 NK300 Series Soft Starter

Intelligent motor soft starter, the use of intelligent digital control; With the single chip processor as the intelligence
center, thyristor module for actuators for full automatic control motor. It applies various squirrel-cage asynchronous
motor control of load, the motor can smooth starting under any working conditions, protect the drag system, reduce the
starting current impact on power grid, ensure reliable motor starting.
Smoothly soft stopping function can effectively solve the inertial system surge problem, eliminate the drag system of
inertial impact, that is traditional equipment cannot be achieved. Intelligent digital motor soft start equipment system
with the complete protection function, extend the service life of the system, reduce the cost of system cost, improve
the reliability of system and compatible with all the functions of starting equipment; It is a new ideal alternative for
traditional star triangle starter and self-coupling decompression starter.
Model

Features
 The computer simulation design, SMT production process, Good EMC performance.
 Perfect protection function: No voltage, less voltage, over voltage, over heating, starting time too long,
Input phase lost, output phase lost, 3phase unbalance, starting over current, running overload, load short circuit.
 Fault self-diagnosis(short circuit, over voltage, less voltage, one phase grounded, motor overload, one phase lost,
motor blocked, and intelligent software can inspect drag system working state).
 Combination of modular design, according to the fault display content, quick troubleshooting.
 Independently software copyright.
 Motor starting and protection proprietary technology.
 Unique way to detect debug equipment and process.
 Reliable performances lay the foundation of qualified service and quality.
 Provide perfect system solution.
 The timely and thoughtful Consulting Services.
 Constantly improve the product performance according to user's opinion.

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Dimension

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Specification
Item Description
Power supply AC220V/380V/660V±15%
Power frequency 50/60Hz
Adaptive Motor Squirrel-cage three-phase asynchronous motor
Starting times It is recommended not to exceed 20 times per hour
Control mode 1) Operation panel control;
2) Operation panel +external control;
3) External control ;
4) External control+ COM control ;
5) Operation panel +external+ COM control;
6) Operation panel + COM control;
7) COM control ;
8) No start or stop operation;
Start Mode 1) Current-limiting start;
2) Voltage ramp start;
3) Torque control +current-limiting to start;
4) Torque control +voltage ramp to start;
5) Current ramp to start;
6) Voltage current-limiting double closed-loop start;
Stop Mode 1) Soft stop;
2) Free stop;
1) Open loop protection for external instantaneous stop terminals;
2) Over-heat protection for soft starter;
3) Protection for too long starting time;
4) Input open phase protection;
5) Output open phase protection;
6) Unbalanced three-phase protection;
7) Starting over current protection;
Protective Function 8) Running overload protection;
9) Under voltage protection for power voltage;
10) Overvoltage protection for power voltage;
11) Protection for fault parameter setting;
12) Load short circuit protection;
13) Auto restart or incorrect wiring protection;
14) Incorrect wiring protection of external control stop terminals;
Protection Class IP00,IP20
Cooling Pattern Natural wind cooling
Place to be used Indoor location with good ventilation free from corrosive gas and conductive dust.
Environment Condition Below 2000M. Rise the rate power when the altitude is more than 2000M.
Ambient Temperature -25+45°C
Ambient Humidity 95%(20°C±5°C)
Vibration<0.5G

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Typical application

Terminals

Terminal No. Name of terminal Description

R、S、T Power Supply terminal Connect to Power supply
Main circuit L11、L12、L13 Bypass terminal Connect to Bypass contactor

