerance, DCON: g6 Tolerance, DCON: g6

Diameter range Ordering code Dimensions, mm (inch) Diameter range Ordering code Dimensions, mm (inch)

mm (inch)
P mm (inch)
P
E
DC RGL DC RGL
0.8-12.00 428.5- xxxxx-AAAA-BBB 8-25 3.00-12.00 428.7- xxxxx-AAAA-BBB 8-25
(.039-.472) (.315-.984) (.118-.472) (.315-.984)
Ordering example for gun drill head Dc 3.00 mm (.118 inch), length 250
mm (9.842 inch) with driver No C01 for drilling stainless steel:
When ordering gun drills the following must be stated:
Drill diameter, xxxxx in the ordering code. 2 pieces 428.5-03000-0250-C01

For further information, please contact your local sales representative.


F

14

DEEP HOLE MACHINING Gun drills

5
ENG
DEEP HOLE MACHINING Gun drills

Drivers for gun drills CoroDrill®428.5 and 428.7

Drivers for gun drills 428.5 and Diameter range, mm, inch Driver Dimensions, mm, inch
428.7

DC DC" No. DCON DCON" LSC LSC" TDZ


0.80-6.50 .075-.256 C00 10 .394 40 1.575
0.80-8.00 .075-.315 C01 12 .472 45 1.772
0.80-11.40 .075-.449 C02 16 .630 48 1.890
0.80-12.00 .075-.472 C03 20 .787 50 1.969
0.80-12.00 .075-.472 C04 25 .984 56 2.205
0.80-12.00 .075-.472 C05 32 1.260 60 2.362
0.80-2.799 .031-.110 C06 4 .157 34 1.339
2.80-4.00 .110-.157 C07 4 .157 35 1.378
1.00-7.10 .075-.280 C10 10 .394 40 1.575
1.00-8.00 .075-.315 C11 12 .472 45 1.772
1.00-12.00 .075-.472 C12 16 .630 48 1.890
1.00-12.00 .075-.472 C13 20 .787 50 1.969

1.00-12.00 .075-.472 C20 25 .984 56 2.205


1.00-12.00 .075-.472 C21 32 1.260 60 2.362
1.00-12.00 .075-.472 C22 40 1.575 70 2.756

1.00-7.10 .075-.280 C30 10 .394 40 1.575


1.00-8.00 .075-.315 C31 12 .472 45 1.772
1.00-11.40 .075-.449 C32 16 .630 48 1.890
1.00-12.00 .075-.472 C33 20 .787 50 1.969
1.00-12.00 .075-.472 C34 25 .984 56 2.205
1.00-12.00 .075-.472 C35 32 1.260 60 2.362
1.00-6.50 .075-.256 C40 10 .394 40 1.575
1.00-8.00 .075-.315 C41 12 .472 45 1.772
1.00-11.40 .075-.449 C42 16 .630 48 1.890
1.00-12.00 .075-.472 C43 20 .787 50 1.969
1.00-12.00 .075-.472 C44 25 .984 56 2.205

Driver Available on request.

DEEP HOLE MACHINING Gun drills

6
ENG

Gun drills DEEP HOLE MACHINING

Drivers for gun drills CoroDrill®428.5 and 428.7

Drivers for gun drills 428.5 and Diameter range, mm, inch Driver Dimensions, mm, inch
428.7

DC DC" No. DCON DCON" LSC LSC" TDZ


1.00-8.70 .075-.343 D00 16 .630 50 1.969

1.00-8.30 .075-.327 D10 12.7 .500 38.1 1.500


1.00-12.00 .075-.472 D11 19.05 .750 69.8 2.748

1.00-12.00 .075-.472 D20 25.4 1.000 69.8 2.748

1.00-12.00 .075-.472 D30 12.7 .500 38.1 1.500

1.00-6.80 .075-.268 D40 10 .394 60 2.362 M6x0.5


1.00-12.00 .075-.472 D42 25 .984 100 3.937 M16x1.5

1.00-10.00 .268-.394 D50 10 .394 60 2.362 M6x0.5


1.00-12.00 .075-.472 D51 16 .630 80 3.150 M10x1

Driver Available on request.

DEEP HOLE MACHINING Gun drills

7
ENG
DEEP HOLE MACHINING Gun drills

CoroChuck™ 930
High precision hydraulic chuck

Efficient, quality machining requires first


class equipment all the way from the
machine to the tool tip.
Secure, precise tool holders play a crucial
role in most machining solutions.

