Washer-Extractors

Operation/Maintenance
UW Pocket Hardmount
B-Series Microcomputer
2 Speed

Models UW35B2 and UW60B2

NOTA: El manual en
español aparece después
del manual en inglés.

PHM1379C
PHM1379C

Part No. F232223R1

www.comlaundry.com November 2005
 Table of Safety Information..............................................................................
Explanation of Safety Messages...........................................................
3
3
Important Safety Instructions ............................................................... 3
Contents Key to Symbols..................................................................................... 6
Operator Safety ..................................................................................... 8
Safe Operating Environment ................................................................ 8
Environmental Conditions ............................................................... 8
Machine Location ............................................................................ 9
Input and Output Services................................................................ 9
Introduction......................................................................................... 11
Model Identification ............................................................................. 11
Nameplate Location.............................................................................. 11
Replacement Parts ................................................................................ 11
Customer Service.................................................................................. 11
Operation............................................................................................. 13
Machine Familiarization Guide ............................................................ 13
Introduction........................................................................................... 14
Electronic Control Unit.................................................................... 14
Control Output Fuse Board .............................................................. 14
Harnessing........................................................................................ 14
Control Panel ........................................................................................ 15
Summary of Major Features ................................................................. 16
Rapid Advance Mode ...................................................................... 16
Display Indicators................................................................................. 17
Operating Instructions .......................................................................... 19
Maintenance ........................................................................................ 21
Daily ..................................................................................................... 21
Beginning of Day ............................................................................. 21
End of Day ....................................................................................... 21
Weekly.................................................................................................. 21
Monthly................................................................................................. 22
Quarterly ............................................................................................... 25
Care of Stainless Steel .......................................................................... 26
Daily Preventive Maintenance Checklist.............................................. 27
Weekly Preventive Maintenance Checklist .......................................... 28
Monthly Preventive Maintenance Checklist......................................... 29
Quarterly Preventive Maintenance Checklist ....................................... 30

© Copyright 2005, Alliance Laundry Systems LLC

All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.

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 Notes

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 Safety Information
Explanation of Safety Messages Important Safety Instructions
Precautionary statements (“DANGER,” “WARNING,”
and “CAUTION”), followed by specific instructions, WARNING
are found in this manual and on machine decals. These
precautions are intended for the personal safety of the To reduce the risk of fire, electric shock,
operator, user, servicer, and those maintaining the serious injury or death to persons when
machine. using your washer, follow these basic
precautions:
W023
DANGER
1. Read all instructions before using the washer.
DANGER indicates the presence of a
2. Refer to the GROUNDING INSTRUCTIONS in
hazard that will cause severe personal
the INSTALLATION manual for the proper
injury, death, or substantial property
grounding of the washer.
damage if the danger is ignored.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, kerosene, waxes, cooking oils, dry-
WARNING cleaning solvents, or other flammable or
explosive substances as they give off vapors that
WARNING indicates the presence of a
could ignite or explode.
hazard that can cause severe personal
injury, death, or substantial property 4. Do not add gasoline, dry-cleaning solvents, or
damage if the warning is ignored. other flammable or explosive substances to the
wash water. These substances give off vapors that
could ignite or explode.
CAUTION 5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
CAUTION indicates the presence of a used for two weeks or more. HYDROGEN GAS
hazard that will or can cause minor IS EXPLOSIVE. If the hot water system has not
personal injury or property damage if the been used for such a period, before using a
caution is ignored. washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
Additional precautionary statements (“IMPORTANT” flow from each for several minutes. This will
and “NOTE”) are followed by specific instructions. release any accumulated hydrogen gas. The gas is
flammable, do not smoke or use an open flame
IMPORTANT: The word “IMPORTANT” is used during this time.
to inform the reader of specific procedures where
minor machine damage will occur if the procedure 6. Do not allow children to play on or in the washer.
is not followed. Close supervision of children is necessary when
the washer is used near children. This is a safety
NOTE: The word “NOTE” is used to communicate rule for all appliances.
installation, operation, maintenance or servicing 7. Before the washer is removed from service or
information that is important but not hazard discarded, remove the door to the washing
related. compartment.
8. Do not reach into the washer if the wash drum is
moving.

