BS Iso 10005-2005 PDF
BS Iso 10005-2005 PDF
10005:2005
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Quality management
systems — Guidelines
for quality plans
ICS 03.120.10
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BS ISO 10005:2005
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National foreword
Summary of pages
This document comprises a front cover, an inside front cover, the ISO title page,
pages ii to v, a blank page, pages 1 to 23 and a back cover.
The BSI copyright notice displayed in this document indicates when the
document was last issued.
INTERNATIONAL ISO
STANDARD 10005
Second edition
2005-06-01
Reference number
ISO 10005:2005(E)
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BS ISO 10005:2005
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Contents Page
1 Scope .................................................................................................................................................... 1
2 Normative references .......................................................................................................................... 1
3 Terms and definitions .......................................................................................................................... 1
4 Development of a quality plan ............................................................................................................ 3
4.1 Identifying the need for the quality plan ........................................................................................... 3
4.2 Inputs to the quality plan .................................................................................................................... 4
4.3 Scope of the quality plan .................................................................................................................... 4
4.4 Preparation of the quality plan ........................................................................................................... 4
5 Content of the quality plan ................................................................................................................. 5
5.1 General ................................................................................................................................................. 5
5.2 Scope .................................................................................................................................................... 6
5.3 Quality plan inputs .............................................................................................................................. 6
5.4 Quality objectives ................................................................................................................................ 6
5.5 Management responsibilities ............................................................................................................. 6
5.6 Control of documents and data ......................................................................................................... 6
5.7 Control of records ............................................................................................................................... 7
5.8 Resources ............................................................................................................................................ 7
5.9 Requirements ...................................................................................................................................... 8
5.10 Customer communication ................................................................................................................ 8
5.11 Design and development .................................................................................................................. 8
5.12 Purchasing ......................................................................................................................................... 9
5.13 Production and service provision .................................................................................................... 9
5.14 Identification and traceability ......................................................................................................... 10
5.15 Customer property .......................................................................................................................... 10
5.16 Preservation of product .................................................................................................................. 10
5.17 Control of nonconforming product ................................................................................................ 11
5.18 Monitoring and measurement ........................................................................................................ 11
5.19 Audits ............................................................................................................................................... 11
6 Review, acceptance, implementation and revision of the quality plan ......................................... 12
6.1 Review and acceptance of the quality plan .................................................................................... 12
6.2 Implementation of the quality plan .................................................................................................. 12
6.3 Revision of the quality plan .............................................................................................................. 13
6.4 Feedback and improvement ............................................................................................................. 13
Annex A (informative) Simplified examples of formats for the presentation of quality plans ............ 14
Annex B (informative) Correspondence between ISO 10005:2005 and ISO 9001:2000 ....................... 22
Bibliography ............................................................................................................................................... 23
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BS ISO 10005:2005
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Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International
Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 10005 was prepared by Technical Committee ISO/TC 176, Quality management and quality assurance,
Subcommittee SC 2, Quality systems.
This second edition cancels and replaces the first edition (ISO 10005:1995). It constitutes a technical revision of
that edition, taking into account ISO 9000:2000, ISO 9001:2000 and ISO 9004:2000.
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Introduction
This International Standard was prepared to address the need for guidance on quality plans, either in the
context of an established quality management system or as an independent management activity. In either
case, quality plans provide a means of relating specific requirements of the process, product, project or contract
to work methods and practices that support product realization. The quality plan should be compatible with
other associated plans that may be prepared.
Among the benefits of establishing a quality plan are the increased confidence that requirements will be met,
greater assurance that processes are in control and the motivation it can give to those involved. It may also give
insight into opportunities for improvement.
This International Standard does not replace the guidance given in ISO 9004 or in industry-specific documents.
Where quality plans are required for project applications, the guidance provided in this International Standard is
intended to be complementary to the guidance provided in ISO 10006.
In terms of the process model shown in Figure 1, quality management system planning applies to the whole
model. Quality plans, however, apply primarily to the path from customer requirements, through product
realization and product, to customer satisfaction.
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1 Scope
This International Standard provides guidelines for the development, review, acceptance, application and
revision of quality plans.
