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Universiti Kuala Lumpur Malaysia France Institute: Metal Fabrication Technology Department

This document provides instructions for a course on plate and sheet geometrical design. Students will complete projects involving the design of sheet metal components using CAD software to create orthographic drawings, calculations of material needs, and pattern development templates. Projects involve components like cylinders, pyramids, and transitions. Students must submit documentation of their work in both paper and digital format for evaluation.

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Kamarul Nizam
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0% found this document useful (0 votes)
69 views

Universiti Kuala Lumpur Malaysia France Institute: Metal Fabrication Technology Department

This document provides instructions for a course on plate and sheet geometrical design. Students will complete projects involving the design of sheet metal components using CAD software to create orthographic drawings, calculations of material needs, and pattern development templates. Projects involve components like cylinders, pyramids, and transitions. Students must submit documentation of their work in both paper and digital format for evaluation.

Uploaded by

Kamarul Nizam
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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University of Kuala Lumpur – Malaysia France Institute

Fabrication and Joining Section


FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

UNIVERSITI KUALA LUMPUR


MALAYSIA FRANCE INSTITUTE

Metal Fabrication Technology Department

Course code:

FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Instruction Guide, Version 2 (2015)

Prepared by: Mohd Kamarul Nizam

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Contents

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Instructions

- Your report must be written in TIMES NEW ROMAN font, 12 letter size and 1.5
lines spacing.

- Propose one project that consists of minimum components of four (4) and
maximum components of six (6).

- Your project proposal should be drawn by sketching or software application or


other sources.

- Get a proposal drawing approval before start your project.

- By Using the AutoCAD and Plate ‘n’ Sheet Development software, you are
required to:

1. Redraw and Display your project in Isometric Drawing.

2. Display your 1st angle OR 3rd angle of orthographic drawing.

3. Display each component’s table of calculations.

4. Draw each component’s pattern development.

5. Use the A3 paper layout to display your working drawings and table of
calculations.

6. Fabricate your project by using the mounting board or PVC round tube.

- Attach all your printed drawings, calculation tables, explanations etc in your report.
Your table of content must have the page numbers and they must be located on the
right hand side of each titles/topics. (Refer page 3).

- The page number must be located at the bottom right of page.

- Your dateline of the project and report submission will be on the end of week 10 on
Friday before 12.00pm.

Notes:
The proposal drawing should be prepared by sketching or other sources
(Magazines, Internet, books etc).

- Your assignment report should have the following contents:


Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

No Contents Page*
1. Introduction of the Project
2. Objective of the Project
3. Attachment of Final Project’s Isometric Drawing with BOM
4. Attachment of Final Project’s Orthographic Drawings
5. Attachment of Final Project’s Table of calculations
6. Attachment of Final Project’s Pattern Development Drawings
7. Conclusion of the Project
8. References (If any)
* Subject to change

- All report should be submit with the following items:

1. Hard Copy with plastic file cover

2. Soft copy of Thumb drive should include together during submission. In the
soft copy, proper folder should be arranged to all destination file. All file
should be save as Autocad File and PDF file.

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Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

3. Compilation Files

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

- Sample of Compilation Project

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Assignment 1

You are given:


1) Two sheets of orthographic cylinder drawings which have the inclined angles at the
center of the cylinders. (Refer drawings given).

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

By using the AutoCAD software, you are required to:


1) Redraw the given orthographic drawings.
2) Calculate and construct the cylinders’ table of calculation.
3) Construct the pattern development of each cylinder and indicate their numberings.

Question 1)

Question 2)

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Assignment No 2

You are given:


2) One sheet of orthographic pyramid drawings. (Refer drawings given).
Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

By using the AutoCAD software, you are required to:


4) Redraw the given orthographic drawings including their dimensioning as follows:
1.1 H = 90; A1 = 25; B1 = 45; C1 = 20; D1 = 40 and;
1.2 H = 80; A2 = 40; B2 = 30; C2 = 30; D2 = 15

5) Calculate and construct the pyramid’s table of true length calculation.