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Safety Information

9. Do not install or store the washer where it will be 20. Replace worn power cords and/or loose plugs.
exposed to water and/or weather.
21. Be sure water connections have a shut-off valve
10. Do not tamper with the controls. and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
11. Do not repair or replace any part of the washer, or
attempt any servicing unless specifically 22. Loading door MUST BE CLOSED any time the
recommended in the user-maintenance washer is to fill, tumble or spin. DO NOT bypass
instructions or in published user-repair the loading door switch by permitting the washer
instructions that the user understands and has the to operate with the loading door open.
skills to carry out.
23. Always read and follow manufacturer’s
12. To reduce the risk of an electric shock or fire, DO instructions on packages of laundry and cleaning
NOT use an extension cord or an adapter to aids. Heed all warnings or precautions. To reduce
connect the washer to the electrical power source. the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
13. Use washer only for its intended purpose,
(preferably in a locked cabinet).
washing textiles.
24. Always follow the fabric care instructions
14. Never wash machine parts or automotive parts in
supplied by the textile manufacturer.
the machine. This could result in serious damage
to the basket. 25. Never operate the washer with any guards and/or
panels removed.
15. ALWAYS disconnect the washer from electrical
supply before attempting any service. Disconnect 26. DO NOT operate the washer with missing or
the power cord by grasping the plug, not the cord. broken parts.
16. Install the washer according to the 27. DO NOT bypass any safety devices.
INSTALLATION INSTRUCTIONS. All
28. Failure to install, maintain, and/or operate this
connections for water, drain, electrical power and
washer according to the manufacturer’s
grounding must comply with local codes and be
instructions may result in conditions which can
made by licensed personnel when required.
produce bodily injury and/or property damage.
17. To reduce the risk of fire, textiles which have
traces of any flammable substances such as NOTE: The WARNINGS and IMPORTANT
vegetable oil, cooking oil, machine oil, SAFETY INSTRUCTIONS appearing in this
flammable chemicals, thinner, etc., or anything manual are not meant to cover all possible
containing wax or chemicals such as in mops and conditions and situations that may occur. Common
cleaning cloths, must not be put into the washer. sense, caution and care must be exercised when
These flammable substances may cause the installing, maintaining, or operating the washer.
fabric to catch on fire by itself.
Any problems or conditions not understood should be
18. Do not use fabric softeners or products to reported to the dealer, distributor, service agent or the
eliminate static unless recommended by the manufacturer.
manufacturer of the fabric softener or product.
19. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a qualified
service person.

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 Safety Information

WARNING WARNING
This machine must be installed, adjusted, Never touch internal or external steam
and serviced by qualified electrical pipes, connections, or components.
maintenance personnel familiar with the These surfaces can be extremely hot and
construction and operation of this type of will cause severe burns. The steam must
machinery. They must also be familiar be turned off and the pipe, connections,
with the potential hazards involved. and components allowed to cool before
Failure to observe this warning may result the pipe can be touched.
in personal injury and/or equipment SW014

damage, and may void the warranty.

SW004

WARNING
CAUTION This machine must be installed, adjusted,
and serviced by qualified electrical
Ensure that the machine is installed on a maintenance personnel familiar with the
level floor of sufficient strength and that construction and operation of this type of
the recommended clearances for machinery. They must also be familiar
inspection and maintenance are provided. with the potential hazards involved.
Never allow the inspection and Failure to observe this warning may result
maintenance space to be blocked. in personal injury and/or equipment
SW020 damage, and may void the warranty.
SW004

CAUTION
Be careful around the open door,
particularly when loading from a level
below the door. Impact with door edges
can cause personal injury.
SW025

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Safety Information

Key to Symbols

This warning symbol indicates the presence of possibly

The lightning flash and arrowhead within the triangle dangerous chemicals. Proper precautions should be
is a warning sign indicating the presence of dangerous taken when handling corrosive or caustic materials.
voltage.

This warning symbol indicates the presence of hot

surfaces that could cause serious burns. Stainless steel
The exclamation point within the triangle is a warning
and steam lines can become extremely hot and should
sign indicating important instructions concerning the
not be touched.
machine and possibly dangerous conditions.

This warning symbol indicates the presence of This warning symbol indicates the presence of
potentially dangerous drive mechanisms within the possibly dangerous pinch-points. Moving mechanical
machine. Guards should always be in place when the parts can crush and/or sever body parts.
machine is in operation.

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 Safety Information

PHM600N

Figure 1
Safety decals appear at crucial locations on the Use manufacturer-authorized spare parts to avoid
machine. Failure to maintain legible safety decals safety hazards.
could result in injury to the operator or service
technician.
To provide personal safety and keep the machine in
proper working order, follow all maintenance and
safety procedures presented in this manual. If
questions regarding safety arise, contact the
manufacturer immediately.