The CoroChuck™ 930 offers:


- Best pull-out security on the market
- Easy handling
- High precision

Benefits
- Higher metal removal rate provides increased productivity
- Secure processes and machining
- Quick tool change and set-up
- Enhanced surface finish and increased tool life
- Closer hole tolerance

Information about CoroChuck™ 930 is also available on the web:


www.sandvik.coromant.com/en-gb/products/corochuck_930
Diameter, mm

Finishing Roughing Heavy


roughing
DEEP HOLE MACHINING Gun drills

8
ENG

Gun drills DEEP HOLE MACHINING

Accessories for Gun drilling - Drill bush, Sealing disc, Whipguide bush

Drill bush Sealing disc Whipguide bush

Drill bush Sealing disc1)


According to DIN 179 extended model made of tool steel, hardened throughout. Made of special plastic

Give measurement DC when placing an order. Give drill diameter DC when placing an order.
Single-lip Twin-lip

12
120°

Diameter range Dimensions, mm, inch Diameter range Dimensions, mm, inch

DC DC" BD BD" OAL OAL" DC DC" BD BD" LF LF"


0.8-1.099 .0314-.0432 3 .118 9 .354 0.8-6.5 .031-.256 20 .787 4 .118
1.1-1.899 .0433-.0747 4 .157 9 .354 4.8-20.8 .189-.819 32 1.260 4 .157
1.9-2.699 .0748-.1062 5 .197 9 .354 6.5-26.0 .256-1.024 40 1.575 4 .157
2.7-3.399 .1063-.1338 6 .236 12 .472 26.0-41.0 1.024-1.614 90 3.543 4 .157
3.4-4.099 .1339-.1613 7 .276 12 .472
4.1-5.099 .1614-.2007 8 .315 12 .472
5.1-6.099 .2008-.2401 10 .394 16 .630
6.1-8.099 .2402-.3188 12 .472 16 .630
8.1-10.099 .3189-.3975 15 .591 20 .787
10.1-12.099 .3976-.4763 18 .709 20 .787
12.1-15.099 .4764-.5944 22 .866 28 1.102
15.1-18.099 .5945-.7125 26 1.024 28 1.102
18.1-22.099 .7126-.8699 30 1.181 36 1.417
22.1-26.099 .8700-1.0275 35 1.378 36 1.417
26.1-30.099 1.0276-1.1849 42 1.654 45 1.772
30.1-35.099 1.1850-1.3818 48 1.890 45 1.772
35.1-42.099 1.3819-1.6574 55 2.165 56 2.205
1) The sealing disc fits tightly onto the drill shank and must be held in position in the
chip box with retaining device. This prevents the disc moving with the feed
motion, which could cause chip obstruction.

Form whipguide bush


Made of special plastic
Give drill diameter DC when placing an order.

Diameter range Dimensions, mm, inch

DC DC" DCON DCON" BD BD" OAL OAL" LF LF"


1.9-16.4 .075-.646 20 .787 26 1.024 20 .866
1.9-23.8 .075-.937 30 1.181 38 1.496 26 1.024
5.6-33.7 .220-1.327 45 1.772 50 2.047 26 1.024
For further information, please contact your local sales representative.

DEEP HOLE MACHINING Gun drills

9
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for gun drills CoroDrill®428.9


Metric version
Specific Hardness Cutting Drill diameter, mm
cutting Brinell speed
force kc1

0.98-3.00 3.00-6.30 6.00-12.50 12.50-40.50


MC No.(CMC
ISO No.) Material N/mm2 HB vc m/min Feed fn mm/r
Unalloyed
P P1.1.Z.AN
Non-hardened 0.10-0.25% C 1500 90-200 60-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110
(01.1)
P1.2.Z.AN
Non-hardened 0.25-0.55% C 1600 125-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110
(01.2)
P1.3.Z.AN
Non-hardened 0.55-0.80% C 1700 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(01.3)
Low alloy steel
P2.1.Z.AN
Non-hardened 1700 150-260 40-120 0.003-0.010 0.004-0.030 0.010-0.055 0.020-0.110
(02.1)
P2.5.Z.HT
Hardened and tempered 1900 220-450 40-120 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(02.2)
High alloy steel
P3.0.Z.AN
Annealed 1950 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(03.11)
P3.0.Z.HT
Hardened tool steel 2900 250-350 50-100 0.003-0.010 0.005-0.025 0.015-0.050 0.030-0.100
(03.21)
Castings
P1.5.C.UT
(06.1) Unalloyed 1400 90-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110