It is applicable whether or not the organization has a management system in conformity with ISO 9001.
This International Standard is applicable to quality plans for a process, product, project or contract, any product
category (hardware, software, processed materials and services) and any industry.
It is focused primarily on product realization and is not a guide to organizational quality management system
planning.
This International Standard is a guidance document and is not intended to be used for certification or
registration purposes.
NOTE To avoid undue repetition of “process, product, project or contract”, this International Standard uses the term
“specific case” (see 3.10).
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced document
(including any amendments) applies.
3.1
objective evidence
data supporting the existence or verity of something
NOTE Objective evidence may be obtained through observation, measurement, test, or other means.
3.2
procedure
specified way to carry out an activity or a process (3.3)
NOTE 1 Procedures can be documented or not.
NOTE 2 When a procedure is documented, the term “written procedure” or “documented procedure” is frequently used.
The document that contains a procedure can be called a “procedure document”.
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3.3
process
set of interrelated or interacting activities which transforms inputs into outputs
NOTE Adapted from ISO 9000:2000, definition 3.4.1 (the Notes have not been included).
3.4
product
result of a process (3.3)
Many products comprise elements belonging to different generic product categories. Whether the product is then called
service, software, hardware or processed material depends on the dominant element. For example the offered product
“automobile” consists of hardware (e.g. tyres), processed materials (e.g. fuel, cooling liquid), software (e.g. engine control
software, driver's manual), and service (e.g. operating explanations given by the salesman).
NOTE 2 Service is the result of at least one activity necessarily performed at the interface between the supplier and
customer and is generally intangible. Provision of a service can involve, for example, the following:
— an activity performed on a customer-supplied tangible product (e.g. automobile to be repaired);
— an activity performed on a customer-supplied intangible product (e.g. the income statement needed to prepare a tax
return);
— the delivery of an intangible product (e.g. the delivery of information in the context of knowledge transmission);
— the creation of ambience for the customer (e.g. in hotels and restaurants).
Software consists of information and is generally intangible and can be in the form of approaches, transactions or
procedures (3.2)
Hardware is generally tangible and its amount is a countable characteristic. Processed materials are generally tangible and
their amount is a continuous characteristic. Hardware and processed materials often are referred to as goods.
3.5
project
unique process (3.3) consisting of a set of coordinated and controlled activities with start and finish dates,
undertaken to achieve an objective conforming to specific requirements, including the constraints of time, cost
and resources
NOTE 2 In some projects, the objectives are refined and the product characteristics defined progressively as the project
proceeds.
NOTE 3 The outcome of a project may be one or several units of product (3.4).
3.6
quality management system
management system to direct and control an organization with regard to quality
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3.7
quality objective
something sought, or aimed for, related to quality
NOTE 1 Quality objectives are generally based on the organization's quality policy.
NOTE 2 Quality objectives are generally specified for relevant functions and levels in the organization.
3.8
quality plan
document specifying which processes (3.3), procedures (3.2) and associated resources will be applied by
whom and when, to meet the requirements of a specific project (3.5), product (3.4), process or contract
NOTE 1 These procedures generally include those referring to quality management processes and to product realization
processes.
NOTE 2 A quality plan often makes reference to parts of the quality manual or to procedure documents.
3.9
record
document stating results achieved or providing evidence of activities performed
NOTE Adapted from ISO 9000:2000, definition 3.7.6 (the Notes have not been included).
3.10
specific case
subject of the quality plan (3.8)
NOTE This term is used to avoid repetition of “process, product, project or contract” within this International Standard.
The organization should identify what need there may be for quality plans. There are a number of situations
where quality plans may be useful or necessary, for example:
a) to show how the organization's quality management system applies to a specific case;
b) to meet statutory, regulatory or customer requirements;
c) in developing and validating new products or processes;
d) to demonstrate, internally and/or externally, how quality requirements will be met;
e) to organize and manage activities to meet quality requirements and quality objectives;
f) to optimize the use of resources in meeting quality objectives;
g) to minimize the risk of not meeting quality requirements;
h) to use as a basis for monitoring and assessing compliance with the requirements for quality;
i) in the absence of a documented quality management system.