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Safety Information

Operator Safety Safe Operating Environment

Safe operation requires an appropriate operating
WARNING environment for both the operator and the machine. If
questions regarding safety arise, contact the
NEVER insert hands or objects into
manufacturer immediately.
basket until it has completely stopped.
Doing so could result in serious injury. Environmental Conditions
SW012

• Ambient Temperature. Water in the machine will

To ensure the safety of machine operators, the freeze at temperatures of 32°F (0°C) or below.
following maintenance checks must be performed
daily: Temperatures above 120°F (50°C) will result in
more frequent motor overheating and, in some
1. Prior to operating the machine, verify that all cases, malfunction or premature damage to solid
warning signs are present and legible. Missing or state devices that are used in some models.
illegible signs must be replaced immediately. Special cooling devices may be necessary.
Make certain that spares are available.
Water pressure switches are affected by increases
2. Check door interlock before starting operation of and decreases in temperature. Every 25°F (10°C)
the machine: change in temperature will have a 1% effect on
a. Attempt to start the machine with the door the water level.
open. The machine should not start with the • Humidity. Relative humidity above 90% may
door open. cause the machine’s electronics or motors to
b. Close the door without locking it and attempt malfunction or may trip the ground fault
to start the machine. The machine should not interrupter. Corrosion problems may occur on
start with the door unlocked. some metal components in the machine.
c. Close and lock the door and start a cycle. If the relative humidity is below 30%, belts and
Attempt to open the door while the cycle is in rubber hoses may eventually develop dry rot.
progress. The door should not open. This condition can result in hose leaks, which
may cause safety hazards external to the machine
If the door lock and interlock are not functioning in conjunction with adjacent electrical
properly, call a service technician. equipment.
3. Do not attempt to operate the machine if any of • Ventilation. The need for make-up air openings
the following conditions are present: for such laundry room accessories as dryers,
a. The door does not remain securely locked ironers, water heaters, etc., must be evaluated
during the entire cycle. periodically. Louvers, screens, or other
separating devices may reduce the available air
b. Excessively high water level is evident. opening significantly.
c. Machine is not connected to a properly • Radio Frequency Emissions. A filter is available
grounded circuit. for machines in installations where floor space is
Do not bypass any safety devices in the machine. shared with equipment sensitive to radio
frequency emissions.

WARNING • Elevation. If the machine is to be operated at

elevations of over 3280 feet (1000 m) above sea
Never operate the machine with a level, pay special attention to water levels and
bypassed or disconnected balance electronic settings (particularly temperature) or
system. Operating the machine with desired results may not be achieved.
severe out-of-balance loads could result • Chemicals. Keep stainless steel surfaces free of
in personal injury and serious equipment chemical residues.
damage.
SW039

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 Safety Information

Input and Output Services

DANGER • Water Pressure. Best performance will be
Do not place volatile or flammable fluids realized if water is provided at a pressure of 30 –
in any machine. Do not clean the machine 85 psi (2.0 – 5.7 bar). Although the machine will
with volatile or flammable fluids such as function properly at lower pressure, increased fill
acetone, lacquer thinners, enamel times will occur. Water pressure higher than
reducers, carbon tetrachloride, gasoline, 100 psi (6.7 bar) may result in damage to
benzene, naptha, etc. Doing so could machine plumbing. Component failure(s) and
result in serious personal injury and/or personal injury could result.
damage to the machine. • Steam Heat (Optional) Pressure. Best
SW002
performance will be realized if steam is provided
• Water Damage. Do not spray the machine with at a pressure of 30 – 80 psi (2.0 – 5.4 bar). Steam
water. Short circuiting and serious damage may pressure higher than 125 psi (8.5 bar) may result
result. Repair immediately all seepage due to in damage to steam components and may cause
worn or damaged gaskets, etc. personal injury.
For machines equipped with optional steam heat,
Machine Location
install piping in accordance with approved
• Foundation. The concrete floor must be of commercial steam practices. Failure to install the
sufficient strength and thickness to handle the supplied steam filter may void the warranty.
floor loads generated by the high extract speeds • Drainage System. Provide drain lines or troughs
of the machine. Refer to Installation manual. large enough to accommodate the total number of
• Service/Maintenance Space. Provide sufficient gallons that could be dumped if all machines on
space to allow comfortable performance of the site drained at the same time from the highest
service procedures and routine preventive attainable level. If troughs are used, they should
maintenance. be covered to support light foot traffic.
Consult installation instructions for specific details. • Power. For personal safety and for proper
operation, the machine must be grounded in
accordance with state and local codes. The
CAUTION ground connection must be to a proven earth
ground, not to conduit or water pipes. Do not use
Replace all panels that are removed to fuses in place of the circuit breaker. An easy-
perform service and maintenance access cutoff switch should also be provided.
procedures. Do not operate the machine
with missing guards or with broken or
missing parts. Do not bypass any safety WARNING
devices.
SW019 Ensure that a ground wire from a proven
earth ground is connected to the ground
lug near the input power block on this
machine. Without proper grounding,
personal injury from electric shock could
occur and machine malfunctions may be
evident.
SW008

Always disconnect power and water supplies before a

service technician performs any service procedure.
Where applicable, steam and/or compressed air
supplies should also be disconnected before service is
performed.

