en

Service manual
(20
Wheel loader
(10 points)
L507 S, L509 S, L514 Stereo
(10
 en
Service manual
(20
Wheel loader
(10 points)
L507 S, L509 S, L514 Stereo
(10

Address
Address: LIEBHERR-WERK BISCHOFSHOFEN GMBH

Dr. Hans Liebherr – Straße 4

A – 5500 BISCHOFSHOFEN, AUSTRIA

Product identification
Manufacturer: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Product group: Wheel loader
Type: L507 S L509 S L514
Construction number: 787 789 790
Serial number: 9099 9099 14000

Document identification
Order number: 1028 8197
Author: LBH / T-DOK department
Document version: 02
Manual number:
Owner:
 Foreword

Target group This Service Manual has been written for those whose job it is to make sure
that the machines remain operational on a daily basis. This specifically
includes the mechanics and workshop specialists at Liebherr dealers and
Liebherr branch offices.

Contents In the first chapter you will find information about safety regulations as well
as specifications of the special tools needed for maintenance and repair.
Chapter 2 provides an overview of all important technical data for the entire
machine and the individual assemblies.
The following chapter, entitled Maintenance, contains the maintenance and
inspection schedule, inspection and setting logs, lubrication schedules and
filling quantity tables, a description of maintenance procedures and speci-
fications for prescribed lubricants and fuels.
The technical description of the machine in the following chapters is divided
into 15 functional groups. The design, function, and technical data for each
group, component and part are explained.

How to use this manual This manual describes a variety of types and finished forms. In general, this
information applies to the types and serial number groups specified in the
footnotes. One exception is that specific type and serial number data are
indicated at the beginning of each section (e.g. the technical specifications of
the components).
Whenever possible, parts and components are supplemented by indication
of the identification number in the heading.
This manual is available in German, English, French, Spanish and Italian.

Working instructions It is imperative that safety regulations be observed with all tasks done on the
machine. You will find information on this in the General Information
chapter.
A complete set of tools in perfect condition is required for work on the
machine, along with any special tools that might be needed. Absolute
cleanliness must be observed with all tasks!
Sealing material such as O-rings and surface seals should be replaced
whenever repairs are carried out.

DVD edition We would particularly like to draw your attention to the fact that this book is
available not only in printed form, but also as an electronic document on
DVD (Lidos).
 General information 1
Product description 2
Maintenance 3
Diesel engine 4
Cooling system 5
Travel hydraulics 6
Working hydraulics 7
Steering system 8
Brake system 9
Electrical system 10
Transfer gear 11
Axles, drive shafts 12
Machine frame, ballast weight 13
Central lubrication system 14
Covering, cab access 15
Cab, heating, air-conditioning 16
Lift arm, quick-change device 17
Attachments, accessories 18
Repair work, troubleshooting 19
Options 20
  
 


   

  

  
  

 
  
 
  
 
 
  
  
  


          
 
 
 
 

 

     



         

           
         



 
 

  





 





 


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 


 
 
 

          
 
 
 
 

 
             


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 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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       

 
  
 
 

 

 
   

  


   

   
   

  

   
   
   
   
   
   
   
   
   

  

   
   
   

  


 
   

  


  

   


  



  


  

   

   


          
 
 
 
 

   



   


 
 
 
 
   
 


  


 
 
 

  



  



  


  

 
 
 

  


  


  

   
 
 
 
   
 
 
 
 
 
 


  


   
   

  

   
   

  


  


   


       

 
  
 
 


   


  


  


  


   


  



  



  


  


  


  


   


  

   

  


  


   


   


   

   

  


 
   

  


  

   
   

  




      
 
 
 
 

   


  


  


  


  


  

 
 
 
 
 
 
 
 
 
   

 
   

  

   
   
   

  

   
   
   
   

  


  


  


  


   

 
 
 

 
   
 
 
 
 
 
 

  


       

 
  
 
 


   

  


  

 
 
 
 
 
 

  


  


  


  

 
 
 

  


  


  


  




      
 
 
 
 

 
   
   
   
 
 
 
 
 
 
 
 
 

 
   

  


  

   
   
   
   
   

 
   

  




       

 
  
 2 Product Description
2.0

Chapter contents
  

  

 
 
  
  
  
 
 
 
  
  
 
 
 
 
  



