Design Comparison of Steel Railway Bridge-International Codes of Practice
Design Comparison of Steel Railway Bridge-International Codes of Practice
possession duration for the main bridge works will superstructure, erection of a new steel railway bridge
have been agreed in advance of the design involves following activities
commencing, thus representing a constraint on the Crane lifting
solution to be designed. Rolling / Sliding
Because of the importance of handing back Transporting
the possessions on time for train operations to
recommence, designer needs to produce a viable 1) Crane Lifting:
scheme that can be constructed within the available By use of one or more cranes it is the most
possession period, during any reasonably foreseeable commonly used method, either piecemeal or in a
inclement weather and with consideration given to the single lift. Actual amount of time for erection depends
robustness of every detail. Specifying that all on overall size & type of structure, particularly on
components are trial erected, and ensuring there are type of connections to be made & on type of crane to
adequate tolerances in the design for fit up, will be used.
significantly help to achieve it. The cranes are usually road-mobile but can
also be either rail-mounted or on a floating vessel.
D. General Site Constraints Developments in both road mobile and rail-mounted
For most structures, it is necessary to cranes have significantly increased the size of
understand the impact of site constraints before elements that can be installed.
developing the design solution, as these factors can Before the final selection of carnage as the
dictate the method of erection and the form of erection method, consideration should also be given to
structure. the following:
Access to site for crane and bridge elements
1) Site Access Overhead power lines
This is the single most important Overhead electrification equipment
consideration because access by road to the bridge site Underground services
is not always available, particularly if bridge spans Exposure to wind or flooding
over an obstruction other than a road (e.g. a canal, Available possession time
river, or flood plain). In such cases careful thought Availability and locality of back up plant,
needs to be given to researching the types and quality spares and fitters
of access that might be arranged to enable the
particular design solution being considered. 2) Sliding/ Rolling:
The quality of site access will determine the Sliding and Rolling are 2 different processes.
type and size of bridge elements (and the type and size Sliding a structure on low friction surfaces.
of plant) that can be brought to site. Particular care Phosphor/bronze or PTFE sledge on stainless steel
needs to be taken to make sure that the load carrying used in combinations making large number of systems
capacity of any bridges supporting the access road are together. From minimum 5% to a maximum of 12%
adequate for the weight of plant and bridge elements co-efficient at breakout is likely to vary. But this
being considered. reduces to 2% and 8% during sliding.
Rolling is made on ball bearings or on
2) Available Working Place proprietary rollers. The co-efficient of friction for a
Many rail sites are in heavily built up areas 75mm diameter steel balls for ball bearings has 10% at
and often buildings have been erected adjacent to the breakout and 2.5% at once rolling .Whereas in case of
railway after the line was constructed. These may proprietary rollers, 2.5% at both cases
preclude various methods of erection and significantly Possible to use sliding/rolling to remove existing
constrain others. bridge so that it can be safely demolished without
affecting critical items of work.
3) Services
Services include all statutory undertakers 3) Transporting:
plant, from sewers and fibre optic telecommunications This is a relatively recent technique for
cables buried in the road through to overload power moving railway bridges. It uses Self Propelled Lifting
lines. As part of initial option development, the Vehicles (SPLVs), to lift heavy assembled bridge
location of utilities services need to be confirmed and from temporary works at near-by sites & transport it to
their impact on the proposed scheme identified. This its final position. This method is more expensive than
will need to cover the viability of any diversionary other methods. This is particularly suited to bridges
works together with an order of costs. over highways or presence of OHE (Over Head
Electrification).