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 Notes

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 Introduction
Model Identification Replacement Parts
Information in this manual is applicable to these If literature or replacement parts are required, contact
models: the source from which the washer-extractor was
purchased or contact Alliance Laundry Systems LLC
UW35B2 UW60B2 at (920) 748-3950 for the name of the nearest
authorized parts distributor. A parts manual may be
Nameplate Location ordered by returning the reply card provided with each
washer-extractor.
The nameplate is located on the cage wrap (below
plumbing bracket) and on top rear of the control Customer Service
module. Always provide the machine’s serial number
and model number when ordering parts or when For technical assistance, contact your local distributor
seeking technical assistance. Refer to Figure 2. or call:
(920) 748-3121
Ripon, Wisconsin
1
2 A record of each washer-extractor is on file with the
manufacturer. Always provide the machine’s serial
number and model number when ordering parts or
when seeking technical assistance. Refer to Figure 2.

P
U
S
H

PHM598N

1 Top Rear of Control Module

2 Cage Wrap (Below Plumbing Bracket)

Figure 2

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Introduction

Model Number Familiarization Guide

Sample Model Number: UW35B2OU80001

UW Model Number Prefix

35 Washer-Extractor Capacity (pounds dry weight of laundry)

B Type of Electrical Control B = B – Control

2 Washer-Extractor Speed Capabilities

O Electrical Characteristics

U8 Design Series

0001 Option Identification (varies from machine to machine)

UW35B2OU80001
00000000000
200 – 240 14
20
50 – 60 2/3 3
60 27 813
N/A N/A 0.0
Drawings:

ETL Listed
Conforms To ANSI/UL Std. 1206, 3rd Ed
Certified To CAN/CSA Std. C22.2 No.53-1968

EXAMPLE OF NAMEPLATE PHM599N

PHM599N

Figure 3

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 Operation
Machine Familiarization Guide
The machine familiarization guide in Figure 4
identifies major operational features of the
washer-extractor.

1
2
3

13 4

12

8
11

10

PHM1379C

PHM1379C

1 Emergency Stop Button 8 Door Latch

2 Door Unlock Button 9 Side Panel
3 Supply Valve Box 10 Rub Rail
4 Supply Dispenser 11 Shell Front
5 Door Handle 12 Door Hinge
6 Door Box 13 Control Module
7 Door Latch Extension Arm

Figure 4

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Operation

Introduction Control Output Fuse Board

This control is composed of the electronic control unit This portion of the control contains the power supply
and the control fuse board. Beyond this, there are for the control unit, and also the switching devices that
wiring harnesses associated with the control. Only an power the components in the machine, all of which are
authorized person should ever look inside the machine. on the output PC board. The output board has a cover
Before accessing the control components, first TURN for back of hand protection. It must be in place at all
OFF POWER, then open the lid. times during machine operation. The switching
devices are controlled by the control unit, and are solid
Electronic Control Unit state components which provide two important
benefits: 1) elimination of all the problems associated
This portion of the control contains the
with electromechanical switching (contact wear,
“intelligence” – namely, the micro-controller and the
arcing and electromagnetic interference, etc.) with
miscellaneous components on the printed circuit (PC)
subsequent increased component life, and 2) enhanced
board. The board has a metal cover, which MUST be
electrical isolation of the control unit and the AC
in place at all times during machine operation.
switching components.
Operation of the machine without this cover installed
will void the warranty. Harnessing
The control unit monitors and responds to input, gives Wiring harnesses are modular – harnesses common to
information about the status of the machine (which the various configurations are similar, while those specific
control operates), and it monitors and responds to to a certain configuration can be added. There are
inputs from the user interface. The control provides harnesses for inputs to the control unit, for outputs
signals to the control output unit, which in turn from the control power/output unit to the machine
operates the components that control the machine components, and for the main incoming power to the
functions. This is located behind the machine control control power/output unit.
panel.

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 Operation

Control Panel

16 17 18 19 1 16 17 18 19 1
2 2
5 5
15 NORMAL PERM PRESS
15
6 95C 95C 6
14 WASH HOT HOT
14
ADD
LIGHT SOIL VISA TM
BLEACH
13 13 60C 60C
7
RINSE
HOT WARM
7
SPIN
12 HEAVY SOIL UNIFORMS
12 40C 40C
DOOR
START
HOT HOT
8 8
11 STAINED DELICATE
11
30C
10 10

<

<
HOT COLD

9 3 4 9 3 4 PHM538R

DOMESTIC MODELS INTERNATIONAL MODELS

CHM522N PHM538R

1 Cycle 1 11 Door Open LED

2 Cycle 2 12 Spin Cycle LED
3 Cycle 3 13 Rinse Cycle LED
4 Cycle 4/Up Edit 14 Add Bleach LED
5 Cycle 5 15 Wash Cycle LED
6 Cycle 6* 16 Out-of-Balance Indicator Dot
7 Cycle 7/Set Up (*) Keypad † (Variable-speed only)
8 Cycle 8/Down Edit 17 High Water Level Indicator Dot
9 START Keypad 18 Medium Water Level Indicator Dot
10 CLEAN FILTER Indicator LED 19 Low Water Level Indicator Dot
(Active only for C80F, C80 and C125 models)

Figure 5
†Set Up (*) keypad is used in cycle programmings in program mode. Refer to Programming Manual.