NOTE There may or may not be a need to prepare a quality plan for a specific case. An organization with an established
quality management system may be able to fulfil all of its needs for quality plans under its existing system; the organization
may then decide that there is no need to prepare separate quality plans.
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Once the organization has decided to develop a quality plan, the organization should identify the inputs for
preparation of the quality plan, for example:
a) the requirements of the specific case;
b) the requirements for the quality plan, including those in customer, statutory, regulatory and industry
specifications;
c) the quality management system requirements of the organization;
d) risk assessments on the specific case;
e) the requirement for and availability of resources;
f) information on the needs of those engaged in carrying out activities covered by the quality plan;
g) information on the needs of other interested parties who will use the quality plan;
h) other relevant quality plans;
i) other relevant plans, such as other project plans, environmental, health and safety, security and information
management plans.
The organization should determine what is to be covered by the quality plan and what is covered or to be
covered by other documents. Unnecessary duplication should be avoided.
The scope of the quality plan will depend on several factors, including the following:
a) the processes and quality characteristics that are particular to the specific case, and will therefore need to
be included;
b) the requirements of customers or other interested parties (internal or external) for inclusion of processes not
particular to the specific case, but necessary for them to have confidence that their requirements will be
met;
c) the extent to which the quality plan is supported by a documented quality management system.
Where quality management procedures have not been established, they may need to be developed to support
the quality plan.
There may be benefits from reviewing the scope of the quality plan with the customer or other interested parties,
for example in order to facilitate their use of the quality plan for monitoring and measurement.
4.4.1 Initiation
The person responsible for preparing the quality plan should be clearly identified. The quality plan should be
prepared with the participation of people who are involved in the specific case, both within the organization and,
where appropriate, external parties.
When preparing a quality plan, quality management activities applicable to the specific case should be defined
and, where necessary, documented.
The quality plan should indicate how the required activities will be carried out, either directly or by reference to
appropriate documented procedures or other documents (e.g. project plan, work instruction, checklist,
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computer application). Where a requirement results in a deviation from the organization's management
systems, this deviation should be justified and authorized.
Much of the generic documentation needed may already be contained in the organization's quality
management system documentation, including its quality manual and documented procedures. This
documentation may need to be selected, adapted and/or supplemented. The quality plan should show how the
organization's generic documented procedures are applied, or alternatively modified or overridden by
procedures in the quality plan.
A quality plan may be included as part of another document or documents, for example project quality plans are
often included in project management plans (see ISO 10006).
4.4.3 Responsibilities
In preparing the quality plan, the organization should agree and define the respective roles, responsibilities and
obligations both within the organization and with the customer, regulatory authorities or other interested parties.
Those administering the quality plan should ensure that the persons it refers to are aware of the quality
objectives and any specific quality issues or controls required by the quality plan.
The contents and format of the quality plan should be consistent with the scope of the quality plan, the inputs to
the plan and the needs of the intended users. The level of detail in the quality plan should be consistent with any
agreed customer requirement, the organization's method of operation and the complexity of the activities to be
performed. The need for compatibility with other plans should also be considered.
The presentation of the quality plan may have any of several forms, for example a simple textual description, a
table, a document matrix, a process map, a work flow chart or a manual. Any or all of these may be presented
in electronic or hard-copy formats.
The quality plan may be broken up into several documents, each of which represents a plan for a distinct
aspect. Control of the interfaces between the different documents needs to be clearly defined. Examples of
these aspects include design, purchasing, production, process control or particular activities (such as
acceptance testing).
An organization may wish to prepare a quality plan that conforms to applicable requirements of ISO 9001.
A cross-reference matrix is provided in Annex B for guidance.
5.1 General
The examples and lists provided in this clause should not be considered comprehensive or limiting in any way.
The quality plan for a specific case should cover the topics examined below as appropriate. Some topics in this
guidance may not be applicable, for example where design and development are not involved.
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5.2 Scope
The scope should be clearly stated in the quality plan. This should include:
a) a simple statement of the purpose and expected outcome of the specific case;
b) the aspects of the specific case to which it will be applied, including particular limitations to its applicability;
c) the conditions of its validity (e.g. dimensions, temperature range, market conditions, resource availability or
quality management systems certification status).
