Reference Manual

00809-0200-4728, Rev RA
April 2015

Rosemount 644 Temperat ure Transmit t er

with HART® Protocol
Reference Manual Tit le Page
00809-0200-4728, Rev RA April 2015

Rosemount 644
Temperat ure Transmit t er
Rosemount 644 Hardware Revision 30 1 1
Device Revision 7 8 9
HART® Revision 5 5 7

Read this manual before working with the product. For personal and system safet y, and for
optimum product performance, make sure to t horoughly understand the contents before
inst alling, using, or maintaining this product.
The Unit ed St ates has t wo toll-free assistance numbers and one international number.
Customer Cent ral
1-800-999-9307 (7:00 a.m. to 7:00 p.m. CST)
Nat ional Response Center
1-800-654-7768 (24 hours a day)
Equipment service needs
Internat ional
1-(952)-906-8888

The products described in this document are NOT designed for nuclear-qualified
applications.
Using non-nuclear qualified products in applications that require nuclear-qualified
hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified product s, cont act a Emerson Process
Management Sales Represent ative.
Tit le Page Reference Manual
April 2015 00809-0200-4728, Rev RA
Reference Manual Table of Cont ent s
00809-0200-4728, Rev RA April 2015

Contents
1Sect ion 1: Int roduct ion
1.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.1 Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.2 Transmitter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Considerat ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.3 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.4 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.3.5 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Return of materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Transmit ter securit y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5.1 Available security options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2Sect ion 2: Configurat ion

2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 System readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.1 Confirm correct device driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.2 Surges/t ransients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Configuration methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4.1 Configuring on t he bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4.2 Choosing a configurat ion tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.4.3 Sett ing t he loop t o manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.4.4 Failure mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
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2.6.2 Configuring t he sensor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2.6.3 Set ting output units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
2.7 Configure dual sensor options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
2.7.1 Differential temperature configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
2.7.2 Average temperature configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.7.3 Hot Backup configurat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
2.7.4 Sensor drift alert configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
2.8 Configure device outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
2.8.1 Re-range t he t ransmit ter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
2.8.2 Damping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
2.8.3 Configure alarm and saturation levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
2.8.4 Configuring t he LCD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
2.9 Inputting device information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
2.9.1 Tag, date, descriptor and message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
2.10 Configure measurement filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
2.10.1 50/60 Hz filt er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
2.10.2 Resett ing the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
2.10.3 Int ermittent Sensor Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
2.10.4 Open Sensor Hold Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
2.11 Diagnostics and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
2.11.1 Performing a loop test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
2.11.2 Simulate digital signal (digital loop test). . . . . . . . . . . . . . . . . . . . . . . . . . . .37
2.11.3 Thermocouple Degradation Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
2.11.4 Minimum/maximum tracking diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . .40
2.12 Establishing mult i drop communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
2.12.1 Changing a transmitter address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
2.13 Using the transmitter with the HART Tri-Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
2.13.1 Set the t ransmitter to burst mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
2.13.2 Set process variable output order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
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3.4 Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

3.4.1 Set the alarm switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
3.4.2 Mount t he transmitt er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
3.4.3 Inst all t he device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
3.4.4 Multichannel installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
3.4.5 LCD display installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

4Sect ion 4: Elect rical Inst allat ion

4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.3 Wiring and powering the transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4.3.1 Sensor connect ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4.3.2 Power the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
4.3.3 Ground the transmitt er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
4.3.4 Wiring with a Rosemount 333 HART Tri-Loop™(HART/4–20 mA only). .66

5Sect ion 5: Operat ion and Maint enance

5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
5.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
5.2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
5.3 Calibration overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
5.3.1 Trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
5.4 Sensor input trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
5.4.1 Recall factory trim—sensor trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
5.4.2 Active calibrator and EMF compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
5.5 Trim the analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
5.5.1 Analog output trim or scaled analog output trim . . . . . . . . . . . . . . . . . . . . .74
5.5.2 Analog output t rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
5.5.3 Performing a scaled out put trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
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6Sect ion 6: Troubleshoot ing

6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
6.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
6.3 Troubleshooting the 4-20 mA/HART® output . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
6.4 Diagnostic messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
6.4.1 Diagnostic messages: Failed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
6.4.2 Diagnostic messages: Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
6.4.3 Other LCD display messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

7Sect ion 7: Safet y Inst rument ed Syst ems (SIS) Cert ificat ion
7.1 SIS certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
7.2 644 safet y certified ident ification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
7.3 Installation in SIS applicat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.4 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.5.1 Damping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.6 Alarm and saturation levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.7 644 SIS operation and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
7.7.1 Proof t est . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
7.7.2 Partial proof test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
7.7.3 Comprehensive proof t est . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.7.4 Comprehensive proof test 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.8.1 Failure rat e data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.8.2 SIS safety transmitt er failure values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.8.3 Product life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

AAppendix A: Specificat ions and Reference Dat a

A.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
A.1.1 Functional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
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A.4.3 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

A.5 Specifications and reference data for 644 HART Head Mount . . . . . . . . . . . . . . 121
A.5.1 Functional specificat ions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
A.5.2 Physical specificat ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
A.5.3 Performance specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
A.5.4 4–20 mA/HART specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

BAppendix B: Product Cert ificat ions

B.1 Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
B.2 European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
B.2.1 Ordinary Location Certification from FM Approvals. . . . . . . . . . . . . . . . . 129
B.2.2 Inst alling Equipment in Nort h America. . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
B.2.3 Hazardous Locations Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

CAppendix C: Field Communicat or Menu Trees and Fast Keys

C.1 Field Communicator menu trees. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
C.2 Field Communicator Fast Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

DAppendix D: Local Operat or Int erface (LOI)

D.1 Number entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
D.2 Text ent ry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
D.2.1 Scrolling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
D.3 Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
D.4 Saving and canceling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
D.5 LOI menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
D.6 LOI menu tree – extended menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Table of Cont ent s Reference Manual
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Reference Manual Sect ion 1: Int roduct ion
00809-0200-4728, Rev RA April 2015

Section 1 Introduction

1.1 Safet y messages

Instructions and procedures in this section may require special precautions to ensure the safet y
of the personnel performing the operations. Information that potentially raises safet y issues is
indicated by a warning symbol ( ). Refer to the following safet y messages before performing
an operation preceded by this symbol.

1.1.1 Warnings

Failure t o follow t hese inst allat ion guidelines could result in deat h or
serious injury.
Make sure only qualified personnel perform the installation.
Explosions could result in deat h or serious injur y.
Do not remove the connection head cover in explosive atmospheres when the
circuit is live.
Before connecting HART® in an explosive atmosphere, make sure the instruments in
the loop are inst alled in accordance with int rinsically safe or non-incendive field wiring
pract ices.
Verify the operating atmosphere of the transmitter is consistent with the appropriate
hazardous locations cert ifications.
All connection head covers must be fully engaged to meet explosion-proof
requirements.
Process leaks could result in deat h or serious injur y.
Do not remove the thermowell while in operation.
Install and tighten thermowells and sensors before applying pressure.
Elect rical shock could cause deat h or serious injur y.
Use extreme caution when making contact with the leads and terminals.
Sect ion 1: Int roduct ion Reference Manual
April 2015 00809-0200-4728, Rev RA

1.2 Overview
1.2.1 Manual
This manual is designed to assist in the installat ion, operation, and maintenance of Rosemount
644 Head Mount, 644 Field Mount, and 644 Rail Mount transmitters with t he HART protocol.

Section 2: Configuration provides instruction the commissioning and operating the Rosemount
644 HART Transmitter. The information explains how to configure soft ware functions and many
configuration parameters on an Asset Management System, a Field Communicator, and the
Local Operator Interface display option.

Section 3: Hardware Installation contains mechanical installation instruct ions for the
t ransmitter.

Sect ion 4: Electrical Inst allation contains electrical inst allation instruct ions and considerat ions
for the transmitter.

Section 5: Operation and Maintenance contains common operation and maintenance

techniques for the transmitter.

Sect ion 6: Troubleshoot ing provides troubleshooting techniques for the most common
t ransmitter operat ing problems.

Section 7: Safet y Instrumented Systems (SIS) Certification provides identification, installation,

configuration, operation and maintenance, and inspection information for Safet y Instrumented
Systems as it pertains to the Rosemount 644 Head Mount and Field Mount Temperature
Transmitter.

Appendix A: Specifications and Reference Data

This section supplies transmitter specifications and reference data as well as transmitter
ordering information.

Appendix B: Product Certifications cont ains the approved manufacturing locations, Hazardous
Location Product Cert ification information, European Union Directive information and
Inst allation Drawings.

Appendix C: Field Communicator Menu Trees and Fast Keys contains Field Communicator menu
t rees and Field Communicator Fast Keys.

Appendix D: Local Operator Interface (LOI) contains instructions for number entry, text entry, as
well as the LOI menu tree and LOI extended menu tree.
Reference Manual Sect ion 1: Int roduct ion
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1.2.2 Transmitter overview

The Rosemount 644 Head Mount and Field Mount Temperature Transmitters support the
following features:
HART configuration with Selectable HART revision capabilit y (Revisions 5 or 7)
Accepts either 1 or 2 inputs from a wide variet y of sensor t ypes (2, 3, and 4-wire RTD,
Thermocouple, mV and Ohm)
A compact transmitter size with electronics completely encapsulated in protective
silicone and enclosed in a plast ic housing ensuring long-term transmitter reliabilit y
Optional Safet y Certificat ion Opt ion (IEC 61508 SIL 2)
Optional enhanced accuracy and stabilit y performance
Optional LCD display with extended temperature ratings of -40 °C to 85 °C
Optional advanced LCD display with local operator interface (LOI)
The 644 Head Mount Transmitter is available in t wo housing materials (Aluminum and
SST) and various housing options that allow for mounting flexibilit y in a variet y of
environmental conditions. The 644 Field Mount is available in an aluminum housing.
Special dual-sensor features include Hot Backup™, Sensor Drift Alert, first good,
differential and average temperature measurement s, and four simult aneous
measurement variable outputs in addition to the analog output signal
Additional advanced features include: Thermocouple Degradat ion Diagnostic, which
monitors thermocouple health, and process and transmitter minimum/maximum
temperature t racking

The Rosemount 644 Rail Mount Temperature Transmitter supports the following features:
4-20mA/HART protocol (Revision 5)
Accepts 1 sensor input from a wide variet y of sensor t ypes (2, 3, and 4-wire RTD,
Thermocouple, mV and Ohm)
Completely encapsulated electronics to ensure long term transmit ter reliabilit y

Refer to the following literature for a full range of compatible connection heads, sensors, and
thermowells provided by Emerson Process Management .
Temperature Sensors and Assemblies Product Data Sheet , Volume 1 (document
number 00813-0100-2654)
Temperature Sensors and Assemblies Product Dat a Sheet, Metric (document number
00813-0200-2654)
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1.3 Considerat ions

1.3.1 General
Electrical temperature sensors such as RTDs and thermocouples produce low-level signals
proportional to their sensed temperature. The 644 converts the low-level sensor signal to a
standard 4–20 mA DC or digital HART signal t hat is relatively insensitive to lead length and
electrical noise. This signal is then transmitted to the control room via t wo wires.

1.3.2 Commissioning
The transmitter can be commissioned before or after installat ion. It may be useful to
commission it on the bench, before inst allation, to ensure proper operation and to become
familiar with its functionalit y. Make sure t he inst ruments in the loop are installed in accordance
with int rinsically safe, or non-incendive field wiring practices.

1.3.3 Mechanical
Locat ion
When choosing an installation location and posit ion, take into account the need for access to
t he transmitter.

Special mount ing

Special mounting hardware is available for mounting a 644 Head Mount Transmitter to a DIN rail
or assembling a new 644 Head Mount to an existing threaded sensor connection head (former
option code L1).

1.3.4 Electrical
Proper electrical installation is necessary to prevent errors due to sensor lead resist ance and
electrical noise. For best results, shielded cable should be used in electrically noisy
environments.

Make wiring connections through the cable entry in the side of the housing. Be sure to provide
adequate clearance for cover removal.

1.3.5 Environment al
The transmitter electronics module is permanently sealed wit hin a plastic enclosure, resisting
moisture and corrosive damage. Verify that the operating atmosphere of the transmitter is
consistent with the appropriate hazardous locations certifications.
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Figure 1-1. 644 Head Mount Transmit t er Connect ion Head Temperat ure Rise vs. Ext ension
Lengt h
60 (108)

Housing Temperature Rise Above Ambient C ( F)

50 (90)

40 (72)

30 (54)
54
81
0
5C
C(
( 15
10
00
00

22 F)
Oven
F)

20 (36) Ove Tem

nT p er a
em t ur e
p era
t
ure
250
10 (18) C (4
82
F) Oven
Tem perat ure

0
3 4 5 6 7 8 9
3.6 Extension Length (in.)

Example
The maximum permissible housing temperature rise (T) can be calculated by subtracting the
maximum ambient temperat ure (A) from the t ransmitter’s ambient temperature specification
limit (S). For inst ance, if A = 40 °C.
T = S- A
T = 85 °C – 40 °C
T = 45 °C
For a process temperat ure of 540 °C (1004 °F), an extension length of 3.6 inches (91.4 mm)
yields a housing temperature rise (R) of 22 °C (72 °F), providing a safet y margin of 23 °C (73 °F). A
6.0 inch (152.4 mm) extension length (R = 10 °C [50 °F]) offers a higher safet y margin (35 °C
[95 °F]) and reduces temperature-effect errors but would probably require extra transmitter
support. Gauge the requirements for individual applications along this scale. If a thermowell
with lagging is used, the extension length may be reduced by the length of the lagging.

1.4 Ret urn of mat erials

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The center will provide:

A Ret urn Material Authorizat ion (RMA) number
Instructions and procedures that are necessary to return goods that were exposed to
hazardous subst ances

For ot her locations, contact an Emerson Process Management sales represent ative.

Not e
If a hazardous substance is identified, a Material Safet y Data Sheet (MSDS), required by law to be
available to people exposed to specific hazardous subst ances, must be included with the
returned materials.

1.5 Transmit ter securit y

1.5.1 Available securit y options
There are three securit y methods to utilize with the Rosemount 644 Transmitter.
Soft ware Securit y Switch (Write Protect)
HART Lock
LOI Password

The Write Protect feature allows you to protect the transmitter data from accident al or
unwarranted configuration changes. To enable t he write protect feature, perform the following
procedures.

Configuring Writ e Prot ect , HART Lock and LOI passw ord w it h a
Field Communicat or
From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys-Writ e Prot ect 2, 2, 9, 1

Device Dashboard Fast Keys-HART Lock 2, 2, 9, 2

Device Dashboard Fast Keys- LOI Passw ord 2, 2, 9, 3

Configuring Writ e Prot ect , HART Lock and LOI passw ord w it h
AMS® Device Manager
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Section 2 Configuration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Safet y messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
System readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
Configurat ion met hods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
Verify configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Basic configurat ion of the t ransmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
Configure dual sensor options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
Configure device outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25
Inputting device information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32
Configure measurement filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 34
Diagnostics and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36
Establishing multi drop communicat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41
Using the transmitter wit h the HART Tri-Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 42

2.1 Overview
This section cont ains informat ion on commissioning and tasks that should be performed on the
bench prior to inst allation. Field Communicator, AMS® Device Manager, and Local Operator
Interface (LOI) instructions are given to perform configuration functions. For convenience, Field
Communicator Fast Key sequences are labeled “ Fast Keys,” and abbreviated LOI menus are
provided for each function below. The LOI is only available on the 644 Head mount and Field
mount designs, and the configuration instructions referencing the interface will not apply to the
Rail mount form factor.

Full Field Communicator menu trees and Fast Key sequences are available in Appendix C: Field
Communicator Menu Trees and Fast Keys. Local Operator Interface menu trees are available in
Appendix D: Local Operator Interface (LOI).

2.2 Safet y messages

Instructions and procedures in this section may require special precautions to ensure the safet y
of the personnel performing the operations. Information that potentially raises safet y issues is
indicated by a warning symbol ( ). Refer to the following safet y messages before performing
an operation preceded by this symbol.
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2.2.1 Warnings

Failure t o follow t hese inst allat ion guidelines could result in deat h or serious injur y.
Make sure only qualified personnel perform the installation.
Explosions could result in deat h or serious injur y.
Do not remove the connection head cover in explosive atmospheres when the
circuit is live.
Before connecting a Field Communicator in an explosive atmosphere, make sure t he
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Verify the operating atmosphere of the transmitter is consistent with the appropriate
hazardous locations cert ifications.
All connection head covers must be fully engaged to meet explosion-proof
requirements.
Process leaks could result in deat h or serious injur y.
Do not remove the thermowell while in operation.
Install and tighten thermowells and sensors before applying pressure.
Elect rical shock could cause deat h or serious injur y.
Use extreme caution when making contact with the leads and terminals.

2.3 System readiness

Confirm HART revision capabilit y
If using HART based control or asset management systems, confirm the HART
capabilit y of those systems prior to transmitter installation. Not all systems are capable
of communicating wit h HART Revision 7 protocol. This transmitter can be configured
for either HART Revision 5 or 7.
For instructions on how to change the HART revision of your transmitter, see “ System
readiness” on page 8.

2.3.1 Confirm correct device driver

Verify t he latest Device Driver files are loaded on your systems to ensure proper
communications.
Download the latest Device Driver at www.emersonprocess.com or
www.hartcomm.org

Table 2-1. Rosemount 644 Device Revisions and Files

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2.3.2 Surges/transients
The transmitter will withstand electrical transients of t he energy level encountered in st atic
discharges or induced switching transients. However, high-energy transients, such as those
induced in wiring from nearby lightning strikes, welding, heavy electrical equipment, or
switching gears, can damage bot h the transmitter and the sensor. To protect against
high-energy transients, inst all the transmitter into a suitable connect ion head with the integral
t ransient protector, option T1. Refer to the 644 Product Data Sheet for more information.

2.4 Configurat ion met hods

Set all transmitter hardware adjustments during commissioning to avoid exposing the
transmitter electronics to the plant environment after inst allation.

The Rosemount 644 can be configured either before or after inst allation. Configuring the
t ransmitter on the bench using either a Field Communicator, AMS Device Manager, or LOI
ensures all transmitter components are in working order prior to inst allation.

The 644 transmitter can be configured eit her on-line or off-line using a Field Communicator,
AMS Device Manager or the optional LOI (Head mount and field mount). During on-line
configuration, the transmitter is connected to a Field communicator. Data is entered in the
working register of the communicator and sent directly to the transmitter.

Off-line configuration consists of storing configuration data in a Field Communicator while it is

not connected to a transmitter. Data is stored in nonvolatile memory and can be downloaded to
t he transmitter at a later time.

2.4.1 Configuring on the bench

To configure on the bench, required equipment includes a power supply, a digital multimeter
(DMM), and a Field Communicator, AMS Device Manager, or a LOI – Opt ion M4.

Connect the equipment as shown in Figure 2-1. Connect HART Communication leads at any
termination point in the signal loop. To ensure successful HART communicat ion, a resistance of
at least 250 ohms must be present bet ween the t ransmit ter and t he power supply. Connect t he
Field Communicator leads to the clips behind t he power (+,-) terminals on the top of the device.
Avoid exposing the transmitter electronics to t he plant environment after installat ion by setting
all transmitter jumpers during the commissioning st age on the bench.
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Figure 2-1. Pow ering t he Transmit t er for Bench Configurat ion

644 Head Mount and Field Mount 644 Rail Mount

250 Ω ≤ RL ≤ 1100 Ω

A. Power Supply
B. Field Communicator

Not e
Signal loop may be grounded at any point or left ungrounded.
A Field Communicator may be connected at any termination point in the signal loop.
The signal loop must have bet ween 250 and 1100 ohms load for communications.
Max torque is 6 in.-lbs (0.7 N-m)

2.4.2 Choosing a configuration tool

Configuring w it h a Field Communicat or
The Field Communicator is a hand-held device that exchanges information wit h the transmitter
from the control room, the instrument site, or any wiring termination point in the loop. To
facilit ate communication, connect t he Field Communicator, shown in this manual, in parallel
with the transmitter (see Figure 2-1). Use the loop connection ports on t he rear panel of the
Field Communicator. The connections are non-polarized. Do not make connect ions to the serial
port or the Ni-Cad recharger jack in explosive atmospheres. Before connect ing the Field
Communicator in an explosive atmosphere make sure the instruments in t he loop are installed
in accordance with intrinsically safe or non-incendive field wiring practices.

There are t wo interfaces available with the Field Communicator: Traditional and Dashboard
interfaces. All steps using a Field Communicator will be using Dashboard interfaces. Figure 2-2
shows the Device Dashboard interface. As stated in “ System readiness” on page 8, it is critical
t hat the latest DD’s are loaded into t he Field Communicator for optimal transmitter
Reference Manual Sect ion 2: Configurat ion
00809-0200-4728, Rev RA April 2015

Figure 2-2. Field Communicat or Device Dashboard Int erface

Field Communicator menu trees and Fast Keys are available in Appendix C: Field Communicator
Menu Trees and Fast Keys Configuring with AMS Device Manager

With an AMS Device Manager soft ware package, you can commission and configure
instruments, monitor stat us and alerts, troubleshoot from the control room, perform advanced
diagnostics, manage calibration, and automatically document activities with a single
application.

Full configuration capabilit y wit h AMSDevice Manager requires loading the most current Device
Descriptor (DD) for t his device. Download the latest DD at www.emersonprocess.com, or
www.hartcomm.org.

Not e
All steps listed in this product manual using AMS Device Manager assume the use Version 11.5.

Configuring w it h an LOI
The LOI requires option code M4 to be ordered. To activate the LOI push either configuration
button. Configuration buttons are located on t he LCD Display (must remove housing cover to
access the interface. See Table 2-2 for configuration but ton functionalit y and Figure 2-3 for
configuration button locat ion. When using the LOI for configuration, several feat ures require
multiple screens for a successful configuration. Data entered will be saved on a screen-by-screen
basis; t he LOI will indicate this by flashing “ SAVED” on the LCD Display each t ime.

Not e
Entering into the LOI menu effectively disables the abilit y to write to the device by any other
host or configuration tool. Make sure this is communicat ed to necessary personnel before using
Sect ion 2: Configurat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

Figure 2-3. LOI Configurat ion But t ons

A. Configuration But tons

Table 2-2. LOI But t on Operat ion

But t on
Left No SCROLL
Right Yes ENTER

LOI passw ord

An LOI password can be entered and enabled to prevent review and modification of device
configuration via the LOI. This does not prevent configurat ion from HART or through t he control
system. The LOI password is a 4 digit code that is to be set by the user. If the password is lost or
forgotten the master password is “ 9307” . The LOI password can be configured and enabled/dis-
abled by HART communication via a Field Communicator, AMS Device Manager, or the LOI.

LOI menu t rees are available in Appendix A: Specifications and Reference Dat a.

2.4.3 Setting the loop to manual

When sending or requesting data that would disrupt the loop or change the output of the
t ransmitter, set the process application loop to manual. The Field Communicator, AMS Device
Manager or LOI will prompt you to set t he loop to manual when necessary. Acknowledging this
prompt does not set the loop to manual. The prompt is only a reminder; set t he loop t o
manual as a separat e operat ion.
Reference Manual Sect ion 2: Configurat ion
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output in failure mode depend on whether it is configured to standard, NAMUR-compliant, or

custom operation. See “ Hardware and soft ware failure mode” on page 97 for standard and
NAMUR-compliant operation parameters.

2.4.5 HART soft ware lock

The HART Soft ware Lock prevents changes to the transmitter configuration from all sources; all
changes requested via HART by the Field Communicator, AMS Device manager or the LOI will be
rejected. The HART Lock can only be set via HART communication, and is only available in HART
Revision 7 mode. The HART Lock can be enabled or disabled wit h a Field Communicator or AMS
Device Manager.

Configuring HART lock using a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 3, 2, 1

Configuring HART lock using AMS Device Manager

1. Right click on t he device and select Configure.

2. Under Manual Setup select the Securit y t ab.

3. Select the Lock/Unlock but ton under HART Lock (Software) and follow the screen
prompts.

2.5 Verify configurat ion

It is recommended that various configuration parameters are verified prior to inst allation into
the process. The various parameters are detailed out for each configuration tool. Depending on
what configuration tool(s) are available follow the steps listed relevant to each tool.

2.5.1 Verify and review configuration with Field Communicator

Configuration parameters listed in Table 2-3 below are the basic paramet ers that should be
reviewed prior to transmitter inst allation. A full list of configurat ion parameters t hat can be
reviewed and configured using a Field Communicator are located in Appendix C: Field
Communicator Menu Trees and Fast Keys. A Rosemount 644 Device Descriptor (DD) must be
installed on the Field Communicator to verify configuration.

