Rev No.

: 2
Format of Design Request QF Page 1 of 1
9948 01
Date of Rev: 21-10-09

DESIGN REQUEST By: Anup Kumar (Site) Date: 20.11.10

(Source)
D - Plan No.: 1999

Job No.: 2260 - ADANI Port Required By Date: 23.11.10

Structure: Revised Design of Vertical Compression pile load test by Reaction pile method - Rev. R2

Reference For data furnished: Jack Details received from site dated 20.11.2010
Test load = 1945 MT

Specific functional requirement if any: 5 No. of jacks of 500 T capacity and maxi.
base dimension of 470 mm
Material availabilty / preference: New material

Assumptions (Data to be assumed to cater for inadequate input)

Is Verification required ? (Yes/No) By whom ?

Is Validation required ? (Yes/No) By whom ?

Input verified on: 20.11.10

Anup Kumar (Site)

Designer Source HOD (Design)
Check - List D - Plan No. 1999

Designer
1) Quantity restriction understood
2) Checking Authority known
3) Input data adequate
4) The assumptions ratified by the end user/ their HO representative
5) The material availability / suitability ascertained
6) Geo - technical data available or assumed
7) Construction sequence to be considered
8) (7) is acceptable to planning / projects
9) Scheme discussed with HOD
10) Requirement of verification & validation identified
11) Ambiguities in design methodology addressed
12) Are the reference documents given in design request mentioned in drawing
13) Does the drawing include note on the tolerances

(Signature)

Reviewer
1) Above check list completed
2) Modelling is acceptable
3) Analytical method proper
4) In computerized analysis following input is correct
Beta angle
No torsional properties
Joint BM released correctly
5) Load - factors / permissible stresses OK
6) Loading, Impact Factor OK
7) Stress levels acceptable
8) No risky assumption or departure from accepted norms
9) All hidden factors understood
10) ICR entry made

(Signature)
 DESIGN FACE SHEET

JOB NO. 8513 DESIGNED BY TRD

DESIGN SET
8513 / DSN/ TW/ 020 CHECKED BY VSJ
NO.

CURRENT
R0 APPROVED BY AP
REVISION

CLIENT SHAPOORJI PALLONJI

JOB GUINEA BAUXITE EXPORT HANDLING PROJECT

STRUCTURE GALLERY 26 SUPPORT

TITLE DESIGN OF SUPPORT FOR GALLERY 26 ERECTION

DOCUMENT HISTORY

REVISION NO. SIGN DATE

R0 FIRST VERSION 28.3.19

THIS DESIGN AND ITS CORRESPONDING DRAWING IS PROPERTY OF AFCONS INFRASTRUCTURE LTD. AND IS SUBJECT TO RECALL. IT SHALL BE USED
ONLY FOR THE SPECIFIC PURPOSE FOR WHICH IT IS ISSUED. IT SHALL NOT BE LENT, COPIED, MODIFIED, REPRODUCED, EXHIBITED OR DISCLOSED,
IN WHOLE OR IN PART WITHOUT WRITTEN CONSENT OF AFCONS.

AFCONS INFRASTRUCTURE LIMITED

ISO 9001:2000, OHSAS 18001:1999 and ISO 14001:2004 certified

(ESTABLISHED IN 1959, FORMERLY ASIA FOUNDATIONS AND CONSTRUCTION LIMITED)

Regd Office Afcons House, 16, Shah Industrial Estate, Veera Desai Road,
Azad Nagar P.O., Post Box No. 11978, Mumbai 400 053, Website: www.afcons.com
 INDEX SHEET

SR. PAGE
TOPIC
NO. NO.
…………………
1 Introduction 1
….
…………………
2 Design Data 1
….
…………………
3 Layout of system 1
….
…………………
4 Reference Codes & Books 2
….
…………………
5 Reference Drawings/Documents 2
….
…………………
6 Member Description of Saddle Support 2
….
…………………
7 Analysis & Design 3
….

THIS DESIGN AND ITS CORRESPONDING DRAWING IS PROPERTY OF AFCONS INFRASTRUCTURE LTD. AND IS SUBJECT TO RECALL. IT SHALL BE USED
ONLY FOR THE SPECIFIC PURPOSE FOR WHICH IT IS ISSUED. IT SHALL NOT BE LENT, COPIED, MODIFIED, REPRODUCED, EXHIBITED OR DISCLOSED,
IN WHOLE OR IN PART WITHOUT THEIR WRITTEN CONSENT.