P2.6.C.UT
(06.2) Low alloyed (alloying elements < 5%) 1600 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
Rolled/forged
M P5.0.Z.AN (5.11)
Ferritic/Martensitic, non hardened 1800 150-270 40-90 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100

M1.0.Z.AQ
(05.21) Austenitic 1950 150-275 40-90 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100
Malleable
K K1.1.C.NS
Ferritic 790 110-145 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190
(07.1)
K1.1.C.NS
(07.2) Pearlitic 900 150-270 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190
Grey
K2.1.C.UT
(08.1) Low tensile strength 890 150-220 60-90 0.004-0.010 0.008-0.030 0.010-0.070 0.030-0.190

K2.2.C.UT High tensile strength 1100 200-330 15-90 0.003-0.010 0.003-0.030 0.005-0.070 0.010-0.190
(08.2)
Nodular
K3.1.C.UT
(09.1) Ferritic 900 125-230 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190

K3.3.C.UT
Pearlitic 1350 200-300 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190
(09.2)
Aluminium alloys
N N1.3.C.UT
Cast, non aging 600 40-100 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
(30.21)
Copper and copper alloys
N3.3.U.UT
Free cutting alloys (Pb > 1%) 550 70-160 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
(33.1)
N3.2.C.UT
(33.2) Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
Iron base
S
20.11 Annealed or solution treated 2400 180-230 10-40 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100
Nickel base
S2.0.Z.AN
Annealed or solution treated 2650 140-300 10-40 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100
(20.21)
Cobalt alloys
20.31 Annealed or solution treated 2700 180-230 10-40 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100
Titanium
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 1400 600-1100 20-50 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100
(23.21)
The cutting data recommendation is based upon the length/DC ratio and the machine tool configuration and stability

DEEP HOLE MACHINING Cutting data

10
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for gun drills CoroDrill®428.9


Inch version
Specific Hardness Cutting Drill diameter, inch
cutting Brinell speed
force kc1

.039-.118 .118-.248 .236-.492 .492-1.594


MC No.(CMC
ISO No.) Material lbs/in2 HB vc ft/min Feed fn inch/rev
Unalloyed
P P1.1.Z.AN
Non-hardened 0.10-0.25% C 216,500 90-200 195-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043
(01.1)
P1.2.Z.AN
Non-hardened 0.25-0.55% C 233,000 125-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043
(01.2)
P1.3.Z.AN
Non-hardened 0.55-0.80% C 247,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(01.3)
Low alloy steel
P2.1.Z.AN
Non-hardened 246,500 150-260 130-395 .0001-.0004 .0002-.0012 .0004-.0022 .0008-.0043
(02.1)
P2.5.Z.HT
Hardened and tempered 278,500 220-450 130-395 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(02.2)
High alloy steel
P3.0.Z.AN
Annealed 282,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(03.11)
P3.0.Z.HT
Hardened tool steel 420,000 250-350 165-330 .0001-.0004 .0002-.0010 .0006-.0020 .0012-.0039
(03.21)
Castings
P1.5.C.UT
(06.1) Unalloyed 204,000 90-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043

P2.6.C.UT
(06.2) Low alloyed (alloying elements < 5%) 230,500 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
Rolled/forged
M P5.0.Z.AN (05.11)
Ferritic/Martensitic, non hardened 262,000 150-270 130-295 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039

M1.0.Z.AQ
(05.21) Austenitic 285,000 150-275 130-295 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039
Malleable
K K1.1.C.NS
Ferritic 115,000 110-145 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075
(07.1)
K1.1.C.NS
(07.2) Pearlitic 131,000 150-270 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075
Grey
K2.1.C.UT
(08.1) Low tensile strength 130,000 150-220 195-295 .0002-.0004 .0003-.0012 .0004-.0028 .0012-.0075

K2.2.C.UT High tensile strength 159,500 200-330 50-295 .0001-.0004 .0001-.0012 .0002-.0028 .0004-.0075
(08.2)
Nodular
K3.1.C.UT
(09.1) Ferritic 130,000 125-230 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075