1. Verify device configuration using Fast Key sequences in Table 2-3.

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Table 2-3. 644 Device Dashboard Fast Key Sequences

Fast Key sequence

Funct ion
HART 5 HART 7
Alarm Values 2, 2, 5, 6 2, 2, 5, 6
Damping Values 2, 2, 1, 5 2, 2, 1, 6
Lower Range Value (LRV) 2, 2, 5, 5, 3 2, 2, 5, 5, 3
Upper Range Value (URV) 2, 2, 5, 5, 2 2, 2, 5, 5, 2
Primary Variable 2, 2, 5, 5, 1 2, 2, 5, 5, 1
Sensor 1 Configurat ion 2, 1, 1 2, 1, 1

Sensor 2 Configuration (1) 2, 1, 1 2, 1, 1

Tag 2, 2, 7, 1, 1 2, 2, 7, 1, 1
Unit s 2, 2, 1, 5 2, 2, 1, 4
(1) Available only if option code (S) or (D) is ordered.

2.5.2 Verify and review configurat ion with AMS Device Manager
1. Right click on t he device and select Configurat ion Proper t ies from the menu.

2. Navigate the t abs to review t he transmit ter configuration dat a.

2.5.3 Verify and review configuration with LOI

Press any configuration but ton to activate the LOI. Select VIEW CONFIG to review the below
parameters. Use t he configuration buttons to navigate through the menu. The parameters to be
reviewed prior to installation include:
Tag
Sensor Configuration
Units
Alarm and Saturation Levels
Primary Variable
Range Values
Damping

2.5.4 Checking transmitter output

Reference Manual Sect ion 2: Configurat ion
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Checking or set t ing process variables

The “ Process Variables” menu displays process variables, including sensor temperature, percent
of range, analog output, and terminal temperature. These process variables are continuously
updated. The default primary variable is Sensor 1. The secondary variable is the transmitter
terminal temperature by default.
Checking process variables w it h a Field Communicat or
From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 3, 2, 1

Checking process variables w it h AMS Device Manager

Right click on t he device and select Service Tools from the menu. The Variables t ab displays the
following process variables:
Primary, Second, Third and Fourth variables, as well as t he Analog Output.
Checking process variables w it h LOI
To check the process variables from the LOI, the user must first configure the display to show the
desired variables (see “ Configuring the LCD display” on page 31). Once the desired device
variables are chosen, simply EXIT the LOI menu and view the alternating values on the display
screen.

VIEW CONFIG SENSOR 1 ON/OFF

ZERO TRIM SENSOR 2*
UNITS ANALOG
RERANGE PV
LOOP TEST AVG
DISPLAY 1ST GOOD
EXTENDED MENU DIFF
EXIT MENU % RANGE
TERM
MNMAX1*
MNMAX2*
MNMAX3*
MNMAX4*
BACK TO MENU
EXIT MENU
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2.6 Basic configurat ion of t he t ransmit t er

The 644 must be configured for certain basic variables in order to be operational. In many cases,
all of t hese variables are pre-configured at the factory. Configuration may be required if the
t ransmitter is not configured or if the configuration variables need revision.

2.6.1 Mapping the HART variables

Mapping t he HART variables w it h a Field Communicat or
The “ Variable Mapping” menu displays the sequence of the process variables. Select the
sequence below to change this configuration. The 644 single sensor input configuration screens
allow selection of t he primary variable (PV) and the secondary variable (SV). When the Select PV
screen appears Snsr 1 must be selected.

The 644 dual-sensor option configuration screens allow selection of the primary variable (PV),
secondary variable (SV), tertiary variable (TV), and quaternary variable (QV). Variable choices
are Sensor 1, Sensor 2, Differential Temperature, Average Temperature, Terminal Temperat ure,
and Not Used. The 4-20 mA analog signal represents the Primary Variable.

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 2, 8, 6

Mapping t he HART variables w it h AMS Device Manager

1. Right click on t he device and select the Configure menu.

2. In the left navigation pane choose Manual Set up then on the HART t ab.

3. Map each variable individually or use the Re-map Variables method to guide you
through the re-mapping process.

4. Select Apply when complete.

Mapping t he HART Variables w it h LOI

Follow flow chart to select the desired mapped variables. Use the SCROLL and ENTER buttons to
select each variable. Save by selecting SAVE as indicated on the LCD screen when prompted. See
Figure 2-4 on page 16 for an example of a mapped variable with t he LOI.

Figure 2-4. Mapping Variables w it h LOI

VIEW CONFIG
CALIBRAT
SENSOR CONFIG
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2.6.2 Configuring the sensor(s)

Sensor configuration includes setting the information for:
Sensor Type
Connection Type
Units
Damping values
Sensor Serial Number
RTD 2-Wire Offset

Configuring t he sensor(s) w it h a Field Communicat or

The Configure Sensors met hod will guide you through the configuration of all necessary
settings associated with configuring a sensor including:

For a full list of Sensor Types available with the 644 and their associated levels of accuracy, see
Table A-2 on page 98.

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 1, 1

Configuring sensor(s) w it h AMS Device Manager

1. Right click on t he device and select Configure.

2. In t he left navigation pane select Manual Set up and select the Sensor 1or Sensor 2 tab
depending on t he need.

3. Individually select the Sensor Type, Connection, Units and other sensor related
information as desired from the drop down menus on t he screen.

4. Select Apply when complet e.

Configuring t he sensor(s) w it h LOI

Reference the below image for guidance on where to find Sensor Configuration in the LOI menu.

Figure 2-5. Configuring Sensors w it h LOI

VIEW S1 CONFIG
VIEW CONFIG
VIEW SENSOR VIEW S2 CONFIG*
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Contact an Emerson Process Management representat ive for information on the temperature
sensors, thermowells, and accessory mounting hardware that is available through Emerson
Process Management .

2-w ire RTD offset

The 2-wire offset feature allows the measured lead wire resistance to be input and corrected for,
which results in the transmitter adjusting its temperature measurement for t he error caused by
t his added resistance. Because of a lack of lead wire compensation within the RTD, temperature
measurements made with a 2-wire RTD are often inaccurate.

This feature can be configured as a subset of the Sensor Configuration process in the Field
Communicator, AMS Device Manager, and the Local Operator Interface.

To utilize this feature properly perform t he following steps:

1. Measure the lead wire resistance of both RTD leads after installing the 2-Wire RTD and
644.

2. Navigate to the 2-Wire RTD Offset parameter.

3. Enter the total measured resistance of the t wo RTD leads at the 2-Wire Offset prompt
to ensure proper adjust ment. The transmit ter will adjust its temperature measurement
to correct the error caused by lead wire resist ance.
Ent er 2-w ire offset w it h Field Communicat or
From the HOMEscreen, enter the Fast Key sequence.
Device Dashboard Fast Keys 2, 1, 1

Ent er 2-w ire offset w it h AMS Device Manager

1. Right click on t he device and select Configure.

2. In t he left navigation pane select Manual Set up and select the Sensor 1or Sensor 2 tab
depending on the need. Find the 2-Wire Offset text field and enter the value.

3. Select Apply when complet e.

2.6.3 Setting out put units

The Units can be configured for a number of different parameters in the 644. Individual Units
can be configured for:
Sensor 1
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Each of the base parameters and calculated output s from those values can have a Unit of
measure associated with it . Set the t ransmit ter output to one of the following engineering units:
Degrees Celsius
Degrees Fahrenheit
Degrees Rankine
Kelvin
Ohms
Millivolts
Set t ing out put unit s w it h a Field Communicat or
From t he HOMEscreen, enter the Fast Key sequence.

HART 5 HART 7

Device Dashboard Fast Keys 2, 2, 1, 4 2, 2, 1, 5

Set t ing out put unit s w it h AMS Device Manager

1. Right click on t he device and select Configure.

2. In the left navigation pane select Manual Set up. The unit fields for various variables are
spread over the Manual Setup tabs, click through the tabs and change t he desired unit s.

3. Select Apply when complete.

Set t ing out put unit s w it h LOI

Reference the below image for where to find the Unit s configuration in the LOI menu.

Figure 2-6. Configuring Unit s w it h LOI

DEG C UNITS
VIEW CONFIG CHANGE ALL DEG F UNITS
SENSOR CONFIG SENSOR 1 UNITS DEG R UNITS
UNITS SENSOR 2 UNITS* KELVIN UNITS
RERANGE DIFF UNITS* MV UNITS
LOOP TEST AVERAGE UNITS* OHM UNITS
DISPLAY 1ST GOOD UNITS** BACK TO MENU
EXTENDED MENU BACK TO MENU EXIT MENU
EXIT MENU EXIT MENU

* Available only if option code (S) or (D) is ordered.

* * Available only if option codes (S) and (DC) are both ordered, or if option codes (D) and (DC) are both ordered.
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2.7 Configure dual sensor opt ions

Dual-sensor configuration deals with the funct ions t hat can be used with a transmitter ordered
with Dual Sensor inputs. In the Rosemount 644 these functions include:
Differential Temperature
Average Temperature
Hot Backup and Sensor Drift Alert Diagnostics (requires option code DC)
– First Good Temperature (requires options S and DC, or options D and DC)

2.7.1 Differential temperature configuration

The 644 ordered and configured for dual-sensors can accept any t wo inputs then display the
differential temperature bet ween t hem. Use the following procedures to configure the
t ransmitter to measure differential temperature.

Not e
This procedure assumes t he Differential Temperature is a calculated output of the device but
does not re-assign it as the Primary Variable. If it desired for Differential to be the transmitter’s
primary variable see Section 2.6.1 Mapping the HART Variables to set it to PV.

Different ial t emperat ure configurat ion w it h Field

Communicat or
From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 2, 3, 1

Different ial t emperat ure configurat ion w it h AMS Device

Manager
1. Right click on t he device and select Configure.

2. In the left navigation pane choose Manual Set up.

3. On t he Calculat ed Out put Tab find the Different ial Temperat ure group box.

4. Select Units and Damping sett ings then select Apply when complete.

Different ial Temperat ure configurat ion w it h LOI

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Figure 2-7. Configuring Different ial Unit s w it h LOI

VIEW CONFIG DEG C UNITS

CHANGE ALL
SENSOR CONFIG DEG F UNITS
SENSOR 1 UNITS
UNITS DEG R UNITS
SENSOR 2 UNITS*
RERANGE KELVIN UNITS
DIFFRNTL UNITS*
LOOP TEST MV UNITS
AVERAGE UNITS*
DISPLAY OHM UNITS
1ST GOOD UNITS**
EXTENDED MENU BACK TO MENU
BACK TO MENU
EXIT MENU EXIT MENU
EXIT MENU
* Available only if option code (S) or (D) is ordered.
* * Available only if option codes (S) and (DC) are both ordered, or if option codes (D) and (DC) are both ordered.

Figure 2-8. Configuring Different ial Damping w it h LOI

VIEW CONFIG CALIBRAT PV DAMP

SENSOR CONFIG DAMPING SENSOR 1 DAMP
UNITS VARIABLE MAP SENSOR 2 DAMP*
RERANGE TAG DIFFRNTL DAMP*
LOOP TEST ALARM SAT VALUES AVERAGE DAMP*
DISPLAY PASSWORD 1ST GOOD DAMP**
EXTENDED MENU .... BACK TO MENU
EXIT MENU EXIT MENU

* Available only if option code (S) or (D) is ordered.

* * Available only if option codes (S) and (DC) are both ordered, or if option codes (D) and (DC) are both ordered.

2.7.2 Average temperature configuration

The 644 transmitter ordered and configured for dual-sensors can output and display the
Average temperature of any t wo inputs. Use the following procedures to configure the
t ransmitt er to measure the Average temperat ure:

Not e
This procedure assumes the Average Temperature is a calculated output of the device but does
not re-assign it as the Primary Variable. If it is desired for Average to be the transmitter’s primary
variable see “ Mapping the HART variables” on page 16 to set it to PV.

Average t emperat ure configurat ion w it h a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 2, 3, 3

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Average t emperat ure configurat ion w it h LOI

To configure average temperature on the LOI, the Units and Damping values must be set
separately. Reference Figure 2-9 and Figure 2-10 below for where to find these in the menu.

Figure 2-9. Configuring Average Unit s w it h LOI

VIEW CONFIG CHANGE ALL DEG C UNITS

SENSOR CONFIG SENSOR 1 UNITS DEG F UNITS
UNITS SENSOR 2 UNITS* DEG R UNITS
RERANGE DIFFRNTL UNITS* KELVIN UNITS
LOOP TEST AVERAGE UNITS* MV UNITS
DISPLAY 1ST GOOD UNITS** OHM UNITS
EXTENDED MENU BACK TO MENU BACK TO MENU
EXIT MENU EXIT MENU EXIT MENU

* Available only if option code (S) or (D) is ordered.

* * Available only if option codes (S) and (DC) are both ordered, or if option codes (D) and (DC) are both ordered.

Figure 2-10. Configuring Average Dam ping w it h LOI

VIEW CONFIG CALIBRAT PV DAMP

SENSOR CONFIG DAMPING SENSOR 1 DAMP
UNITS VARIABLE MAP SENSOR 2 DAMP*
RERANGE TAG DIFFRNTL DAMP*
LOOP TEST ALARM SAT VALUES AVERAGE DAMP*
DISPLAY PASSWORD 1ST GOOD DAMP**
EXTENDED MENU .... BACK TO MENU
EXIT MENU EXIT MENU

* Available only if option code (S) or (D) is ordered.

* * Available only if option codes (S) and (DC) are both ordered, or if option codes (D) and (DC) are both ordered.

Not e
If Sensor 1 and/or Sensor 2 should fail while PV is configured for average temperature and Hot
Backup is not enabled, the transmitter will go into alarm. For this reason, it is recommended
when PV is Sensor Average, that Hot Backup be enabled when dual-element sensors are used, or
when t wo temperature measurements are t aken from the same point in the process. If a sensor
failure occurs when Hot Backup is enabled, while PV is Sensor Average, three scenarios could
result :

If Sensor 1 fails, the average will only be reading from Sensor 2, the working sensor
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2.7.3 Hot Backup configuration

The Hot Backup feature configures t he transmitter to automatically use Sensor 2 as the primary
sensor if Sensor 1 fails. With Hot Backup enabled, the primary variable (PV) must either be First
Good or Average. See t he “ NOTE” directly above for details on using Hot Backup when t he PV is
set to Average.

Sensors 1 or 2 can be mapped as the secondary variable (SV), tert iary variable (TV), or
quaternary variable (QV). In the event of a primary variable (Sensor 1) failure, the transmitter
enters Hot Backup mode and Sensor 2 becomes t he PV. The 4–20 mA signal is not disrupted,
and a st atus is available to the control system through HART that Sensor 1 has failed. An LCD
display, if att ached, displays the failed sensor status.

While configured to Hot Backup, if Sensor 2 fails but Sensor 1 is st ill operating properly, the
t ransmitter continues to report t he PV 4–20 mA analog output signal, while a status is available
to the control system t hrough HART that Sensor 2 has failed.

Reset t ing Hot Backup

In Hot Backup mode, if Sensor 1 does fail and Hot Backup is initiated, the transmitter will not
revert back to Sensor 1 to control t he 4–20 mA analog output until t he Hot Backup mode is
reset by re-enabling through HART, re-setting it through the LOI or by briefly powering down the
t ransmitter.

Hot Backup configurat ion w it h a Field Communicat or

The field communicator will walk you through a method to correct ly configure the necessary
elements of t he Hot Backup feature.

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 1, 5

Hot Backup configurat ion w it h AMS Device Manager

1. Right click on t he device and select Configure.

2. In the left navigation pane select Manual Set up.

3. On t he Diagnostics Tab find the Hot Backup group box.

4. Choose t he but ton Configure Hot Backup or Reset Hot Backup depending on the
desired function and walk through the guided steps.
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Figure 2-11. Configuring Hot Backup w it h LOI

HOT BACK MODE
CALIBRAT HOT BACK PV
VIEW CONFIG DAMPING HOT BACK RESET
SENSOR CONFIG VARIABLE MAP BACK TO MENU
UNITS TAG EXIT MENU
RERANGE ALM SAT VALUES
LOOP TEST PASSWORD
DISPLAY SIMULATE
EXTENDED MENU HART REV
EXIT MENU HOT BACK CONFIG**
DRIFT ALERT**
....

* Available only if option code (S) or (D) is ordered.

* * Available only if option codes (S) and (DC) are both ordered, or if option codes (D) and (DC) are both ordered.

For information on using Hot Backup in conjunction with the HART Tri-Loop™ see “ Using the
transmitter with the HART Tri-Loop” on page 42.

2.7.4 Sensor drift alert configuration

The sensor drift alert command allows the transmitter to set a warning flag (through HART), or
go into analog alarm when the temperature difference bet ween sensor 1 and sensor 2 exceeds a
user-defined limit.

This feature is useful when measuring the same process temperature with t wo sensors, ideally
when using a dual-element sensor. When sensor drift alert mode is enabled, the user sets the
maximum allowable difference, in engineering units, bet ween sensor 1 and sensor 2. If this
maximum difference is exceeded, a sensor drift alert warning flag will be set.

Though it defaults to WARNING, when configuring t he transmitter for sensor drift alert , t he user
also has the opt ion of specifying the analog output of the transmitter go into ALARM when
sensor drifting is detected.

Not e
Using dual sensor configuration in the 644, the temperature transmit ter support s the
configuration and simult aneous use of Hot Backup and sensor drift alert. If one sensor fails, t he
t ransmitter switches out put to use t he remaining good sensor. Should the difference bet ween
the t wo sensor readings exceed the configured threshold, t he AO will go to alarm indicat ing the
sensor drift condition. The combination of sensor drift alert and Hot Backup improves sensor
diagnostic coverage while maintaining a high level of availabilit y. Refer to t he 644 FMEDA report
for the impact on safet y.
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Sensor drift alert configurat ion w it h AMS Device Manager

1. Right click on t he device and select Configure.

2. On t he Diagnost ics Tab find the Sensor Drift Alert group box.

3. Select to Enable the Mode and fill in the Unit s, Threshold and Damping values from
the drop downs provided or select the Configure Sensor Drift Aler t button and walk
through the guided st eps.

4. Select Apply when complete.

Sensor drift alert configurat ion w it h LOI

To configure sensor drift alert on the LOI, enable t he mode, then set the PV, drift limit, and value
for drift alert damping all separately. Reference Figure 2-12 below for where to find these in the
menu.

Figure 2-12. Configuring Sensor Drift Aler t w it h LOI

CALIBRAT
VIEW CONFIG DRIFT MODE
DAMPING
SENSOR CONFIG DRIFT LIMIT
VARIABLE MAP
UNITS DRIFT UNITS
TAG
RERANGE DRIFT DAMP
ALM SAT VALUES
LOOP TEST BACK TO MENU
PASSWORD
DISPLAY EXIT MENU
SIMULATE
EXTENDED MENU HART REV
EXIT MENU HOT BACK CONFIG**
DRIFT ALERT**
....

* Available only if option code (S) or (D) is ordered.

* * Available only if option codes (S) and (DC) are both ordered, or if option codes (D) and (DC) are both ordered.

Not e
Enabling the drift alert option to WARNING will set a flag (through the HART communications)
whenever the maximum accept able difference bet ween sensor 1 and sensor 2 has been
exceeded. For the transmitter’s analog signal to go into ALARM when drift alert is detected,
select alarm during the configuration process.

2.8 Configure device out put s

Sect ion 2: Configurat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

The range of expected readings is defined by the Lower Range Value (LRV) and Upper Range
Value (URV). The transmitter range values can be reset as often as necessary to reflect changing
process conditions. For a complete listing of Range & Sensor limits, refer to Table A-2 on
page 98.

Not e
The re-range functions should not be confused with the t rim functions. Although the re-range
funct ion matches a sensor input to a 4–20 mA output, as in conventional calibration, it does not
affect the transmitter’s interpretation of the input .

Select from one of the methods below to re-range the transmitter.

Re-range t he t ransmit t er w it h a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Low er range value Upper range value

Device Dashboard Fast Keys 2, 2, 5, 5, 3 2, 2, 5, 5, 2

Re-range t he t ransmit t er w it h AMS Device Manager

1. Right click on t he device and select Configure”

2. In the left navigation pane select Manual Set up.

3. On t he Analog Out put Tab find the Primary Variable Configurat ion group box.

4. Change the Upper Range Value and Low er Range Value to their desired set tings.

5. Select Apply when complete.

Re-range t he t ransmit t er w it h LOI

Reference the image below to find the range value configuration path on the LOI.

Figure 2-13. Re-ranging t he Transmit t er w it h LOI

VIEW CONFIG ENTER VALUES

SENSOR CONFIG BACK TO MENU LRV
UNITS EXIT MENU URV
RERANGE BACK TO MENU
LOOP TEST EXIT MENU
DISPLAY
Reference Manual Sect ion 2: Configurat ion
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The value chosen for damping affects the response time of t he transmitter. When set to zero
(disabled), the damping function is off and t he transmit ter output reacts to changes in input as
quickly as the intermittent sensor algorithm allows. Increasing the damping value increases
transmitter response time.

With damping enabled, if t he temperature change is within 0.2%of the sensor limits, t he
transmitter measures the change in input every 500 milliseconds (for a single sensor device) and
outputs values according to t he following relat ionship:

2 T – U-
Damped Value = ( N – P ) × ----------------- +P
2T + U
P = previous damped value

N = new sensor value

T = damping time constant

U = update rate

At the value to which the damping time const ant is set, the transmitter output is at 63%of the
input change and it continues to approach the input according to the damping equation above.

For example, as illustrated in Figure 2-14, if the temperature undergoes a step change—within
0.2%of the sensor limit s—from 100 degrees to 110 degrees, and the damping is set to 5.0
seconds, the transmit ter calculates and reports a new reading every 500 milliseconds using the
damping equation. At 5.0 seconds, the t ransmit ter outputs 106.3 degrees, or 63%of t he input
change, and the output continues to approach the input curve according to the equation above.

For information regarding the damping function when the input change is greater than 0.2%of
the sensor limits, refer to “ Intermittent Sensor Detection” on page 35.

Figure 2-14. Change in Input vs. Change in Out put w it h Dam ping Set t o 5 Seconds
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April 2015 00809-0200-4728, Rev RA

Damping can be applied to a number of parameters in t he 644 t ransmitter. Variables that can be
damped are:
Primary Variable (PV)
Sensor 1
Sensor 2
Differential Temperature
Average Temperature
1st Good Temperature

Not e
The instructions below only refer to the damping of the Primary Variable (PV).

Damping t he t ransmit t er w it h a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

HART 5 HART 7

Device Dashboard Fast Keys 2, 2, 1, 5 2, 2, 1, 6

Damping t he t ransmit t er w it h AMS Device Manager

1. Right click on t he device and select Configure.

2. In the left navigation pane select Manual Set up.

3. On t he Sensor 1 Tab find the Setup group box.

4. Change the Damping Value to the desired setting.

5. Select Apply when complete.

Damping t he t ransmit t er w it h LOI

Reference the figure below to find the damping configuration path on the LOI.

VIEW CONFIG CALIBRAT PV DAMP

SENSOR CONFIG DAMPING SENSOR 1 DAMP
UNITS VARIABLE MAP SENSOR 2 DAMP*
RERANGE TAG DIFFRNTL DAMP*
LOOP TEST ALM SAT VALUES AVERAGE DAMP*
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2.8.3 Configure alarm and sat uration levels

In normal operation, the t ransmitter will drive the output in response to measurements
bet ween the lower to upper saturation points. If the temperature goes outside the sensor limits,
or if the out put would be beyond the saturat ion points, the output will be limited to t he
associated saturation point .

The 644 transmitter automatically and cont inuously performs self-diagnostic routines. If the
self-diagnostic routines detect a failure, the transmitter drives the output to configured alarm
value based on the position of the alarm switch. The Alarm and Saturation settings allow the
alarm settings (Hi or Low) and saturation values to be viewed and changed.

Failure mode alarm and saturation levels can be configured using a Field Communicator, AMS
Device Manager, and the LOI. The following limit ations exist for custom levels:
The low alarm value must be less than the Low Saturation level.
The high alarm value must be higher than the High Saturation level.
Alarm and Saturation levels must be separated by at least 0.1 mA

The configuration tool will provide an error message if the configuration rule is violated.

See Table 2-4, Table 2-5, and Table 2-6 below for the common Alarm and Saturation levels.

