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CUTTING Machine Report

A hacksaw is a fine-tooth saw used to cut various materials like metal and plastics. It consists of a metal arch frame with a handle to grip the saw. Blades can be mounted with teeth facing inward or outward to cut on the push or pull stroke. Standard blade lengths are 10-12 inches for hand hacksaws or half that for junior hacksaws. Powered hacksaws may use larger blades. Cutting speeds vary based on the workpiece material, ranging from 0.5 m/s for cast iron to 1.5 m/s for thin materials like pipes.

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mathura
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269 views

CUTTING Machine Report

A hacksaw is a fine-tooth saw used to cut various materials like metal and plastics. It consists of a metal arch frame with a handle to grip the saw. Blades can be mounted with teeth facing inward or outward to cut on the push or pull stroke. Standard blade lengths are 10-12 inches for hand hacksaws or half that for junior hacksaws. Powered hacksaws may use larger blades. Cutting speeds vary based on the workpiece material, ranging from 0.5 m/s for cast iron to 1.5 m/s for thin materials like pipes.

Uploaded by

mathura
Copyright
© © All Rights Reserved
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Download as DOC, PDF, TXT or read online on Scribd
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CUTTING

A hacksaw is a fine-tooth saw with a blade held under tension in a frame, used for cutting
material such as metal or plastics. Hand held hacksaws consist of a metal arch with a handle,
using a pistol grip, with pins for attaching a narrow disposable. A screw or other mechanism

Cutting machine (hacksaw)

is used to put thin blade under tension. The blade can be mounted with the teeth facing either
towards or away from the handle, resulting in cutting action either on the push or pull stroke. On
the push stroke, the arch will flex slightly, decreasing the tension on the blade.

Blades are available in standardized lengths, usually 10 to 12 inches for a standard hand
hacksaw. “Junior ” hacksaws are half this size. Powered hacksaws may used larger blades in
range of sizes, or small machines may use the same hand blades.

Specification of hacksaw
Size of hacksaw blades:-

Thickness: 1.27-2.54 mm

Width: 25.40-50.80 mm
Length: 304.80-609.60 mm

Work piece material Cutting speed in m/s

Mild steel 0.75

Cast iron 0.50

Brass/Aluminium 1.5

Bronze 1.25

Thin section(pipes and tubes) 1.5


CHAPTER: COSTING OF PROJECT
S.no. Particulars Total quantity Cost rs/unit Total cost
1 Motor 1440 rpm 1 2000 2000

2 Pillow block bearing 2 200 400

3 Gear and pinion 1 250 250

4 Bearing two bolt flange 1 100 100

5 Circular plate 250 mm 1 110 110


dia

6 Screw nut assembly 4 20 80

7 Iron angle thickness 12 kg 36 432


3mm

8 Shaft 20 mm 4 kg 40 160

9 Pulley (180mm) 1 240 240

10 Pulley (25mm) 1 50 50

11 Belt 1 100 100

12 Drill chuck 1 150 150

13 Drill tool(2.5) 1 50 50

14 Hacksaw tool 1 50 50

15 Shaping tool 1 50 50

16 Welding works - 1200 1200

17 Paint 2 50 100

18 Lubricant 1 100 100

19 Cable 1 30 30

20 Transportation and - 600 600


miscellaneous

TOTAL 6225

CHAPTER: FUTURE IMPLEMENTATION


 We can perform various operations like cutting drilling and shaping individually by
introducing coupling (engagement and disengagement) between them.
 We can perform grinding operation by introducing a grinding tool at the ain shaft.
 We can perform boring operation by introducing a boring tool by replacing drilling tool.
 We can change the motor speed by regulator.
CHAPTER: CONCLUSION
After completing the major project on “MULTIPURPOSE MECHANICAL MACHINE” we are
much happy and would like to thank our professor , guide and the lecturers of the concerned
department who have guided us.

While making this project we have been able to learn a lot and understand the various aspect of
“multipurpose mechanical machine” we can use our knowledge , which we get during our
study .

REFERENCES
The websites
 www.technologystudent.com
 www.terry-eng27.blogspot.in
 www.en.wikipidea.org
 www.ask.reference.com
 www.dictionary.reference
 www.community.machinedesign.com
 www.sciencedirect.com
THE HELPFUL BOOKS
 Workshop technology (hazra choudhary)
 Theory of Machines (R. S. KHURMI)
 Machine design
 Production technology

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