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Operation

Summary of Major Features

LED for Machine Functions LED lights inform operator which machine function is active. DOOR LED lights to
inform operator that the door can be opened or should be closed. The circle LED
indicates that the filter needs cleaning.
Water Levels Three (3) – Contacts from pressure switch (test cycle)
Main LED display 4 digit LED display counts down cycle time. Lights in LED display indicate out-of-balance
conditions and, in test cycle, water level. Display shows “01” as the final spin time.
Cycle selection keypads Eight (8) cycle select keypads with LED indicator to show selected cycle. LED lights
will flash to prompt user to press a keypad.
START keypad Press to start a cycle after cycle selection is made. LED light will flash to prompt user to
press keypad.
Test Cycle with “Advance” For troubleshooting. Advance rapidly through test cycle by pressing the UP keypad.
Refer to PROGRAMMING manual.
Fill Temperatures Cold, Hot, Warm
Supplies Five (5) or Four (4) with extra fill value option.
Agitation Types Normal or Gentle
Drain Options Normally open gravity drain
Cycle Count 0 to 9999 cannot be reset – Rolls over after 9999
Rapid Advance Mode Rapid Advance can be enabled or disabled. Enabled allows user to advance through a
cycle. Refer to Programming Manual.

Table 1

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 Operation

Display Indicators
Table 2 lists the various displays and what they
mean. The operator should become familiar with
these machine displays.
Display Meaning
tESt Diagnostic test cycle selected or enabled
SPIn Spin (extract) step
SUP1 Supply signal 1 (“S1” output), normally detergent
SUP2 Supply signal 2 (“S2” output), normally bleach
SUP3 Supply signal 3 (“S3” output), normally softener
SUP4 Supply signal 4
SUP5 Supply signal 5
SdLY Spin coast (motor coasts after high speed extract)
CFIL Cold Fill
HFIL Hot Fill
bFIL Warm Fill (cold + hot)
bLCH Control will also light “add bleach” indicator
CY__ Cycle number (followed by a space and number 1 through highest cycle number)
norn Normal agitation selected
gEnt Gentle (reduced) agitation selected
For Wash speed forward (during test cycle)
rEv Wash speed reverse (during test cycle)
LO Low water level
nEd Medium water level
HI High water level
CEL Display all temperatures in degrees Celsius
FAr Display all temperatures in degrees Fahrenheit
___C The first 3 digits are reserved for temperature reading, C indicates “degrees Celsius”

Table 2

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Operation

Table 2 (Continued)

Display Meaning
___F The first 3 digits are reserved for temperature reading, F indicates “degrees Fahrenheit”
“Fill error” – machine did not fill to programmed water level within 10 minutes; also
FILL
displays during Rapid Advance Mode
door “Door” opened during cycle
USH1 “Wash 1” segment
USH2 “Wash 2” segment
USH3 “Wash 3” segment
USH4 “Wash 4” segment
rIn1 “Rinse 1” segment
rIn2 “Rinse 2” segment
rIn3 “Rinse 3” segment
rIn4 “Rinse 4” segment (final rinse)
donE Cycle has concluded
Drain selected for segment; also indicates in drain step during 2 speed version test cycle or
drAI
during Rapid Advance Mode
---- Flashes for a period of time (for safety) after power up while keeping outputs OFF
Erdn Drain error or drain count error (will display in certain models)
ErFL Fill error count (will display in certain models)
Adv Machine set up for Rapid Advance
noAd Machine is not set up for Rapid Advance
E Pr The number of times power has been interrupted during a cycle
CyC Cycle counter

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 Operation

Operating Instructions 4. Load the washer-extractor to full capacity

whenever possible, but do not exceed the rated
1. When display shows “----,” washer-extractor is dry-weight capacity of the machine if the fabric
ready to be loaded with laundry. to be washed is quite dense, closely woven, and
2. Use left hand to press and hold the door unlock heavily soiled.
button located on the lower right front of the Overloading can result in an inferior wash. The
control panel. Refer to Figure 6. operator may need to experiment to determine
load size based on fabric content, soil content,
and level of cleanliness required. Do not
underload the machine. Underloading can result
in premature bearing and sealing failure and out-
of-balance situations.