Table 2-4. Rosemount Alarm and Sat urat ion Values

Level 4–20 mA sat urat ion 4–20 mA alarm

Low 3.9 mA ≤ 3.75 mA
High 20.5 mA ≥ 21.75 mA

Table 2-5. NAMUR-Compliant Alarm and Sat urat ion Values

Level 4–20 mA sat urat ion 4–20 mA alarm

Low 3.8 mA ≤ 3.6 mA
High 20.5 mA ≥22.5 mA

Table 2-6. Cust om Alarm and Sat urat ion Values

Level 4–20 mA sat urat ion 4–20 mA alarm

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Configuring alarm and sat urat ion levels w it h a Field

Communicat or
From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 2, 5, 6

Configuring alarm and sat urat ion levels w it h AMS Device

Manager
1. Right click on t he device and select Configure.

2. In the left navigation pane select Manual Set up.

3. On t he Analog Out put Tab find the Alarm and Saturation Levels group box.

4. Enter the High Alarm, High Saturation, Low Saturation and Low Alarm levels to the
desired vales.

5. Select Apply when complete.

Configuring alarm and sat urat ion levels w it h LOI

Reference the figure below to find the alarm and saturation value configurat ion path on the LOI.

Figure 2-15. Configuring Alarm and Sat urat ion Values w it h LOI

CALIBRAT
VIEW CONFIG ROSEMNT VALUES
DAMPING
SENSOR CONFIG NAMUR VALUES
VARIABLE MAP
UNITS OTHER VALUES
TAG
RERANGE BACK TO MENU
ALM SAT VALUES
LOOP TEST EXIT MENU
PASSWORD
DISPLAY SIMULATE
EXTENDED MENU HART REV
EXIT MENU HOT BACK CONFIG**
DRIFT ALERT**
....

* Available only if option code (S) or (D) is ordered.

* * Available only if option codes (S) and (DC) are both ordered, or if option codes (D) and (DC) are both ordered.
Reference Manual Sect ion 2: Configurat ion
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2.8.4 Configuring the LCD display

The LCD display configuration command allows customization of t he LCD display to suit
application requirements. The LCD display will alternate bet ween the selected items with each
item displaying for a 3 second interval.

Sensor 1 Percent of Range

Sensor 2 Terminal Temperature
Analog Out put Min and Max 1
Primary Variable Min and Max 2
Average Temperature Min and Max 3
First Good Temperature Min and Max 4
Differential Temperature

Reference Figure 2-16 to view the differences bet ween the LCD display and LOI display options
available with t he 644.

Figure 2-16. LCD Display and Local Operat or Int erface Display

LCD display LOI display

Configuring LCD display w it h a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 1, 4

Sect ion 2: Configurat ion Reference Manual
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Configuring LCD display w it h AMS Device Manager

1. Right click on t he device and select Configure.

2. In the left navigation pane select Manual Set up.

3. On t he Display Tab there will be a group box with all available variables that can be
displayed.

4. Check and un-check the desired display variables, wit h a checked box indicating that
the variable will be displayed.

5. Select “ Apply” when complete.

Configuring LCD display w it h LOI

Reference the figure below to find the LCD display value configuration path on the LOI.

Figure 2-17. Configuring t he LCD Display w it h t he LOI

SENSOR 1
VIEW CONFIG SENSOR 2*
SENSOR CONFIG ANALOG
UNITS PV
RERANGE AVG*
LOOP TEST 1ST GOOD*
DISPLAY DIFF*
EXTENDED MENU % RANGE
EXIT MENU TERM
MNMAX1*
MNMAX2*
MNMAX3*
MNMAX4*
BACK TO MENU
EXIT MENU
* Available only if option code (S) or (D) is ordered.

2.9 Input t ing device informat ion

Access the transmitter information variables on-line using the Field Communicator or other
suitable communications device. The following is a list of transmitter information variables,
including device identifiers, factory-set configuration variables, and ot her information.
Reference Manual Sect ion 2: Configurat ion
00809-0200-4728, Rev RA April 2015

extended to 32 characters long. Neither parameter has any impact on the primary variable
readings of t he transmitter, it is only for informat ion.

The Dat e is a user-defined variable t hat provides a place to save the date of the last revision of
configuration information. It has no impact on the operation of the transmitter or the
HART-based communicator.

The Descript or variable provides a longer user-defined electronic label to assist with more
specific transmitter identification than is available with tag. The descriptor may be up to 16
characters long and has no impact on the operation of the transmit ter or the HART-based
communicator.

The Message variable provides the most specific user-defined means for identifying individual
transmitters in multi-transmitter environment s. It allows for 32 characters of information and is
stored with the other configuration dat a. The message variable has no impact on the operation
of the transmitter or the HART-based communicator.

Configuring device informat ion w it h a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 1, 8

Configuring device informat ion w it h AMS Device Manager

1. Right click on t he device and select Configure.

2. In the left navigation pane select Manual Set up.

3. On t he Device Tab t here will be a group box called Identification, in the box find the
fields Tag, Dat e, Descript or and Message, and enter the desired characters.

4. Select Apply when complete.

Configuring t ag w it h LOI
Reference the figure below to find the tag configuration pat h in the LOI.

Figure 2-18. Configuring t he Tag w it h LOI

CALIBRAT
VIEW CONFIG DAMPING
SENSOR CONFIG VARIABLE MAP
UNITS TAG
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2.10 Configure measurement filt ering

2.10.1 50/60 Hz filter
The 50/60 Hz Filter (also known as Line Volt age Filter or AC Power Filter) function sets the
t ransmitt er electronic filter to reject the frequency of the AC power supply in the plant. The 60
Hz or 50 Hz mode can be chosen. The factory default for this sett ing is 50 Hz.

Configuring 50/60 Hz filt er w it h a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 2, 7, 4, 1

Configuring 50/60 Hz filt er w it h AMS Device Manager

1. Right click on t he device and select Configure.

2. In the left navigation pane select Manual Set up.

3. On t he Device Tab t here will be a group box called Noise Reject ion, in the box AC
Pow er Filt er select from the drop down menu.

4. Select Apply when complete.

2.10.2 Resetting the device

Processor Reset funct ion reset s the electronics without actually powering down the unit. It
does not return t he transmitter to the original factory configuration.

Performing a processor reset w it h a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 3, 4, 6, 1

Performing a processor reset AMS Device Manager

1. Right click on t he device and select Service Tools.

2. In the left navigation pane select Maint enance.

3. On t he Reset /Rest ore Tab select the Processor Reset button.

Reference Manual Sect ion 2: Configurat ion
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feature can be switched ON or OFF and the threshold value can be changed to any value
bet ween 0 and 100%of the sensor limits with a Field Communicator.

When the intermittent sensor detection feature is switched ON, the transmitter can eliminate
the output pulse caused by intermittent open sensor conditions. Process temperature changes
(T) within the threshold value will be tracked normally by the transmitter’s output. A (T) greater
than the threshold value will activate the intermittent sensor algorithm. True open sensor
conditions will cause the transmitter to go into alarm.

The threshold value of the 644 should be set at a level that allows the normal range of process
temperature fluctuations; too high and the algorithm will not be able to filter out intermittent
conditions; too low and the algorithm will be activated unnecessarily. The default threshold
value is 0.2%of the sensor limits.

When the Intermittent Sensor Detection feature is switched OFF, the transmitter tracks all
process temperature changes, even from an intermittent sensor. (The t ransmitter in effect
behaves as though the threshold value had been set at 100%.) The output delay due to the
intermittent sensor algorit hm will be eliminated.

Configure int ermit t ent sensor det ect ion w it h a Field

Communicat or
The following steps indicate how to turn the intermittent sensor detect (or transient filter)
feature ON or OFF. When the transmitter is connected to a Field Communicator, use the Fast Key
sequence and choose ON (normal sett ing) or OFF.

From the HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 2, 7, 4, 2

The threshold value can be changed from the default value of 0.2%. Turning the Intermittent
Sensor Detect feature OFF or leaving it ON and increasing t he threshold value above the default
does not affect t he time needed for the t ransmitter to output the correct alarm signal after
detecting a true open sensor condition. However, the transmitter may briefly output a false
temperature reading for up to one update in either direction up to the threshold value (100%of
sensor limits if Intermittent Sensor Detect is OFF). Unless a rapid response rate is necessary, the
suggested sett ing is ON with 0.2%threshold.

Configure int ermit t ent sensor det ect ion w it h AMS Device
Manager
1. Right click on the device and select Configure.

2. In the left navigation pane select Manual Set up.

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2.10.4 Open Sensor Hold Off

The Open Sensor Hold Off opt ion, at the normal setting, enables the 644 to be more robust
under heavy EMI conditions. This is accomplished by the soft ware having the transmitter
perform addit ional verification of the open sensor status prior to activating the transmitter
alarm. If t he additional verification shows that the open sensor condition is not valid, t he
t ransmitter will not go into alarm.

For users of t he 644 that desire a more vigorous open sensor detection, the Open Sensor Hold
Off option can be changed to a fast set ting where the transmitter will report an open sensor
condition without additional verification of whether or not the open condition is valid.

Not e
In high noise environments, normal mode is recommended.

Configure open sensor hold off w it h a Field Communicat or

From the HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 2, 7, 3

Configure open sensor hold off w it h AMS Device Manager

1. Right click on the device and select Configure.

2. In the left navigation pane select Manual Set up.

3. On the Device Tab there will be a group box called Open Sensor Hold Off. Change the
Mode to either Normal or Fast .

4. Select Apply when complete.

2.11 Diagnost ics and service

2.11.1 Performing a loop test
The analog loop test verifies t he output of t he transmit ter, the integrit y of the loop, and the
operations of any recorders or similar devices installed in the loop. To init iate a loop test, follow
the steps below.

The host system may provide a current measurement for the 4-20 mA HART out put. If not,
Reference Manual Sect ion 2: Configurat ion
00809-0200-4728, Rev RA April 2015

Performing a loop t est w it h AMS Device Manager

1. Right click on t he device and select Service Tools.

2. In the left navigation pane select Simulat e.

3. On t he Simulat e Tab find the Perform Loop Test but ton in the Analog Out put
Verificat ion group box.

4. Follow the guided instructions and select Apply when complete.

Performing a loop t est w it h LOI

Reference the figure below to find the path to t he Loop Test in the LOI menu.

Figure 2-19. Per forming a Loop Test w it h t he LOI

VIEW CONFIG SET 4 MA

SENSOR CONFIG SET 20 MA
UNITS SET CUSTOM
RERANGE END LOOP TEST
LOOP TEST BACK TO MENU
DISPLAY EXIT MENU
EXTENDED MENU
EXIT MENU

2.11.2 Simulate digit al signal (digit al loop test)

The simulate digital signal function adds to the analog loop test by confirming the HART output
values are outputting correctly. Digit al loop test is only available in HART Revision 7 mode.

Simulat e digit al signal w it h a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 3, 5, 2

Simulat e digit al signal w it h AMS Device Manager

1. Right click on t he device and select Service Tools.

2. In the left navigation window select Simulat e.

Sect ion 2: Configurat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

Figure 2-20. Simulat ing t he Digit al Signal w it h LOI

CALIBRAT
VIEW CONFIG DAMPING
SENSOR CONFIG VARIABLE MAP
UNITS TAG SIMULATE SNSR 1
RERANGE ALM SAT VALUES SIMULATE SNSR 2*
LOOP TEST PASSWORD END SIMUL
DISPLAY SIMULATE BACK TO MENU
EXTENDED MENU HART REV EXIT MENU
EXIT MENU ....

* Available only if option code (S) or (D) is ordered.

2.11.3 Thermocouple Degradation Diagnostic

Thermocouple Degradation Diagnost ic acts as a gauge of the general health of the
t hermocouple and is indicative of any major changes in the st atus of t he thermocouple or the
t hermocouple loop. The transmitter monitors the resistance of the thermocouple loop to
detect drift conditions or wiring condition changes. The transmitter uses a baseline and
t hreshold Trigger value and reports the suspected st atus of t he thermocouple based off t he
difference bet ween these values. This feature is not intended to be a precise measurement of
t hermocouple status, but is a general indicator of thermocouple and thermocouple loop healt h.

Thermocouple diagnostic must be Enabled as well as connected and configured to read a

t hermocouple t ype sensor. Once the diagnostic has been activated, a Baseline Resist ance value
is calculated. Then a Trigger threshold must be selected, which can be t wo, three, or four times
t he Baseline resist ance, or the default of 5000 ohms. If the t hermocouple loop resist ance
reaches the Trigger Level, a maintenance alert is generated.

The Thermocouple Degradation Diagnostic monitors t he health of the entire thermocouple

loop, including wiring, terminations, junctions, and the sensor itself. Therefore, it is
imperative that the diagnostic baseline resistance be measured with the sensor fully
inst alled and wired in the process, and not on the bench.

Not e
The thermocouple resist ance algorithm does not calculate resistance values while the active
calibrator mode is enabled.

Configure T/C Diagnost ic w it h a Field Communicat or

Reference Manual Sect ion 2: Configurat ion
00809-0200-4728, Rev RA April 2015

Configure T/C Diagnost ic w it h AMS Device Manager

1. Right click on t he device and select Configure.

2. In the left navigation window select Manual Set up.

3. On t he Diagnostics t ab, there is a group box labeled Sensor and Process Diagnost ics;
select the but ton for Configure Thermocouple Diagnost ic.

4. Follow t he screen prompts to Enable and set the values for the diagnostic.
AMS t erms
Resist ance: This is the existing resistance reading of the thermocouple loop.

Resist ance Threshold Exceeded: The check box indicates if the sensor resistance has passed
t he Trigger Level.

Trigger Level: Threshold resistance value for t he thermocouple loop. The Trigger Level may be
set for 2, 3, or 4 x Baseline or the default of 5000 Ohms. If the resistance of the t hermocouple
loop surpasses the Trigger Level, a maintenance alert will be generated.

Baseline Resist ance: The resistance of the thermocouple loop obtained after installation, or
after resett ing the Baseline value. The Trigger Level may be calculated from the Baseline Value.

Reset Baseline Resist ance: Launches a method to recalculate the Baseline value (which may
t ake several seconds).

TC Diagnost ic Mode Sensor 1or 2: This field will read either Enabled or Disabled indicating
when the Thermocouple Degradation Diagnostic is on or off for that sensor.

Configure T/C Diagnost ic w it h t he Local Operat or Int erface

Reference the figure below to find the path to the Thermocouple Diagnostic in the LOI menu.

Figure 2-21. Configuring T/C Diagnost ic w it h LOI

CALIBRAT CONFIG SNSR 1

SENSOR 1 MODE
VIEW CONFIG DAMPING CONFIG SNSR 2*
TRIGGER CONFIG
SENSOR CONFIG VARIABLE MAP BACK TO MENU
TRIGGER VIEW
UNITS TAG EXIT MENU
SNSR OHM VIEW
RERANGE ALM SAT VALUES BASELINE RE-SET
LOOP TEST PASSWORD BASELINE VIEW
DISPLAY SIMULATE BACK TO MENU
EXTENDED MENU HART REV EXIT MENU
EXIT MENU HOT BACK CONFIG*
DRIFT ALERT*
TC DIAG CONFIG
Sect ion 2: Configurat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

1, Sensor 2, Different ial, Average, First Good and Terminal temperatures. Min/Max Tracking only
records temperat ure maxima and minima obtained since the last reset, and is not a logging
funct ion.

To track maximum and minimum temperatures, Min/Max Tracking must be enabled using a
Field Communicator, AMS Device Manager, Local Operator Interface, or other communicator.
While enabled, this feature allows for a reset of informat ion at any t ime, and all variables can be
reset simultaneously. Additionally, each of the individual parameter’s minimum and maximum
values may be reset individually. Once a particular field has been reset, the previous values are
overwritten.

Configure min/max t racking w it h a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 2, 4, 3, 5

Configure min/max t racking w it h a AMS Device Manager

1. Right click on t he device and select Configure.

2. In the left navigation window select Manual Set up.

3. On t he Diagnostics t ab, there is a group box labeled Sensor and Process Diagnost ics;
select the but ton for Configure Min/Max Tracking.

4. Follow the screen prompts to Enable and configure the settings for the diagnost ic.

Configure min/max w it h LOI

Reference the figure below to find the pat h to Configure Min/Max in the LOI menu.

Figure 2-22. Configuring Min/Max Tracking w it h LOI

CALIBRAT MIN-MAX MODE

VIEW CONFIG DAMPING PARAM CONFIG
SENSOR CONFIG VARIABLE MAP VIEW VALUES
UNITS TAG RESET VALUES
RERANGE ALM SAT VALUES BACK TO MENU
LOOP TEST PASSWORD EXIT MENU
DISPLAY SIMULATE
EXTENDED MENU HART REV
EXIT MENU HOT BACK CONFIG*
DRIFT ALERT*
TC DIAG CONFIG
Reference Manual Sect ion 2: Configurat ion
00809-0200-4728, Rev RA April 2015

Many Rosemount transmitters can be multi dropped. With t he HART communications protocol,
up to 15 t ransmitters can be connected on a single t wisted pair of wires or over leased phone
lines.

A Field Communicator can test, configure, and format a multidropped 644 transmitter in t he
same way as in a st andard point-to-point installation. The application of a multidrop installation
requires consideration of t he update rate necessary from each transmitter, the combination of
transmitt er models, and the length of the transmission line. Each transmitter is identified by a
unique address (1–15) and responds to the commands defined in the HART protocol. A
HART-based communicator can test, configure, and format a multi dropped 644 transmitter the
same as in a standard point-to-point inst allation.

Not e
Multi drop is not suit able for safet y-cert ified applications and installat ions.

Figure 2-23. Typical Mult i Dropped Net w ork

D

A B C E

G F

A. Power supply E. Computer or DCS

B. Power supply impedance F. HART Interface
C. 250 Ω G. 4-20 mA
D. Hand held terminal H. 644 HART t ransmitter

Not e
644 t ransmitters are set to address 0 at t he factory, allowing t hem to operate in the standard
point-to-point manner wit h a 4–20 mA output signal. To activate multi drop communication,
t he transmitter address must be changed to a number bet ween 1 and 15. This change
deactivates t he 4–20 mA analog output, sending it to 4 mA. The failure mode current also is
disabled.
Sect ion 2: Configurat ion Reference Manual
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Changing t ransmit t er address w it h a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 1, 2, 1

Changing t ransmit t er address w it h AMS Device Manager

1. Right click on t he device and select Configurat ion Proper t ies from the menu.

2. In HART Revision 5 mode:

a. In the HART tab, enter poll address into the Polling Address box, select Apply.

3. In HART Revision 7 mode:

a. In the HART t ab, select the Change Polling Address button.

2.13 Using t he t ransmit t er w it h t he HART Tri-Loop

To prepare t he 644 transmitter with dual-sensor option for use with a Rosemount 333 HART
Tri-Loop, the transmitter must be configured to Burst Mode and the process variable output
order must be set. In Burst Mode, the t ransmitter provides digital information for the four
process variables to the HART Tri-Loop. The HART Tri-Loop divides t he signal into separate 4–20
mA loops for up to three of t he following choices:
Primary Variable (PV)
Secondary Variable (SV)
Tertiary Variable (TV)
Quaternary Variable (QV)

When using the 644 transmitter with dual-sensor option in conjunction with the HART Tri-Loop,
consider the configuration of the differential, average, first good temperatures, Sensor Drift
Alert, and Hot Backup features (if applicable).

Not e
The procedures are to be used when the sensors and transmitters are connected, powered, and
functioning properly. Also, a Field Communicator must be connected and communicating to
the transmitter control loop. For communicator usage instructions, see “Configuring with a
Field Communicator” on page 10.
Reference Manual Sect ion 2: Configurat ion
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2.13.1 Set the t ransmit ter to burst mode

To set the transmitter to burst mode, follow the steps below with the Fast Key sequence.

Set t ing t he burst mode w it h a Field Communicat or

From the HOMEscreen, enter the Fast Key sequence.

HART 5 HART 7

Device Dashboard Fast Keys 2, 2, 8, 4 2, 2, 8, 5

Set t ing t he burst mode w it h AMS Device Manager

1. Right click on the device and select Configure.

2. In the left navigation window select Manual Set up.

3. On the HART tab find t he Burst Mode Configuration group box and fill in t he necessary
content.

4. Select Apply when complete.

2.13.2 Set process variable output order

To set the process variable output order, follow the steps in one of the methods outlined in
“ Mapping the HART variables” on page 16.

Not e
Take careful note of the process variable output order. The HART Tri-Loop must be configured to
read the variables in the same order.

Special considerat ions

To initiate operation bet ween a 644 transmitter with dual-sensor option and the HART Tri-Loop,
consider the configuration of both the differential, average and first good temperatures, Sensor
Drift Alert, and Hot Backup features (if applicable).

Different ial t emperat ure measurement

To enable the differential temperature measurement feature of a dual-sensor 644 operat ing in
conjunction with the HART Tri-Loop, adjust t he range end point s of t he corresponding channel
on the HART Tri-Loop to include zero. For example, if the secondary variable is to report the
Sect ion 2: Configurat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

Using t he Tri-Loop t o det ect sensor drift alert

The dual-sensor 644 t ransmitter sets a failure flag (through HART) whenever a sensor failure
occurs. If an analog warning is required, the HART Tri-Loop can be configured to produce an
analog signal that can be interpreted by t he control system as a sensor failure.

Use these steps to set up the HART Tri-Loop to transmit sensor failure alerts.

1. Configure the dual-sensor 644 variable map as shown.

Variable Mapping
PV Sensor 1 or Sensor average
SV Sensor 2
TV Differential temperature
QV As desired

2. Configure Channel 1 of t he HART Tri-Loop as TV (different ial temperature). If either

sensor should fail, the different ial temperature output will be +9999 or –9999 (high or
low saturat ion), depending on t he position of the Failure Mode Switch (see “ Set the
alarm switch” on page 48).

3. Select temperature units for Channel 1 that match the differential temperature units of
the transmitter.

4. Specify a range for t he TV such as –100 to 100 °C. If the range is large, then a sensor
drift of a few degrees will represent only a small percent of range. If Sensor 1 or Sensor 2
fails, the TV will be +9999 (high saturation) or –9999 (low saturation). In t his example,
zero is t he midpoint of the TV range. If a ΔT of zero is set as the lower range limit (4 mA),
then the output could saturate low if the reading from Sensor 2 exceeds t he reading
from Sensor 1. By placing a zero in the middle of the range, the output will normally
stay near 12 mA, and the problem will be avoided.

5. Configure the DCS so that TV < –100 °C or TV > 100 °C indicates a sensor failure and, for
example, TV ≤ –3 °C or TV ≥ 3 °C indicates a drift alert. See Figure 2-24.

Figure 2-24. Tracking Sensor Drift and Sensor Failure w it h Different ial Temperat ure
Sensor Failure
(Failure Mode Switch HIGH)
100 °C
TEMPERATURE
DIFFERENTIAL

Sensor Drift
3 °C
0 °C
–3 °C
Sensor Drift
Reference Manual Sect ion 3: Hardw are inst allat ion
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Section 3 Hardware Installation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45
Safet y messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46
Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47

Not e
Each transmitter is marked with a t ag indicating the approvals. Install the transmitter according
to all applicable inst allation codes, and approval and installation drawings (see Appendix B:
Product Cert ifications). Verify the operating atmosphere of the transmitter is consistent with the
hazardous location certifications. Once a device labeled with multiple approval t ypes is
installed, it should not be reinstalled using any of t he ot her labeled approval t ypes. To ensure
t his, the approval label should be permanently marked to distinguish t he approval t ype(s) used.

3.1 Overview
The information in t his section covers installation considerations for the Rosemount 644
Temperature Transmitter with HART protocol. A Quick Start Guide (document number
00825-0200-4728) is shipped wit h every transmitter to describe recommended mounting and
wiring procedures for initial installation. Dimensional drawings for 644 mounting configurat ions
are included in Appendix A: Specifications and Reference Data.

3.2 Safet y messages

Instructions and procedures in this section may require special precautions to ensure the safet y
of the personnel performing the operations. Information that potentially raises safet y issues is
indicated by a warning symbol ( ). Refer to the following safet y messages before performing
an operation preceded by this symbol.
Sect ion 3: Hardw are inst allat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

3.2.1 Warnings

Failure to follow these inst allation guidelines could result in deat h or serious injury.
Make sure only qualified personnel perform the installation.
Explosions could result in deat h or serious injury.
Do not remove the connection head cover in explosive atmospheres when the
circuit is live.
Before connecting a Field Communicator in an explosive atmosphere, make sure t he
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Verify the operating atmosphere of the transmitter is consistent with the appropriate
hazardous locations cert ifications.
All connection head covers must be fully engaged to meet explosion-proof
requirements.
Process leaks could result in death or serious injury.
Do not remove the thermowell while in operation.
Install and tighten thermowells and sensors before applying pressure.
Electrical shock could cause deat h or serious injury.
Use extreme caution when making contact with the leads and terminals.