E. Bridge Erection Methods
Depending on whether it is a completely new F. Recent Developments
structure or the reconstruction of an existing There has been a higher requirements of steel
in off-shore structures because of low temperature,
high tides and greater water depths. By adding alloys • Accidental loading
such as Va, Ni, Cu, Mu to high strength Ca-Mn steel, • Loads due to wind effects
strength up to 500N/mm2 are reached. To attain high • Loads due to temperature effects
ductility, high weld ability and good notch toughness
properties quenching-tempering to be done having 1) Dead Load:
strength of 700N/mm2 Structural elements load are considered as
dead weight. It is the product of material densities and
G. Objectives size of material selected.
Following are the objectives kept in mind
while designing the bridge - 2) Superimposed Dead Load:
To determine remaining fatigue life of the Parapet wall, walkways, balconies, water
existing bridge proofing layer, ballast, etc., are superimposed dead
Total deflection bridge undergoes by varying load. Even the superimposed dead loads are calculated
the web slenderness ratio, steel grades and in same way as that of dead load. Usually partial
aspect ratio factors applied to SDL are larger than those applied to
Total weight of steel the DL since there may be less control over extent of
To determine ultimate strength items making up the SDL
Allowance should be made for increased
ballast depth where the deck is sloped for drainage and
II. DESIGN PROCEDURES so the depth is usually taken to the top of sleepers.
2) Bearings:
Rocker Roller Bearings for open web girder
Elastomeric Bearings for plate girder
3) Weep holes:
Weep holes and back filling are provided as per
addendum and correction slip no. 3 dated 30-5-1989
of substructure code
4) Bed Block:
Reinforced cement concrete M30 grade using
20mm max size
Graded hard stone aggregate of approved
quality
D. Hydraulic Particulars
Table VI :Safe Bearing Capacity and Foundation 1) Design results for Indian Standards:
Pressures Developed for Abutments and Piers
Foundation Pressure Developed Safe Bearing Table IX : Effect of Grade of Steel as per Indian
For abutments For piers Capacity Standards
36.70 T/sq.m 57.706 T/Sq.m 130 T/Sq.m Steel Spa Web Permissi Deflecti Weight
n depth( ble on (δ), (tons)
(L), D), m Limit m
Table VII : Depth of Construction Chosen for North m L/600, m
Cauvery Project
E450 60 2.5 0.1 0.09931 78.18
Sl.no Description Depth E410 60 2.5 0.1 0.09494 81.25
1 Rail 52kg 172 mm E250 60 2.5 0.1 0.08865 86.24
2 Thickness of GRP 10 mm E450 50 2.5 0.08333 0.07659 40.01
E410 50 2.5 0.08333 0.07141 42.17
3 Thickness of canted 18 mm
E250 50 2.5 0.08333 0.06719 44.21
bearing plate
E450 40 2.5 0.06666 0.05312 19.93
4 Height of steel channel 150 mm E410 40 2.5 0.06666 0.04952 20.77
sleeper E250 40 2.5 0.06666 0.03322 26.87
5 Thickness of rubber pad 25 mm
6 Thickness of stringer 720 mm
7 Bottom of stringer to 85 mm
bottom of cross girder
Depth of construction 2500 mm
250
300
200
250
150 200
500Mpa S460
100 150
450Mpa S420
50 S235
100
0 50
40 50 60
0
Figure 3: Plot of Deflection Along Y-Axis Against Span
Length Along X-Axis for Different Steel Grades
40 50 60
Figure 5: Plot of Deflection Along Y-Axis Against Span
180 Length Along X-Axis for Different Steel Grades
160
140
120
100 450Mpa
80 500Mpa
60
40
20
0
40 50 60
Figure 4: Plot Of Weight Along Y-Axis Against Span
Length Along X-Axis for Different Steel Grades
2) Design results for European Standards: Figure 6: Plot of Weight Along Y-Axis Against Span
Length Along X-Axis for Different Steel Grades
Table X : Effect of Grade of Steel as per Euro Standards
Gra Bridg Dep L/600 Δ W B. Panel Aspect Ratio v/s Weight and Deflection
de e th (Permis (deflect (Wei By varying the aspect ratio (c/d) of web panel
of Span of sible ion), m ght) from 0.8 to 1.6, the railway bridge plate girders were
Stee (L), m web limit), ,Tons modelled. By keeping the depth of web as constant,
l (D), m the aspect ratio was determined by varying the
m width(c) of the web panel. Also the effect of aspect
460 60 2.5 0.1 0.0979 54.53 ratio on deflection and weight of the panel was
compared by varying the grade of steel. The
420 60 2.5 0.1 0.0918 55.35 comparison of the effect of aspect ratio on deflection
235 60 2.5 0.1 0.0772 59.44 and weight for various grades of steel is shown in
460 50 2.5 0.0833 0.0797 38.84 table below.