U、V、W Motor terminal Connect to motor

1 Bypass output Bypass output

3 Time-delay output Time-delay output

5 Failure output Failure output

7 Instantaneous stop Instantaneous stop

8 Stop Stop disconnect to Public, then stop

Control circuit
9 Start-up Start-up connect to Public, then start

10 Public Public

11 Analog output - 4-20mA

12 Analog output +

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 Operation panel


 Open state: Please do not press the "RUN" key until the ready-lamp lights and show EADY .
 Time-delay state: When the ready-lamp or fault-lamp is shining, it means it is interval time delay; and when the display
screen shows "dEXXX" and count down, that means staring time-delay.
 The "RUN" or "STOP" key: In the process of staring, the panel shows "XXXX" that is the value of start-up current .At
this time only "STOP" key is valid. And the lamps of ready, Run and Error are all dark, and you can't come into the
"Set Menu" and "Help Menu" state. While, in the process of stopping, the panel shows "XXXX" that is the value of
motor current. At this time, only "RUN" key is valid, and the lamps of Ready, Run and Error are all dark, and you can't
come into the "Set Menu" and "Help Menu" state. The "STOP" key also has reset function.
 The "SET" key: Press "SET" key to enter the "Set Menu" and panel shows FX:XXX. Please press "SET" key again and
Colon is shining, then you can change the parameters after the colon you need. If you want to save the parameter
change, please press "YES" key. If you do not want to save, please press the "SET" key until the colon stops shining,
then the parameters recover. Having finished the above operation, please press the "YES" key to exit or press "STOP"
key to exit directly.
 The "YES" key: Under non-Set State, press the "YES" key to enter "Help Menu" and the panel shows HX: XXX. When
you finish reading the "Help Menu", you can press "YES" key again or "STOP" key to exit. Under Set State, This key
can save parameters, and press again can exit set state.
 The "UP" and "DOWN" key: In "Set Menu", when the colon is not shining, you can press these two keys to select the
Function Code; When colon is shining, you can press these two keys to change parameters. It is the same as the
operation in "Help Menu". When the Pass-by -lamp is lighting and the display Screen shows AXXX which means the
operation current value of motor, now you can press "UP" or "DOWN" key and the screen will display PXXXX or
HXXXX. (PXXXX means the apparent power of motor; HXXXX means the over-load heat balance coefficient, if this
value is more than 100%,the screen shows , that means soft starter is at state of over-load protection. )

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 NK301 Series Built-in Bypass Soft Starter

NK301 Series digital AC motor soft starter is new type starting equipment with advanced international level. This
equipment designed and manufactured by the technique of power electronics microprocessor and modern control
theory. This equipment can limit the start current efficiently when the asynchronous motor starts. It is widely applied in
the field such as winding machine, pump, transition and compressor etc. It is the ideal product to replace the traditional
voltage dropping start equipment such as star/triangle conversion, self-coupling voltage dropping, magnetic control
dropping voltage etc.
Model

Features

 Based on the load characteristics, different starting mode can the related parameters can be selected. So the best
starting effect can be gained.
 The higher performance microprocessor and software are used, so the control circuit is simplified. The best
perform speed can gained without the adjustment of the circuit parameters.
 All the electronic components of this product are selected strictly. Additionally, the main control board is tested in
high temperature environment above seventy-two hours. The reliability of this product can be guaranteed.
 The modularization configuration and up-in-down-out wiring mode are adopted. It is easy to used and integrated.
 The motor protection circuit is not be added if the single product is in used. Because this product have multiple
protection function such as Overload; Line fault; Over current; the starting time and so on. So the cost can be
reduced and the circuit can be simplified.
 Operation of the keyboard is easy. User can set and modify the parameters (for example, starting, stopping
running protection) by this keyboard based on the different load condition.
 4-20mA output analog signal is provided.
 RS485 Modbus Communication Protocol；
 When the rate power of Soft Starter is higher than the power of actual load, soft starter can be matched to the
actual load by modifying the actual current parameter. So the parameters about starting、running and protection
are correct

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 Dimension

Specification
Item Description
Power supply AC380V±15%
Rated Current 18A--630A
Adaptive Motor Squirrel-cage three-phase asynchronous motor
Start Mode 1) Current-limiting start;
2) Voltage ramp start;
3) Point start;
Stop Mode 1) Soft Stop; 2) Free Stop;
Starting Times It is recommended not to exceed 20 times per hour.
Protective Function 1) Over-heat protection for soft starter;
2) Current unbalance;
3) Input lose phase protection;
4) Output lose phase protection;
5) Phase error protection;
6) Start time too long
Protection Class IP20
Cooling Pattern Natural air-cooled or Fan air cooling
Place to be used Indoor location with good ventilation free from corrosive gas and conductive dust.
Environment Condition Below 2000M. Rise the rate power when the altitude is more than 2000M.
Ambient Temperature -25+40°C
Ambient Humidity 95%(20°C±5°C)
Vibration<0.5G

