Section Catalog 1654292-3.
Revised 4-2010.
AMP SUPERSEAL 1.5 SERIES Connectors Main Catalog 1654400-1
Chapter 28 – Issued 4-2010.
Introduction
TE Connectivity has devel- Advantages Applications
oped the AMP SUPERSEAL
■ Compact system minimizes ■ Wire-to-Wire (1.5 mm)
1.5 SERIES Connector family
packaging requirements and ECU applications, under
to meet the increasing require-
■ Sealing reliability proven hood or any location where
ments for reliability and water
under harsh conditions sealing is required
proofness.
■ Designed for ease of manual ■ Suitable for automotive,
AMP SUPERSEAL 1.5 SERIES truck, bus, or off-road
Connector exceed the harness assembly, engine
mounting and under hood vehicles
requirements prescribed by
IP 67 according IEC 60529 environments
and DIN 40050-9 standards
and has its application in the
automotive, agriculture and
industrial machinery.
For sensor application the
AMP SUPERSEAL 1.5 SERIES
Connector system is qualified
as well.
All specifications subject to change. Consult TE Connectivity for latest specifications. 28-1
Section Catalog 1654292-3.
Revised 4-2010.
AMP SUPERSEAL 1.5 SERIES Connectors Main Catalog 1654400-1
Chapter 28 – Issued 4-2010.
Receptacle Contacts
Technical Features
Contact Material:
CuZn (Tab)
CuSn (Receptacle) 16.5
Contact Finish:
tin plated
Current Carrying Capacity:
14 A max. 1.6
Wire Size Range:
0.35 – 2.5 mm2
Insulation Diameter:
1.2 – 3.3 mm FLR
8.5
Extraction Tool:
Part No. 9-1579007-1
Product Specification:
108-20090 2.5
Application Specification:
114-20045
1.5 mm Receptacle Contacts
Wire Size Insulation Diameter Part Numbers
Range (mm) Material
and Finish Strip Package Loose- Package ◆
Applicator ◆ Hand Tool
(mm2 ) FLK FLR Form Quantity Piece Quantity
0.35–0.50 1.45–2.20 1.2–1.6 CuSn, tin plated 282403-1 14,000 183035-1 5,000 x-1528347-x 2031676-1
0.75–1.50 2.40–3.35 1.7–2.4 CuSn, tin plated 282110-1 14,000 183025-1 5,000 x-1528018-x 2031676-1
1.5–2.5 3.15–3.80 2.2–3.3 CuSn, tin plated 282466-1 14,000 – – x-1426361-x –
Note: All part numbers are RoHS and ELV compliant. ◆) The pre- and suffix for the
applicators depends on the
applied termination equipment.
28-2 All specifications subject to change. Consult TE Connectivity for latest specifications.
Section Catalog 1654292-3.
Revised 4-2010.
AMP SUPERSEAL 1.5 SERIES Connectors Main Catalog 1654400-1
Chapter 28 – Issued 4-2010.
Tab Contacts
Technical Features
Contact Material:
CuZn (Tab)
CuSn (Receptacle)
Contact Finish:
22.7
tin plated, gold plated
Current Carrying Capacity:
1.5
14 A max.
Wire Size Range:
0.35 – 2.5 mm2
Insulation Diameter:
1.2 – 3.3 mm FLR
Extraction Tool: 10.4
Part No. 9-1579007-1 0.8
Product Specification:
108-20090
Application Specification:
114-20045
1.5 mm Tab Contacts
Wire Size Insulation Diameter Part Numbers
Range (mm) Material
and Finish Strip Package Loose- Package ◆
Applicator ◆ Hand Tool
(mm2 ) FLK FLR Form Quantity Piece Quantity
CuZn, tin plated 282404-1 16,000 183036-1 5,000
0.35–0.50 1.45–2.20 1.2–1.6 x-1528199-x 2031676-1
CuZn, gold plated 282404-3 16,000 – –
CuZn, tin plated 282109-1 16,000 183024-1 5,000
0.75–1.50 2.40–3.35 1.7–2.4 x-1528463-x 2031676-1
CuZn, gold plated 282109-3 16,000 – –
1.5–2.5 3.15–3.80 2.2–3.3 CuZn, tin plated 282465-1 16,000 – – x-1528200-x –
Note: All part numbers are RoHS and ELV compliant. ◆) The pre- and suffix for the
applicators depends on the
applied termination equipment.
All specifications subject to change. Consult TE Connectivity for latest specifications. 28-3
Section Catalog 1654292-3.
Revised 4-2010.
AMP SUPERSEAL 1.5 SERIES Connectors Main Catalog 1654400-1
Chapter 28 – Issued 4-2010.