WARNING
MACHINE MAY BE HOT
PERM PRESS AND CAUSE BURNS
NORMAL
ATTEMPT NO ENTRY
UNTIL
BASKET HAS STOPPED
SERIOUS INJURY MAY
HOT RESULT
HOT
WASH
VISA TM
LIGHT SOIL
ADD
BLEACH
HOT WARM
RINSE
UNIFORMS
HEAVY SOIL
SPIN START
HOT
HOT
DOOR
DELICATE
STAINED

COLD
HOT

PHM601N

Figure 6 PHM590N

3. Use right hand to turn door handle clockwise and Figure 8

swing the door left to open. Refer to Figure 7.
WARNING
Do not operate machine in a cycle with
program keymode switch in program
position. Program keymode switch must
be in run position at all times, except
when editing or programming cycle or
setup information.
W528

WARNING
Do not operate machine in a cycle or if
spinning with program keymode switch in
program position.
W529

PHM593N

Figure 7

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Operation

8. Liquid supplies can be injected directly into the

CAUTION supply dispenser by an external chemical supply
system.
Be careful around the open door,
particularly when loading from a level NOTE: Supply dispenser compartment cups must
below the door. Impact with door edges not be removed when an external chemical
can cause personal injury. injection supply system is attached to the washer-
SW025
extractor.
NOTE: When washing items which may 9. Select the desired cycle. The corresponding LED
disintegrate or fragment, such as mop heads or indicator for that cycle will light.
sponges, use laundry nets to prevent drain
10. Press the Start keypad.
blockage.
NOTE: The cycle number can be changed during
IMPORTANT: To prevent out-of-balance
the FIRST FILL ONLY by pressing another cycle
conditions, premature wear or damage to machine
select key.
when using laundry nets, use several small nets in a
load. 11. At the conclusion of the cycle, the display will
show ‘doNE’. The door can be unlocked. At this
5. When loading is complete, make sure that all
point the washer-extractor may be unloaded.
fabric is inside the basket.
12. When the door is opened, the display will revert
6. Close and lock the door.
to showing “----” and the default cycle.
7. Dry supplies can be placed in the supply dispenser
compartment cups prior to the start of each cycle.
Be sure to return the supply dispenser
compartment cups before the start of each cycle.

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 Maintenance
Routine maintenance maximizes operating efficiency 4. Check door interlock before starting operation:
and minimizes downtime. The maintenance
a. Attempt to start the washer with the door
procedures described below will prolong the life of the
open. The washer should not start with the
machine and help prevent accidents.
door open.
b. Close the door without locking it and attempt
WARNING to start the washer. The washer should not
Be careful when handling sheet-metal start with the door unlocked.
parts. Sharp edges can cause personal c. Close and lock the door and start a cycle.
injury. Wear safety glasses and gloves, use Attempt to open the door while the cycle is in
the proper tools, and provide adequate progress. The door should not open.
lighting.
SW035 If the door lock and interlock are not functioning
properly, call a service technician.
End of Day
CAUTION
1. Clean the door gasket of residual detergent and
Replace all panels that are removed to all foreign matter.
perform service and maintenance
procedures. Do not operate the machine 2. Clean automatic supply dispenser and lid inside
with missing guards or with broken or and out with mild detergent. Rinse with clean
missing parts. Do not bypass any safety water.
devices. 3. Clean washer’s top, front, and side panels with
SW019
mild detergent. Rinse with clean water.
Daily, weekly, monthly, and quarterly checklists are 4. Leave loading door open at the end of each day to
provided at the end of this section. Laminate the allow moisture to evaporate.
checklists to preserve them for repeated copying.
Operators and technicians are encouraged to add NOTE: Unload the washer-extractor promptly
checks specific to their washer-extractor’s particular after each completed cycle to prevent moisture
application. Where possible, space is provided on the buildup. Leave loading door open at the end of each
checklists for this purpose. completed cycle to allow moisture to evaporate.
The following maintenance procedures must be
performed regularly at the required intervals. Weekly
1. Check the washer-extractor for leaks.
Daily
a. Start an unloaded cycle to fill the washer-
Beginning of Day extractor.
1. Inspect water inlet valve hose connections on the b. Verify that door and door gasket do not leak.
back of the washer-extractor for leaks. c. Verify that the drain valve is operating and
2. Inspect steam hose connections for leaks (where that the drain system is free from obstruction.
applicable). If water does not leak out during the prewash
segment, drain valve is closed and functioning
3. Verify that insulation is intact on all external properly.
wires and that all connections are secure. If bare
wire is evident, call a service technician.

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Maintenance

Monthly
NOTE: Disconnect power to the washer-extractor
at its source before performing the monthly
maintenance procedures.
1. Each month OR after every 200 hours of
operation, lubricate bearings of the UW60. Refer
to Figure 9 and Figure 10.