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Typical application

Terminals

Terminal No. Name of terminal Description

R、S、T Power Supply terminal Connect to Power supply
Main circuit U、V、W Motor terminal Connect to motor

SS Soft stop terminal Connect SS and COM directly, soft stop

RUN Run terminal Connect RUN and COM directly, start

STOP Stop terminal Connect STOP and COM directly, stop

S1 JOG Connect S1 and COM directly, jog

RET Reset Connect Reset and COM directly, reset the fault

COM Common Logic ground

485 RS485+
RS485 communication
RS485-
Control circuit
I Analog output +
4—20mA, input resistance ≤400Ω
COM Analog output -

K14 NO

K11 NC Fault output Contact capacity (AC250V/10A, DC30V/10A)

K12 COM

K24 NO
Bypass output Contact capacity (AC250V/10A, DC30V/10A)
K22 COM

K34 NO

K31 NC Starting end Contact capacity (AC250V/10A, DC30V/10A)

K32 COM terminals

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Parameters
No Item Description Range Default
1 Group select 1.Start 2. Advance 3.Communicate 1--3 1
2 Starting mode 1.Ramp 2. Limit 3.Jog 1--3 1
3 Initial voltage 5---75%Ue 5—75%Ue 30
4 Jog voltage 5---75%Ue 5—75%Ue 30
5 Ramp time 1—120s 1—120s 30
6 Curr. Limit Level 20—400% Ie 20—400% Ie 300
7 Curr. Limit time 1—120s 1—120s 30
8 OverCurr. protect 400—600% Ie 400--600%Ie 400
9 Unbalance factor 5—50% of present current 5—50% 30
1. Keyboard control
2. External control
3. Keyboard and External
10 Control mode 4. Communication 1--7 3
5. Keyboard and communication
6. External and communication
7. All above
1. Close trigger
11 SCR trigger select 2. Not close trigger 1--3 2
3. Close trigger, show b-p
12 Start overload level 1--8 1--8 4
13 Over running current protect 20—400% Ie 20—400% Ie 200
1. Free stop
14 Stop mode select 1--2 1
2. Soft stop
15 Soft stop time factor 1--10 1--10 5
16 Rated current Reference manual --- ---
17 Fault Reference manual --- ---
18 Ready state User can’t modify
19 Running current protect on/off 1.On 2.Off
20 Current unbalance protect on/off 1.On 2.Off
0. Invalid 1.Starting
21 Relay output 2. Bypass 3. Running
4. Soft stop 5. Fault
22 Communication add. 1--256 1
0. 2400 1.4800
23 Baud rate 2. 9600 3.14400 2
4. 19200 5. 28800

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 Medium voltage Soft Starter

Medium Voltage Thyristor Soft Starter is a high voltage motor soft starter designed with up-to date concept, mainly
applicable to the control of and protection for the starting and stopping of squirrel-cage type asynchronous and synchronous
motors. The starter is composed of several thyristors in series-parallel, and it can meet different current and voltage
requirements.
The product is widely used in electric industry with rated voltage 3000 to 10000V,building materials chemical industry,
metallurgy, steel and paper-making industries etc., and can perform well if used together with various kinds of
electromechanical devices including water pumps, fans, compressors, crashers, agitators and conveyer belt etc., It is the
ideal device for starting and protecting high voltage motors.