Single Wire Seals and Cavity Plugs
Technical Features
■ Made from silicon rubber
material
■ For insulation diameters
of 1.2 – 3.3 mm
■ Loose-piece wire seals are
crimped simultaneously with
the contacts
6.1 5.9
7.8
Single Wire Seals and Cavity Plugs
Insulation Diameter
(mm) Package
Color Part Number
Quantity
FLK FLR
– 1.2–1.6 Green 281934-4 50,000
– 1.7–2.4 Yellow 281934-2 50,000
– 2.5–3.3 Red 281934-3 50,000
Cavity Plugs Red 282081-1 50,000
28-4 All specifications subject to change. Consult TE Connectivity for latest specifications.
Section Catalog 1654292-3.
Revised 4-2010.
AMP SUPERSEAL 1.5 SERIES Connectors Main Catalog 1654400-1
Chapter 28 – Issued 4-2010.
Plug Housings
Plug Housings
Utilizes Receptacle Contacts
.0
h6
Pitc
Technical Features
Housing Material: 19.0
Polyamide 6.6 glass-filled
Color: 28.0 ✱
Black (other colors available)
Orange (closed cavities)
Secondary Lock:
Polyamide 6.6 glass-filled A
Color:
Red
19.0
Sealing:
28.0 ✱
Silicon Rubber
Color:
Yellow ( ✱ ) with secondary lock closed
Plug Housings
Dimension
No. of A Package
Part Number
Positions Quantity
(mm)
1 9.3 282079-2 3,000
2 15.3 282080-1 1,600
3 21.3 282087-1 1,300
4 27.3 282088-1 1,000
5 33.3 282089-1 0,500
6 39.3 282090-1 0,400
Plug Housings with Closed Cavities
Dimension
No. of A Package
Part Number
Positions Quantity
(mm)
2 15.3 1745025-1 1,600
4 27.3 1745101-1 1,000
5 33.3 1745103-1 0,500
All specifications subject to change. Consult TE Connectivity for latest specifications. 28-5
Section Catalog 1654292-3.
Revised 4-2010.
AMP SUPERSEAL 1.5 SERIES Connectors Main Catalog 1654400-1
Chapter 28 – Issued 4-2010.
Cap Housings
Cap Housings
Utilizes Tab Contacts
Pitch 6.0
Also suitable for panel mount
application (see detail “X”). 16.3
Locking clip not manufactured
by TE Connectivity.
13.8
42.0
Detail “X” A
Technical Features
Housing Material:
Polyamide 6.6 glass-filled
Color: 16.3
Black (other colors available)
Orange (closed cavities)
42.0
Secondary Lock:
Polyamide 6.6 glass-filled
Color: A
Red
Extraction Tool for Secondary
Lock of Cap Housing:
Part No. 785084-1
Insertion Tool for Secondary Cap Housings
Lock of Cap Housing:
Dimension
Part No. 785061-1 No. of A Part Number
Package
for 1 and 2 positions Positions Quantity
(mm)
Part No. 785061-2
1 13.8 282103-1 2,200
for 3–6 positions
2 19.8 282104-1 1,500
3 25.8 282105-1 1,200
4 31.8 282106-1 0,500
5 37.8 282107-1 0,700
6 43.8 282108-1 0,550
Cap Housings with Closed Cavities
Dimension
No. of A Package
Part Number
Positions Quantity
(mm)
2 19.8 1745022-1 1,500
3 25.8 1745020-1 1,200
5 37.8 1745018-1 0,700
28-6 All specifications subject to change. Consult TE Connectivity for latest specifications.
Section Catalog 1654292-3.
Revised 4-2010.
AMP SUPERSEAL 1.5 SERIES Connectors Main Catalog 1654400-1
Chapter 28 – Issued 4-2010.
Rubber Boots
Rubber Boots Connector
No. of Rubber Boot Package
Housing Description Color
Positions Part Number Quantity
Part Number
282080-1 Plug Housing
2 880810-1 Black 1,500
282104-1 Cap Housing
282087-1 Plug Housing
3 880811-2 Black 1,000
282105-1 Cap Housing
57.0
11,0 A B
Dimensional Data
Dimensions
Boot No. of (mm)
Part Number Wires
A B C D
880810-1 2 12.5 20.5 4.6 5.0
880811-2 3 17.5 25.5 4.6 5.0
✱
493581-1 ✱ 4 21.0 34.5 – 7.0
✱) Different Style, see customer drawing.
All specifications subject to change. Consult TE Connectivity for latest specifications. 28-7
Section Catalog 1654292-3.
Revised 4-2010.
AMP SUPERSEAL 1.5 SERIES Connectors Main Catalog 1654400-1
Chapter 28 – Issued 4-2010.
Engineering Notes
28-8 All specifications subject to change. Consult TE Connectivity for latest specifications.