3.3 Considerat ions

3.3.1 Installat ion considerations
Measurement accuracy depends upon proper installation of the transmit ter. Mount the
t ransmitter close to the process and use minimum wiring to achieve best accuracy. Keep in mind
the need for easy access, personnel safet y, practical field calibration, and a suitable transmitter
environment. Install the transmitter to minimize vibration, shock, and temperat ure fluctuat ion.

3.3.2 Environment al considerations

Best pract ice is to mount the transmitter in an environment that has minimal ambient
temperature change. The transmitter electronics temperature operating limits are –40 to 185 °F
(–40 to 85 °C). Refer to Appendix A: Specifications and Reference Data for sensing element
operating limits. Mount the transmitter so that it is not susceptible to vibrat ion and mechanical
shock and does not have external cont act with corrosive materials.
Reference Manual Sect ion 3: Hardw are inst allat ion
00809-0200-4728, Rev RA April 2015

3.4 Inst allat ion procedures

Figure 3-1. Inst allat ion Flow char t

START Bench
HERE Calibration?

FIELD INSTALL

BASIC SETUP Set Failure Mode Switch

Set Sensor Type Mount Transmitter

Set Number of Wires Wire Transmitter

Set Units Power Transmitter

Set Range Values FINISHED

Set Damping

VERIFY

Simulate Sensor Input

Within
Specifications?
Sect ion 3: Hardw are inst allat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

3.4.1 Set the alarm switch

Make cert ain that the alarm switch is set to the desired position before putting the device into
operation to ensure correct function in the instance of a failure.

W it hout an LCD display

1. Set the loop to manual (if applicable) and disconnect the power.
2. Remove the housing cover.
3. Set the physical hardware alarm switch to the desired position. H indicates High, L
indicates Low. Then reattach the housing cover. See Figure 3-2 below for alarm switch
locat ion.

4. Apply power and set the loop to automatic control.

Figure 3-2. Failure Sw it ch Locat ion

644 Transmit t er 644 Field Mount

A. Alarm switch

Not e
If using an LCD Display or LOI, first remove the display by detaching it from the top of the 644
device, set the switch to the desired position and reatt ach the display. See Figure 3-3 for proper
display orient ation.

Figure 3-3. Display Connect ion

644 Transmit t er 644 Field Mount

Reference Manual Sect ion 3: Hardw are inst allat ion
00809-0200-4728, Rev RA April 2015

3.4.2 Mount the transmitter

Mount the transmitter at a high point in the conduit run to prevent moisture from draining into
t he transmitter housing.

The 644 head mount installs

In a connection head or universal head mounted directly on a sensor assembly.
Apart from a sensor assembly using a universal head.
To a DIN rail using an optional mounting clip.

The 644 field mount installs in a field mount housing, directly mounted on a sensor or apart
from a sensor assembly using an opt ional bracket.

The 644 rail mount at taches directly to a wall or to a DIN rail.

Mount ing a 644 Head Mount t o a DIN rail

To attach a head mount transmitter to a DIN rail, assemble the appropriate rail mounting kit
(part number 00644-5301-0010) to the transmit ter as shown in Figure 3-4. Follow t he
procedure under “ Field mount transmitter with threaded sensor installation” .

Figure 3-4. Assembling Rail Clip Hardw are t o a 644

Top Hat Rail

G-Rail (asymmet ric)
(symmet ric)

A
A

B
B

C C

Note: Kit (part number 00644-5301-0010) includes mounting

hardware and both types of rail kits.
Sect ion 3: Hardw are inst allat ion Reference Manual
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3.4.3 Install the device

Head mount t ransmit t er w it h DIN plat e st yle sensor inst allat ion
1. At tach the thermowell to the pipe or process container wall. Inst all and tighten the
thermowell before applying process pressure.

2. Verify the transmitter failure mode switch position.

3. Assemble the transmitter to the sensor(1). Push the transmitter mounting screws
t hrough t he sensor mounting plate.

4. Wire the sensor to the transmitter (see “ Wiring and powering the transmitter” on
page 64).

5. Insert the t ransmit ter-sensor assembly into the connection head. Thread the
t ransmitter mounting screw into the connection head mount ing holes. Assemble the
extension to the connection head by tightening the threaded connect ions of the
extension to the housing. Insert the assembly into the thermowell and t ighten the
t hreaded connections.

6. If using a cable gland for power wiring, properly att ach the cable gland to a housing
conduit entry.

7. Insert t he shielded cable leads into the connection head through the conduit ent ry.

8. Connect the shielded power cable leads to the transmitter power terminals. Avoid
cont act with sensor leads and sensor connections. Connect and tighten the cable
gland.

9. Inst all and tighten the connect ion head cover. Enclosure covers must be fully engaged
to meet explosion-proof requirements.
A B
C

E F
D

A. Connection head cover D. 644 Transmitter

B. Connection head E. Integral mount sensor with flying leads
C. Thermowell F. Extension
Reference Manual Sect ion 3: Hardw are inst allat ion
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Head mount t ransmit t er w it h t hreaded sensor inst allat ion

1. At tach the thermowell to the pipe or process container wall. Install and tighten
thermowells before applying process pressure.

2. Attach necessary extension nipples and adapters to the thermowell. Seal the nipple and
adapter threads with silicone t ape.

3. Screw the sensor into the thermowell. Install drain seals if required for severe
environments or to satisfy code requirements.

4. Verify t he transmitter failure mode switch is in the desired position.

5. To verify the correct installation of Integral Transient Protection (option code T1) on the
Rosemount 644 device, confirm t he following steps have been completed:
a. Ensure the t ransient protector unit is firmly connected to the transmitter puck
assembly.
b. Ensure the transient protector power leads are adequately secured under the
t ransmitter power t erminal screws.
c. Verify the transient protector’s ground wire is secured to the internal ground screw
found within the universal head.

Not e
The transient protector requires the use of an enclosure of at least 3.5 in (89 mm) in diameter.

6. Pull the sensor wiring leads through the universal head and transmit ter. Mount t he
transmitter in the universal head by threading the t ransmit ter mounting screws into
the universal head mount ing holes.

7. Seal adapter threads with thread sealant.

8. Pull the field wiring leads through the conduit into t he universal head. Wire the sensor
and power leads to the transmitter (see “ Wiring and powering t he transmit ter” on
page 58). Avoid contact with other terminals.

9. Inst all and tighten the universal head cover. Enclosure covers must be fully engaged to
meet explosion-proof requirements.
A

E
Sect ion 3: Hardw are inst allat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

Field mount t ransmit t er w it h t hreaded sensor inst allat ion

1. At tach the thermowell to the pipe or process container wall. Install and tighten
thermowells before applying process pressure.

2. At tach necessary extension nipples and adapters to the thermowell.

3. Seal t he nipple and adapter threads with silicone tape.

4. Screw the sensor into the thermowell. Install drain seals if required for severe
environments or to satisfy code requirements.

5. Verify t he transmitter failure mode switch is in the desired position.

6. Mount the transmitter-sensor assembly into the thermowell, or remote mount if

desired.

7. Seal adapter threads with silicone t ape.

8. Pull the field wiring leads through the conduit into the field mount housing. Wire the
sensor and power leads to the t ransmitter. Avoid contact with other terminals.

9. Inst all and tighten the covers of t wo compartments. Enclosure covers must be fully
engaged to meet explosion-proof requirements.

A. 644 Field Mount D. Extension

B. Field mount housing E. Threaded thermowell
C. Threaded st yle sensor
Reference Manual Sect ion 3: Hardw are inst allat ion
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Rail mount t ransmit t er and sensor

1. At tach the transmitter to a suitable rail or panel.

2. At tach the thermowell to the pipe or process container wall. Inst all and tighten the
thermowell, according to plant standards, before applying pressure.

3. At tach the sensor to the connection head and mount the entire assembly to the
thermowell.

4. At tach and connect sufficient lengths of sensor lead wire from the connection head to
the sensor terminal block.

5. Tighten t he connect ion head cover. Enclosure covers must be fully engaged to meet
explosion-proof requirement s.

6. Run sensor lead wires from the sensor assembly to the transmitter.

7. Verify the transmit ter failure mode switch.

8. At tach the sensor wires to t he transmitter.

C
A
B

D
B

A. Rail mount transmitter D. Connection head

B. Sensor leads with cable glands E. Standard extension
C. Integral mount sensor with terminal block F. Threaded thermowell
Sect ion 3: Hardw are inst allat ion Reference Manual
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Rail mount t ransmit t er w it h t hreaded sensor

1. At tach the transmitter to a suitable rail or panel.

2. At tach the thermowell to the pipe or process container wall. Inst all and tighten the
thermowell before applying pressure.

3. At tach necessary extension nipples and adapters. Seal the nipple and adapter threads
with thread sealant.

4. Screw the sensor into the thermowell. Install drain seals if required for severe
environments or to satisfy code requirements.

5. Screw the connect ion head to the sensor.

6. At tach the sensor lead wires to the connection head terminals.

7. At tach additional sensor lead wires from the connection head to the transmitter.

8. Attach and tighten the connection head cover. Enclosure covers must be fully engaged
to meet explosion-proof requirements.

9. Set the transmitter failure mode switch.

10. At tach the sensor wires to the transmitter.o

A B C

D E

A. Rail mount transmitter D. Threaded st yle sensor

B. Threaded sensor connect ion head E. Threaded t hermowell
C. Standard extension

3.4.4 Multichannel inst allat ions

In a HART installation, several transmitters can be connected to a single master power supply, as
shown in Figure 3-5. In this case, the system may be grounded only at the negative power
supply terminal. In multichannel installations where several transmitters depend on one power
Reference Manual Sect ion 3: Hardw are inst allat ion
00809-0200-4728, Rev RA April 2015

Figure 3-5. Mult ichannel Inst allat ions

Backup
Battery
R
Transmitter
No. 1 R dc
Readout or Power
Controller No. 1 Supply

Transmitter R
No. 2
Readout or
Controller No. 2
T
Bet ween 250 Ω and 1100 Ω if no load resistor. o
A
d

3.4.5 LCD display inst allation

The LCD display provides local indicat ion of the transmitter out put and abbreviated diagnostic
messages governing transmitter operat ion. Transmitters ordered with the LCD display are
shipped with the meter installed. After-market installat ion of the met er can be performed.
After-market installation requires the meter kit which includes:
LCD display assembly (includes LCD display, meter spacer, and 2 screws)
Meter cover with O-ring in place

Figure 3-6. Display Connect ion

644 Transmit t er 644 Field Mount

A. 644 Transmitter A. 644 Field Mount

Sect ion 3: Hardw are inst allat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

Use the following procedure to install t he meter.

1. If the transmitter is installed in a loop, secure the loop and disconnect t he power. If t he
transmitter is installed in an enclosure, remove the cover from the enclosure.

2. Decide meter orientation (t he meter can be rotated in 90° increments). To change

meter orient ation, remove the screws located above and below the display screen. Lift
the meter off the meter spacer. Rotate the display top and re-insert it in the location
that will result in the desired viewing orient ation.

3. Reatt ach the meter to the meter spacer using the screws. If the meter was rot ated 90°
from its original position it will be necessary to remove the screws from their original
holes and re-insert them in t he adjacent screws holes.

4. Line up the connector with the pin socket and push the meter into the transmitter until
it snaps into place.

5. Attach the meter cover. The cover must be fully engaged to meet explosion-proof
requirement s.

6. Use a Field Communicator, AMS soft ware tool to configure the meter to the desired
display.

Not e
Observe the following LCD display temperature limits:
Operating: –40 to 175 °F (–40 to 80 °C)
Storage: 0 to 185 °F (–40 to 85 °C)
Reference Manual Sect ion 4: Elect rical Inst allat ion
00809-0200-4728, Rev RA April 2015

Section 4 Electrical Installation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 57
Safet y messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 57
Wiring and powering t he transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58

4.1 Overview
The information in t his section covers installation considerations for the Rosemount 644. A
Quick Start Guide is shipped with every transmitter to describe mounting, wiring, and basic
hardware inst allation procedures for initial inst allation.

4.2 Safet y messages

Instructions and procedures in this section may require special precautions to ensure the safet y
of the personnel performing the operations. Information that potentially raises safet y issues is
indicated by a warning symbol ( ). Refer to the following safet y messages before performing
an operation preceded by this symbol.

4.2.1 Warnings

Explosions could result in deat h or serious injur y.

Inst allation of this transmitter in an explosive environment must be in accordance with the
appropriate local, national, and international st andards, codes, and practices. Review the
approvals section of the this manual for any restrictions associated with a safe installat ion.
In an Explosion-Proof/Flameproof inst allation, do not remove the transmitter covers
when power is applied to the unit.
Process leaks may cause harm or result in deat h.
Install and tighten process connectors before applying pressure.
Elect rical shock can result in deat h or serious injur y.
Avoid cont act with the leads and terminals. High voltage that may be present on leads
can cause electrical shock.
Sect ion 4: Operat ion and Maint enance Reference Manual
April 2015 00809-0200-4728, Rev RA

4.3 Wiring and pow ering t he t ransmit t er

All power to the transmitter is supplied over the signal wiring. Use ordinary copper wire of
sufficient size to ensure the volt age across the transmitter power terminals does not drop below
12.0 Vdc.

If the sensor is installed in a high-voltage environment and a fault condition or inst allation error
occurs, the sensor leads and transmitter terminals could carry let hal volt ages. Use extreme
caution when making cont act with the leads and terminals.

Not e
Do not apply high voltage (e.g., ac line voltage) to the t ransmitter terminals. Abnormally high
voltage can damage the unit . (Sensor and t ransmit ter power terminals are rated to 42.4 Vdc. A
constant 42.4 volts across the sensor terminals may damage the unit.)

For multichannel HART inst allations, see above. The transmitters will accept inputs from a
variet y of RTD and thermocouple t ypes. Refer to Figure 2-6 on page 19 when making sensor
connections.

The sensor wiring diagram is located on the device’s top label below the terminal screws. See
Figure 4-1 and Figure 4-2 for where to find and how to correctly wire all sensor t ypes to the 644
t ransmitter.

Figure 4-1. W iring Diagram Locat ion

644 Head Mount Transmit t er 644 Field Mount Transmit t er
Reference Manual Sect ion 4: Elect rical Inst allat ion
00809-0200-4728, Rev RA April 2015

4.3.1 Sensor connections

The 644 is compatible with a number of RTD and thermocouple sensor t ypes. Figure 4-2 shows
t he correct input connections to the sensor terminals on the transmitter. To ensure a proper
sensor connection, anchor the sensor lead wires into t he appropriate capt ive terminals and
t ighten the screws.

Figure 4-2. Sensor W iring Diagrams

* Rosemount Inc. provides a 4-wire sensors for all single element RTDs.
You can use these RTDs in 3-wire configurations by leaving the unneeded leads disconnected and insulated with electrical tape.

- HART Head Mount

+ + –
–

- HART Rail Mount

- Fieldbus
- PROFIBUS® 1 234 1 2 3 4 12 3 4 1 2 3 4
2-wire 3-wire 4-wire T/C
RTD and Ω RTD and Ω* RTD and Ω and mV

- HART Field Mount

Sect ion 4: Operat ion and Maint enance Reference Manual
April 2015 00809-0200-4728, Rev RA

Thermocouple or millivolt input s

The thermocouple can be connected directly to t he transmitter. Use appropriate thermocouple
extension wire if mounting the transmitter remotely from the sensor. Make millivolt inputs
connections with copper wire. Use shielding for long runs of wire.

RTD or Ohm input s

The transmitters will accept a variet y of RTD configurat ions, including 2-wire, 3-wire or 4-wire. If
the transmitter is mounted remotely from a 3-wire or 4-wire RTD, it will operate within specifi-
cations, without recalibration, for lead wire resist ances of up to 60 ohms per lead (equivalent to
6,000 feet of 20 AWG wire). In this case, the leads bet ween the RTD and transmitter should be
shielded. If using only t wo leads, both RTD leads are in series with the sensor element, so
significant errors can occur if the lead lengths exceed three feet of 20 AWG wire (approximately
0.05 °C/ft). For longer runs, attach a third or fourth lead as described above.

Sensor lead w ire resist ance effect – RTD input

When using a 4-wire RTD, the effect of lead resistance is eliminated and has no impact on
accuracy. However, a 3-wire sensor will not fully cancel lead resistance error because it cannot
compensate for imbalances in resist ance bet ween the lead wires. Using the same t ype of wire
on all three lead wires will make a 3-wire RTD installation as accurate as possible. A 2-wire sensor
will produce the largest error because it directly adds t he lead wire resist ance to the sensor
resist ance. For 2- and 3-wire RTDs, an additional lead wire resist ance error is induced with
ambient temperat ure variations. The table and t he examples shown below help quantify these
errors.

Not e
For HART transmitters, the use of t wo grounded thermocouples wit h a dual opt ion Rosemount
644 Transmitter is not recommended. For applications in which the use of t wo t hermocouples is
desired, connect either t wo ungrounded thermocouples, one grounded and one ungrounded
thermocouple, or one dual element t hermocouple.

4.3.2 Power the transmitter

1. An external power supply is required to operate the transmitter.

2. Remove the housing cover (if applicable).

3. Connect the positive power lead to the “ +” terminal. Connect the negative power lead
to the “ –” terminal.
– If a transient protector is being used, the power leads will now be connected to
the top of the t ransient protector unit. See the transient label for indicat ion of
Reference Manual Sect ion 4: Elect rical Inst allat ion
00809-0200-4728, Rev RA April 2015

Figure 4-3. Pow ering t he Transmit t er for Bench Configurat ion

644 Head Mount and Field Mount 644 Rail Mount

250 ≤ RL ≤ 1100

A. Power supply
B. Field Communicator

Not e
Signal loop may be grounded at any point or left ungrounded.
A Field Communicator may be connected at any termination point in the signal loop.
The signal loop must have bet ween 250 and 1100 ohms load for communications.
Max torque is 6 in.-lbs (0/ 7 N-m).

Load limit at ion

The power required across the transmitter power terminals is 12 to 42.4 Vdc (the power
terminals are rated to 42.4 Vdc). To prevent damaging the transmitter, do not allow terminal
voltage to drop below 12.0 Vdc when changing t he configuration parameters.

4.3.3 Ground the t ransmitter

Sensor shielding
The currents in the leads induced by elect romagnetic interference can be reduced by shielding.
Shielding carries the current to ground and away from the leads and electronics. If t he ends of
the shields are adequately grounded, only a small amount of current will actually enter the
t ransmitter. If the ends of the shield are left ungrounded, voltage is creat ed bet ween the shield
and the transmitter housing and also bet ween the shield and earth at the element end. The
transmitter may not be able to compensate for this volt age, causing it to lose communication
Sect ion 4: Operat ion and Maint enance Reference Manual
April 2015 00809-0200-4728, Rev RA

Shielding recommendat ions

The following are recommended practices from API Standard 552 (Transmission Standard)
section 20.7, and from field and laboratory testing. If more than one recommendation is given
for a sensor t ype, start with the first technique shown or the technique that is recommended for
the facilit y by its inst allation drawings. If the technique does not eliminate the transmitter
alarms, try another technique. If all of the techniques do not eliminate or prevent t he
t ransmitter alarms because of high EMI, contact an Emerson Process Management represent a-
tive.

To ensure proper grounding, it is important that the instrument cable shield be:
Trimmed close and insulated from touching the transmitter housing
Connected to the next shield if cable is routed through a junction box
Connected to a good earth ground at the power supply end

Ungrounded t hermocouple, mV, Ohm, and RTD input s

Each process inst allation has different requirements for grounding. Use the grounding options
recommended by the facilit y for the specific sensor t ype, or begin with grounding Option 1:
(the most common).
Opt ion 1
1. Connect sensor wiring shield to t he t ransmitter housing.

2. Ensure the sensor shield is electrically isolated from surrounding fixtures that may be
grounded.

3. Ground signal wiring shield at the power supply end.

B
A

C
Reference Manual Sect ion 4: Elect rical Inst allat ion
00809-0200-4728, Rev RA April 2015

Opt ion 2
1. Connect signal wiring shield to the sensor wiring shield.

2. Ensure the t wo shields are tied together and electrically isolated from the transmitter
housing.

3. Ground shield at the power supply end only.

4. Ensure the sensor shield is electrically isolated from the surrounding grounded fixtures.

B
A

A. Sensor wires
B. Transmitter
C. Shield ground point

5. Connect shields toget her, electrically isolated from the transmitter.

Opt ion 3
1. Ground sensor wiring shield at the sensor, if possible.

2. Ensure the sensor wiring and signal wiring shields are electrically isolated from the
t ransmitter housing.

3. Do not connect t he signal wiring shield to t he sensor wiring shield.

Sect ion 4: Operat ion and Maint enance Reference Manual
April 2015 00809-0200-4728, Rev RA

4. Ground signal wiring shield at the power supply end.

B

A. Sensor wires
B. Transmitter
C. Shield ground point

Grounded t hermocouple input s

Opt ion 1
1. Ground sensor wiring shield at the sensor.

2. Ensure the sensor wiring and signal wiring shields are electrically isolated from the
t ransmitter housing.

3. Do not connect t he signal wiring shield to t he sensor wiring shield.

4. Ground signal wiring shield at the power supply end.

B
A

A. Sensor wires
Reference Manual Sect ion 4: Elect rical Inst allat ion
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4.3.4 Wiring with a Rosemount 333 HART Tri-Loop™ (HART/4–20

mA only)
Use the dual-sensor option 644 transmitter that is operating wit h t wo sensors in conjunction
with a 333 HART Tri-Loop HART-to-Analog Signal Converter to acquire an independent 4–20 mA
analog output signal for each sensor input. The 644 transmitter can be configured to output
four of the six following digital process variables:
Sensor 1
Sensor 2
Differential temperature
Average temperature
First good temperature
Transmitter terminal temperature

The HART Tri-Loop reads the digit al signal and outputs any or all of these variables into as many
as three separate 4–20 mA analog channels. Refer to Figure 2-6 on page 19 for basic installat ion
information. Refer to the 333 HART Tri-Loop HART-to-Analog Signal Converter Reference
Manual (document number 00809-0100-4754) for complete installation information.

Pow er supply
An external power supply is required to operat e the 644 and is not included. The input voltage
range of the transmitter is 12 to 42.4 Vdc. This is the power required across the transmitter
power terminals. The power terminals are rated to 42.4 Vdc. With 250 ohms of resist ance in t he
loop, the transmitter requires a minimum of 18.1 Vdc for communication.

The power supplied to the transmitter is determined by the total loop resist ance and should not
drop below the lift-off volt age. The lift-off volt age is the minimum supply voltage required for
any given total loop resistance. If the power drops below the lift -off volt age while the
t ransmitter is being configured, the transmitter may output incorrect information.

The DC power supply should provide power with less t han 2%ripple. The total resist ance load is
t he sum of the resist ance of the signal leads and the load resistance of any controller, indicator,
or related piece of equipment in the loop. Note that the resist ance of intrinsic safet y barriers, if
used, must be included.

Not e
Permanent damage to the transmitter could result if the voltage drops below 12.0 Vdc at the
power terminals, when changing t ransmitter configuration parameters.
Sect ion 4: Operat ion and Maint enance Reference Manual
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Figure 4-4. Load Limit s

Maximum Load = 40.8 X (Supply Volt age - 12.0)
4–20 mA dc
1240
1100
Load (Ohms)
1000
750
500 Operating
250 Region
0
10 20 30 40 42.4
12.0
Supply Voltage (Vdc)
Reference Manual Sect ion 5: Operat ion and Maint enance
00809-0200-4728, Rev RA April 2015

Section 5 Operation and Maintenance

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 67
Safet y messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 67
Calibrat ion overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 68
Sensor input trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 69
Trim the analog out put . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 72
Transmitter-sensor matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 74
Switching HART Revision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 76

5.1 Overview
This section contains informat ion on calibrating Rosemount 644 Temperature Transmitter. Field
Communicator, AMS Device Manager, and Local Operator Int erface (LOI) instructions are given
to perform all functions.

5.2 Safet y messages

Instructions and procedures in this section may require special precautions to ensure the safet y
of the personnel performing the operations. Information that potentially raises safet y issues is
indicated by a warning symbol ( ). Refer to the following safet y messages before performing
an operation preceded by this symbol.
Sect ion 5: Operat ion and Maint enance Reference Manual
April 2015 00809-0200-4728, Rev RA

5.2.1 Warnings

Failure t o follow t hese inst allat ion guidelines could result in deat h or
serious injury.
Make sure only qualified personnel perform the installation.
Explosions could result in deat h or serious injur y.
Do not remove the connection head cover in explosive atmospheres when the
circuit is live.
Before connecting a Field Communicator in an explosive atmosphere, make sure t he
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Verify that t he operating atmosphere of the t ransmit ter is consistent with the
appropriate hazardous locat ions certifications.
All connection head covers must be fully engaged to meet
explosion-proof requirements.
Process leaks could result in deat h or serious injur y.
Do not remove the thermowell while in operation.
Install and tighten thermowells and sensors before applying pressure.
Elect rical shock could cause deat h or serious injur y.
Use extreme caution when making contact with the leads and terminals.