K3.3.C.UT
Pearlitic 194,500 200-300 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075
(09.2)
Aluminium alloys
N N1.3.C.UT
Cast, non aging 87,000 40-100 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
(30.21)
Copper and copper alloys
N3.3.U.UT
Free cutting alloys (Pb > 1%) 79,500 70-160 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
(33.1)
N3.2.C.UT
(33.2) Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
Iron base
S
20.11 Annealed or solution treated 348,000 180-230 35-130 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039
Nickel base
S2.0.Z.AN
Annealed or solution treated 383,000 140-300 35-130 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039
(20.21)
Cobalt alloys
20.31 Annealed or solution treated 391,500 180-230 35-130 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039
Titanium
S4.2.Z.AN Alfa- , near Alfa- and Alfa + Beta alloys annealed 203,000 600-1100 65-165 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039
(23.21)
The cutting data recommendation is based upon the length/DC ratio and the machine tool configuration and stability

DEEP HOLE MACHINING Cutting data

11
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for gun drills CoroDrill®428.2


Metric version
Specific Hardness Cutting Drill diameter, mm
cutting Brinell speed
force kc1

0.98-3.00 3.00-6.30 6.00-12.50 12.50-40.50


MC No.(CMC
ISO No.) Material N/mm2 HB vc m/min Feed fn mm/r
Unalloyed
P1.1.Z.AN
Non-hardened 0.10-0.25% C 1500 90-200 60-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110
(01.1)
P1.2.Z.AN
Non-hardened 0.25-0.55% C 1600 125-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110
(01.2)
P1.3.Z.AN
Non-hardened 0.55-0.80% C 1700 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(01.3)
Low alloy steel
P2.1.Z.AN
Non-hardened 1700 150-260 40-120 0.003-0.010 0.004-0.030 0.010-0.055 0.020-0.110
(02.1)
P2.5.Z.HT
P Hardened and tempered 1900 220-450 40-120 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(02.2)
High alloy steel
P3.0.Z.AN
Annealed 1950 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
(03.11)
P3.0.Z.HT
Hardened tool steel 2900 250-350 50-100 0.003-0.010 0.005-0.025 0.015-0.050 0.030-0.100
(03.21)
Castings
P1.5.C.UT
(06.1) Unalloyed 1400 90-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110

P2.6.C.UT
(06.2) Low alloyed (alloying elements < 5%) 1600 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100
Malleable
K1.1.C.NS
Ferritic 790 110-145 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190
(07.1)
K1.1.C.NS
(07.2) Pearlitic 900 150-270 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190
Grey
K2.1.C.UT
Low tensile strength 890 150-220 60-90 0.004-0.010 0.008-0.030 0.010-0.070 0.030-0.190
K (08.1)
K2.2.C.UT
(08.2) High tensile strength 1100 200-330 15-90 0.003-0.010 0.003-0.030 0.005-0.070 0.010-0.190
Nodular
K3.1.C.UT
(09.1) Ferritic 900 125-230 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190

K3.3.C.UT Pearlitic 1350 200-300 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190


(09.2)
Aluminium alloys
N1.3.C.UT
(30.21) Cast, non aging 600 40-100 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
Copper and copper alloys
N
N3.3.U.UT
Free cutting alloys (Pb > 1%) 550 70-160 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
(33.1)
N3.2.C.UT
Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150
(33.2)
The cutting data recommendation is based upon the length/DC ratio and the machine tool configuration and stability

DEEP HOLE MACHINING Cutting data

12
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for gun drills CoroDrill®428.2


Inch version
Specific Hardness Cutting Drill diameter, inch
cutting Brinell speed
force kc1

.039-.118 .118-.248 .236-.492 .492-1.594


MC No.(CMC
ISO No.) Material lbs/in2 HB vc ft/min Feed fn inch/rev
Unalloyed
P1.1.Z.AN
Non-hardened 0.10-0.25% C 216,500 90-200 195-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043
(01.1)
P1.2.Z.AN
Non-hardened 0.25-0.55% C 233,000 125-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043
(01.2)
P1.3.Z.AN
Non-hardened 0.55-0.80% C 247,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(01.3)
Low alloy steel
P2.1.Z.AN
Non-hardened 246,500 150-260 130-395 .0001-.0004 .0002-.0012 .0004-.0022 .0008-.0043
(02.1)
P2.5.Z.HT
P Hardened and tempered 278,500 220-450 130-395 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(02.2)
High alloy steel
P3.0.Z.AN
Annealed 282,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
(03.11)
P3.0.Z.HT
Hardened tool steel 420,000 250-350 165-330 .0001-.0004 .0002-.0010 .0006-.0020 .0012-.0039
(03.21)
Castings
P1.5.C.UT
(06.1) Unalloyed 204,000 90-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043