It may be necessary to list or describe the inputs to the quality plan (see 4.2), to facilitate, for example,
— reference to input documents by users of the quality plan,
— checking consistency with input documents during maintenance of the quality plan, and
— identification of changes to input documents that may necessitate a review of the quality plan.
The quality plan should state the quality objectives for the specific case and how they will be achieved. Quality
objectives may be established, for example, in relation to
— quality characteristics for the specific case,
— important issues for satisfaction of the customer or other interested parties, and
— opportunities for improvement of work practices.
The quality plan should identify individuals within the organization who are responsible, in the specific case, for
the following:
a) ensuring that the activities required for the quality management system or contract are planned,
implemented and controlled, and their progress monitored;
b) determining the sequence and interaction of the processes applicable to the specific case;
c) communicating requirements to all affected departments and functions, subcontractors and customers, and
resolving problems that arise at the interfaces between such groups;
d) reviewing the results of any audits conducted;
e) authorizing requests for exemption from the organization's quality management system requirements;
f) controlling corrective and preventive actions;
g) reviewing and authorizing changes to, or deviations from, the quality plan.
Reporting lines of those involved in implementing the quality plan may be presented in the form of a flow chart.
For documents and data applicable to the specific case, the quality plan should state:
a) how the documents and data will be identified;
b) by whom the documents and data will be reviewed and approved;
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The quality plan should state what records should be established and how they will be maintained. Such
records might include design review records, inspection and test records, process measurements, work orders,
drawings, minutes of meetings. Matters to be considered include the following:
a) how, where and for how long records will be kept;
b) what the contractual, statutory and regulatory requirements are, and how they will be satisfied;
c) on what media the records will be kept (such as hard copy or electronic media);
d) how legibility, storage, retrievability, disposition and confidentiality requirements will be defined and
satisfied;
e) what methods will be used to ensure that records are available when required;
f) what records will be supplied to the customer, when and by what means;
g) where applicable, in what language textual records will be provided;
h) the disposal of records.
5.8 Resources
The quality plan should define the type and amount of resources needed for the successful execution of the
plan. These resources may include materials, human resources, infrastructure and work environment.
Where a particular resource has limited availability, the quality plan may need to identify how demand from a
number of concurrent products, projects, processes or contracts will be satisfied.
5.8.2 Materials
Where there are specific characteristics for required materials (raw materials and/or components), the
specifications or standards to which the materials have to conform should be stated or referred to in the quality
plan.
The quality plan should specify, where needed, the particular competences required for defined roles or
activities within the specific case. The quality plan should define any specific training or other actions required
for personnel.
The need or applicability of team development and motivational strategies should also be considered.
NOTE The qualification of personnel is addressed in 5.13, and training in the use of quality plans is addressed in 6.2.
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The quality plan should state the particular requirements of the specific case with regard to the manufacturing
or service facility, workspace, tools and equipment, information and communication technology, support
services and transport facilities necessary for its successful completion.
Where the work environment has a direct effect on product or process quality, the quality plan may need to
specify the particular environmental characteristics, for example:
a) the air-borne particle content for a clean room;
b) electrostatic sensitive device protection;
c) biological hazard protection;
d) the temperature profile of an oven;
e) ambient light and ventilation.
5.9 Requirements
The quality plan should include or make reference to the requirements to be met for the specific case. A simple
overview of the requirements may be included to help users to understand the context of their work, for example
an outline of a project. In other cases, there may be a need for a comprehensive list of requirements, developed
from input documents.
The quality plan should state when, how and by whom the requirements specified for the specific case will be
reviewed. The quality plan should also state how the results of this review will be recorded and how conflicts or
ambiguities in the requirements will be resolved.
The quality plan should include or make reference to the plan(s) for design and development.
The quality plan should take account of applicable codes, standards, specifications, quality characteristics and
regulatory requirements, as appropriate. It should identify the criteria by which the design and development
inputs and outputs should be accepted, and how, at what stage(s), and by whom, the outputs should be
reviewed, verified and validated.
Design and development is a complex process and guidance should be sought from appropriate sources,
including the organization's design and development procedures.