5.3 Calibrat ion overview

Calibrating the transmitter increases the measurement precision by allowing corrections to be
made to the factory-stored characterization curve by digitally altering t he transmitter’s
interpret ation of t he sensor input .

To underst and calibration, it is necessary to underst and that smart transmitters operate
differently from analog transmitt ers. An important difference is that smart transmitters are fac-
tory-characterized, meaning t hat they are shipped with a standard sensor curve stored in the
transmitter firmware. In operation, the transmit ter uses this information to produce a process
variable output, in engineering units, dependent on the sensor input.

Calibration of the 644 may include the following procedures:

Sensor Input Trim: digit ally alter the transmit ter’s interpret ation of the input signal
Transmit t er Sensor Mat ching: generates a special custom curve to match that specific
Reference Manual Sect ion 5: Operat ion and Maint enance
00809-0200-4728, Rev RA April 2015

5.3.1 Trimming
The trim functions should not be confused wit h the rerange functions. Although the rerange
command matches a sensor input to a 4–20 mA output—as in conventional calibration—it does
not affect the transmitter’s interpret ation of the input.

One or more of the trim functions may be used when calibrating. The trim functions are as
follows:
Sensor Input Trim
Transmitter-Sensor Matching
Output Trim
Output Scaled Trim

5.4 Sensor input t rim

The sensor trim command allows for alteration of the transmitter’s interpretation of the input
signal. The sensor trim command trims, in engineering (°F, °C, °R, K) or raw (ohms, mV) units,
the combined sensor and transmitter system to a site st andard using a known temperature
source. Sensor trim is suit able for validation procedures or for applications that require profiling
t he sensor and transmitter together.

Perform a sensor trim if the transmitter’s digit al value for the primary variable does not match
the plant’s st andard calibration equipment. The sensor trim function calibrates t he sensor to
the transmit ter in temperature units or raw units. Unless the site-standard input source is
NIST-traceable, the trim funct ions will not maintain t he NIST-traceabilit y of your system.

Figure 5-1. Trim

Application: Linear Offset Application: Linear Offset and
Slope Correct ion
Solution: Single-Point Trim Solution: Two-Point Trim
Method: Method:

1. Connect sensor to transmit ter. Place 1. Connect sensor to transmit ter. Place
sensor in bat h bet ween range points. sensor in bath at low range point.

2. Ent er known bath t emperature using the 2. Enter known bath t emperature using
Field Communicat or. t he Field Communicator.

3. Repeat at high range point .

One-Point Trim Two-Point Trim

)

)
Sect ion 5: Operat ion and Maint enance Reference Manual
April 2015 00809-0200-4728, Rev RA

Use the following procedures to perform a sensor t rim on the 644:

Performing a sensor t rim using a Field Communicat or

1. Connect the calibration device or sensor to the transmitter. (If using an active
calibrator, see “Act ive calibrator and EMF compensation” on page 71)

2. Connect the communicator to the transmitter loop.

From the HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 3, 4, 4, 1

The communicator will ask “Are you using an active calibrator?”

a. Select No if a sensor is connected to the transmitter
b. Select Yes if using a calibration device. By selecting yes, the transmitter will switch into
act ive calibration mode (see “Active Calibrator and EMF Compensation” ). This is crit ical
if t he calibrator requires const ant sensor current for calibration. If using a calibration
device that can accept pulsed current, select “ No.”

Performing a sensor t rim using AMS Device Manager

1. Right click on t he device and select Over view .

2. On t he main Overview t ab, select the Calibrat e Sensor(s) button near t he bottom of
the window.

3. Follow t he screen prompts through the Sensor Trimming process.

Performing a sensor t rim using LOI

Reference the below image for guidance on where to find Sensor Calibration in the LOI menu.

Figure 5-2. Trimming t he Sensor w it h t he LOI

CALIBRAT SENSOR 1 CALIB

VIEW CONFIG DAMPING SENSOR 2 CALIB*
SENSOR CONFIG VARIABLE MAP ANALOG TRIM
UNITS TAG FACTORY RECALL
RERANGE ALM SAT VALUES BACK TO MENU
LOOP TEST PASSWORD EXIT MENU
DISPLAY .... ....
EXTENDED MENU
EXIT MENU
Reference Manual Sect ion 5: Operat ion and Maint enance
00809-0200-4728, Rev RA April 2015

5.4.1 Recall factory trim—sensor trim

The Recall Factory Trim—Sensor Trim feature allows the restorat ion of the as-shipped factory
settings of the analog output t rim. This command can be useful for recovering from an
inadvertent trim, incorrect Plant Standard or fault y meter.

Recall fact ory t rim – sensor, using a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence and follow the steps within the Field
Communicator to complete the Sensor Trim.

Device Dashboard Fast Keys 3, 4, 4, 2

Recall fact ory t rim – sensor, using AMS Device Manager

1. Right click on t he device and select Service Tools.

2. On the Sensor Calibration tab, select the Rest ore Fact or y Calibrat ion.

3. Follow the screen prompts through the restoring of the calibration settings.

Recall fact ory t rim – sensor, using LOI

Reference the below image for where to find Recall Sensor Trim in the LOI menu.

Figure 5-3. Recalling t he Sensor Trim w it h t he LOI

CALIBRAT SENSOR 1 CALIB

VIEW CONFIG DAMPING SENSOR 2 CALIB*
SENSOR CONFIG VARIABLE MAP ANALOG TRIM
UNITS TAG FACTORY RECALL
RERANGE ALM SAT VALUES BACK TO MENU
LOOP TEST PASSWORD EXIT MENU
DISPLAY .... ....
EXTENDED MENU
EXIT MENU

5.4.2 Active calibrator and EMF compensation

The transmitter operates with a pulsating sensor current to allow EMF compensation and
detection of open sensor conditions. Because some calibration equipment requires a steady
sensor current to function properly, the “Active Calibrator Mode” feature should be used when
an Act ive Calibrator is connected. Enabling this mode temporarily sets the transmitter to
Sect ion 5: Operat ion and Maint enance Reference Manual
April 2015 00809-0200-4728, Rev RA

EMF compensation allows the transmitter to provide sensor measurements that are unaffected
by unwanted voltages, t ypically due to thermal EMFs in the equipment connected to the
transmitt er, or by some t ypes of calibrat ion equipment. If this equipment also requires steady
sensor current, the transmit ter must be set to “Active Calibrator Mode.” However, t he steady
current does not allow the transmit ter to perform EMF compensation and as a result, a
difference in readings bet ween t he Act ive Calibrator and act ual sensor may exist.

If a reading difference is experienced and is greater than the plant’s accuracy specification
allows, perform a sensor trim with “Active Calibrator Mode” disabled. In this case, an active
calibrator capable of tolerat ing pulsating sensor current must be used or the actual sensors
must be connected to the transmitter. When the Field Communicator, AMS Device Manager, or
the LOI asks if an Active Calibrator is being used when the sensor trim routine is entered, select
No to leave the “Active Calibrator Mode” disabled.

5.5 Trim t he analog out put

5.5.1 Analog output t rim or scaled analog output trim
Perform an Output Trim or a Scaled Output Trim if the digital value for the primary variable
matches the plant’s standards but t he transmit ter’s analog out put does not match the reading
on the output device. The output trim function calibrates the transmit ter to a 4–20 mA
reference scale; the scaled output trim funct ion calibrates to a user-selectable reference scale.
To determine the need for an output trim or a scaled output trim, perform a loop test
(“ Performing a loop test” on page 36).

Figure 5-4. Measurem ent Dynamics of a SMART™ Temperat ure Transmit t er

Transmit t er elect ronics m odule
Analog-to-Digital Signal Digital-to-Analog
Microprocessor
Conversion Signal Conversion
Sensor and Ohm /mV Out put and Scaled Out put
Trim adjust t he signal here Trim adjust t he signal here

HART Analog
Analog Field Out put Out put
Input Communicator

5.5.2 Analog out put trim

The Analog Output Trim allows the transmitter’s conversion of the input signal to a 4–20 mA
output to be altered (Figure 5-4). Adjust the analog output signal at regular intervals to
maintain measurement precision. To perform a digital-to-analog trim, perform the following
Reference Manual Sect ion 5: Operat ion and Maint enance
00809-0200-4728, Rev RA April 2015

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 3, 4, 5, 1

Performing an analog out put t rim using AMS Device Manager

1. Right click on t he device and select Service Tools.

2. In the left navigation pane select Maint enance.

3. Find the Analog Calibrat ion t ab and click on the Analog Trim but ton.

4. Follow t he screen prompts through the Analog Trimming process.

Performing an analog out put t rim using LOI

Reference the below image for guidance on where to find Analog Trim in the LOI menu.

Figure 5-5. Trimming t he Analog Out put w it h t he LOI

CALIBRAT SENSOR 1 CALIB

VIEW CONFIG DAMPING SENSOR 2 CALIB*
SENSOR CONFIG VARIABLE MAP ANALOG TRIM
UNITS TAG FACTORY RECALL
RERANGE ALM SAT VALUES BACK TO MENU
LOOP TEST PASSWORD EXIT MENU
DISPLAY .... ....
EXTENDED MENU
EXIT MENU

5.5.3 Performing a scaled output trim

The Scaled Output Trim matches the 4 and 20mA points to a user-selectable reference scale
ot her than 4 and 20 mA (2–10 volts, for example). To perform a scaled D/A trim, connect an
accurate reference meter to the transmit ter and trim the output signal to scale as outlined in the
“ Trim the analog out put” procedure.

Performing an analog out put t rim using a Field Communicat or

1. Connect an accurate reference meter to the transmit ter at the CONNECT REFERENCE
METER prompt by shunting the power to the transmitter t hrough the reference meter
at some point in t he loop.

From t he HOMEscreen, enter the Fast Key sequence.

Sect ion 5: Operat ion and Maint enance Reference Manual
April 2015 00809-0200-4728, Rev RA

Performing an analog out put t rim using AMS Device Manager

1. Right click on t he device and select Service Tools.

2. In the left navigation pane select Maint enance.

3. Find the Analog Calibrat ion t ab and select the Scaled Trim but ton.

4. Follow t he screen prompts through the Analog Trimming process.

5.6 Transmit t er-sensor mat ching

Use Transmitter-Sensor Matching to enhance the temperature measurement accuracy of the
system and if you have a sensor with Callendar-Van Dusen const ants. When ordered from
Emerson Process Management, sensors with Callendar-Van Dusen constants are NIST-traceable.

The 644 accepts Callendar-Van Dusen const ant s from a calibrated RTD schedule and generates
a special custom curve to match t hat specific sensor Resistance vs. Temperature performance.
Figure 5-6.

Figure 5-6. St andard vs. Act ual Sensor Cur ve

Actual Curve
Resist ance, Ohm

Standard IEC 751

“ Ideal” Curve(1)
0 °C

Temperature, °C
(1) The Actual Curve is identified from the Callendar-Van Dusen equation.

Matching the specific sensor curve wit h the transmitter significant ly enhances the temperature
measurement accuracy. See the comparison below in Table 5-1.
Table 5-1. St andard RTD vs. RTD w it h Mat ched CVD Const ant s w it h St andard Transmit t er
Accuracy
Syst em accuracy comparison at 150 °C using a PT 100 (α=0.00385)
Reference Manual Sect ion 5: Operat ion and Maint enance
00809-0200-4728, Rev RA April 2015

Table 5-2. St andard RTD vs. RTD w it h Mat ched CVD Const ant s w it h Enhanced Transmit t er
Accuracy Opt ion P8
Syst em Accuracy Comparison at 150 °C Using a PT 100 (α=0.00385)
RTD w it h a Span of 0 t o 200 °C
Standard RTD Matched RTD
644 ±0.10 °C 644 ±0.10 °C
Standard RTD ±1.05 °C Matched RTD ±0.18 °C
(1) (1)
Tot al System ±1.05 °C Tot al System ±0.21 °C
(1) Calculated using root-summed-squared (RSS) statistical method

Tot alSyst em Accuracy = ( Tran sm it t erAccuracy ) 2 + ( Sensor Accuracy ) 2

Callendar-Van Dusen equat ion:

The following input variables, included with specially-ordered Rosemount temperature sensors,
are required:

Rt = Ro + Roα [t – δ(0.01t-1)(0.01t) – β(0.01t – 1)(0.01t)3]

R0 = Resistance at Ice Point

Alpha = Sensor Specific Constant
Beta = Sensor Specific Constant
Delt a = Sensor Specific Constant

To input Callendar-Van Dusen constants, perform one the following procedures:

Ent ering CVD const ant s using a Field Communicat or

From t he HOMEscreen, enter the Fast Key sequence.

Device Dashboard Fast Keys 2, 2, 1, 9

Ent ering CVD const ant s using AMS Device Manager

1. Right click on t he device and select Configure.

2. In the left navigat ion pane choose Manual Set up and choose the Sensor 1 or Sensor 2
t ab depending on the need.

3. Find the Transmit t er Sensor Mat ching (CVD) group box and enter in the required CVD
const ants. Or select “ Set CVD Coefficients” button to be guided through steps. You
may also select “ Show CVD Coefficients” button to see t he current coefficients loaded
Sect ion 5: Operat ion and Maint enance Reference Manual
April 2015 00809-0200-4728, Rev RA

5.7 Sw it ching HART Revision

Some systems are not capable of communicating with HART Revision 7 devices. The following
procedures list how to change HART revisions bet ween HART Revision 7 and HART Revision 5.

5.7.1 Switching HART Revision using the generic menu

If the HART configuration tool is not capable of communicating wit h a HART Revision 7 device, it
should load a Generic Menu wit h limited capabilit y. The following procedures allow for
switching bet ween HART Revision 7 and HART Revision 5 from a generic menu in any HART
compliant configuration tool.

1. Locate “ Message” field.

a. To change to HART Revision 5, Enter: HART5 in the message field
b. To change to HART Revision 7, Enter: HART7 in the message field

5.7.2 Switching HART Revision using a Field Communicator

From t he HOMEscreen, enter the Fast Key sequence and follow steps within t he Field
Communicator to complete the HART revision change.

Device Dashboard Fast Keys 2, 2, 8, 3

5.7.3 Switching HART Revision with AMS Device Manager

Right click on t he device and select Configure.

1. In the left navigation pane choose Manual Set up and click on the HART tab.

2. Select the Change HART Revision button and follow the prompts.

Not e
HART Revision 7 is only compatible with AMS Device Manager 10.5, and greater. AMS Device
Manager version 10.5 requires a soft ware patch to be compatible.

5.7.4 Switching HART Revision with LOI

Reference the below image for where to find HART Rev in the LOI menu.

Figure 5-7. Sw it ching t he HART Revision w it h t he LOI

VIEW CONFIG
CALIBRAT
ZERO TRIM
Reference Manual Sect ion 6: Troubleshoot ing
00809-0200-4728, Rev RA April 2015

Section 6 Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 77
Safet y messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 77
Troubleshooting the 4-20 mA/HART output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 78
Diagnostic messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 80

6.1 Overview
Table 6-1 on page 78 provides summarized maintenance and troubleshoot ing suggestions for
t he most common operating problems.

If you suspect malfunction despite the absence of any diagnostic messages on the Field
Communicator display, follow the procedures described in Table 6-1 on page 78 to verify that
t ransmitter hardware and process connections are in good working order. Under each of four
major symptoms, specific suggestions are offered for solving problems. Always deal with the
most likely and easiest-to-check conditions first.

6.2 Safet y messages

Procedures and instruct ions in this sect ion may require special precautions to ensure the safet y
of the personnel performing the operations. Information that raises potential safet y issues is
indicated by a warning symbol ( ). Refer to the following safet y messages before performing
an operation preceded by this symbol.

Explosions could result in death or serious injury.

Inst allation of this transmitter in an explosive environment must be in accordance with
the appropriate local, national, and international standards, codes, and practices. Review
the approvals section of this reference manual for any restrictions associated with a safe
installation.
Before connecting a Field Communicator in an explosive atmosphere, ensure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Sect ion 6: Troubleshoot ing Reference Manual
April 2015 00809-0200-4728, Rev RA

6.3 Troubleshoot ing t he 4-20 mA/HART out put

Table 6-1. Rosemount 644 Troubleshoot ing Table for 4-20 mA Out put

Sympt om or Pot ent ial

Correct ive act ion
issue source
Check the revision level of the transmitter device descriptors (DDs) stored in
your communicator. The communicator should report Dev v4, DD v1
(improved), or reference “ Field Communicator” on page 3-2 for previous
versions. Contact Emerson Process Management Customer Central for
assist ance.
Transmit ter Check for a minimum of 250 ohms resistance bet ween the power supply and
Does Not Loop
Communicate Field Communicator connection.
Wiring
with Field
Communicator Check for adequate voltage to the transmitter. If a Field Communicator is
connected and 250 ohms resistance is properly in the loop, t hen the
transmitter requires a minimum of 12.0 V at t he terminals to operate (over
entire 3.5 to 23.0 mA operating range), and 12.5 V minimum to communicate
digitally.
Check for intermittent shorts, open circuits, and multiple grounds.
Connect a Field Communicator and enter the t ransmit ter test mode to check
Sensor for a sensor failure.
Input
Failure or Check for a sensor open or short circuit.
Connection
Check the process variable to see if it is out of range.
Loop Check for dirt y or defective terminals, int erconnecting pins, or recept acles.
Wiring
High Output
Power Check the output volt age of the power supply at the transmitter terminals. It
Supply should be 12.0 to 42.4 Vdc (over ent ire 3.75 to 23 mA operating range).
Connect a Field Communicator and enter the t ransmit ter st atus mode to
isolate module failure.
Elect ronics
Connect a Field Communicator and check the sensor limits to ensure
calibration adjustments are within the sensor range.
Check for adequate voltage to the transmitter. It should be 12.0 to 42.4 Vdc at
the t ransmit ter terminals (over entire 3.75 to 23 mA operating range).
Loop Check for intermittent shorts, open circuits, and multiple grounds.
Wiring
Errat ic Output Connect a Field Communicator and enter t he Loop test mode to generate
signals of 4 mA, 20 mA, and user-selected values.
Connect a Field Communicator and enter the t ransmitter test mode to isolate
Elect ronics
Reference Manual Sect ion 6: Troubleshoot ing
00809-0200-4728, Rev RA April 2015

Table 6-1. Rosemount 644 Troubleshoot ing Table for 4-20 mA Out put

Sympt om or Pot ent ial

Correct ive act ion
issue source
Connect a Field Communicator and enter the transmitter test mode to isolate
Sensor a sensor failure.
Element
Check the process variable to see if it is out of range.
Check for adequate voltage to the transmitter. It should be 12.0 to 42.4 Vdc
(over entire 3.75 to 23 mA operating range).
Check for shorts and multiple grounds.
Low or No
Out put Loop Check for proper polarit y at the signal terminal.
Wiring
Check the loop impedance.
Connect a Field Communicator and enter the Loop test mode.
Check wire insulation to detect possible shorts to ground.
Connect a Field Communicator and check t he sensor limits to ensure
Elect ronics
calibration adjustments are within the sensor range.
Sect ion 6: Troubleshoot ing Reference Manual
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6.4 Diagnost ic messages

Listed in the below sections are detailed t ables of the possible messages that will appear on
either the LCD/LOI Display, a Field Communicator, or an AMS® Device Manager system. Use the
tables below to diagnose particular st atus messages.
Failed
Maintenance
Advisory

6.4.1 Diagnostic messages: Failed

Table 6-2. St at us: Failed – Fix Now

Alert name LCD screen LOI screen Problem Recomm ended act ion
If diagnost ics indicat e and 1. Rest art the t ransmit ter.
ALARM ALARM electronics failure, essent ial
DEVICE DEVICE electronics in t he device 2. If condit ion persist s, replace the
Elect ronics have failed. For example, transmitt er. Cont act the nearest
Failure t he transmitt er may have
ALARM ALARM experienced an elect ronics Emerson Process Management Field
FAIL FAIL failure while at tempt ing t o Service Center if necessary.
store informat ion.
1. Verify the sensor connect ion and wiring.
This message indicat es that Refer to the wiring diagrams found on
ALARM ALARM t he transmitt er has t he transmit ter label t o ensure proper
SNSR 1 SNSR 1 det ect ed an open sensor wiring.
Sensor Open(1) condit ion. The sensor may
ALARM ALARM be disconnected,
connected improperly, or 2. Verify t he integrit y of t he sensor and
FAIL FAIL sensor lead wires. If the sensor is fault y,
malfunct ioning.
repair or replace t he sensor.
1. Verify t he process temperat ure is wit hin
t he specified sensor's range. Use t he
Sensor Informat ion but ton t o compare
This message indicat es that
ALARM ALARM t he transmitt er has with the process t emperat ure.
SNSR 1 SNSR 1 detected a shorted sensor
Sensor Shor t (1) condit ion. The sensor may 2. Verify the sensor is properly wired and
ALARM ALARM be disconnected, connected to the terminals.
FAIL FAIL connected improperly, or
malfunct ioning. 3. Verify t he integrit y of t he sensor and
sensor lead wires. If the sensor is fault y,
repair or replace t he sensor.
ALARM ALARM 1. Verify t he ambient temperature is wit hin
Terminal TERM TERM The Terminal Temperature t he device specified operating range
Reference Manual Sect ion 6: Troubleshoot ing
00809-0200-4728, Rev RA April 2015

Table 6-2. St at us: Failed – Fix Now

Aler t name LCD screen LOI screen Problem Recom mended act ion
1. Verify sensor t ype and number of wires
matched t he Sensor Configuration of the
device.
CONFG CONFG
SNSR 1 SNSR 1 The Sensor Configurat ion 2. Reset t he device.
Invalid (t ype and/or connect ion)
Configurat ion does not match t he sensor
WARN WARN output and is invalid. 3. If error persist s, download t he
ERROR ERROR transmitter configurat ion.

4. If error st ill present, replace the

transmitter.
1. Perform a processor reset .
ALARM ALARM
DEVICE DEVICE The device has 2. View ot her alerts to see if t he
Field Device
malfunct ioned or needs transmitt er indicates a specific problem.
Malfunct ion immediate attention.
ALARM ALARM
FAIL FAIL 3. If the condition persists, replace t he
device.
(1) Sensor 1 is used here as an example. If Dual Sensors are ordered t his alert can apply to either sensor.

6.4.2 Diagnostic messages: Warning

Aler t name LCD screen LOI screen Problem Recommended act ion
HOT BU HOT BU 1. Replace Sensor 1 at you earliest
™ SNSR 1 SNSR 1 Sensor 1 has failed (open or convenience.
Hot Backup shorted) and Sensor 2 is
Act ive now the primary process 2. Reset Hot Backup feature in the device
HOT BU HOT BU variable output .
FAIL FAIL soft ware.

1. Verify sensor connect ions are valid on

the t ransmit ter.

2. If necessary, check calibration of each

WARN WARN
The difference bet ween sensor.
DRIFT DRIFT
Sensor Drift Sensor 1 and 2 has gone
Aler t Act ive (1) beyond t he user-configured 3. Verify process conditions match
WARN WARN Drift Alert Threshold. sensor output s.
ALERT ALERT
4. If calibrat ion fails, one of the sensors
has failed. Replace it at your earliest
convenience.
1. Check terminal connections on t he
644 terminal screws for corrosion.
Sect ion 6: Troubleshoot ing Reference Manual
April 2015 00809-0200-4728, Rev RA

Alert name LCD screen LOI screen Problem Recommended act ion

The value entered for the 1. Re-t rim t he device, make sure the user
Calibrat ion Error [none] [none] user t rim point was not entered calibrat ion point s are close to
accept able. t he applied calibrat ion t emperature.
1. Verify the process t emperature is
wit hin the specified sensor's range.
Use t he Sensor Information button to
SAT SAT compare with the process
Sensor Out of SNSR 1 SNSR 1 temperat ure.
Sensor # readings are
Operat ing outside t he sensor's
2. Verif y t he sensor is properly wired and
Limit s(1) XX.XXX XX.XXX specified range.
connected to t he t erminals.
°C °C
3. Verif y t he integrit y of the sensor and
sensor lead wires. If t he sensor is
fault y, repair or replace the sensor.
SAT SAT 1. Verify t he ambient temperat ure is
Terminal
TERM TERM The Terminal Temperature wit hin the device specified operating
Temperat ure
is out side t he on-board RTD range using t he Terminal Temperat ure
Out of specified operat ing range Information But ton.
DEGRA DEGRA
Operat ing Lim it s WARN WARN
(1) Sensor 1 is used here as an example. If Dual Sensors are ordered this alert can apply to either sensor.