AFCONS INFRASTRUCTURE LIMITED

ISO 9001:2000, OHSAS 18001:1999 and ISO 14001:2004 certified

(ESTABLISHED IN 1959, FORMERLY ASIA FOUNDATIONS AND CONSTRUCTION LIMITED)

Regd Office Afcons House, 16, Shah Industrial Estate, Veera Desai Road,
Azad Nagar P.O., Post Box No. 11978, Mumbai 400 053, Website: www.afcons.com
 QF 9948 02 R1
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REV. NO. R0
TITLE: DESIGN FOR STAGING OF GALLERY 26 DATE
28.03.19 JOB NO. 8513

1.0 Introduction : Following pages contains Design Of Staging for the Gallery. The system is resting
on the RMDK standard staging arrangement.

2.0 Design Data :

Height of the Gallery to be supported = 14000 mm
Width of the Gallery to be supported = 9000 mm (considering all the components)
Weight of the Gallery to be supported = 46 T

3.0 Layout of System :

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REV. NO. R0
TITLE: DESIGN FOR STAGING OF GALLERY 26 DATE
28.03.19 JOB NO. 8513
 QF 9948 02 R1
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REV. NO. R0
TITLE: DESIGN FOR STAGING OF GALLERY 26 DATE
28.03.19 JOB NO. 8513

4.0 Reference Codes & Books

i) RMDK Kwikform - Site Handbook

5.0 Reference Drawings / Documents

RMDK Kwikform - Site Handbook

6.0 Member Description of Support

RMDK Member assembly of Pipe Sections joined with the standard joining couplers.
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REV. NO. R0
TITLE: DESIGN FOR STAGING OF GALLERY 26 DATE
28.03.19 JOB NO. 8513
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REV. NO. R0
TITLE: DESIGN FOR STAGING OF GALLERY 26 DATE
28.03.19 JOB NO. 8513
7.0 Analysis and Design

7.1 Design of the Staging

The Staging Material is a standard vendor item with standard unit length of 1.5 m (all dimensions).
Load carried by single unit (1500mm unit) = 80 kN (As per the RMDK Site Manual)
= 8.15 T
Total Load to be supported = 46 T

We can use the Staging with multiple units one over another without load capacity reduction
by providing the bracing at each unit level so as the Slenderness ratio remains same as single unit and there
is no reduction in the load carrying capacity.

Hence Minimum no of units required in plan to support the Gallery

= 6 Nos.

Here we are providing 300 Nos. of the RMDK units for the 14 m height with bracings connecting at each unit
level for the total height of the staging.

Hence the Overall assembly Is safe for erection.

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TITLE: DESIGN FOR STAGING OF GALLERY 26 DATE
28.03.19 JOB NO. 8513
2260 - HAZIRA JETTY - INITIAL VERTICAL PILE LOAD TEST BY REACTION PILE METHOD

Sr. Item Sub-Item Detail

No.

1 Plate girder PG1

Top flange plate at centre 40 mm thk.
at varying length 40 mm thk.
at end 40 mm thk.
Bottom flange plate at centre 40 mm thk.
at varying length 40 mm thk.
at end 40 mm thk.
Web plate at centre 32 mm thk.
at varying length 32 mm thk.
at end 32 mm thk.
Web stiffener at centre 20 mm thk.
at varying length 10 mm thk.
at end 12 mm thk.
Diaphragms at centre 10 mm thk.
at varying length 10 mm thk.
at end 10 mm thk.
1 Plate girder PG2
Top flange plate at centre 40 mm thk.
at varying length 40 mm thk.
at end 40 mm thk.
Bottom flange plate at centre 40 mm thk.
at varying length 40 mm thk.
at end 40 mm thk.
Web plate at centre 32 mm thk.
at varying length 32 mm thk.
at end 32 mm thk.
Web stiffener at centre 20 mm thk.
at varying length 10 mm thk.
at end 12 mm thk.
Diaphragms at centre 10 mm thk.
at varying length 10 mm thk.
at end 10 mm thk.

3 Plates above & below jack Top of jack 40 mm thk.

Bottom of jack 40 mm thk.
Top of Test pile 40 mm thk.

4 Reaction Piles Liner 8 mm thk.

Concrete
Longitudinal rein (a1 + a2) 22 nos. of 32 mm dia.
Longitudinal rein a3 10 nos. of 32 mm extra
Longitudinal rein a4 10 nos. of 16 mm dia
rings (rein.Cage Fabrication) 16 mm dia @ 2000 c/c
inverted U shape rein 6 nos. 32 mm dia
Mesh 12 mm dia @ 150 c/c
Lateral ties 8 mm dia @ 250 c/c
 5 Anchor block Concrete

6 Grillage PCC
25 mm thk. plate
16 mm thk. plate

7 Lifting point details Eye plate 20 mm thk.

Doubler plate 12 mm thk.
Stiffeners 10 mm thk.