2 . 0 - 1 

 MJFCIFSS
 


2.1 Technical data

2.1.1 Complete machine
Valid for: L507 - 787 / from 9099

 
 
 
 

Description Value Unit

  
  
  
   

   
  
  
   
   

  
  
  

  2.1-1  


 MJFCIFSS
 


Description Value Unit

   
   
   
   
  
  
  
  
  
  
  
  
  

  

  


Valid for: L509 - 789 / from 9099


 
 
 
 

2.1-2   


MJFCIFSS 
 


Description Value Unit

  
  
  
   

   
  
  
   
   

  
  
  
   
   
   
   
  
  
  
  
 
 
 
  
  

  

  


  2.1-3  


 MJFCIFSS
 


Valid for: L514 - 790 / from 14000


 
 
 
 

Description Value Value Unit

Kinematics version Z P
   
   
   
    

    
   
   
    
    

   
   
    
    
    
    
   
   
   
   
   
   
   
   

2.1-4   


MJFCIFSS 
 


Description Value Value Unit

Kinematics version Z P
   

   

   


2.1.2 Diesel engine

L507 and L509 diesel engine

Valid for: L507 - 787 / from 9099; ID 1003 5385
Description Value Unit
  
  
 

  
  
  
  
  

   
  
  
  
  
  
  
 

  
  
  
  
  
  
  
  
  

  
  
 

  2.1-5  


 MJFCIFSS
 


Valid for: L509 - 789 / from 9099; ID 1003 5388

Description Value Unit
  
  
 

  
  
  
  
  

   
  
  
  
  
  
  
 

  
 
 
  
  
  
  
  
  

  
  
 

L514 diesel engine

Valid for: L514 - 790 / from 14000; ID 9739 078
Description Value Unit
  
 
 

  
  
  
  
  


2.1-6   


MJFCIFSS 
 


Description Value Unit

   
  
  
  
  
  
  
  
 

  
  
  
  
  
  
  
  

  
  
 

Fuel system
Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099
Description Value Unit
  
  

Valid for: L514 - 790 / from 14000

Description Value Unit
  
  

Fuel pre-filter
Description Value Unit
  
  

Fuel fine filter

Description Value Unit
  

  

  2.1-7  


 MJFCIFSS
 


L507 and L509 pre-glow system

Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099; ID 7090 753
Description Value Unit
 

L514 pre-glow system

Valid for: L514 - 790 / from 14000
Description Value Unit
 

Vacuum switch
Description Value Unit
  


Coupling torsion absorbers

Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1002 4627
Description Value Unit
  

  

   


Valid for: L514 - 790 / from 14000; ID 1001 0559

Description Value Unit
  
  

   


2.1.3 Cooling system

Cooling system
Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099; L514 - 790 / from 14000
Description Value Unit
  



   
  
   
  

2.1-8   


MJFCIFSS 
 


Description Value Unit




   
  
   
  
 

  

Temperature sensor
Description Value Unit
  
 

Gear pump
Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1002 3191
Description Value Unit
  
  

Valid for: L514 - 790 / from 14000; ID 5716 901

Description Value Unit
  
  

Gear motor
Description Value Unit
  
  

2.1.4 Travel hydraulics

L507 and L509 variable displacement pump

Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1004 2419
Description Value Unit
  
  
  
  
  
 L507  
 L509  

  2.1-9  


 MJFCIFSS
 


Description Value Unit

  
  
  
  
  

  

  

   
   

  

  
  

L514 variable displacement pump

Valid for: L514 - 790 / from 14000; ID 5717 296
Description Value Unit
  
  
  
  
  
  
  
  
  
  
  

  

  

   
   

  

  
  

Variable adjustment motor

Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1004 2425
Description Value Unit
  
  
  

2.1-10   


MJFCIFSS 
 


Description Value Unit

  
  
  
   
  
  
  
  
  

  

  

L507  

L509  

Valid for: L514 - 790 / from 14000; ID 5717 303

Description Value Unit
 
  
  
  
  
  
   
  
  
  
  
  

  

  

  

2.1.5 Working hydraulics

L507 and L509 working hydraulics pump

Valid for: L507 - 787 / from 9099; ID 1002 3207
Description Value Unit
  
  
  

  2.1-11  


 MJFCIFSS
 


Description Value Unit

  

  