NOTE ISO 9004 provides general guidance on the design and development process. ISO/IEC 90003 provides specific
guidance for the software sector.
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In some cases there may be no requirement for design and development. However, there may still be a need to
manage changes to existing designs.
5.12 Purchasing
Production and service provision, together with the relevant monitoring and measurement processes,
commonly form the main part of the quality plan. The processes involved will vary, depending on the nature of
the work. For example, a contract may involve manufacturing, installation and other post-delivery processes.
The interrelationship between the various processes involved may be effectively expressed through the
preparation of process maps or flow charts.
Production and service processes may need to be checked, to ensure they are capable of delivering the
required output; such a check should always be undertaken if the output of a process cannot be verified by
subsequent monitoring or measurement.
The quality plan should identify the inputs, realization activities and outputs required for carrying out production
and/or service delivery. Where appropriate, the quality plan should include or refer to the following:
a) the process steps;
b) relevant documented procedures and work instructions;
c) the tools, techniques, equipment and methods to be used to achieve the specified requirements, including
details of any necessary material, product or process certification;
d) required controlled conditions to meet planned arrangements;
e) mechanisms for determining compliance with such conditions, including any specified statistical or other
process controls;
f) details of any necessary qualification and/or certification of personnel;
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Where installation or commissioning is a requirement, the quality plan should state how the product will be
installed and which characteristics have to be verified and validated at that time.
Where the specific case includes post-delivery activities (e.g. maintenance, support or training services), the
quality plan should state how the organization intends to assure conformance to applicable requirements, such
as:
a) statutes and regulations;
b) industry codes and practices;
c) the competence of personnel, including trainees;
d) the availability of initial and on-going technical support during the agreed time period.
NOTE Guidance on project processes to be managed under this clause is provided in ISO 10006.
Where product identification is appropriate, the quality plan should define the methods to be used. Where
traceability is a requirement, the quality plan should define its scope and extent, including how the affected
products will be identified.
NOTE Identification and traceability is part of configuration management. For further guidance on configuration
management, see ISO 10007.
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The quality plan should define how nonconforming product will be identified and controlled to prevent misuse,
until proper disposal or acceptance by concession is completed. The quality plan may need to define specific
limitations, such as the degree or type of rework or repair allowed, and how such rework or repair will be
authorized.
Monitoring and measurement processes provide the means by which objective evidence of conformity will be
obtained. In some instances, customers request submission of monitoring and measurement plans (commonly
referred to as “inspection and test plans”) alone, without other quality plan information, as a basis for monitoring
conformity with specified requirements.
The quality plan should identify the controls to be used for monitoring and measuring equipment intended for
use for the specific case, including its calibration confirmation status.
NOTE 1 Guidance on the management of measurement systems can be found in ISO 10012.
NOTE 2 Guidance on the selection of statistical methods can be found in ISO/TR 10017.
5.19 Audits
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The quality plan should identify the audits to be performed for the specific case, the nature and extent of such
audits and how the results of the audits should be used.
The quality plan should be reviewed for adequacy and effectiveness, and should be formally approved by an
authorized person or a group that includes representatives from relevant functions within the organization.
In contractual situations, a quality plan may need to be submitted to the customer by the organization for review
and acceptance, either as part of a pre-contract consultation process or after a contract has been awarded.
Once a contract is awarded, the quality plan should be reviewed and, where appropriate, revised to reflect any
changes in requirements that may have occurred as a result of the pre-contract consultation.
Where a project or contract is conducted in stages, the organization may be expected to submit a quality plan to
the customer for each stage, prior to the start of that stage.
In the implementation of the quality plan, the organization should give consideration to the following issues.
a) Distribution of the quality plan
The quality plan should be distributed to all relevant people. Care should be taken to distinguish between
copies that are distributed under document control provisions (to be updated as appropriate), and those that
are supplied for information only.
b) Training in the use of quality plans
In some organizations, for example those engaged in project management, quality plans may be used as a
routine part of the quality management system. However in others, quality plans may be used only
occasionally. In this case, special training may be needed to assist users in applying the quality plan
correctly.
c) Monitoring conformity with quality plans
The organization is responsible for monitoring conformity with each quality plan that it operates. This may
include
— operational supervision of the planned arrangements,
— milestone reviews, and
— audits.
