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Grinding: Fig. 5 Shaping Machine

The shaping machine is used to flatten metal surfaces, especially when large amounts of metal need to be removed. It is more cost effective than other machines for removing metal, though it is less precise. The shaping machine works by a rotating disc that moves a cutting tool back and forth, removing metal from a securely fastened workpiece. While primarily used for removing metal from surfaces, it can also produce complex shapes like gears. The document then provides a diagram of the shaping machine and its reciprocating cutting mechanism.

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mathura
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52 views

Grinding: Fig. 5 Shaping Machine

The shaping machine is used to flatten metal surfaces, especially when large amounts of metal need to be removed. It is more cost effective than other machines for removing metal, though it is less precise. The shaping machine works by a rotating disc that moves a cutting tool back and forth, removing metal from a securely fastened workpiece. While primarily used for removing metal from surfaces, it can also produce complex shapes like gears. The document then provides a diagram of the shaping machine and its reciprocating cutting mechanism.

Uploaded by

mathura
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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GRINDING

The shaping machine is used to flat metal surfaces specially where a large amount of metal has to
be removed. other machines such as milling machine are much more expensive and are much
more suited for removing smaller amount of metal more accurately.
 The reciprocating motion of the mechanism inside the shaping machine can be seen in
the diagram. As the disc rotates the top of the machine moves forward and backwards
pushing a cutting tool. The cutting tool removes the metal from work which is carefully
bolted down.
 The shaping machine is a simple yet extremely effective machine. It is used to remove
material, usually metals such as aluminium or steel, to produce a flat surface. However it
can also be used to manufacture gears such rack and pinion gears and other complex
shapes. Inside its shell/casing is ca crank and slider mechanism that pushes the cutting
tool forward and return it to its original position. This motion is continuous.

Fig. 5 shaping machine


CHAPTER: COSTING OF PROJECT
S.no. Particulars Total quantity Cost rs/unit Total cost
1 Motor 1440 rpm 1 2000 2000

2 Pillow block bearing 2 200 400

3 Gear and pinion 1 250 250

4 Bearing two bolt flange 1 100 100

5 Circular plate 250 mm 1 110 110


dia

6 Screw nut assembly 4 20 80

7 Iron angle thickness 12 kg 36 432


3mm

8 Shaft 20 mm 4 kg 40 160

9 Pulley (180mm) 1 240 240

10 Pulley (25mm) 1 50 50

11 Belt 1 100 100

12 Drill chuck 1 150 150

13 Drill tool(2.5) 1 50 50

14 Hacksaw tool 1 50 50

15 Shaping tool 1 50 50

16 Welding works - 1200 1200

17 Paint 2 50 100

18 Lubricant 1 100 100

19 Cable 1 30 30

20 Transportation and - 600 600


miscellaneous

TOTAL 6225

CHAPTER: FUTURE IMPLEMENTATION


 We can perform various operations like shaping individually by introducing coupling
(engagement and disengagement) between them.
 We can perform grinding operation by introducing a grinding tool at the ain shaft.
 We can perform boring operation by introducing a boring tool by replacing drilling tool.
 We can change the motor speed by regulator.
CHAPTER: CONCLUSION
After completing the major project on “MULTIPURPOSE MECHANICAL MACHINE” we are
much happy and would like to thank our professor , guide and the lecturers of the concerned
department who have guided us.

While making this project we have been able to learn a lot and understand the various aspect of
“multipurpose mechanical machine” we can use our knowledge , which we get during our
study .

REFERENCES
The websites
 www.technologystudent.com
 www.terry-eng27.blogspot.in
 www.en.wikipidea.org
 www.ask.reference.com
 www.dictionary.reference
 www.community.machinedesign.com
 www.sciencedirect.com
THE HELPFUL BOOKS
 Workshop technology (hazra choudhary)
 Theory of Machines (R. S. KHURMI)
 Machine design
 Production technology

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