Valid for: L509 - 789 / from 9099; ID 1002 3228

Description Value Unit
  
  
  
  

  

L514 working hydraulics pump

Valid for: L514 - 790 / from 14000; ID 5716 753
Description Value Unit
  
  
  
  

L507 and L509 control block

Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1002 3202
Description Value Unit
  
  

L507  

L509  
 
 

 
 

 
 

 
 

  

L514 control block

Valid for: L514 - 790 / from 14000; ID 5717 527 (Z), 1028 8841 (P)
Description Value Unit
  
  

  

2.1-12   


MJFCIFSS 
 


Description Value Unit

 
 


  


  

  
 
 

  

Pilot control valve - Husco

Valid for: L507 - 787 / 9099 - 12753; L509 - 789 / 9099 - 12753; ID 1002 3449
Description Value Unit
  
  
  
Description Value Unit
  
  

  
  

Pilot control valve - Rexroth

Valid for: L507 - 787 / from 12754; L509 - 789 / from 12754; ID 5715 823
L514 - 790 / from 14000; ID 5716 785
Description Value Unit
 
  
  
  
  

Working hydraulics lockout solenoid valve

Valid for: L507 - 787 / from 12754; L509 - 789 / from 12754; L514 - 790 / from 14000;
ID 1021 6794
Description Value Unit
  
  
  

  2.1-13  


 MJFCIFSS
 


Pilot control hydro accumulator

Description Value Unit
  
  

Lift cylinder
Valid for: L507 - 787 / from 9099; ID 9068 475
Description Value Unit
  
  
  
  
  
  
  
  
  

Valid for: L509 - 789 / from 9099; ID 9068 478

Description Value Unit
  
  
  
  
  
  
  
  
  

Valid for: L514 - 790 / from 14000; ID 9925 130 Z kinematics

Description Value Unit
  
  
  
  
  
  
  
  
  

2.1-14   


MJFCIFSS 
 


Valid for: L514 - 790 / from 14000; ID 9913 472 P kinematics

Description Value Unit
  
  
  
  
  
  
  
  
  

Tilt cylinder
Valid for: L507 - 787 / from 9099; ID 9068 467
Description Value Unit
  
  
  
  
  
  
  
  

Valid for: L509 - 789 / from 9099; ID 1000 7595

Description Value Unit
  
  
  
  
  
  
  
  

Valid for: L514 - 790 / from 14000; ID 8922 328 Z kinematics

Description Value Unit
  
  
  
  
  

  

  
  

  2.1-15  


 MJFCIFSS
 


Valid for: L514 - 790 / from 14000; ID 9916 704 P kinematics

Description Value Unit
  
  
  
  
  
  
  
  

Hydraulic tank
Valid for: L507 - 787 / from 9099
Description Value Unit
  
  

Valid for: L509 - 789 / from 9099

Description Value Unit
  
  

Valid for: L514 - 790 / from 14000

Description Value Unit
  
  

Return suction filter

Description Value Unit
  
  
  
  
  
  
  

Bleeder filter
Description Value Unit
  
  
  
  

2.1-16   


MJFCIFSS 
 


2.1.6 Steering system

L507 and L509 servostat

Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1004 5014
Description Value Unit
  
  

  
  

L514 servostat
Valid for: L514 - 790 / from 14000; ID 1028 5172
Description Value Unit
  

  

  
  

L507 and L509 steering cylinder

Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099; ID 9068 131
Description Value Unit
  
  
  
  
  
  
  

L514 steering cylinder

Valid for: L514 - 790 / from 14000; ID 8922 330
Description Value Unit
  
  
  
  

  

  
  

Emergency steering pump

Valid for: L514 - 790 / from 14000; ID 5716 888
Description Value Unit
  
  

  2.1-17  


 MJFCIFSS
 


Description Value Unit

   
  

Emergency steering pressure switch

Valid for: L514 - 790 / from 14000; ID 1029 4441
Description Value Unit
  
   
  

Emergency steering check pressure switch

Valid for: L514 - 790 / from 14000; ID 1029 4441
Description Value Unit
  
   
  

2.1.7 Brake system

Main brake cylinder

Description Value Unit
  
  

  

Drum brake
Description Value Unit
  
  
  

Equalising reservoir
Description Value Unit
  
  


Brake light button

Description Value Unit
  
   
  