Where many short-term quality plans are used, audits are generally undertaken on a sampling basis.
Where quality plans are submitted to customers or other external parties, these parties may establish
provisions for monitoring conformity with the quality plans.
Whether carried out by internal or external parties, such monitoring can assist in
1) assessing the commitment of the organization to the effective implementation of the quality plan,
2) evaluating the practical implementation of the quality plan,
3) determining where risks may arise in relation to the requirements of the specific case,
4) taking corrective or preventive action where appropriate, and
5) identifying opportunities for improvement in the quality plan and associated activities.
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An authorized person or persons should review changes to the quality plan for impact, adequacy and
effectiveness. Revisions to the quality plan should be made known to all those involved in its use. Any
documents that are affected by changes in the quality plan should be revised as necessary.
The organization should consider how and under what circumstances the organization would authorize a
deviation from the quality plan, including
— who will have the authority to request such deviations,
— how such a request will be made,
— what information will be provided and in what form, and
— who will be identified as having the responsibility and authority to accept or reject such deviations.
A quality plan should be treated as a configuration item and should be subject to configuration management.
Where appropriate, experience gained from the application of a quality plan should be reviewed and the
information used to improve future plans or the quality management system itself.
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Annex A
(informative)
A.1 General
This annex provides examples of some of the formats in which quality plans may be presented.
The examples shown should not be taken as being complete as regards the quality plan content defined in
Clause 5. Actual quality plans may be more complex. It would normally be expected that all the processes for
product realization would be covered, unless they do not apply to the specific case.
Presentation of quality plans may be in any format deemed suitable for meeting the agreed requirements. A
textual presentation rather than a diagrammatic one may be more appropriate in certain circumstances.
Similarly, a diagrammatic format may be supplemented with text. Other formats better suited to a specific case
may be used.
Where the quality plan is available electronically, documents referred to, such as procedures, could be
accessible via hyperlinks.
Examples 1 and 2 are different presentations of the same case, in order to illustrate that there is no particular
alignment of a given presentation for a specific case. As examples of presentation, the contents of Examples 1
to 4 are illustrative and do not represent recommendations.
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A.2 Examples
Document/ Area/
Activity Description
Procedurea Dept.b
This quality plan is applicable to the processes of production and distribution of
Scope — —
specification-grade chemicals.
Quality objectives Our quality objectives are yield (93 %); on-time delivery (+/− 1 day). QSP - 005 various
Job descriptions and organization charts of the responsibilities of personnel involved in
Management QSP - 020 MGMT/
the planning, executing, controlling and monitoring the progress of the activities covered
responsibilities SOP - 800 HRS
by this plan are to be found in referenced documents.
There are no special document control requirements. Contractual documents will be
Documentation QSP - 050 TSS
retained for a minimum of five years.
Identifiable and retrievable records will be maintained to furnish evidence of activities
Records QSP - 055 QA
affecting quality. Records will be retained for a minimum of five years.
The requirements for storage, process and transportation of raw materials and
QSP - 020 MGMT
components are specified in //VSB\materials.doc.
Resources All staff are required to have successfully completed training on the handling of the
SOP - 810 HRS
materials specified in the contract.
No special infrastructure or work environment conditions apply.
All quotations given and all customer specifications and orders received will be reviewed
Requirements SOP - 100 MKT/
prior to acceptance, to ensure that the requirements are properly defined, all differences
review/ Customer SOP - 110 TSS/
satisfactorily resolved, and the company has the capacity to meet the requirements
specifications SOP - 120 MFG/QA
involved.
Customer feed back is collected either by visiting the website or using form SOP-190F1
Customer SOP - 150
and is discussed at monthly meetings between the customer and the contract MKT
communication SOP - 190
management team.
All accepted customer specifications that differ significantly from regular company
Design and SOP - 200
specifications require review and approval (SOP-200). This may require customer TSS
development SOP - 220
prototype approval, and process verification and validation.