DESIGN 5 AND LATER

PHM613N

1 Example of Bearing Lubrication Decal*

* For U5 models, decal located on plumbing bracket.

Figure 9

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 Maintenance

DESIGN 1-4
1

PHM616N

PHM616N

1 Example of Bearing Lubrication Decal*

* For U5 models, decal located on plumbing bracket.

Figure 10

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Maintenance

The grease must have the following characteristics: Deflection. Refer to Figure 11. Increase
spring tension to change belt span length. Belt
• NLGI Grade 2
tension measurements should be taken as
• Lithium-based close to the center of the belt span as possible.
For every inch of span length, the belt should
• Water-insoluble
deflect 1/64 inch (0.40 mm). Thus, a belt with
• Anti-rusting span length of 50 inches should deflect
50/64 inch (19.84 mm). An initial (run-in)
• Anti-oxidizing
force should be used to set the belt tension.
• Mechanically stable An operating (normal) force should be used
after the washer-extractor has been operated
The grease must have adequate base oil viscosity with
for a few hours. Refer to Table 4 for those
one of the following ratings:
values.
• ISO VG 150 (135 – 165 cSt at 40°C or
709 – 871 SUS at 100° F) Force of Deflection (lbs)
Model Frequency
• ISO VG 220 (198 – 242 cSt at 40°C or Run-In Normal
1047 – 1283 SUS at 100°F)
50 Hz 6 4
• An SAE 40 rating is also acceptable as long as 35
the cSt or SUS values are within the specified 60 Hz 5 3
ranges. 50 Hz 7.125 4.75
60
Pump the grease gun slowly, permitting only 2 strokes. 60 Hz 5.25 3.5

NOTE: The UW35 2 speed bearings are Table 4

permanently greased bearings and do not require
lubrication.
2. Use the following procedures to determine if
V-belts require replacement or adjustment. Call a
qualified service technician in either case.
a. Check V-belts for uneven wear and frayed
edges.
1
b. After disconnecting power to the washer-
extractor and removing all panels necessary
for access to the drive belt, use one of the
following methods to verify that V-belts are
properly tensioned.
2
Tension Gauge. Increase spring tension to
change belt span length. The UW 2 speed belt
tension should be set according to the data
listed in Table 3. P044I

P039I

Tension Force (lbs*) 1 Deflection

Model Frequency 2 Span Length
Basket/Extract Motor
50 Hz 45 – 55 Figure 11
35
60 Hz 40 – 50 c. Verify that V-belts are properly aligned by
50 Hz 70 – 90 checking pulley alignment. Place a
60 straightedge across both pulley faces. The
60 Hz 70 – 90 straightedge should make contact with the
* Tolerance: ± 5 pounds pulleys in four places. Refer to Figure 12.
Set initial tension toward high end of these ranges.
Table 3

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 Maintenance

Quarterly
1 NOTE: Disconnect power to the washer-extractor
before performing the quarterly maintenance
procedures.

2 1. Tighten door hinges and fasteners, if necessary.

4 5
3 2. Tighten anchor bolts, if necessary.
3. Verify that the drain motor shield is in place and
secure.
4. Check all painted surfaces for bare metal.
(Matching gray paint is available from the
PHM544N
manufacturer.)
1 Drive Motor
2 Drive Pulley • If bare metal is showing, paint with primer or
3 Belt solvent-based paint.
4 Straightedge • If rust appears, remove it with sandpaper or by
5 Driven Pulley chemical means. Then paint with primer or
solvent-based paint.
Figure 12
5. Clean steam filter, where applicable.
3. Remove back panel and check overflow hose and a. Turn off steam supply and allow time for the
drain hose for leaks. valve to cool.
4. Unlock the hinged lid and check the supply b. Unscrew nut.
dispenser hoses and hose connections.
c. Remove element and clean.
5. Clean inlet hose filter screens:
d. Replace element and nut.
a. Turn water off and allow valve to cool, if
necessary.
b. Unscrew inlet hose and remove filter screen.
c. Clean with soapy water and reinstall. Replace
if worn or damaged.
6. Remove back panel and check overflow hose and
drain hose for leaks.
7. Tighten motor mounting bolt locknuts and
bearing bolt locknuts, if necessary.
8. Use compressed air to clean lint from motor.
9. Clean interior of washer-extractor, both basket
and shell, by wiping with a water-soaked sponge
or cloth.
10. Use compressed air to ensure that all electrical
components are free of moisture and dust.