BILL OF MATERIAL :
Sr. No. Item Qty
1 PLATE GIRDER PG1 PG2
40 THK PLATE 7.12 7.12
32 THK. PLATE 8.85 8.85
20 THK. PLATE 2.48 2.48
12 THK. PLATE 0.37 0.37
10 THK. PLATE 1.34 1.34
2 40 THK. PLATE (EXTRA) 1.69
3 CONCRETE anchor block 12.9
4 CONCRETE reaction pile 290.9
5 Liner Reaction pile 8 thk. 27.5
6 32 mm dia. Rein 30.5
7 16 mm dia. Rein 0.93
8 12 mm dia. Rein 0.11
9 8 mm dia. Rein 1.32
PILE METHOD dtd - 10/11/10

Unit Nos L B H/ Wt. Q 5%

Thk. T/m Extra
or Qty.
T/C
um

MT 1 1.25 1.25 0.04 7.86 0.491 0.52

MT 1 5.2 1.25 0.04 7.86 2.044 2.15
MT 1 3.8 0.75 0.04 7.86 0.896 0.94
MT 1 1.25 1.25 0.04 7.86 0.491 0.52
MT 1 5 1.25 0.04 7.86 1.965 2.06
MT 1 3.8 0.75 0.04 7.86 0.896 0.94
MT 2 1.92 1.25 0.032 7.86 1.207 1.27
MT 2 1.92 5 0.032 7.86 4.829 5.07
MT 2 1.25 3.8 0.032 7.86 2.389 2.51
MT 6 2 1.25 0.02 7.86 2.358 2.48
MT 2 1.92 2.5 0.01 7.86 0.755 0.79
MT 2 1.25 1.5 0.012 7.86 0.354 0.37
MT 2 1.25 0.48 0.01 7.86 0.094 0.10
MT 2 5.2 0.48 0.01 7.86 0.392 0.41
MT 1 3.8 0.13 0.01 7.86 0.039 0.04

MT 1 1.25 1.25 0.04 7.86 0.491 0.52

MT 1 5.2 1.25 0.04 7.86 2.044 2.15
MT 1 3.8 0.75 0.04 7.86 0.896 0.94
MT 1 1.25 1.25 0.04 7.86 0.491 0.52
MT 1 5 1.25 0.04 7.86 1.965 2.06
MT 1 3.8 0.75 0.04 7.86 0.896 0.94
MT 2 1.92 1.25 0.032 7.86 1.207 1.27
MT 2 1.92 5 0.032 7.86 4.829 5.07
MT 2 1.25 3.8 0.032 7.86 2.389 2.51
MT 6 2 1.25 0.02 7.86 2.358 2.48
MT 2 1.92 2.5 0.01 7.86 0.755 0.79
MT 2 1.25 1.5 0.012 7.86 0.354 0.37
MT 2 1.25 0.48 0.01 7.86 0.094 0.10
MT 2 5.2 0.48 0.01 7.86 0.392 0.41
MT 1 3.8 0.13 0.01 7.86 0.039 0.04

MT 1 1.6 1.6 0.04 7.86 0.805 0.85

MT 1 1.6 1.6 0.04 7.86 0.805 0.85
MT 1 1.6 1.6 0.04 7.86 0.805 0.85

MT 4 23.5 0.0353869 7.86 26.15 27.45

cum 4 45 1.5393804 277.1 290.94
mt 88 47.8 0.00080425 7.86 26.59 27.92
mt 40 6.65 0.00080425 7.86 1.68 1.77
Mt 40 3.4 0.00020106 7.86 0.21 0.23
MT 96 4.40 0.00020106 7.86 0.67 0.70
MT 24 5.40 0.00080425 7.86 0.82 0.86
MT 88 1.40 0.0001131 7.86 0.11 0.11
mt 724 4.40 5.0265E-05 7.86 1.26 1.32
cum 4 2 1.5393804 12.3 12.93

cum 2 1.6 1.6 0.25 1.28

MT 4 1.6 1.6 0.025 7.86 2.0 2.11
MT 24 1.6 0.25 0.016 7.86 1.2 1.27

MT 4 0.485 0.48 0.02 7.86 0.146 0.15

MT 8 0.012 0.00633345 7.86 0.005 0.01
MT 24 0.075 0.08 0.01 7.86 0.01 0.01

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