All critical products purchased by the company are subject to receiving inspection and SOP - 300
testing as required in the current raw material and package specifications. Bulk tank SOP - 310
PUR/
Purchasing cars will not be unloaded until all required testing is satisfactorily completed. SOP - 400
MAT
Nonconforming materials may be approved by concession, disposed of, or returned to SOP - 470
the supplier. SOP - 490
Production Standard operating procedures apply. SOP - 500 MFG
Identification and SOP - 440 MAT/
Standard operating procedures apply.
traceability SOP - 540 MFG
Customer specifications and proprietary test methods will be processed and protected
MKT/
through the formal specification system to preserve their integrity and ensure the SOP - 110
TSS
Customer property confidentiality of the information contained therein.
Standard operating procedures apply to special packaging materials provided by the MAT/
SOP - 410
customer. MFG
Purchased materials, intermediates and finished products will be stored in secure
SOP - 400
Storage and containers, tanks and warehouse facilities. Careful handling methods will be used to
SOP - 700 MAT
handling prevent damage, deterioration or contamination of the product. Bulk products will be
SOP - 750
shipped in dedicated tank cars.
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Document/ Area/
Activity Description
Procedurea Dept.b
Products failing to pass the Final Lot Acceptance Requirements will be diverted to a SOP - 570
Nonconforming MFG/
special quarantine area or tank. A written concession from the customer will be required SOP - 580
products TSS/QA
before any nonconforming product can be shipped. SOP - 590
Monitoring and Sampling and testing plans exist or will be prepared to cover all product realization
SOP - 600 QA
measurement processes.
The company maintains a range of measuring and testing equipment to cover the
Inspection and
scope of its development, production and control activities. All required calibration is SOP - 610 QA
testing equipment
done in-house or by the equipment manufacturer.
Audit The facilities may receive internal, customer and regulatory audits. SOP-675 QA
a
QSP: Quality System Procedure; SOP: Standard Operating Procedure.
b HRS: Human Resources; MAT: Materials Control; MKT: Marketing and Sales; MFG: Manufacturing; QA: Quality Assurance; PUR:
Purchasing; MGMT: Top Management; TSS: Technical Services.
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“Form” type of quality plan
Line name Process flow Process Work Quality Process control method Inspection Inspection and Remarks
chart name instruction characteristic and test item test method
(number) to be Instruction Chart or Person Sampling and
controlled for process sheet for responsible measurement
(process control process for process method
BS ISO 10005:2005
Line A
Pre-heating WI-A1 (Temperature) Check sheet Operator A 2 times/day
CS-A-1
5 samples/lot
Forming WI-A2 Length L Control chart Foreman A with
CC-A-1 micrometer
Testing of WI-A3 Fraction Control chart Foreman B All products Length L All products
product defective CC-A-2
Electric 10 samples/lot
characteristics
A.2.4 Example 4: A “text” type of quality plan (for the development of software, for a pedestal mounted
display unit)
1 Scope
The purpose of this quality plan is to identify the quality management methods being applied to the contract between the
company and its client for a garment distribution system.
a) Inclusions
This quality plan applies to the development and supply of the distribution, concession management and marketing
subsystems. The financial management systems are the subject of a subcontract with the subcontractor and so the quality
plan is concerned solely with the subcontract management aspects of that part of the project.
b) Exclusions
The development work being undertaken by the subcontractor is covered by the purchase order and is not included in
detail in this plan.
2 Quality objectives
The client has made no specific demands in terms of quantified quality objectives. Accordingly, the company standard of
releasing software with no known category A defects, no known category B defects, and category C defects only with client
agreement shall apply. A defect is defined as system behaviour showing evidence of nonconformity against the agreed
requirements.
In addition, the company objective of commissioning systems within a 5 % margin of the contractual date based on the
contractual elapsed time for the project shall also apply.
3 Responsibilities
The Project Manager has overall responsibility for the successful execution of the project, including conformity with the
company's QMS and meeting the above objectives.
The Quality Manager is responsible for project audits and for following through any corrective actions from them. Any
required deviation from the QMS is to be approved by the Quality Manager before the deviation takes place.
4 Documentation
Some documents used in this project have references that do not conform to the latest QMS requirements. The existing
references shall be retained. In all other respects, the QMS applies.