6.4.3 Other LCD display messages

Alert name LCD screen LOI screen Problem Recommended act ion
If the meter does not appear to
LCD is not The display may not be function, make sure the t ransmit ter is
644 644
displaying funct ioning or it may be configured for t he met er option you
HART 7 HART 7 st uck on Home screen
correct ly or at all desire. The meter will not function if the
LCD Display opt ion is set t o Not Used.
1. Verify that it was intended for t he
WARN WARN t ransmit ter to be operat ing in “ Fixed
LOOP LOOP The analog output is set to a Current Mode.”
Analog Out put fixed value and is not
Fixed current ly tracking the HART
WARN WARN Primary Variable. 2. Disable “Fixed Current Mode” in
FIXED FIXED Service Tools to have t he analog
output operate normally.
1. Verify simulat ion is no longer
required.
The device is in simulation
Simulat ion Act ive mode and may not be 2. Disable simulat ion mode in service
[none] [none]
reporting actual
information. tools.
Reference Manual Sect ion 7: Safet y Inst rument ed Syst ems (SIS) Cert ificat ion
00809-0200-4728, Rev RA April 2015

Section 7 Safet y Instrumented Systems

(SIS) Certification
SIS certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 83
644 safet y certified identificat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 83
Installation in SIS applicat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 84
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 84
Configurat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 85
Alarm and saturation levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 85
644 SIS operation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 86
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 88

7.1 SIS cert ificat ion

The 644 Temperature Transmitter is a 2-wire, 4-20 mA smart device. For safet y instrumented
systems usage it is assumed that the 4-20 mA output is used as the primary safet y variable. The
t ransmitter can be equipped with or without the display. The 644 Temperature Transmitter is
classified as a Type B device according to IEC61508, having a hardware fault tolerance of 0.

The 644 HART Head Mount and Field Mount Transmitters are certified to IEC 61508 for single
t ransmitter use in SIS up to SIL 2 and redundant transmitter use in SIS up to SIL 3.

7.2 644 safet y cert ified ident ificat ion

All 644 HART Head Mount and Field Mount Transmitters must be identified as safet y cert ified
before inst alling into a SIS.

To ident ify a safet y certified 644, make sure the device satisfies number 1 below as well as at
least one of the options in 2, 3 or 4.

1. Verify the transmit ter was ordered wit h Output Option code “A” . This signifies that it is
a 4-20mA/HART device.
a. For Example: MODEL 644HA……….

2. See a Yellow Tag affixed to the top of the t ransmitter face, a yellow Tag affixed to the
outside of the enclosure if pre-assembled, or the option code QT in t he transmitter
model string.
Sect ion 7: Safet y Inst rument ed Syst ems (SIS) Cert ificat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

Namur Soft w are Revision Number

SW(1) 1.1.x
(1) Namur Soft ware Revision: Located on the adhesive device
tag.

4. You can also identify a cert ified 644 by its Device Revision which can be found using any
HART compliant communicator.

For t he 644, certified device revisions are as follows:

– Device Revision 8.x (HART 5)
– Device Revision 9.x (HART 7)

7.3 Inst allat ion in SIS applicat ion

Inst allations are to be performed by qualified personnel. No special installation is required in
addition to the standard installation practices outlined in t his document. Always ensure a
proper seal by inst alling the electronics housing cover(s) so that met al contacts met al.

The loop should be designed so the terminal voltage does not drop below 12 Vdc when the
t ransmitt er out put is 24.5 mA.

Environmental and operational limits are available in the 644 Product Dat a Sheet (document
number 00813-0100-4728). This document can be found at
http://www2.emersonprocess.com/en-US/documentation/Pages/DocSearch.aspx.

7.4 Commissioning
The 644 Safet y Certified Transmitter can be commissioned by a person wit h competent
knowledge of Rosemount temperature transmitters and the configuration device being used.
Refer to “ System readiness” on page 8 to confirm your system's HART Revision capabilit y and to
confirm the inst allation of the correct device drivers (separate drivers required for HART 5 and
HART 7).

To commission the 644 Safet y Certified Transmit ter using a 375/475 Field Communicator, use
t he Table C-1 on page 161.

For more information on the Field Communicator visit

http://www2.emersonprocess.com/en-US/brands/fieldcommunicator/Pages/field
Reference Manual Sect ion 7: Safet y Inst rument ed Syst ems (SIS) Cert ificat ion
00809-0200-4728, Rev RA April 2015

7.5 Configurat ion

Use any HART capable configurat ion tool or t he optional Local Operator Interface (LOI) to
communicate with and verify the initial configuration or any configuration changes made to the
644 prior to operating in Safet y Mode. All configuration methods out lined in Section 3 are the
same for t he safet y certified 644 temperature transmitter with any differences noted.

Soft ware lock must be used in order to prevent unwanted changes to the transmitter
configuration.

Not e
Transmitter output is not safet y-rated during the following: Configuration changes, Multidrop
operation, Simulation, Active Calibrator mode, and loop tests. Alternative means should be
used to ensure process safet y during transmitter configuration and maintenance act ivities.

7.5.1 Damping
User-adjust able damping affects the t ransmitter’s abilit y to respond to changes in the applied
process. The damping value + response t ime should not exceed the loop requirements.

If using a thermowell assembly, make sure to also t ake into account the added response time
due to thermowell material.

7.6 Alarm and sat urat ion levels

The 644 features soft ware driven alarm diagnostics. The independent circuit is designed to
provide backup alarm output if the microprocessor soft ware fails. The transmitter will go to a
high or low output current for internally detected failures. The connected PLC must monitor the
t ransmitter current for the high and low output current values beyond the normal range. The
alarm directions (HI/LO) are user-selectable using t he failure mode hardware switch found on
t he top face of the device. If failure occurs, t he position of t he switch determines the direction in
which the output is driven (HI or LO). The switch feeds into the digit al-to-analog (D/A)
converter, which drives t he proper alarm output even if the microprocessor fails. The values at
which the t ransmit ter drives its output in failure mode depends on whether it is configured to
Standard, Custom, or NAMUR-compliant (NAMUR recommendation NE 43, June 2003)
operation. Figure 7-1 on page 86 shows the alarm ranges available for the device to be
configured to. The DCS, or safet y logic solver, should be configured to match transmitter
configuration.

Setting the alarm values is a t wo step process:

Sect ion 7: Safet y Inst rument ed Syst ems (SIS) Cert ificat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

Figure 7-1. Alarm Levels

Rosemount alarm level

Normal Operation
(1)
3.75 mA 4 mA 20 mA 21.75(2)
3.9 mA 20.8 mA
low saturation high saturation

Namur alarm level

Normal Operation
(1)
3.6 mA 4 mA 20 mA 22.5(2)
3.8 mA 20.5 mA
low saturation high saturation

Cust om alarm level (3)(4)

Normal Operation

3.6 - 3.8 mA (1) 4 mA 20 mA 20.2 - 23.0(2)

3.7 - 3.9 mA 20.1 - 22.9 mA
low saturation high saturation

(1) Transmitt er Failure, hardware or soft ware alarm in LO position.

(2) Transmit ter Failure, hardware or soft ware alarm in HI position.
(3) High alarm must be at least 0.1 mA higher than the high sat urat ion value.
(4) Low alarm must be at least 0.1 mA lower t han the low sat urat ion value.

7.7 644 SIS operat ion and maint enance

7.7.1 Proof test
The following proof tests are recommended. In the event that an error is found in the safet y
funct ionalit y, proof test results and corrective actions taken must be documented at
www.rosemount.com/safet y. Use Table C-1 on page 161 to perform Loop Test, Review – Device
Variables, and view St atus.

The required proof test intervals depends upon the t ransmit ter configuration and the
temperature sensor(s) in use along wit h other factors. Refer to the Rosemount 644 FMEDA
report for furt her information.

7.7.2 Partial proof test

Reference Manual Sect ion 7: Safet y Inst rument ed Syst ems (SIS) Cert ificat ion
00809-0200-4728, Rev RA April 2015

4. Using Loop Test, enter the milliampere value representing a low alarm state. This tests
for possible dormant current related failures.

5. Check the reference meter to verify the mA output corresponds to the entered value.

6. Use a Field Communicator to view detailed device st atus to ensure no alarms or

warnings are present in t he transmit ter.

7. Check that sensor value(s) are reasonable in comparison to a basic process control
system (BPCS) value.

8. Restore the loop to full operation. Remove the bypass from the safet y PLC or otherwise
restore normal operat ion.

9. Document t he test results per the plant’s requirements.

7.7.3 Comprehensive proof test

Conducting the Comprehensive Proof Test , which includes t he Partial Proof Test, detects
approximately 96%of transmitter DU failures and approximately 99%of temperature sensor(s)
DU failures, not detected by the 644 safet y-certified automatic diagnostics, for a t ypical overall
assembly coverage of 96%.

1. Bypass the safet y PLC or t ake other appropriate action to avoid a false trip.

2. Execute the Partial Proof Test.

3. Perform a minimum t wo point sensor verification check. If t wo sensors are used, repeat
for each sensor. If calibration is required for the installation, it may be done in
conjunction with this verification.

4. Verify the housing temperature value is reasonable.

5. Restore the loop to full operation. Remove the bypass from the safet y PLC or otherwise
restore normal operat ion.

6. Document t he test results per the plant’s requirements.

7.7.4 Comprehensive proof test 3

Proof test 3 includes a comprehensive transmitter proof test, along wit h a partial sensor proof
test. Conducting Proof test 3 detects approximately 96%of transmitter DU failures and
approximately 90%of temperature sensor(s) DU failures, not detected by t he 644 safet y-certi-
fied automatic diagnostics, for a t ypical overall assembly coverage of approximately 95%.
Sect ion 7: Safet y Inst rument ed Syst ems (SIS) Cert ificat ion Reference Manual
April 2015 00809-0200-4728, Rev RA

1. Bypass the safet y PLC or t ake other appropriate action to avoid a false trip.

2. Execute steps 2 through 6 of the Part ial proof test (see 7.7.2).

3. Disconnect Sensor 1 and connect a calibrated sensor simulator in its place.

4. Using at least 2 simulated temperature points, verify the t ransmitter output remains
within the required accuracy.

5. If sensor 2 is used, repeat steps 3 and 4.

6. Restore sensor connections to the transmitter.

7. Verify the housing temperature value is reasonable.

8. Check that sensor value(s) are reasonable in comparison to an independent

measurement, such as basic process cont rol system (BPCS) value.

9. Restore the loop to full operation. Remove the bypass from the safet y PLC or otherwise
restore normal operat ions.

10. Document the test results per t he plant’s requirements.

Visual inspect ion

Not required

Special t ools
Not required

Product repair
The 644 is repairable by replacement only.

All failures detected by the transmitter diagnostics or by the proof-test must be reported.
Feedback can be submitted electronically at
http://www.emersonprocess.com/rosemount/safet y/safet yCertTemp.htm.

7.8 Specificat ions

The 644 must be operated in accordance to the functional and performance specifications
provided in the Rosemount 644 Product Data Sheet (document number 00813-0100-4728).

7.8.1 Failure rate data

Reference Manual Sect ion 7: Safet y Inst rument ed Syst ems (SIS) Cert ificat ion
00809-0200-4728, Rev RA April 2015

7.8.2 SIS safet y transmitter failure values

IEC 61508 Safet y Certified SIL 2 Claim Limit

Safet y accuracy: Span > = 100 °C ± 2%(1) of process variable span

Span < 100 °C ± 2 °C
Safet y response time: 5 seconds

7.8.3 Product life

50 years - based on worst case component wear-out mechanisms - not based on wear-out of
process sensors.

Report any safet y relat ed product information at: http://rosemount.d1asia.ph/rose-

mount/safet y/ReportAFailure_newweb.asp
Sect ion 7: Safet y Inst rument ed Syst ems (SIS) Cert ificat ion Reference Manual
April 2015 00809-0200-4728, Rev RA
Reference Manual Appendix A: Specificat ions and Reference Dat a
00809-0200-4728, Rev RA April 2015

Appendix A Specifications and Reference

Data

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 91
4–20 mA / HART specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 96
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 103
Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 108
Specifications and reference dat a for 644 HART Head Mount . . . . . . . . . . . . . . . . . . . . . page 119

A.1 Specificat ions

A.1.1 Functional
Input s
User-selectable; sensor terminals rated to 42.4 Vdc. See“Accuracy” on page 98 for sensor
options.

Out put
Single 2 wire device with 4-20 mA/HART® (Revision 5 or 7 Selectable), linear wit h temperat ure
or input.

Isolat ion
Input/output isolat ion tested to 620 Vrms (876.8 Vpp) at 50/60 Hz

Local display
The optional five-digit integral LCD display includes a floating or fixed decimal point. It can also
display engineering units (°F, °C, °R, K, Ω, and millivolts), mA, and percent of span. The display
can be configured to alternate bet ween selected display options. Display settings are
preconfigured at the factory according to t he standard transmitter configuration. They can be
reconfigured in the field using HART communications.

LCD display w it h Local Operat or Int erface

An opt ional 14 digit, 2 line integral LCD display operates with a floating or fixed decimal point.
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April 2015 00809-0200-4728, Rev RA

Humidit y limit s
0–95%relative humidit y

Updat e t ime
≤ 0.5 seconds per sensor

Accuracy
(default configuration) PT 100

HART (0-100 °C): ±0.18 °C

±0.1 °C (when ordered with option P8)

A.1.2 Physical
Elect rical connect ions
Model Pow er and sensor t erminals
644 Head (HART) Captivat ed screw terminals permanently fixed to terminal block
644 Head (FF/PROFIBUS) Compression screw t erminals permanent ly fixed t o t erminal block
644 Field Mount (HART) Captivat ed screw terminals permanently fixed to terminal block
644Rail (HART) Compression screw permanent ly fixed t o front panel

Field Communicat or connect ions

Communicat ion t erminals
644H/F Clips permanently fixed to terminal block
644R Clips permanent ly fixed to front panel

Mat erials of const ruct ion

Elect ronics housing and t erminal block
644H/F GE polyphenylene oxide glass reinforced
644R Polycarbonate
Enclosure (opt ions J5, J6, R1, R2, D1 and D2)
Housing Low-copper aluminum
Paint Polyurethane
Cover O-ring Buna-N

Mat erials of const ruct ions (st ainless st eel housing for
Reference Manual Appendix A: Specificat ions and Reference Dat a
00809-0200-4728, Rev RA April 2015

Mount ing
The 644R attaches directly to a wall or a DIN rail. The 644H installs in a connection head or
universal head mounted direct ly on a sensor assembly, apart from a sensor assembly using a
universal head, or to a DIN rail using an optional mounting clip.

Weight
Code Opt ions Weight
644H HART, Head Mount Transmit ter 95 g (3.39 oz)
™
644H FOUNDATION fieldbus, Head Mount Transmitt er 92 g (3.25 oz)
644H PROFIBUS PA Head Mount Transmit ter 92 g (3.25 oz)
644R HART, Rail Mount Transmit ter 174 g (6.14 oz)
M5 LCD Display 35 g (1.34 oz)
M4 LCD Display with Local Operator Interface 35 g (1.34 oz)
J1, J2 Universal Head, 3-conduit s, St andard Cover 200 g (7.05 oz)
J1, J2 Universal head, 3-conduits, Meter Cover 307 g (10.83 oz)
J3, J4 Cast SST Universal head, 3-conduits, Standard Cover 2016 g (71.11 oz)
J3, J4 Cast SST Universal head, 3-conduit s, Met er Cover 2122 g (74.85 oz)
J5, J6 Aluminum 2-conduit s, Universal Head, St andard Cover 577 g (20.35 oz)
J5, J6 Aluminum 2-conduit s, Universal Head, Meter Cover 667 g (23.53 oz)
J7, J8 Cast SST Universal Head 2-conduits, St andard, Cover 1620 g (57.14 oz)
J7, J8 Cast SST Universal Head 2-conduit s, Met er Cover 1730 g (61.02 oz)
R1, R2 Aluminum Connection Head, St andard Cover 523 g (18.45 oz)
R1, R2 Aluminum Connection Head, Meter Cover 618 g (21.79 oz)
R3, R4 Cast SST Connect ion Head, St andard Cover 1615 g (56.97 oz)
R3, R4 Cast SST Connect ion Head, Meter Cover 1747 g (61.62 oz)
HART, Field Mount Transmitt er, Aluminum, Met er Cover,
D1, D2 1128 g (39.79 oz)
St andard Cover

Weight (st ainless st eel housing for biot echnology,

pharmaceut ical indust ries, and sanit ary applicat ions)
Opt ion code St andard cover Met er cover
S1 840 g (27 oz) 995 g (32 oz)
S2 840 g (27 oz) 995 g (32 oz)
S3 840 g (27 oz) 995 g (32 oz)
S4 840 g (27 oz) 995 g (32 oz)
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A.1.3 Performance
EMC (elect romagnet ic compat ibilit y)
NAMUR NE 21 St andard
The Rosemount 644 meets the requirements for the NAMUR NE 21 rating.
Suscept ibilit y Paramet er Influence
HART
ESD 6 kV cont act discharge None
8 kV air discharge
Radiated 80 MHz to 2.7 GHz at 10 V/m < 1.0%
Burst 1 kV for I.O. None
Surge 1 kV line–ground None
Conducted 10 kHz to 80 MHz at 10 V < 1.0%

CE elect romagnet ic compat ibilit y compliance t est ing

The 644 is compliant with Direct ive 2004/108/EC. Meets the criteria under IEC 61326:2006.

Pow er supply effect

Less than ±0.005%of span per volt

St abilit y
RTDs and thermocouples have a stabilit y of ±0.15%of output reading or 0.15 °C (whichever is
greater) for 24 months.

When ordered with the P8 option code:

RTDs: ±0.25%of reading or 0.25 °C, whichever is greater, for five years
Thermocouples: ±0.5%of reading or 0.5 °C, whichever is greater, for five years
Self calibrat ion
The analog-to-digit al measurement circuitry automatically self-calibrates for each temperature
update by comparing the dynamic measurement to extremely st able and accurate internal
reference elements.

Vibrat ion effect

The 644 HART is tested to the following specifications wit h no effect on performance per IEC
60770-1, 2010:
Frequency Vibrat ion
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Sensor connect ions

Figure A-1. 644 HART Head Mount

+ + –
–

Figure A-2. 644 HART Field Mount

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Figure A-3. 644 Sensor Connect ion Diagram: 644 Fieldbus and PROFIBUS PA Head Mount
and 644 Rail Mount

1234 12 34 1234 1234

2-wire 3-wire RTD 4-wire RTD T/C
RTD and and * and and mV

* Rosemount Inc. provides 4-wire sensors for all single element RTDs. You can use these RTDs in
3-wire configurations by leaving the unneeded leads disconnected and insulated wit h
elect rical t ape.

Conformance t o specificat ions

A Rosemount product not only meets it s published specificat ions, but most likely exceeds them.
Advanced manufacturing techniques and the use of st atistical process control provide
specification conformance to at least ± 3 (1). Our commit ment to continual improvement
ensures that product design, reliabilit y, and performance will improve annually.

For example, the Reference Accuracy distribution for the 644 is shown to the right. Our
Specification Limits are ± 0.15 °C, but, as the shaded area shows, approximately 68%of t he units
perform three times better t han t he limits. Therefore, it is very likely you will receive a device
that performs much bet ter than our published specifications.

Conversely, a vendor who “grades” product without using process cont rol, or who is not
committed to ± 3 performance, will ship a higher percentage of units that are barely within
advertised specification limits.

Figure A-4. Typical Accuracy

Lower Upper
Specification Specification
Limit Limit

–3σ –2σ –1σ 1σ 2σ 3σ

Accuracy distribution shown is for t he 644, Pt 100 RTD sensor, Range 0 to 100 °C.
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Pow er supply
An external power supply is required for HART devices. The transmitter operates on 12.0 to
42.4 Vdc transmitter terminal voltage with load resistance bet ween 250 and 660 ohms. A
minimum of 17.75 Vdc power supply is required with a load of 250 ohms. Transmitter power
terminals are rated to 42.4 Vdc.

Maximum load = 40.8 x (supply volt age – 12.0)

4–20 mA dc
1322
1100
1000
Load (Ohms)

750

500
Operating Region
250

0
10 12.0 20 30 40 42.4
Supply Voltage (Vdc)

Temperat ure limit s

Operat ing limit Storage limit
With LCD Display(1) –40 to 175 °F –50 to 185 °F
–40 to 80 °C –45 to 85 °C
Without LCD Display –40 to 185 °F –50 to 230 °F
–40 to 85 °C –46 to 110 °C
(1) LCD display may not be readable and display updat es will be slower at temperat ure below -4 °F (-20 °C).

Hardw are and soft w are failure mode

The 644 features soft ware driven alarm diagnostics. The independent circuit is designed to
provide backup alarm output if the microprocessor soft ware fails. The alarm directions
(HIGH/LO) are user-selectable using the failure mode switch. If failure occurs, the position of the
switch determines the direction in which the out put is driven (HI or LO). The switch feeds into
the digit al-to-analog (D/A) converter, which drives the proper alarm output even if the
microprocessor fails. The values at which the transmitter drives its output in failure mode
depends on whether it is configured to standard, custom, or NAMUR-compliant (NAMUR
recommendation NE 43, June 1997) operation. Table A-1 shows the alarm ranges available for
Appendix A: Specificat ions and Reference Dat a Reference Manual
April 2015 00809-0200-4728, Rev RA

Cust om alarm and sat urat ion level

Custom factory configuration of alarm and saturation level is available with option code C1 for
valid values. These values can also be configured in the field using a Field Communicator.

Turn-on t ime
Performance within specifications in less than 6.0 seconds after power is applied, when
damping value is set to 0 seconds.

Ext ernal t ransient prot ect ion

The Rosemount 470 prevents damage from transients induced by lightning, welding, or heavy
electrical equipment. For more informat ion, refer to the 470 Product Dat a Sheet (document
number 00813-0100-4191).