2.1-18   


MJFCIFSS 
 


Parking brake pressure switch

Description Value Unit
  
   
  

Parking brake hydro accumulator

Description Value Unit
  
  

2.1.8 Electrical system

Batteries
Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099; ID 6905 637
Description Value Unit
  
  
  
  

Valid for: L514 - 790 / from 14000; ID 6905 637

Description Value Unit
  
  
  
  

Alternator
Description Value Unit
  
  
  


Starter
Description Value Unit
  
L507s, L509s  
L514 Stereo  

  2.1-19  


 MJFCIFSS
 


2.1.9 Transfer gear

L507 and L509 transfer gear

Valid for: L507 - 787 / from 9099; L509 - 789 / from 9099
Description Value Unit
  
L507s  
L509s  

L514 transfer gear

Valid for: L514 - 790 / from 14000
Description Value Unit
  
 Ser. no. 14000 - 16052  
 From ser. no. 16053  

2.1.10 Axles and cardan shaft

L507 front axle

Valid for: L507 - 787 / from 9099
Description Value Unit
Ser. no. 9099 - 11239  
Ser. no. 11240 - 11991  
From ser. no. 11992  
  
  
Up to 11991  
From 11992  
  
Ser. no. 9099 - 11991
From 11992  
  
  
  
  
  
  
  

2.1-20   


MJFCIFSS 
 


L509 front axle

Valid for: L509 - 789 / from 9099
Description Value Unit
  
  
  
  
  
  
  
  
  
  
  
  

L514 front axle

Valid for: L514 - 790 / from 14000; ID 1021 6458; ID. 10333089
Description Value Unit
 Ser. no. 14000 - 16052  
 From ser. no. 16053  
  
  
 Up to 16052  
 From 16053  
 Up to 16052  
 From 16053  
  
  
  
  
  
  
  

L507 rear axle

Valid for: L507 - 787 / from 9099; ID 1000 8883
Description Value Unit
  
  
  
  
  

  2.1-21  


 MJFCIFSS
 


Description Value Unit

  
  
  
  
  
  
  

L509 rear axle

Valid for: L509 - 789 / from 9099; ID 1002 1999
Description Value Unit
  
  
  
  
  
  
  
  
  
  
  
  

L514 rear axle

Valid for: L514 - 790 / from 14000; ID 1021 6459; ID 10333012
Description Value Unit
 Ser. no. 14000 – 1605  
From ser. no. 16053  
  
  
Up to 16052  
From 16053  
Up to 16052  
From 16053  
  
  
  
  
  
  
  

2.1-22   


MJFCIFSS 
 


Cardan shaft
Valid for: L507 - 787 / from 9099; ID 100 15991
Description Value Unit
  
  
  
  

Valid for: L509 - 789 / from 9099; ID 1001 5993

Description Value Unit
  
  
  
  

Valid for: L514 - 790 / from 14000; ID 1028 8903

Description Value Unit
  
  
  
  

2.1.11 Machine frame and ballast weight

Left ballast weight

Valid for: L507 - 787 / from 9099
Description Value Unit
  
  

Valid for: L509 - 789 / from 9099

Description Value Unit
  
  

Valid for: L514 - 790 / from 14000; ID 9069 601

Description Value Unit
  
  

Right ballast weight

Valid for: L507 - 787 / from 9099
Description Value Unit
  
  

Valid for: L509 - 789 / from 9099

  2.1-23  


 MJFCIFSS
 


Description Value Unit

  
  

Valid for: L514 - 790 / from 14000; ID 9069 602

Description Value Unit
  
  

2.1.12 Automatic central lubrication system

Central lubrication pump EP-1

Description Value Unit
  
 

  
  
  
  
  
  
  
 

  
  
  
  

Progressive distributor

MX-F
Description Value Unit
  
  
  
 


MX-F 25
Description Value Unit
  
  
  

2.1-24   


MJFCIFSS 
 


MX-F 45
Description Value Unit
  
  
  

MX-F 75
Description Value Unit
  
  
  

MX-F 105
Description Value Unit
  
  
  

2.1.13 Cab, heating and air-conditioning

Heating and ventilation

Description Value Unit
  
  

  
  
  
  

Fresh and circulated air filter

Description Value Unit
 
  
  

Air-conditioning system
Description Value Unit
  
  
  
 
  

  2.1-25  


 MJFCIFSS
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