P2.6.C.UT
(06.2) Low alloyed (alloying elements < 5%) 230,500 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039
Malleable
K1.1.C.NS
Ferritic 115,000 110-145 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075
(07.1)
K1.1.C.NS
(07.2) Pearlitic 131,000 150-270 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075
Grey
K2.1.C.UT
Low tensile strength 130,000 150-220 195-295 .0002-.0004 .0003-.0012 .0004-.0028 .0012-.0075
K (08.1)
K2.2.C.UT
(08.2) High tensile strength 159,500 200-330 50-295 .0001-.0004 .0001-.0012 .0002-.0028 .0004-.0075
Nodular
K3.1.C.UT
(09.1) Ferritic 130,000 125-230 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075

K3.3.C.UT Pearlitic
(09.2) 194,500 200-300 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075
Aluminium alloys
N1.3.C.UT
(30.21) Cast, non aging 87,000 40-100 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
Copper and copper alloys
N
N3.3.U.UT
Free cutting alloys (Pb > 1%) 79,500 70-160 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
(33.1)
N3.2.C.UT
Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059
(33.2)
The cutting data recommendation is based upon the length/DC ratio and the machine tool configuration and stability

DEEP HOLE MACHINING Cutting data

13
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for solid carbide gun drills CoroDrill®428.5


Metric version
Specific Hardness Cutting Drill diameter, mm
cutting Brinell speed
force kc1

0.80-3.00 3.00-6.00 6.00-12.00


MC No.(CMC
ISO No.) Material N/mm2 HB vc m/min Feed fn mm/r
Unalloyed steel
P P1.1.Z.AN
Non-hardened 0.10-0.25% C 1500 90-200 40-60 0.004-0.008 0.008-0.022 0.015-0.036
(01.1)
P1.2.Z.AN
Non-hardened 0.25-0.55% C 1600 125-225 35-60 0.004-0.008 0.008-0.022 0.015-0.036
(01.2)
P1.3.Z.AN
Non-hardened 0.55-0.80% C 1700 150-250 25-50 0.004-0.008 0.007-0.017 0.010-0.031
(01.3)
Low alloy steel
P2.1.Z.AN
Non-hardened 1700 150-260 25-60 0.004-0.008 0.007-0.022 0.010-0.036
(02.1)
P2.5.Z.HT
Hardened and tempered 1900 220-450 25-60 0.004-0.008 0.007-0.017 0.010-0.031
(02.2)
High alloy steel
P3.0.Z.AN
Annealed 1950 150-250 25-50 0.004-0.008 0.007-0.017 0.010-0.031
(03.11)
P3.0.Z.HT
Hardened tool steel 2900 250-350 35-50 0.004-0.008 0.008-0.017 0.015-0.031
(03.21)
Steel castings
P1.5.C.UT
(06.1) Unalloyed 1400 90-225 35-60 0.004-0.008 0.008-0.022 0.015-0.036

P2.6.C.UT
(06.2) Low alloyed (alloying elements < 5%) 1600 150-250 25-50 0.004-0.008 0.007-0.017 0.010-0.031
Malleable cast iron
K K1.1.C.NS
Ferritic 790 110-145 70-90 0.012-0.015 0.015-0.030 0.030-0.120
(07.1)
K1.1.C.NS
(07.2) Pearlitic 900 150-270 60-90 0.011-0.015 0.012-0.030 0.020-0.120
Grey cast iron
K2.1.C.UT
Low tensile strength 890 150-220 70-100 0.010-0.015 0.015-0.030 0.020-0.120
(08.1)
K2.2.C.UT
(08.2) High tensile strength 1100 200-330 60-90 0.009-0.015 0.006-0.030 0.010-0.120
Nodular cast iron
K3.1.C.UT
(09.1) Ferritic 900 125-230 70-90 0.010-0.015 0.015-0.030 0.030-0.120

