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BFD of Kurnell Refinery

The document presents a simplified flow diagram of the refining process at the Kurnell Refinery. Crude oil first undergoes distillation in crude distillation units to separate it into fractions like naphtha, kerosene, diesel, and fuel oil. These fractions then undergo additional treatment steps like treating, splitting, reforming, cracking, and hydrotreating to convert and treat the materials into end products like gasoline, jet fuel, diesel, and more. The treated and converted materials are then blended to create the final products that are stored or sent to sales.

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Muhammad Ibad Alam
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435 views1 page

BFD of Kurnell Refinery

The document presents a simplified flow diagram of the refining process at the Kurnell Refinery. Crude oil first undergoes distillation in crude distillation units to separate it into fractions like naphtha, kerosene, diesel, and fuel oil. These fractions then undergo additional treatment steps like treating, splitting, reforming, cracking, and hydrotreating to convert and treat the materials into end products like gasoline, jet fuel, diesel, and more. The treated and converted materials are then blended to create the final products that are stored or sent to sales.

Uploaded by

Muhammad Ibad Alam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Distillation Conversion Treatment Blending

LPG Propane to Bullets


Treating & Splitting
Unit Butane to Storage

Iso - Naphtha
IsoSiv Normal Naphtha

LSR Light Straight Run


PULP

HSR Reformers Reformate / Platformate


(Rheniformer & Platformer)

Jet Jet Treating Jet Fuel

Petrol Blending
Crude Heating Oil (intermittent)
Crude Oil Distillation Heating Oil ULP
Units
SRU

Sulfur

DHTU

Diesel
Diesel LRP
RGP to Sales

Butane to Storage
Alkylation / Alkylate
Projects\53052 - Caltex\003 Clean Fuels SEE\cad\working\53052-003-017.cdr

Fluid Polymerisation
Catalytic Poly Gasoline
Cracking Catalytic Naphtha
Reduced Units
Crude
To DHTU

Slop, Sour Cat Feed,


LCGO
Off - Test Naphtha To Fuel Oil

Fractionation Bottoms
(Also called clarified oil)
To Fuel Oil

Source: Adapted from Caltex Kurnell Refinery


Refining Process at Kurnell Refinery - Figure 3.1
LSR Light Straight Run Naphtha
HSR Heavy Straight Run Naphtha Simplified Flow Diagram
LCGO Light Cycle Gas Oil
RGP Refinery Grade Propylene
ULP Unleaded Petrol
LRP Lead Replacement Petrol
PULP Premium Unleaded Petrol
DHTU Diesel Hydrotreating Unit
SRU Sulfur Recovery Unit
LPG Liquified Petroleum Gas

Note: Not all Products and Processes Shown

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