420 50 2.5 0.0833 0.0749 40.62
235 50 2.5 0.0833 0.0664 42.73 1) Design Results for Indian Standards:
460 40 2.5 0.0666 0.0489 17.21 Table XI : Effect of Variation of Aspect Ratio on Total
420 40 2.5 0.0666 0.0459 17.81 Deflection and Weight
235 40 2.5 0.0666 0.0322 19.33 Grade Bridge Depth Panel L/600 Δ W
of Span(L of aspect (Permi (Deflection (weig
Steel ), m web(D) ratio ssible ), m ht),ton
.m limit), s
m
0 300
0.8 1 1.2 1.4 1.6 250
50
0
0.8 1 1.2 1.4 1.6
140
70
120 250Mpa
60
100
50
80 60m span 410Mpa
40
60 50m span
30 450Mpa
40 40m span
20
20 10 Deflection
limit
0 0
0.8 1 1.2 1.4 1.6 120 140 160 180
Figure 10: Plot of Weight Along Y-Axis Against Panel Figure 11: Plot of Deflection Along Y-Axis Against Web
Aspect Ratio Along X-Axis for S235 Slenderness Ratio Along X-Axis
C. Web Slenderness Ratio v/s Deflection and Weight 2) Design results of European standards:
3)
Variation of thickness of web from 14mm to Table XIV : Effect of Slenderness Ratio on Total
20mm is achieved by varying the web slenderness Deflection and Weight
ratio (d/tw), by keeping depth as constant. The varying Grade Bridg Depth Slend L/600 Deflect Weight
slenderness ratio is monitored to get variation in total of e of erness (Permissi ion(δ), (tons)
deflection and total weight. Also for different grades Steel Span( web( ratio, ble mm
of steel of web, calculations are done. Results L),m D),m (d/tw) limit),m
tabulated below 460 50 2.5 178 0.0833 99.74 47.14
460 50 2.5 156 0.0833 98.62 49.68
1) Design Results of Indian Standards: 460 50 2.5 138 0.0833 97.2 51.99
Table XIII : Effect of Slenderness Ratio on Total 460 50 2.5 125 0.0833 94.28 56.89
Deflection and Weight 420 50 2.5 178 0.0833 94.06 49.84
Grade Bridg Depth Slen L/600 Deflecti Weigh 420 50 2.5 156 0.0833 93.15 51.38
of e of dern (Permiss on(δ), t 420 50 2.5 138 0.0833 91.63 56.24
Steel Span( web(D ess ible mm (tons) 420 50 2.5 125 0.0833 87.86 58.06
L),m ),m ratio limit),m
, 235 50 2.5 178 0.0833 90.67 50.01
(d/tw 235 50 2.5 156 0.0833 85.45 53.18
) 235 50 2.5 138 0.0833 87.00 58.45
450 50 2.5 178 0.0833 50.78 18.07 235 50 2.5 125 0.0833 83.10 61.2
450 50 2.5 156 0.0833 48.64 18.07
450 50 2.5 138 0.0833 47.32 18.07
450 50 2.5 125 0.0833 45.18 18.07 Figure 12: Plot of Deflection Along Y-Axis Against Web
Slenderness Ratio Along X-Axis
410 50 2.5 178 0.0833 47.16 20.74
410 50 2.5 156 0.0833 45.23 20.74
410 50 2.5 138 0.0833 44.2 20.74 100
410 50 2.5 125 0.0833 42.54 20.74
250 50 2.5 178 0.0833 33.33 25.88
90
250 50 2.5 256 0.0833 31.63 25.88 80 S235
250 50 2.5 138 0.0833 30.85 25.88 70
250 50 2.5 125 0.0833 29.87 25.88
60 S420
50
40 S460
30
20
Deflection
10 limit
0
120 140 160 180