K3.3.C.UT Pearlitic
(09.2) 1350 200-300 60-90 0.009-0.015 0.012-0.030 0.015-0.120
Aluminium alloys
N N1.3.C.UT
(30.21) Cast, non aging 600 40-100 100-300 0.012-0.060 0.060-0.012 0.012-0.110
Copper and copper alloys
N3.3.U.UT
Free cutting alloys (Pb > 1%) 550 70-160 80-150 0.012-0.060 0.060-0.012 0.012-0.110
(33.1)
N3.2.C.UT
Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 80-150 0.008-0.060 0.060-0.012 0.012-0.110
(33.2)
The cutting data recommendation is based upon the length/DC ratio and the machine tool configuration and stability

DEEP HOLE MACHINING Cutting data

14
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for solid carbide gun drills CoroDrill®428.5


Inch version
Specific Hardness Cutting Drill diameter, inch
cutting Brinell speed
force kc1

.039-.118 .118-.248 .236-.472


MC No.(CMC
ISO No.) Material lbs/in2 HB vc ft/min Feed fn inch/rev
Unalloyed steel
P P1.1.Z.AN
Non-hardened 0.10-0.25% C 216,500 90-200 130-195 .0001-.0004 .0002-.0012 .0006-.0022
(01.1)
P1.2.Z.AN
Non-hardened 0.25-0.55% C 233,000 125-225 115-195 .0001-.0004 .0002-.0012 .0006-.0022
(01.2)
P1.3.Z.AN
Non-hardened 0.55-0.80% C 247,000 150-250 80-165 .0001-.0004 .0002-.0010 .0004-.0020
(01.3)
Low alloy steel
P2.1.Z.AN
Non-hardened 246,500 150-260 80-195 .0001-.0004 .0002-.0012 .0004-.0022
(02.1)
P2.5.Z.HT
Hardened and tempered 278,500 220-450 80-195 .0001-.0004 .0002-.0010 .0004-.0020
(02.2)
High alloy steel
P3.0.Z.AN
Annealed 282,000 150-250 80-165 .0001-.0004 .0002-.0010 .0004-.0020
(03.11)
P3.0.Z.HT
Hardened tool steel 420,000 250-350 115-165 .0001-.0004 .0002-.0010 .0006-.0020
(03.21)
Steel castings
P1.5.C.UT
(06.1) Unalloyed 204,000 90-225 115-195 .0001-.0004 .0002-.0012 .0006-.0022

P2.6.C.UT
(06.2) Low alloyed (alloying elements < 5%) 230,500 150-250 80-165 .0001-.0004 .0002-.0010 .0004-.0020
Malleable cast iron
K K1.1.C.NS
Ferritic 115,000 110-145 230-295 .0002-.0004 .0003-.0012 .0008-.0028
(07.1)
K1.1.C.NS
(07.2) Pearlitic 131,000 150-270 195-295 .0002-.0004 .0002-.0012 .0004-.0028
Grey cast iron
K2.1.C.UT
Low tensile strength 130,000 150-220 230-330 .0002-.0004 .0003-.0012 .0004-.0028
(08.1)
K2.2.C.UT
(08.2) High tensile strength 159,500 200-330 195-295 .0001-.0004 .0001-.0012 .0002-.0028
Nodular cast iron
K3.1.C.UT
(09.1) Ferritic 130,000 125-230 230-295 .0002-.0004 .0003-.0012 .0008-.0028

K3.3.C.UT Pearlitic
(09.2) 194,500 200-300 195-295 .0002-.0004 .0002-.0012 .0004-.0028
Aluminium alloys
N N1.3.C.UT
(30.21) Cast, non aging 87,000 40-100 330-985 .0002-.0006 .0002-.0016 .0008-.0028
Copper and copper alloys
N3.3.U.UT
Free cutting alloys (Pb > 1%) 79,500 70-160 260-490 .0002-.0006 .0002-.0016 .0008-.0028
(33.1)
N3.2.C.UT
Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 260-490 .0002-.0006 .0002-.0016 .0008-.0028
(33.2)
The cutting data recommendation is based upon the length/DC ratio and the machine tool configuration and stability

DEEP HOLE MACHINING Cutting data

15
ENG
DEEP HOLE MACHINING Cutting data

Cutting data for high feed gun drills CoroDrill®428.7


Metric version
Specific Hardness Cutting Drill diameter, mm
cutting Brinell speed
force kc1