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Maintenance

Care of Stainless Steel • If the stainless steel appears to be rusting, the

source of the rust may actually be an iron or steel
Maintain the natural beauty of stainless steel and part not made of stainless steel, such as a nail or
prolong its service life by following these tips: screw. One remedy is to paint all carbon steel
• Ordinary deposits of dirt and grease can be parts with a heavy protective coating. Stainless
removed with detergent and water. The metal steel fasteners should be used whenever possible.
should be thoroughly rinsed and dried after • Discolorations or heat tint from overheating may
washing. Periodic cleaning will help to maintain be removed by scouring with a powder or by
the bright surface appearance and prevent employing special chemical solutions.
corrosion.
• Sanitizers or sterilizing solutions should not be
• Contact with dissimilar metals should be avoided left in stainless steel equipment for prolonged
whenever possible. This will help prevent periods of time. They often contain chlorine,
galvanic corrosion when salty or acidic solutions which may cause corrosion. The stainless steel
are present. should be cleaned and rinsed thoroughly of any
• Salty or acidic solutions should not be allowed to solution containing chlorine.
evaporate and dry on stainless steel. They may • When an external chemical supply system is
cause corrosion. Ensure that the stainless steel is used, make certain that no siphoning of
wiped clean of acidic solution residues. chemicals occurs when the washer-extractor is
• Deposits that adhere to the stainless steel should not in use. Highly concentrated chemicals can
be removed, especially from crevices and cause severe damage to stainless steel and other
corners. When using abrasive cleaners, always components within the washer-extractor. Damage
rub in the direction of the polish lines or “grain” of this kind is not covered by the manufacturer’s
of the stainless steel to avoid scratch marks. warranty. Locate the pump below the washer-
Never use ordinary steel wool or steel brushes on extractor’s injection point to prevent siphoning of
the stainless steel. Use stainless steel wool or soft chemicals into the washer-extractor. Refer to the
non-metal bristle brushes. Installation manual.

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 Maintenance

Daily Preventive Maintenance

Checklist

Machine ____________________________ Week of: ________________

Operator ___________________________ Days

Checks 1 2 3 4 5 6 7

Observe All Safety Warnings!

Beginning of Day

1. Inspect water inlet valve hose connections on the back of the

washer-extractor for leaks.
2. Inspect steam hose connections for leaks (where applicable).

3. Verify that insulation is intact on all external wires and that all
connections are secure.
4. Check door lock and interlock before starting operation:
a. Attempt to start the washer with door open.

b. Close the door without locking it and attempt to start the washer.

c. Close and lock the door, start a cycle, and attempt to open the
door while the cycle is in progress.
5.

End of Day

1. Clean the door gasket of all foreign matter.

2. Clean automatic supply dispenser and lid.

3. Clean the washer’s top, front, and side panels.

4. Leave loading door open at the end of each day to allow moisture to
evaporate.
5.

6.

NOTE: Unload the washer-extractor promptly after each completed cycle to prevent moisture buildup.
NOTE: Leave loading door open after each completed cycle to allow moisture to evaporate.

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Maintenance

Weekly Preventive Maintenance

Checklist

Machine ____________________________ Month __________

Operator ___________________________ Week Ending:

Checks / / / / /

Observe All Safety Warnings!

1. Check the washer-extractor for leaks:

a. Start an unloaded cycle to fill the washer-extractor.

b. Verify that door and door gasket do not leak.

c. Verify that the drain valve is operating.

2.

3.

4.

5.

6.

7.

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 Maintenance

Monthly Preventive Maintenance

Checklist

Machine ________________________ Month

Operator _______________________

Checks

Observe All Safety Warnings!

Disconnect power to the washer-extractor before performing the
monthly maintenance procedures.

1. Each month OR after every 200 hours of operation,

lubricate bearings.
2. Determine if V-belts require replacement or adjustment:

a. Check V-belts for uneven wear and frayed edges.

b. Verify that V-belts are properly tensioned.

c. Verify that V-belts are properly aligned.

3. Remove back panel and check hoses for leaks.

4. Unlock the hinged lid and check supply dispenser hoses and connections.

5. Clean inlet hose filter screens. Replace if worn or damaged.

6. Tighten motor mounting bolt locknuts and bearing bolt locknuts, if necessary.

7. Use compressed air to clean lint from motor.

8. Clean interior of washer-extractor, both basket and shell, by wiping with a

water-soaked sponge or cloth.
9. Use compressed air to clean moisture and dust from all electrical components.

10.

11.

12.

13.

14.

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Maintenance

Quarterly Preventive Maintenance

Checklist

Machine ________________________ Quarter

Operator _______________________

Checks

Observe All Safety Warnings!

Disconnect power to the washer-extractor before performing the
quarterly maintenance procedures.

1. Tighten door hinges and fasteners, if necessary.

2. Tighten anchor bolts, if necessary.

3. Verify that the drain motor shield is in place and secure.

4. Check all painted surfaces for bare metal. Repair, if necessary.

5. Clean steam filter, if applicable.

6.

7.

8.

9.

10.

11.

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