Int egral t ransient prot ect ion (opt ion code T1)
The transient protector helps to prevent damage to the transmitter from transients induced on
t he loop wiring by lightning, welding, heavy electrical equipment, or switch gears. The t ransient
protection electronics are contained in an add-on assembly that attaches to the standard
t ransmitter device face. The external ground lug assembly (code G1) is included with the
Transient Protector. The transient protector has been tested per the following standard:
IEEE C62.41-1991 (IEEE 587)/ Location Categories B3.
6kV/3kA peak (1.2 50 Ωs Wave 8 20 Ωs Combination Wave)
6kV/0.5kA peak (100 kHz Ring Wave) EFT, 4kVpeak, 2.5kHz,
5* 50nS
Loop resist ance added by protector: 22 ohms max.
Nominal clamping voltages: 90 V (common mode), 77 V (normal mode)

Accuracy
Table A-2. Rosemount 644 Input Opt ions and Accuracy
Recomm ended
Sensor opt ions Sensor reference Input ranges Digit al accuracy(2) D/A accuracy(3)
m in. span(1)

2-, 3-, 4-w ire RTDs °C °F °C °F °C °F

Pt 100 (α = 0.00385) IEC 751 –200 t o 850 –328 to 1562 10 18 ± 0.15 ± 0.27 ±0.03%of span

Pt 200 (α = 0.00385) IEC 751 –200 t o 850 –328 to 1562 10 18 ± 0.15 ± 0.27 ±0.03%of span

Pt 500 (α = 0.00385) IEC 751 –200 t o 850 –328 to 1562 10 18 ± 0.19 ± 0.34 ±0.03%of span
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Table A-2. Rosemount 644 Input Opt ions and Accuracy

Recomm ended
Sensor opt ions Sensor reference Input ranges (1) Digit al accuracy(2) D/A accuracy (3)
min. span

Cu 50 (α = 0.00428) GOST 6651-94 –185 to 200 –301 t o 392 10 18 ±1.34 ± 2.41 ±0.03%of span

Cu 100 (α = 0.00426) GOST 6651-94 –50 to 200 –58 t o 392 10 18 ±0.67 ± 1.20 ±0.03%of span

Cu 100 (α = 0.00428) GOST 6651-94 –185 to 200 –301 t o 392 10 18 ±0.67 ± 1.20 ±0.03%of span

(4)
Therm ocouples

Type B(5) NIST Monograph 175, IEC 584 100 to 1820 212 t o 3308 25 45 ± 0.77 ± 1.39 ±0.03%of span

Type E NIST Monograph 175, IEC 584 –50 to 1000 –58 t o 1832 25 45 ± 0.20 ± 0.36 ±0.03%of span

Type J NIST Monograph 175, IEC 584 –180 to 760 –292 t o 1400 25 45 ± 0.35 ± 0.63 ±0.03%of span

Type K (6)
NIST Monograph 175, IEC 584 –180 t o 1372 –292 t o 2501 25 45 ± 0.50 ± 0.90 ±0.03%of span

Type N NIST Monograph 175, IEC 584 –200 t o 1300 –328 t o 2372 25 45 ± 0.50 ± 0.90 ±0.03%of span

Type R NIST Monograph 175, IEC 584 0 to 1768 32 to 3214 25 45 ± 0.75 ± 1.35 ±0.03%of span

Type S NIST Monograph 175, IEC 584 0 to 1768 32 to 3214 25 45 ± 0.70 ± 1.26 ±0.03%of span

Type T NIST Monograph 175, IEC 584 –200 to 400 –328 t o 752 25 45 ± 0.35 ± 0.63 ±0.03%of span

DIN Type L DIN 43710 –200 to 900 –328 t o 1652 25 45 ± 0.35 ± 0.63 ±0.03%of span

DIN Type U DIN 43710 –200 to 900 –328 t o 1112 25 45 ± 0.35 ± 0.63 ±0.03%of span

Type W5Re/ W26Re ASTM E988-96 0 to 2000 32 to 3632 25 45 ± 0.70 ± 1.26 ±0.03%of span

GOST Type L GOST R 8.585-2001 –200 to 800 –328 t o 1472 25 45 ± 1.00 ± 1.26 ±0.03%of span

Ot her input t ypes

Millivolt Input –10 to 100 mV ±0.015 mV ±0.03%of span

2-, 3-, 4-wire Ohm Input 0 t o 2000 ohms ±0.45 ohm ±0.03%of span
(1) No minimum or maximum span rest rictions wit hin t he input ranges. Recommended minimum span will hold noise within accuracy specification wit h
damping at zero seconds.
(2) The published digit al accuracy applies over t he entire sensor input range. Digit al output can be accessed by HART or FOUNDATION fieldbus Communications
or Rosemount cont rol syst em.
(3) Tot al Analog accuracy is t he sum of digit al and D/A accuracies. This is not applicable for FOUNDATION fieldbus.
(4) Tot al digit al accuracy for t hermocouple measurement: sum of digit al accuracy +0.5 °C. (cold junct ion accuracy).
(5) Digit al accuracy for NIST Type B T/C is ±3.0 °C (±5.4 °F) from 100 to 300 °C (212 to 572 °F).
(6) Digit al accuracy for NIST Type K T/ C is ±0.70 °C (±1.26 °F) from –180 to –90 °C (–292 to –130 °F).
Appendix A: Specificat ions and Reference Dat a Reference Manual
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Accuracy example
When using a Pt 100 (α = 0.00385) sensor input with a 0 to 100 °C span:
Digit al accuracy = ±0.15 °C
D/A accuracy = ±0.03%of 100 °C or ±0.03 °C
Total accuracy = ±0.18 °C

Table A-3. Ambient Temperat ure Effect

Temperat ure effect s per 1.0 °C
Input range (2)
Sensor opt ions Sensor reference (1.8 °F) change in am bient Range D/A effect
(°C) (1)
t emperat ure
2-, 3-, 4-w ire RTDs
Pt 100 (α = 0.00385) IEC 751 -200 to 850 0.003 °C (0.0054 °F) Ent ire Sensor Input Range 0.001%of span
Pt 200 (α = 0.00385) IEC 751 -200 to 850 0.004 °C (0.0072 °F) Ent ire Sensor Input Range 0.001%of span
Pt 500 (α = 0.00385) IEC 751 -200 to 850 0.003 °C (0.0054 °F) Ent ire Sensor Input Range 0.001%of span
Pt 1000 (α = 0.00385) IEC 751 -200 to 300 0.003 °C (0.0054 °F) Ent ire Sensor Input Range 0.001%of span
Pt 100 (α = 0.003916) JIS1604 -200 to 645 0.003 °C (0.0054 °F) Ent ire Sensor Input Range 0.001%of span
Pt 200 (α = 0.003916) JIS1604 -200 to 645 0.004 °C (0.0072 °F) Ent ire Sensor Input Range 0.001%of span
Ni 120 Edison Curve No. 7 -70 to 300 0.003 °C (0.0054 °F) Ent ire Sensor Input Range 0.001%of span
Edison Copper
Cu 10 -50 to 250 0.03 °C (0.054 °F) Ent ire Sensor Input Range 0.001%of span
Winding No. 15
Pt 50 (α = 0.00391) GOST 6651-94 -200 to 550 0.004 °C (0.0072 °F) Ent ire Sensor Input Range 0.001%of span
Pt 100 (α = 0.00391) GOST 6651-94 -200 to 550 0.003 °C (0.0054 °F) Ent ire Sensor Input Range 0.001%of span
Cu 50 (α = 0.00426) GOST 6651-94 -50 to 200 0.008 °C (0.0144 °F) Ent ire Sensor Input Range 0.001%of span
Cu 50 (α = 0.00428) GOST 6651-94 -185 to 200 0.008 °C (0.0144 °F) Ent ire Sensor Input Range 0.001%of span
Cu 100 (α = 0.00426) GOST 6651-94 -50 to 200 0.004 °C (0.0072 °F) Ent ire Sensor Input Range 0.001%of span
Cu 100 (α = 0.00428) GOST 6651-94 -185 to 200 0.004 °C (0.0072 °F) Ent ire Sensor Input Range 0.001%of span
Therm ocouples
0.014 °C T ≥ 1000 °C 0.001%of span
NIST Monograph 0.032 °C – (0.0025%of
Type B 100 to 1820 300 °C ≤ T < 1000 °C 0.001%of span
175, IEC 584 (T – 300)
0.054 °C – (0.011%of (T – 100) 100 °C ≤ T < 300 °C 0.001%of span
NIST Monograph
Type E -200 to 1000 0.005 °C + (0.0043%of T) All 0.001%of span
175, IEC 584
0.0054 °C + (0.00029%of T) T ≥ 0 °C 0.001%of span
NIST Monograph
Type J -180 to 760 0.0054 °C + (0.0025%of absolute
175, IEC 584 T < 0 °C 0.001%of span
value T)
0.0061 °C + (0.0054%of T) T ≥ 0 °C 0.001%of span
NIST Monograph
Type K -180 to 1372 0.0061 °C + (0.0025%of absolute
175, IEC 584 T < 0 °C 0.001%of span
value T)
NIST Monograph
Type N -200 to 1300 0.0068 °C + (0.00036%of T) All 0.001%of span
175, IEC 584
NIST Monograph 0.016 °C T ≥ 200 °C 0.001%of span
Type R 0 to 1768
175, IEC 584 0.023 °C – (0.0036%of T) T < 200 °C 0.001%of span
NIST Monograph 0.016 °C T ≥ 200 °C 0.001%of span
Type S 0 to 1768
175, IEC 584 0.023 °C – (0.0036%of T) T < 200 °C 0.001%of span
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00809-0200-4728, Rev RA April 2015

Table A-3. Ambient Temperat ure Effect

Temperat ure effect s per 1.0 °C
Input range (2)
Sensor opt ions Sensor reference (1.8 °F) change in am bient Range D/A effect
(°C) (1)
t emperat ure
0.007 °C T ≥ 0 °C 0.001%of span
GOST R
GOST Type L -200 to 800 0.007 °C – (0.003%of absolute
8.585-2001 T < 0 °C 0.001%of span
value T)
Ot her input t ypes
Millivolt Input -10 to 100 mV 0.0005 mV Ent ire Sensor Input Range 0.001%of span
2-, 3-, 4-wire Ohm 0 to 2000 Ω 0.0084 Ω Ent ire Sensor Input Range 0.001%of span
(1) Change in ambient is wit h reference t o the calibration temperat ure of t he t ransmit ter 68 °F (20 °C) from factory.
(2) Does not apply to FOUNDATION fieldbus.
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Table A-4. Transmit t er Accuracy w hen ordered w it h Opt ion Code P8

Minim um Digit al D/A
Sensor opt ions Sensor reference Input ranges (1) (2) (3)(4)
span accuracy accuracy
2-, 3-, 4-w ire RTDs °C °F °C °F °C °F
Pt 100 (a = 0.00385) IEC 751 –200 to 850 –328 to 1562 10 18 ± 0.10 ± 0.18 ±0.02%of span
Pt 200 (a = 0.00385) IEC 751 –200 to 850 –328 to 1562 10 18 ± 0.22 ± 0.40 ±0.02%of span
Pt 500 (a = 0.00385) IEC 751 –200 to 850 –328 to 1562 10 18 ± 0.14 ± 0.25 ±0.02%of span
Pt 1000 (a = 0.00385) IEC 751 –200 to 300 –328 to 572 10 18 ± 0.10 ± 0.18 ±0.02%of span
Pt 100 (a = 0.003916) JIS 1604 –200 to 645 –328 to 1193 10 18 ± 0.10 ± 0.18 ±0.02%of span
Pt 200 (a = 0.003916) JIS 1604 –200 to 645 –328 to 1193 10 18 ± 0.22 ± 0.40 ±0.02%of span
Ni 120 Edison Curve No. 7 –70 to 300 –94 to 572 10 18 ± 0.08 ± 0.14 ±0.02%of span
Cu 10 Edison Copper Winding No. 15 –50 to 250 –58 to 482 10 18 ±1.00 ± 1.80 ±0.02%of span
Pt 50 (a=0.00391) GOST 6651-94 –200 to 550 –328 to 1022 10 18 ±0.20 ±0.36 ±0.02%of span
Pt 100 (a=0.00391) GOST 6651-94 –200 to 550 –328 to 1022 10 18 ±0.10 ±0.18 ±0.02%of span
Cu 50 (a=0.00426) GOST 6651-94 –50 to 200 –58 to 392 10 18 ±0.34 ±0.61 ±0.02%of span
Cu 50 (a=0.00428) GOST 6651-94 –185 to 200 –301 to 392 10 18 ±0.34 ±0.61 ±0.02%of span
Cu 100 (a=0.00426) GOST 6651-94 –50 to 200 –58 to 392 10 18 ±0.17 ±0.31 ±0.02%of span
Cu 100 (a=0.00428) GOST 6651-94 –185 to 200 –301 to 392 10 18 ±0.17 ±0.31 ±0.02%of span
Therm ocouples(5)
Type B(6) NIST Monograph 175, IEC 584 100 to 1820 212 to 3308 25 45 ± 0.75 ± 1.35 ±0.02%of span
Type E NIST Monograph 175, IEC 584 –200 to 1000 –328 to 1832 25 45 ± 0.20 ± 0.36 ±0.02%of span
Type J NIST Monograph 175, IEC 584 –180 to 760 –292 to 1400 25 45 ± 0.25 ± 0.45 ±0.02%of span
Type K(7) NIST Monograph 175, IEC 584 –180 to 1372 –292 to 2501 25 45 ± 0.25 ± 0.45 ±0.02%of span
Type N NIST Monograph 175, IEC 584 –200 to 1300 –328 to 2372 25 45 ± 0.40 ± 0.72 ±0.02%of span
Type R NIST Monograph 175, IEC 584 0 to 1768 32 to 3214 25 45 ± 0.60 ± 1.08 ±0.02%of span
Type S NIST Monograph 175, IEC 584 0 to 1768 32 to 3214 25 45 ± 0.50 ± 0.90 ±0.02%of span
Type T NIST Monograph 175, IEC 584 –200 to 400 –328 to 752 25 45 ± 0.25 ± 0.45 ±0.02%of span
DIN Type L DIN 43710 –200 to 900 –328 to 1652 25 45 ± 0.35 ± 0.63 ±0.02%of span
DIN Type U DIN 43710 –200 to 600 –328 to 1112 25 45 ± 0.35 ± 0.63 ±0.02%of span
Type W5Re/W26Re ASTM E988-96 0 to 2000 32 to 3632 25 45 ± 0.70 ± 1.26 ±0.02%of span
GOST Type L GOST R 8.585-2001 –200 to 800 –392 to 1472 25 45 ± 0.25 ± 0.45 ±0.02%of span
Ot her input t ypes
Millivolt Input –10 to 100 mV 3 mV ±0.015 mV ±0.02%of span
2-, 3-, 4-wire Ohm Input 0 to 2000 ohms 20 ohm ±0.35 ohm ±0.02%of span
(1) No minimum or maximum span rest rict ions within t he input ranges. Recommended minimum span will hold noise within accuracy specification wit h
damping at zero seconds.
(2) Digit al accuracy: Digital out put can be accessed by t he Field Communicat or.
(3) Total Analog accuracy is t he sum of digit al and D/ A accuracies.
(4) Applies t o HART / 4-20 mA devices.
(5) Tot al digit al accuracy for t hermocouple measurement: sum of digit al accuracy +0.25 °C (0.45 °F) (cold junct ion accuracy).
(6) Digit al accuracy for NIST Type B is ±3.0 °C (±5.4 °F) from 100 to 300 °C (212 t o 572 °F).
(7) Digit al accuracy for NIST Type K is ±0.50 °C (±0.9 °F) from –180 to –90 °C (–292 to –130 °F).
Reference Manual Appendix A: Specificat ions and Reference Dat a
00809-0200-4728, Rev RA April 2015

A.3 Dimensional draw ings

644H (DIN A Head Mount )
FOUNDATION fieldbus and PROFIBUS device show n w it h
HART device show n w it h capt ivat ed screw t erminals
st andard compression screw terminals

60 (2.4) 60 (2.4)

C 33
33 (1.3) C (1.3)
D

59 (2.3)
B
24 (.96)
24 (1.0)
B
A
E

D
F
E

31 (1.2)
33 (1.30)

Dimensions are in millimeters (inches).

A.Failure mode switch D. Communication terminals

B. Display connect ion E. Power terminals
C. Sensor terminals F. Simulation switch
Appendix A: Specificat ions and Reference Dat a Reference Manual
April 2015 00809-0200-4728, Rev RA

644 Field Mount

Transmit t er exploded view Display compart ment

Term inal compart ment w it h opt ional t ransient prot ect or

A. Nameplate F. Failure mode switch

B. Cover G. Display connection
C. Housing with electronics module H. Sensor terminals
D. LCD display I. Communication terminals
E. Display cover J. Power terminals

644 Rail Mount

A
Reference Manual Appendix A: Specificat ions and Reference Dat a
00809-0200-4728, Rev RA April 2015

Mount ing Kit s for 644 Head Mount

644H Rail Clips
644R Rail & Walls Clips G-Rail (asymmet ric) Top Hat Rail (symmet ric)

A A

B B
A C

C C

(part number 03044-4103-0001)

A. Top hat rail grooves D. Mount ing hardware

B. G-rail grooves E. Transmitter
C. Screw holes for mounting to a wall F. Rail clip

Not e
Kit (part number 00644-5301-0010) includes mount ing hardware and both t ypes of rail kits.
Appendix A: Specificat ions and Reference Dat a Reference Manual
April 2015 00809-0200-4728, Rev RA

Threaded-Sensor Universal Head DIN St yle Sensor Connect ion Head

(Opt ion code J5, J6, J7 or J8) (Opt ion code R1, R2, R3 or R4)
112 (4.41)

96 (3.76)
A
104
(4.09)
95 (3.74)
B

D 78 (3.07)

75 103 (4.03) with LCD 128 (5.04) with

C (2.93) Display LCD Display

100
316 SST “ U” Bolt (3.93)
Mounting, 2-inch
Pipe

Note: A “U” Bolt is shipped with each universal head unless assembly option XA is ordered.
Threaded Sensor Universal Head, 3-conduit Rosemount 644 w it h Transient Prot ect or
(Opt ion code J1 or J2) (Opt ion code T1)
108.0 59.2
A (4.25) (2.33)
33.0
G (1.30)

102.2
(4.02) 67.8
(2.67)
24.3
(0.96)

90.9 B E i
(3.58)

C 39.8 J
102.6 With LCD
(1.57)
(4.04) display cover 30.7
85.9 (1.21)
(3.38)

i
Reference Manual Appendix A: Specificat ions and Reference Dat a
00809-0200-4728, Rev RA April 2015

St ainless St eel Housing for Biot echnology, Pharmaceut ical Indust ries, and
Sanit ary Applicat ions
Sanit ary Housing
(Opt ion Code S1, S2, S3, S4)
St andard cover
A C
B

76.2 (3.0)

79.8 (3.14) 33 (1.3)

27.9 (1.1)
25.4 (1.0)
24.4 44.5 (1.75)
(0.96)
70.0 (2.76)

LCD display cover

D C
B
47 (1.85)

33 (1.3)
61 (2.4)
76.2 (3.0)

27.9 (1.1)
74.4 (2.93) 25.4 (1.0)
44.5 (1.75)
70.0 (2.76)
A. Standard cover
B. O-Ring
C. Housing
D. LCD Display Cover

Dimensions are in millimeters (inches).

Appendix A: Specificat ions and Reference Dat a Reference Manual
April 2015 00809-0200-4728, Rev RA

A.4 Ordering informat ion

The Rosemount 644 is a versatile temperature transmitter t hat delivers field reliabilit y and
advanced accuracy and stabilit y to meet demanding process needs.

Transmitter features include:

HART/4-20 mA wit h Select able Revisions 5 and 7 (Opt ion Code A),
FOUNDATION fieldbus (Opt ion Code F) or PROFIBUS PA (Opt ion Code
W)
DIN A Head Mount , Field Mount , or Rail Mount t ransmit ter st yles
Dual Sensor Input (Opt ion Code S)
SIS SIL 2 Safet y Certification (Option Code QT)
LCD display suite
Local Operat or Interface (Option Code M4)
LCD Display (Opt ion Code M5)
Advanced Diagnostics (Option Codes DC and DA1)
Enhanced Transmit ter Accuracy and Stabilit y (Opt ion Code P8)
Transmit ter-Sensor Matching (Option Code C2)
Integral Transient Prot ect ion (Option Code T1)

Table A-5. Rosemount 644 Smart Temperat ure Transmit t er Ordering Informat ion
★ The Standard offering represents the most common models and opt ions. These options should be selected for best delivery.
The Expanded offering is manufact ured after receipt of order and is subject t o addit ional delivery lead time.

● = Available
– = Not Available

Model Product descript ion

644 Temperature Transmitt er

Transmit t er t ype
H DIN A Head Mount - Single Sensor Input ★

R Rail Mount - Single Sensor Input ★

S DIN A Head Mount - Dual Sensor Input (HART only) ★

F Field Mount - Single Sensor Input (HART only) ★

D Field Mount - Dual Sensor Input (HART only) ★

Out put Head Rail

A 4–20 mA wit h digit al signal based on HART prot ocol ● ● ★
Reference Manual Appendix A: Specificat ions and Reference Dat a
00809-0200-4728, Rev RA April 2015

Table A-5. Rosem ount 644 Smar t Temperat ure Transmit t er Ordering Informat ion
★ The Standard offering represents the most common models and opt ions. These options should be selected for best delivery.
The Expanded offering is manufactured after receipt of order and is subject to addit ional delivery lead time.

● = Available
– = Not Available

Product cert ificat ions Head Rail

A F W A
K5 FM Explosion-proof; Int rinsically Safe; Non-incendive; Dust Ignit ion-proof ● ● ● – ★

NK IECEx Dust ● – – – ★

KC FM and CSA Int rinsically Safe and Non-incendive – – – ● ★

FM and CSA: Explosion-proof; Int rinsically Safe; Non-incendive; Dust ● – – –

KB ★
Ignition-proof
KD FM, CSA and ATEX Explosion-proof, Int rinsically Safe ● ● ● ★

I6 CSA Intrinsically Safe ● ● ● ● ★

K6 CSA Explosion-proof; Intrinsically Safe; Non-incendive; Dust Ignit ion-proof ● ● ● – ★

I3 China Int rinsic Safet y ● – – – ★

E3 China Flameproof ● ● ● – ★

N3 Chine Type n ● – – – ★

E1 ATEX Flameproof ● ● ● – ★

N1 ATEX Type n ● ● ● – ★

NC ATEX Type n Component ● ● ● ● ★

K1 ATEX Flameproof; Int rinsic Safet y; Type n; Dust ● ● ● ★

ND ATEX Dust Ignition–Proof ● ● ● – ★

KA CSA and ATEX: Explosion-proof; Int rinsically Safe; Non-incendive ● – – – ★

I1 ATEX Intrinsic Safet y ● ● ● ● ★

E7 IECEx Flameproof ● ● ● – ★

I7 IECEx Intrinsic Safet y ● ● ● ● ★

N7 IECEx Type n ● ● ● – ★

NG IECEx Type n Component ● ● ● ● ★

K7 IECEx Flameproof; Int rinsic Safet y; Type n; Dust ● – – – ★

I2 INMETRO Intrinsic Safet y ● – – – ★

E4 TIIS Flameproof ● ● – – ★

E2 INMETRO Flameproof ● ● ● – ★
Appendix A: Specificat ions and Reference Dat a Reference Manual
April 2015 00809-0200-4728, Rev RA

Table A-5. Rosemount 644 Smart Temperat ure Transmit t er Ordering Informat ion
★ The Standard offering represents the most common models and opt ions. These options should be selected for best delivery.
The Expanded offering is manufact ured after receipt of order and is subject t o addit ional delivery lead time.

● = Available
– = Not Available

Opt ions
Head Rail

Plant Web® st andard diagnost ic funct ionalit y A F W A

DC Diagnost ics: Hot Backup and Sensor Drift Alert ● – – – ★

HART Sensor and Process Diagnostic Suite: Thermocouple Diagnostic and ● – – –

DA1 ★
Min/Max Tracking

Enclosure opt ions

Head Rail
Housing st yle Mat erial Ent r y size Diamet er
J5 (2) (3) Universal Junct ion Box, 2 ent ries Aluminum M20 X 1.5 3 in (76 mm) ● ● ● – ★
(3)
J6 Universal Junct ion Box, 2 ent ries Aluminum 1
/ 2–14 NPT 3 in (76 mm) ● ● ● – ★

Rosemount Connect ion Head, 2 Aluminum M20 X 1.5 3 in (76 mm) ● ● ● –

R1 ★
entries
Rosemount Connect ion Head, 2 Aluminum 1
/ 2–14 NPT 3 in (76 mm) ● ● ● –
★
R2
entries
J1(2) Universal Junct ion Box, 3 ent ries Aluminum M20 X 1.5 3.5 in (89 mm) ● ● ● – ★

Field Mount Housing, Separat e Aluminum M20 X 1.5 3.5 in (89 mm) – – – –
D1 (2)(4) ★
Terminal Compart ment

D2(4) Field Mount Housing, Separat e Aluminum 1

/ 2–14 NPT 3.5 in (89 mm) – – – –
★
Terminal Compart ment
J3(2) Universal Junct ion Box, 3 ent ries Cast SST M20 X 1.5 3.5 in (89 mm) ● ● ● –

J4 Universal Junct ion Box, 3 ent ries Cast SST 1

/ 2–14 NPT 3.5 in (89 mm) ● ● ● –

(2)(3) ● ● ● –
J7 Universal Junct ion Box, 2 ent ries Cast SST M20 X 1.5 3 in (76 mm)
J8(3) Universal Junct ion Box, 2 ent ries Cast SST 1
/ 2–14 NPT 3 in (76 mm) ● ● ● –

Rosemount Connect ion Head, 2 Cast SST M20 X 1.5 3 in (76 mm) ● ● ● –
R3
entries

R4 Rosemount Connect ion Head, 2 Cast SST 1

/ 2–14 NPT 3 in (76 mm) ● ● ● –
entries
Connection Head, 2 ent ries Polished 1
/ 2–14 NPT 3 in (76 mm) ● ● ● –
S1
SST
1
Reference Manual Appendix A: Specificat ions and Reference Dat a
00809-0200-4728, Rev RA April 2015

Table A-5. Rosem ount 644 Smar t Temperat ure Transmit t er Ordering Informat ion
★ The Standard offering represents the most common models and opt ions. These options should be selected for best delivery.
The Expanded offering is manufactured after receipt of order and is subject to addit ional delivery lead time.