3.00-6.30 6.00-12.00
MC No.(CMC
ISO No.) Material N/mm2 HB vc m/min Feed fn mm/r
Unalloyed steel
P P1.1.Z.AN
Non-hardened 0.10-0.25% C 1500 90-200 40-60 0.025-0.150 0.075-0.275
(01.1)
P1.2.Z.AN
Non-hardened 0.25-0.55% C 1600 125-225 35-60 0.025-0.150 0.075-0.275
(01.2)
P1.3.Z.AN
Non-hardened 0.55-0.80% C 1700 150-250 25-50 0.020-0.125 0.050-0.250
(01.3)
Low alloy steel
P2.1.Z.AN
Non-hardened 1700 150-260 25-60 0.020-0.150 0.050-0.275
(02.1)
P2.5.Z.HT
Hardened and tempered 1900 220-450 25-60 0.020-0.125 0.050-0.250
(02.2)
High alloy steel
P3.0.Z.AN
Annealed 1950 150-250 25-50 0.020-0.125 0.050-0.250
(03.11)
P3.0.Z.HT
Hardened tool steel 2900 250-350 35-50 0.025-0.125 0.075-0.250
(03.21)
Steel castings
P1.5.C.UT
(06.1) Unalloyed 1400 90-225 35-60 0.025-0.150 0.075-0.275

P2.6.C.UT
(06.2) Low alloyed (alloying elements < 5%) 1600 150-250 25-50 0.020-0.125 0.050-0.250
Malleable cast iron
K K1.1.C.NS
Ferritic 790 110-145 70-90 0.040-0.150 0.100-0.350
(07.1)
K1.1.C.NS
(07.2) Pearlitic 900 150-270 60-90 0.025-0.150 0.050-0.350
Grey cast iron
K2.1.C.UT
Low tensile strength 890 150-220 70-100 0.040-0.150 0.050-0.350
(08.1)
K2.2.C.UT
(08.2) High tensile strength 1100 200-330 60-90 0.015-0.150 0.025-0.350
Nodular cast iron
K3.1.C.UT
(09.1) Ferritic 900 125-230 70-90 0.040-0.150 0.100-0.350

K3.3.C.UT Pearlitic
(09.2) 1350 200-300 60-90 0.025-0.150 0.050-0.350
Aluminium alloys
N N1.3.C.UT
(30.21) Cast, non aging 600 40-100 100-300 0.025-0.200 0.100-0.350
Copper and copper alloys
N3.3.U.UT
Free cutting alloys (Pb > 1%) 550 70-160 80-150 0.025-0.200 0.100-0.350
(33.1)
N3.2.C.UT
Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 80-150 0.025-0.200 0.100-0.350
(33.2)
The cutting data recommendation is based upon the length/DC ratio and the machine tool configuration and stability

DEEP HOLE MACHINING Cutting data

16
ENG

Cutting data DEEP HOLE MACHINING

Cutting data for high feed gun drills CoroDrill®428.7


Inch version
Specific Hardness Cutting Drill diameter, inch
cutting Brinell speed
force kc1

.118-.248 .236-.472
MC No.(CMC
ISO No.) Material lbs/in2 HB vc ft/min Feed fn inch/rev
Unalloyed steel
P P1.1.Z.AN
Non-hardened 0.10-0.25% C 216,500 90-200 130-195 .0010-.0059 .0030-.0108
(01.1)
P1.2.Z.AN
Non-hardened 0.25-0.55% C 233,000 125-225 115-195 .0010-.0059 .0030-.0108
(01.2)
P1.3.Z.AN
Non-hardened 0.55-0.80% C 247,000 150-250 80-165 .0010-.0049 .0020-.0098
(01.3)
Low alloy steel
P2.1.Z.AN
Non-hardened 246,500 150-260 80-195 .0010-.0059 .0020-.0108
(02.1)
P2.5.Z.HT
Hardened and tempered 278,500 220-450 80-195 .0010-.0049 .0020-.0098
(02.2)
High alloy steel
P3.0.Z.AN
Annealed 282,000 150-250 80-165 .0010-.0049 .0020-.0098
(03.11)
P3.0.Z.HT
Hardened tool steel 420,000 250-350 115-165 .0010-.0049 .0030-.0098
(03.21)
Steel castings
P1.5.C.UT
(06.1) Unalloyed 204,000 90-225 115-195 .0010-.0059 .0030-.0108