6) Construct the full development of each pyramid and indicate their numberings.

Assignment No 3

You are given:


3) Three sheets of orthographic transition drawings. (Refer drawings given).

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

By using the AutoCAD software, you are required to:


7) Redraw the given orthographic drawings including their dimensioning.

8) Calculate and construct the transition’s table of true lengths calculation as follows:
2.1 Half-development of square to round’s calculation. (Sheet 2/4)
2.2 Quarter-development of round to square calculation. (Sheet 3/4)
2.3 Full development of Offset Square to round calculation. (Sheet 4/4)

9) Construct the pattern development of each transition and indicate their numberings.
3.1 Half-development of square to round. (Sheet 2/4)
3.2 Half-development of round to square. (Sheet 3/4)
3.3 Full development of Offset Square to round. (Sheet 4/4)

Question 1

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Question 2

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Question 3

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Assignment No 4

You are given:


4) Two sheets of orthographic elbows and bends drawings. (Refer drawings given).

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

By using the AutoCAD software, you are required to:


10)Redraw the given orthographic elbows drawings including their dimensioning.

11)Calculate and construct the elbow’s table of calculation as follows:


2.1 Full development of segment A of elbow’s calculation. (Sheet 2/3)
2.2 Full development of segment A of elbow’s calculation (Sheet 3/3)

12)Construct the pattern development of each segment and indicate their numberings.
3.1 Full development of elbow from segment A to F. (Sheet 2/3)
3.2 Full development of elbow from segment A to J. (Sheet 3/3)

Important Notes:

Show your calculations of MH, OH, θ (angle) and H (Length of the cut-off
cylinder). All dimensions are in MM. Save your answers with your ID and name
written and submit your completed assignment at the end of the lesson.

α = 15˚; Ø = 40; Rb = 70; Nbr Of Element = 3; Nbr Of Equal Parts = 12

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Assignment No 5

You are given:

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

5) One sheet of orthographic Intersection Equal & Unequal Diameters with 90° cylinders
drawing. (Refer drawing given).

By using the AutoCAD software, you are required to:


13)Redraw the given orthographic Equal & Unequal Diameters with 90° cylinders drawings
including their dimensioning.

14)Calculate and construct the Equal & Unequal Diameters with 90° cylinders’ table of
calculation as follows:
2.1 Point distant and Total length of Pipe A’s calculations. (Sheet 2/2)

15)Construct the pattern development of cylinders and indicate their numberings.


3.1 Full development of Pipe A ONLY for Question 1. (Sheet 2/2)
3.2 Full development of Pipe A ONLY for Question 2. (Sheet 2/2)

Important Notes:

All dimensions are in MM. Save your answers with your ID and name written and
submit your completed assignment at the end of the lesson.

Assignment No 6

You are given:

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

6) Two sheets of orthographic Unequal Diameters with inclined angle and offset cylinders
drawing. (Refer drawing given).

By using the AutoCAD software, you are required to:


16)Redraw the given orthographic Unequal Diameters with inclined angle and offset
cylinders drawings including their dimensioning.

17)Calculate and construct the Unequal Diameters with inclined angle and offset cylinders’
table of calculation as follows:
2.1 Point distant(Y) and Total length(X) of Pipe A’s calculations. (Sheet 2/3)
2.2 Point distant(Y) and Total length(X) of Pipe A’s calculations. (Sheet 3/3)

18)Construct the pattern development of cylinders and indicate their numberings.


3.1 Full development of Pipe A ONLY for Question 1. (Sheet 2/3)
3.2 Full development of Pipe A ONLY for Question 2. (Sheet 3/3)

Question 1

Question 2

Semester : 3RD

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University of Kuala Lumpur – Malaysia France Institute
Fabrication and Joining Section
FFD 24502 – PLATE AND SHEET GEOMETRICAL DESIGN

Semester : 3RD

Page 21

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