Terminal Description

Terminal No. Definition of terminal Description

X1/1 Current output (+)
Analogue output Set by parameter items C06, C07
X1/2 Current output (-)
X1/3 COM COM
Input terminal for remote run
X1/4 Jump X1/3,X1/4 to run
(RUN)
Input terminal for remote stop
X1/5 Disconnect X1/3,X1/5 to stop
Digital input (STOP)
Terminal for programmable digital
X1/6 Set by parameter item C03
input signal D1
Terminal for programmable digital
X1/7 Set by parameter item C04
input signal D2
X2/1 Input terminal for L1 phase
To sample phase current of L1
X2/2 current sampling
Current sampling
X2/3 Input terminal for L3 phase
To sample phase current of L3
X2/4 current sampling
X2/5 PE for input signal Reference grounding for input current signal
Analogue input
X2/6 Analogue input Set by parameter item C06
RS 485-A X2/7 RS 485 communication (+)
RS 485-B X2/8 RS 485 communication (-)
X3/1 K11 and K12 are closed when the relay is
Programmable output relay
Output relay K1 powered. Contact capacity: AC250V/5A,
X3/2 contact(default set: fault output)
DC30V/5A
X3/3 K21 and K22 are closed when the relay is
Output relay K2 Output relay contact for bypass powered. Contact capacity: AC250V/5A,
X3/4
DC30V/5A
X3/5 K31 and K32 are closed when the relay is
Programmable output relay
Output relay K3 powered. Contact capacity: AC250V/5A,
X3/6 contact
DC30V/5A
X3/7 PE To earth
Control voltage
X3/8 Control voltage AC110V---AC220V+15% 50/60Hz

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Technical Indicators

Basic parameters
Type of load Three-phase squirrel cage asynchronous and synchronous motors
AC voltage 3000---10000VAC
Service frequency 50HZ/60HZ±2HZ
Phase sequence Allowed to work with any phase sequence
Composition of major loop (12SCRS,18SCRS,30SCRS depend on model)
Bypass contactor Contactor with direct starting capacity
Control power AC220V±15%
Transient voltage overload
dv/dt snubber network
protection
Start frequency 1-3 times per hour
Ambient temperature: -20°C -+50°C
Ambient condition Relative humidity: 5%----95% no condensation
Altitude less than 1500m (derating when altitude is more than 1500m)
Protective functions
Open-phase protection Cut off any phase of primary power supply in the course of starting or operation.
Over-current protection in
Operational Over-current protection setting: 20~500%Ie
operation
Unbalanced phase current
Unbalanced phase current protection: 0~100%
protection
Overload protection 10A,10,15,20,25,30,OFF
Underload protection grade: 0~99%
Underload protection
Action time of underload protection: 0~250S
Start timeout Start time limit: 0~120S
When voltage of primary power supply is 120% higher than rated value, over-voltage
Over-voltage protection
protection is enabled.
When voltage of primary power supply is 70% lower than rated value, under-voltage
Under-voltage protection
protection is enabled.
Phase protection Allow to work with any phase sequence (through setting parameter)
Ground protection Protection available when grounding current is higher than set value
Description of communication
Protocol Modbus RTU
Communication interface RS485
Network connection Each can communicate with 31 equipments in network.
Function Operation state and programming can be observed through communication interface.
Operating interface
LCD display LCD display/touch screen display
Language Chinese and English
Keyboard 6 touch membrane keyboard
Meter display
Voltage of primary power supply Display voltage of three-phase primary power supply
Three-phase current Display current of three-phase major loop
Data record
Fault history Record recent 15 faults information
History of number of starts Record number of starts of this soft starter

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Features

1. Free of maintenance: Thyristor is an electric device without contacts. Different from other kinds of products that need
frequent maintenance on liquid and parts etc., it turns the mechanical lift into the service life of electronic components, so it
needs no maintenance after running for many years.
2. Easy installation and operation: A complete system for controlling and protecting the starting of motor. It can put into
operation only with the power line and motor line connected. The whole system can be tested electrically under low voltage
before operating with high voltage.
3. Backup: The starter comes equipped with a vacuum contactor which can be used to start the motor directly in the inside.
If fails, the vacuum contactor can be used to start the motor directly to ensure the continuity of the production.
4. High voltage thyristor is a component of major loop, equipped with voltage balancing protection system and over-voltage
protection system.
5. Comes equipped with an electromagnetic blocking device for fear of entering the high voltage device in the electrified
state.
6. Advanced optical fiber transmission technique realizes the triggering detection of high voltage thyristor and the isolation
between LV control loops.
7. 32-bit ARM-core microcontroller is used to perform central control which is real-time and high efficient with high reliability
and excellent stability.
8. LCD/touch screen display system in both Chinese and English with human-friendly operation interface.
9. RS-485 communication port can be used to communicate with the upper computer or centralized control center.
10. Aging experiments are made on all circuit boards.

Connection Diagram

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