5 Records
The project file and associated records are to be retained for a period of not less than three years after the warranty period
has expired. Disposition at that time shall be by agreement with the client. In accordance with the company policy, the client
may view any contract-related records at any reasonable time. All contract-specific computer files shall be backed up at
least weekly.
6 Resources
The client is to supply a sample of OCR forms (at least 2 000) for use in testing the document reader being supplied as part
of the system. The subcontractor shall obtain and commission the document reader as part of their supply of the financial
management system.
All of the development team shall be employees of the company. Appropriately qualified individuals will be made available
by the Human Resources Manager to meet the needs of the project. The Project Manager shall be J. Smith.
7 Project inputs
The primary input is the Requirements Specification KLOB-D-001 prepared by the client's advisors. Sample marketing
documents and Annual Reports are to be provided by the company for familiarization purposes.
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8 Customer communications
Any queries with the specification are to be raised with the client through the Project Manager at project meetings. Their
decision is final. The client does not have a software technical capability so technical queries should be addressed through
the Project Manager or his delegate. Minutes of project meetings will be prepared by the Project Manager. Similarly,
communications from the customer (queries, complaints, compliments) should be routed through the Project Manager.
The project schedule will be presented using an approved scheduling tool. The critical dates are customer acceptance
tests (by end October) and system roll-out (before April next year).
All of the company standards in the Software Development Manual shall apply. Review and approvals shall be as in the
company's Quality Manual.
Change requests that affect the functionality as seen by the users must be approved by the company. Detailed design
changes at the subcontractor and the company must be approved by the Project Manager before work in them
commences.
The approach to testing shall be as the company's Quality Manual. The document data capture testing will require the
document reader. The final tests of the marketing subsystem will need the pedestal mounted display unit, to test customer
reaction. The distribution system as a whole is to be tested at the company before shipment and customer acceptance at
their premises.
10 Purchasing
All equipment is being purchased by the client (computers through the subcontractor, other items directly). Any other
purchases must be handled to the company's procedures.
The document reader will be delivered to the client's HQ. The pedestals will be rolled out by the client to their programme
after field trials. Support may be needed for the first installations while customer staff are gaining familiarity with the
systems.
12 Special processes
13 Configuration management
Document identifiers shall conform to the version of the Quality Manual in place at the start of the project, except for those
documents already identified beforehand.
14 Customer property
Any equipment belonging to the client must be so identified while in the company or its subcontractors' possession.
Customer property of any kind must be recorded in the project log.
15 Product handling
16 Nonconformities
No software shall be delivered with known nonconformities other than cosmetic ones without a written concession from the
client. The process will be as given in the company QM and SDM.
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The project progress will be recorded on time sheets and registered on the Project Schedule on a weekly basis. A report
shall be prepared for and presented to the progress meetings with the client. The subcontractor will be invited to selected
meetings. Records shall be kept by the programming team leader of any problems identified with the software at second
and third level testing. Categorization of problems into problem origin: Requirements Spec. (missing or incorrect), Design
(missing or incorrect), coding (missing, incorrect logic, interface error, data handling error) shall be performed.
18 Internal audit
An audit of the implementation and effectiveness of the quality plan shall take place at the end of the design stage.
This quality plan has been prepared by the project manager of the client's Distribution Project and applies to all work
carried out under the contract.
Author: Date
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Annex B
(informative)
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Bibliography
[2] ISO 9004:2000, Quality management systems — Guidelines for performance improvements
[3] ISO 10006:2003, Quality management systems — Guidelines for quality management in projects
[4] ISO 10007:2003, Quality management systems — Guidelines for configuration management
[5] ISO 10012:2003, Measurement management systems — Requirements for measurement processes and
measuring equipment
[9] ISO/IEC 17799:—1), Information technology — Security techniques — Code of practice for information
security management
[10] ISO 19011:2002, Guidelines for quality and/or environmental management systems auditing
[11] ISO/IEC 90003:2004, Software engineering — Guidelines for the application of ISO 9001:2000 to
computer software
[12] ISO 9001 for Small Businesses — What to do. Advice from ISO/TC 176. ISO Handbook, 2nd edition, 2002
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10005:2005
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