P2.6.C.UT
(06.2) Low alloyed (alloying elements < 5%) 230,500 150-250 80-165 .0010-.0049 .0020-.0098
Malleable cast iron
K K1.1.C.NS
Ferritic 115,000 110-145 230-295 .0016-.0059 .0039-.0138
(07.1)
K1.1.C.NS
(07.2) Pearlitic 131,000 150-270 195-295 .0010-.0059 .0039-.0138
Grey cast iron
K2.1.C.UT
Low tensile strength 130,000 150-220 230-330 .0016-.0059 .0020-.0138
(08.1)
K2.2.C.UT
(08.2) High tensile strength 159,500 200-330 195-295 .0006-.0059 .0010-.0138
Nodular cast iron
K3.1.C.UT
(09.1) Ferritic 130,000 125-230 230-295 .0016-.0059 .0039-.0138

K3.3.C.UT Pearlitic 194,500 200-300 195-295 .0010-.0059 .0020-.0138


(09.2)
Aluminium alloys
N N1.3.C.UT
(30.21) Cast, non aging 87,000 40-100 330-985 .0010-.0079 .0039-.0138
Copper and copper alloys
N3.3.U.UT
Free cutting alloys (Pb > 1%) 79,500 70-160 260-490 .0010-.0079 .0039-.0138
(33.1)
N3.2.C.UT
Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 260-490 .0010-.0079 .0039-.0138
(33.2)
The cutting data recommendation is based upon the length/DC ratio and the machine tool configuration and stability

DEEP HOLE MACHINING Cutting data

17
Gun drilling in machining centres

We recommand CoroDrill® 860 to make a


pilot hole.

Note!
Use emulsion with a mixture or pure oil.
Make sure that the coolant pressure is sufficient.

Methods of producing guide holes

+ 8.02

min. 2.5 x DC

1. Pilot hole as guide bush 2. Feeding the gun drill into the guide
The guide hole should be drilled to tolerance +0.01-0.02 hole Caution:
mm (0.000394-0.000787 inch) (H7) larger than the gun Outside the hole, the gun drill should not
drill diameter. be rotating. Feed to insert the drill into the
As flat bottom as possible is preferable. guide hole while supplying cutting fluid.
A reduced feed rate can be used when entering the
material.

3. Start drilling 4. After the hole been drilled


Start cutting rotation and cutting feed. Rapid return.
Stop at the guide hole position.
Stop the cutting rotation and coolant
supply.
Pull the gun drill out from the workpiece.

18
Gun drilling DEEP HOLE MACHINING

Graphs for gun drills  428.9 and 428.2

Net power Straightness


Pc kW Hole straightness depends on various factors e.g.
–  Hole diameter and depth
–  Machining method and cutting parameters
–  Material quality and homogeneity
fn x vc x Dc x kcfz –  Machine condition
Pc + Pµ = x 1,34
9 240 x 103 –  Drill bush

8
mm
7
0,06
6
0,05
5
0,04
4
0,03
3

2 0,02

1 0,01

0 0
0 3 6 8 10 12 14 16 18 20 Dc mm 0 250 500 750 Dc mm
Drill diameter Drill depth

Cutting fluid flow Cutting fluid pressure


q l/min P MPa

160 16
1 MPa = 1,0 N/mm2
140
1 MPa = 10 Bar
120 12
100
90 9
80
60 6
40
20 2

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Dc mm 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Dc mm
Drill diameter Drill diameter

Terminology and units


Dc Drill diameter mm Ff Feed force N
ap Cutting depth mm Fµ Feed force caused by friction N
vc Cutting speed m/min Mc Torque Nm
n Spindle speed r/min Mµ Torque caused by friction Nm
vf Feed speed mm/min Pc Net power kW
fn Feed per rev. mm/r Pµ Power caused by friction kW
Q Material removal rate cm3/min κr Cutting edge angle Degrees
kc Specific cutting force N/mm2 q Cutting fluid quantity l/min
kc 0,4 Specific cutting force for fz = 0,4 N/mm2 p Cutting fluid pressure Mpa

The graphs show nominal values which should not be Note that only net power ratings are given. Allowance must
regarded as strict recommendations. The values may need be made for the efficiency of the machine and the cutting
adjusting depending on the machining conditions e.g., edge wear.
the type of material.

19

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