● = Available
– = Not Available

Display and int er face opt ions

M4 LCD Display wit h Local Operat or Interface ● – – – ★

M5 LCD Display ● ● ● – ★

Soft w are configurat ion

C1 Cust om Configuration of Date, Descript or and Message (requires CDS wit h order) ● ● ● ● ★

Enhanced per formance A F W A

P8(6) Enhanced Transmitt er Accuracy and St abilit y ● – – – ★

Alarm level configurat ion

A1 NAMUR alarm and saturat ion levels, high alarm ● – – ● ★

CN NAMUR alarm and saturat ion levels, low alarm ● – – ● ★

C8 Low Alarm (St andard Rosemount Alarm and Sat urat ion Values) ● – – ● ★

Line filt er
F5 50 Hz Line Volt age Filter ● ● ● ● ★

F6 60 Hz Line Volt age Filter ● ● ● ● ★

Sensor t rim Head Rail

Transmit ter-Sensor Mat ching - Trim to Specific Rosemount RTD Calibration ● ● ● ● ★
C2 Schedule (CVD const ants)

5-point calibrat ion opt ion

C4 5-point calibration. Use opt ion code Q4 t o generate a calibrat ion cert ificate. ● ● ● ● ★

Calibrat ion cer t ificat e

Q4 Calibrat ion certificate. 3-Point calibration wit h cert ificate ● ● ● ● ★

QP Calibration Cert ification & Tamper Evident Seal ● ● ● – ★

Qualit y cer t ificat ion for safet y

QT Safet y Certified to IEC 61508 wit h cert ificate of FMEDA dat a ● – – – ★

Shipboard cer t ificat ion

Appendix A: Specificat ions and Reference Dat a Reference Manual
April 2015 00809-0200-4728, Rev RA

Table A-5. Rosemount 644 Smart Temperat ure Transmit t er Ordering Informat ion
★ The Standard offering represents the most common models and opt ions. These options should be selected for best delivery.
The Expanded offering is manufact ured after receipt of order and is subject t o addit ional delivery lead time.

● = Available
– = Not Available

Transient prot ect ion

T1(7) Int egral Transient Protector ● – – – ★

Cable gland opt ion

G2 Cable gland (7.5 mm - 11.99 mm) ● ● ● – ★

G7 Cable gland, M20x1.5, Ex e, Blue Polyamide (5 mm - 9 mm) ● ● ● – ★

Cover chain opt ion A F W A

G3 Cover chain ● ● ● – ★

Conduit elect rical connect or

GE (8) M12, 4-pin, Male Connector (eurofast ®) ● ● ● – ★
(8)
GM A size Mini, 4-pin, Male Connector (minifast ) ® ● ● ● – ★

Ext ernal label

EL External label for ATEX Int rinsic Safet y ● ● ● – ★

HART revision configurat ion

HR5 Configured for HART Revision 5 ● – – – ★

HR7 (9) Configured for HART Revision 7 ● – – – ★

Assem ble to opt ions

XA Sensor Specified Separately and Assembled to Transmit ter ● ● ● – ★

Ext ended product w arrant y Head Rail

A F W A

WR3 3-year limited warrant y ● ● ● ● ★

WR5 5-year limited warrant y ● ● ● ● ★

Typical rail m ount model number: 644 R A I5

Typical head mount model number: 644 S A I5 DC DA1 J5 M5
Typical field mount model number: 644 F A I5 DC DA1 D1 M4 T1
(1) SeeTable A-6 for t he validit y of enclosures wit h individual approval opt ions.
(2) When ordered wit h XA, 1/ 2-in. NPT enclosure will come equipped with an M20 adapt er with t he sensor inst alled as a process ready.
Reference Manual Appendix A: Specificat ions and Reference Dat a
00809-0200-4728, Rev RA April 2015

Table A-6. 644 Enclosure Opt ions Valid W it h Individual Approval Codes
Hazardous locat ion approval
Code descript ion Enclosure opt ions valid w it h approval
NA No approval J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, S1, S2, S3, S4, D1, D2
E5 FM Explosion-proof; Dust Ignit ion-proof J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
I5 FM Int rinsically Safe; Non-incendive J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
FM Explosion-proof; Int rinsically Safe;
K5 J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
Non-incendive; Dust Ignition-proof
NK IECEx Dust J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
FM and CSA Intrinsically Safe and
KC Only available with Rail mount device
Non-incendive
FM and CSA: Explosion-proof; Intrinsically
KB J2, J4, R2, R4, J6, J8, D2
Safe; Non-incendive; Dust Ignit ion-proof
FM, CSA and ATEX Explosion-proof,
KD J2, J4, R2, R4, J6, J8, D2
Int rinsically Safe
I6 CSA Intrinsically Safe J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
CSA Explosion-proof; Intrinsically Safe;
K6 J2, J4, R2, R4, J6, J8, D2
Non-incendive; Dust Ignition-proof
I3 China Int rinsic Safet y J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8
E3 China Flameproof R1, R2, R3, R4, J5, J6, J7, J8
N3 China Type n R1, R2, R3, R4, J5, J6, J7, J8
E1 ATEX Flameproof J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
N1 ATEX Type n J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
NC ATEX Type n Component None
ATEX Flameproof; Int rinsic Safet y; Type n;
K1 J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
Dust
ND ATEX Dust Ignit ion-Proof J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
CSA and ATEX: Explosion-proof;
KA J2, J4, R2, R4, J6, J8, D2
Int rinsically Safe; Non-incendive
I1 ATEX Intrinsic Safet y J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, S1, S2, S3, S4, D1, D2
E7 IECEx Flameproof J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
I7 IECEx Int rinsic Safet y J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, S1, S2, S3, S4, D1, D2
N7 IECEx Type n J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
NG IECEx Type n Component None
IECEx Flameproof; Intrinsic Safet y; Type n;
K7 J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8, D1, D2
Dust
I2 INMETRO Intrinsic Safet y J1, J2, J3, J4, R1, R2, R3, R4, J5, J6, J7, J8
E4 TIIS Flameproof J6
E2 INMETRO Flameproof R1, R2, R3, R4, J5, J6, J7, J8
K2 INMETRO Flameproof, Int rinsic Safet y R1, R2, R3, R4, J5, J6, J7, J8
Technical Regulat ions Cust oms Union
KM J1, J2, J3, J4, J5, J6, J7, J8, R1, R2, R3, R4, S1, S2, S3, S4
(EAC) Flameproof, Int rinsic Safet y
Appendix A: Specificat ions and Reference Dat a Reference Manual
April 2015 00809-0200-4728, Rev RA

Table A-7. Enclosure Spares

Descript ion Part number
Universal Head, Aluminum, Standard cover, 2-conduit - M20 ent ries 00644-4420-0002
Universal Head, Aluminum, Display cover, 2-conduit - M20 ent ries 00644-4420-0102
Universal Head, Aluminum, Standard cover, 2-conduit - 1/ 2 - 14 NPT ent ries 00644-4420-0001
Universal Head, Aluminum, Display cover, 2-conduit - 1/ 2 - 14 NPT ent ries 00644-4420-0101
Universal Head, SST, St andard cover, 2-conduit - M20 entries 00644-4433-0002
Universal Head, SST, Display cover, 2-conduit - M20 entries 00644-4433-0102
Universal Head, SST, St andard cover, 2-conduit - 1/ 2 - 14 NPT entries 00644-4433-0001
Universal Head, SST, Display cover, 2-conduit - 1/ 2 - 14 NPT ent ries 00644-4433-0101
Connection Head, Aluminum, St andard cover, 2-conduit - M20 x 1/ 2 ANPT ent ries 00644-4410-0021
Connection Head, Aluminum, Display cover, 2-conduit - M20 x 1/ 2 ANPT ent ries 00644-4410-0121
Connection Head, Aluminum, St andard cover, 2-conduit - 1/ 2 - 14 NPT x 1/ 2 ANPT entries 00644-4410-0011
Connection Head, Aluminum, Display cover, 2-conduit - 1/ 2 - 14 NPT x 1/ 2 ANPT ent ries 00644-4410-0111
Connection Head, SST, St andard cover, 2-conduit - M20 X 1/ 2 ANPT entries 00644-4411-0021
Connection Head, SST, Display cover, 2-conduit - M20 X 1/ 2 ANPT ent ries 00644-4411-0121
Connection Head, SST, St andard cover, 2-conduit - 1/ 2 - 14 NPT x 1/ 2 ANPT ent ries 00644-4411-0011
Connection Head, SST, Display cover, 2-conduit - 1/ 2 - 14 NPT x 1/ 2 ANPT entries 00644-4411-0111
Connection Head, Polished SST, St andard cover, 2-conduit - M20 x 1.5 entries 00079-0312-0033
Connection Head, Polished SST, Display cover, 2-conduit - M20 x 1.5 entries 00079-0312-0133
Connection Head, Polished SST, St andard cover, 2-conduit - M20 x 1.5 / M24 x 1.5 entries 00079-0312-0034
Connection Head, Polished SST, Display cover, 2-conduit - M20 x 1.5 / M24 x 1.5 entries 00079-0312-0134
Connection Head, Polished SST, St andard cover, 2-conduit -1/ 2 -14 NPT ent ries 00079-0312-0011
Connection Head, Polished SST, Display cover, 2-conduit - 1/ 2 -14 NPT ent ries 00079-0312-0111
Connection Head, Polished SST, St andard cover, 2-conduit - 1/ 2 -14 NPSM ent ries 00079-0312-0022
Connection Head, Polished SST, Display cover, 2-conduit - 1/ 2 -14 NPSM entries 00079-0312-0122
Universal Head, Aluminum, Standard cover, 3-conduit - M20 ent ries 00644-4439-0001
Universal Head, Aluminum, Display cover, 3-conduit - M20 ent ries 00644-4439-0101
Universal Head, Aluminum, Standard cover, 3-conduit - 1/ 2 - 14 NPT ent ries 00644-4439-0002
Universal Head, Aluminum, Display cover, 3-conduit - 1/ 2 - 14 NPT ent ries 00644-4439-0102
Universal Head, SST, St andard cover, 3-conduit - M20 entries 00644-4439-0003
Universal Head, SST, Display cover, 3-conduit - M20 entries 00644-4439-0103
Universal Head, SST, St andard cover, 3-conduit - 1/ 2 - 14 NPT entries 00644-4439-0004
Universal Head, SST, Display cover, 3-conduit - 1/ 2 - 14 NPT ent ries 00644-4439-0104

Table A-8. Display Kit Spares

Descript ion Par t number

Display only
644 HART LCD Display (opt ion M5) 00644-7630-0001
Reference Manual Appendix A: Specificat ions and Reference Dat a
00809-0200-4728, Rev RA April 2015

Table A-8. Display Kit Spares

Descript ion Part number

Display w it h aluminum met er cover

Rosemount 644 HART LCD Display (opt ion M5)(1) 00644-7630-0011
(2) 00644-7630-0111
Rosemount 644 HART LCD Display (opt ion M5)

Display w it h aluminum cover

Rosemount 644 HART Local Operator Interface (option M4)(1) 00644-7630-1011

Rosemount 644 HART Local Operator Interface (option M4)(2) 00644-7630-1111

Rosemount 644 FOUNDATION Fieldbus LCD Display (option M5)(1) 00644-4430-0001

Rosemount 644 PROFIBUS PA LCD Display (option M5)(1) 00644-4430-0001

Rosemount 644 HART Legacy display Kit (option M5)(1) 00644-4430-0001

Display w it h SST met er cover

Rosemount 644 HART LCD Display (opt ion M5)(1) 00644-7630-0021

Rosemount 644 HART LCD Display (opt ion M5)(2) 00644-7630-0121

Rosemount 644 HART Local Operator Interface (option M4)(1) 00644-7630-1021

Rosemount 644 HART Local Operator Interface (option M4)(2) 00644-7630-1121

Rosemount 644 FOUNDATION Fieldbus LCD Display (option M5)(1) 00644-4430-0011

Rosemount 644 PROFIBUS PA LCD Display (option M5)(1) 00644-4430-0011

Rosemount 644 HART Legacy display Kit (option M5)(1) 00644-4430-0011

(1) Covers provided are compat ible with t he 3-in (76 mm) Universal Junction Box and Rosemount Connect ion Head enclosure st yles.

(2) Cover provided is compat ible wit h t he 3.5-in (89 mm) Universal Junct ion Box and Field Mount enclosure st yles.
Appendix A: Specificat ions and Reference Dat a Reference Manual
April 2015 00809-0200-4728, Rev RA

Table A-9. Transient Prot ect ion Spares

Descript ion Part number

Transient Protector wit hout Enclosure 00644-4437-0001
Transient Protector wit h Universal Head, Aluminum, St andard cover, 3-conduit - M20 00644-4438-0001
Transient Protector wit h Universal Head, Aluminum, Display cover, 3-conduit - M20 00644-4438-0101
Transient Protector wit h Universal Head, Aluminum, St andard cover, 3-conduit - 1/ 2 NPT 00644-4438-0002
Transient Protector wit h Universal Head, Aluminum, Display cover, 3-conduit - 1/ 2 NPT 00644-4438-0102
Transient Protector wit h Universal Head, SST, St andard cover, 3-conduit - M20 00644-4438-0003
Transient Protector wit h Universal Head, SST, Display cover, 3-conduit - M20 00644-4438-0103
Transient Protector wit h Universal Head, SST, St andard cover, 3-conduit - 1/ 2 NPT 00644-4438-0004
Transient Protector wit h Universal Head, SST, Display cover, 3-conduit - 1/ 2 NPT 00644-4438-0104

Table A-10. Miscellaneous Accessories

Descript ion Par t number

(1)
Ground Screw Assembly Kit 00644-4431-0001
Ground Screw Assembly Kit (2) 00644-4431-0002
Mount ing Screws and Springs 00644-4424-0001
Hardware Kit for mount ing a Rosemount 644 Head mount to a DIN rail (includes clips for symmet rical
00644-5301-0010
and asymmet rical rails)
U-Bolt mounting Kit for Universal Housing 00644-4423-0001
Universal Clip for Rail or Wall Mount 03044-4103-0001
24 Inches of Symmet ric (Top Hat ) Rail 03044-4200-0001
24 Inches of Asymmet ric (G) Rail 03044-4201-0001
Ground Clamp for symmetric or asymmet ric rail 03044-4202-0001
Snap Rings Kit (used for assembly to a DIN sensor) 00644-4432-0001
Cover Clamp Assembly 00644-4434-0001
Terminal Block, 13mm M4 Mount ing Screws 00065-0305-0001
U-bolt Mount ing Bracket, 2-in pipe mount , 2g vibrat ion rat ing wit h SST enclosure - 316 SST (opt ion B4) 00644-7610-0001
L - Mounting Bracket for 2-inch pipe or panel mount ing, SST, 2g vibration rating (option B5) 00644-7611-0001
(1) Compatible with t he 3-in (76 mm) Universal Junct ion Box and Rosemount Connect ion Head enclosure st yles.
(2) Compatible with t he 3.5-in (89 mm) Universal Junction Box and Field Mount enclosure st yles.

Not e
For additional options (e.g. “ K” codes), cont act your local Emerson Process Management represent ative.
Reference Manual Appendix A: Specificat ions and Reference Dat a
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A.4.1 Configuration
Transmit t er configurat ion
The transmitter is available with standard configuration settings for HART. The configuration
settings may be changed in the field with DeltaV™, with AMS® Device Manager, or with any Field
Communicator.

St andard HART configurat ion

Unless specified, the transmitter will be shipped as follows:
Sensor Type RTD, Pt 100 (α=0.00385, 4-wire)
4 mA Value 0 °C
20 mA Value 100 °C
Out put Linear with temperature
Saturation Levels 3.9 / 20.5 mA
Damping 5 sec.
Line Volt age Filter 50 Hz
Alarm High (21.75 mA)
LCD (when inst alled) Engineering Unit s and mA
Tag See “ Tagging” on page 117.
HART Revision 5

A.4.2 Tagging
Hardw are t ag
13 characters total
Tags are adhesive or metal labels
Tag is permanently att ached to transmitter

Sof t w are t ag
HART Revision 5
A HART Revision 5 Transmitter can store up to 8 characters for the HART soft ware t ag and
default s to the first 8 characters of the hardware t ag.

HART Revision 7
A HART Revision 7 Transmitter can store the same 8 character tag as the Revision 5 but has a
addit ional and separate long soft ware tag that can be configured for up to 32 charact ers. The
long soft ware tag is available when option code HR7 is ordered.

A.4.3 Considerations
Appendix A: Specificat ions and Reference Dat a Reference Manual
April 2015 00809-0200-4728, Rev RA

Ext ernal ground screw assembly

The external ground screw assembly can be ordered by specifying code G1 when an enclosure is
specified. However, some approvals include the ground screw assembly in the transmitter
shipment, hence it is not necessary to order code G1. The table below ident ifies which approval
options include the external ground screw assembly and which do not.
Ext ernal ground screw
Opt ion code
assembly included?
E5, I1, I2, I5, I6, I7, K5, K6, NA, I3, KB No–Order opt ion code G1
E1, E2, E3, E4, E7, K7, N1, N7, ND, K1, K2, KA, NK, N3, KD, T1 Yes

Cust om configurat ion

Custom configurations are to be specified when ordering. This configuration must be the same
for all sensors. The following table lists the necessary requirement s to specify a custom
configuration.
Opt ion code Cust omizat ion available
Dat e: day/ mont h/ year
C1: Factory Configuration Dat a (CDS
Descript or: 8 alphanumeric characters
required)
Message: 32 alphanumeric charact ers
Hardw are Tag: 13 Characters
Sof t w are Tag: 8 Characters
Sensor Type and Connection
Measurement Range and Units
Damping Value
Failure Mode: High or Low
Also needs opt ion code: Hot Backup: Mode and PV
Sensor Drift Alert : Mode, Limit and Units
Display Configurat ion: Choose what will be shown on the LCD display
...DC
Cust om Alarm and sat urat ion levels: Choose cust om High and Low Alarm
and Sat urat ion levels
...DC
HART

...M4 or M5 Securit y informat ion: Write Prot ect ion, HART Lock and Local Operator
Interface Password
The t ransmit ters are designed to accept Callendar-Van Dusen const ant s from
a calibrated RTD. Using t hese const ant s, t he t ransmitter generates a custom
C2:Transmit ter – Sensor Matching curve t o match the sensor-specific curve. Specify a Series 65, 65, or 78 RTD
sensor on the order wit h a special characterization curve (V or X8Q4 option).
These constant s will be programmed into t he transmit ter wit h t his option.
A1: NAMUR Alarm and Sat uration Levels, with High Alarm configured
Reference Manual Appendix A: Specificat ions and Reference Dat a
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A.5 Specificat ions and reference dat a for 644 HART

Head Mount
(Device Revision 7 or previous)

A.5.1 Functional specifications

Input s
User-selectable; sensor terminals rated to 42.4 Vdc. See “Accuracy” on page 98 for sensor
options.

Out put
Single 2-wire device with either 4-20 mA/HART, linear with temperature or input. Device
supports protocol revision HART 5.

Isolat ion
Input/output isolation tested to 600 Vrms.

Local display
The optional five-digit integral LCD display includes a floating or fixed decimal point. It can also
display engineering units (°F, °C, °R, K, W, and mV), mA, and percent of span. The display can be
configured to alternate bet ween selected display options. Display settings are preconfigured at
t he factory according to the st andard transmitter configurat ion. They can be reconfigured in
the field using a compliant Field Communicator.

Humidit y limit s
0–95%relative humidit y

Updat e t ime
≤ 0.5 sec. single sensor mode

≤1.0 sec. dual sensor mode

Accuracy
(default configuration) PT 100

HART (0-100 °C): ±0.18 °C

Appendix A: Specificat ions and Reference Dat a Reference Manual
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A.5.2 Physical specifications

Elect rical connect ions
Model Pow er and sensor t erminals
644H Compression screws permanently fixed to terminal block

Field Communicat or connect ions

Communicat ion t erminals
644H Clips permanently fixed to terminal block

Mat erials of const ruct ion

Elect ronics housing and t erminal block
644H GE polyphenylene oxide glass reinforced

Enclosure (opt ions J5, J6)

Housing Low-copper aluminum
Paint Polyurethane
Cover O-ring Buna-N

St ainless st eel housing for biot echnology, pharmaceut ical indust ries, and
sanit ar y applicat ions
Housing and St andard Met er Cover
316 SST
Cover O-ring
Buna-N

Mount ing
The 644H installs in a connection head or universal head mounted directly on a sensor
assembly, apart from a sensor assembly using a universal head, or to a DIN rail using an optional
mounting clip.

Special mount ing considerat ions

See “ Mounting Kits for 644 Head Mount ” on page 105 for the special hardware that is available
to:
Mount a 644H to a DIN rail. (see page 103)
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Weight
Code Opt ions Weight
644H HART, Head Mount Transmitt er 95 g (3.39 oz)
644H FOUNDATION fieldbus, Head Mount Transmit ter 92 g (3.25 oz)
644H PROFIBUS PA, Head Mount Transmitt er 92 g (3.25 oz)
644R HART, Rail Mount Transmitt er 174 g (6.14 oz)
M5 LCD Display 35 g (1.34 oz)
J5, J6 Universal Head, St andard Cover 577 g (20.35 oz)
J5, J6 Universal Head, Met er Cover 667 g (23.53 oz)
J7, J8 SST Universal Head, St d. Cover 1620 g (57.14 oz)
J7, J8 SST Universal Head, Met er Cover 1730 g (61.02 oz)

St ainless st eel housing for biot echnology, pharmaceut ical indust ries, and
sanit ar y applicat ions
Opt ion code St andard cover Met er cover
S1 840 g (27 oz) 995 g (32 oz)
S2 840 g (27 oz) 995 g (32 oz)
S3 840 g (27 oz) 995 g (32 oz)
S4 840 g (27 oz) 995 g (32 oz)

Enclosure rat ings (644H)

All available enclosures are Type 4X, IP66, and IP68.

Sanit ary housing surface

Surface finish is polished to 32 RMA. Laser etched product marking on housing and standard
covers.
Appendix A: Specificat ions and Reference Dat a Reference Manual
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A.5.3 Performance specifications

EMC (Elect romagnet ic Compat ibilit y)
NAMUR NE 21 St andard
The 644H HART meets the requirements for NAMUR NE 21 Rating.

Suscept ibilit y Param et er Influence

HART
ESD 6 kV contact discharge None
8 kV air discharge
Radiated 80 – 1000 MHz at 10 V/m AM < 1.0%
Burst 1 kV for I.O. None
Surge 0.5 kV line–line None
1 kV line–ground (I.O. tool)
Conducted 10 kHz to 80 MHz at 10V < 1.0%

CE EMC compliance t est ing

The 644 is compliant with Direct ive 2004/108/EC. Meets the criteria under IEC 61326:2006

Pow er supply effect

Less than ±0.005%of span per volt

St abilit y
RTDs and thermocouples have a stabilit y of ±0.15%of output reading or 0.15 °C (whichever is
greater) for 24 months

Self calibrat ion

The analog-to-digit al measurement circuitry automatically self-calibrates for each temperature
update by comparing the dynamic measurement to extremely st able and accurate internal
reference elements.

Vibrat ion effect

The 644 is tested to the following specifications with no effect on performance per IEC 60770-1,
1999:

Frequency Vibrat ion

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Sensor connect ions

Rosemount 644 Sensor connect ions diagram

1234 12 34 1234 1234

2-wire 3-wire RTD 4-wire RTD T/C
RTD and and * and and mV

* Rosemount Inc. provides 4-wire sensors for all single element RTDs.
You can use these RTDs in 3-wire configurat ions by leaving the
unneeded leads disconnected and insulat ed with elect rical tape.

Tagging
Hardw are
13 characters total
Tags are adhesive labels affixed to t he side of the t ransmitter
Permanently att ached to t ransmitter
Character height is 1/ 16-in (1.6 mm)
Soft w are
The transmitter can store up to 8 characters for the HART protocol
Order soft ware tag with C1 option code

A.5.4 4–20 mA/HART specificat ions

Pow er supply
External power supply required. Transmitters operate on 12.0 to 42.4 Vdc transmitter terminal
voltage (with 250 ohm load, 18.1 Vdc power supply voltage is required). Transmitter power
terminals rated to 42.4 Vdc.

Load limit at ions

Maximum load = 40.8 X (supply volt age - 12.0) (1)

4–20 mA dc
1240
1100
Load (Ohms)

1000
750 HART and Analog
Operating Range
500
250
Appendix A: Specificat ions and Reference Dat a Reference Manual
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Temperat ure limit s

Operat ing limit St orage limit
With LCD display(1) –40 to 185 °F –50 to 185 °F
–20 to 85 °C –45 t o 85 °C
Without LCD display –40 to 185 °F –60 to 248 °F
–40 to 85 °C –50 to 120 °C
(1) LCD may not be readable and display updates will be slower at t emperat ures
below -4 °F (-20 °C).

Hardw are and soft w are failure mode

The 644 features soft ware driven alarm diagnost ics and an independent circuit which is
designed to provide backup alarm output if the microprocessor soft ware fails. The alarm
direction (HI/LO) is user-select able using the failure mode switch. If failure occurs, the position
of the switch determines t he direction in which the output is driven (HI or LO). The switch feeds
into the digital-to-analog (D/A) converter, which drives the proper alarm output even if the
microprocessor fails. The values at which the transmitter soft ware drives its output in failure
mode depends on whether it is configured to standard, custom, or NAMUR-compliant (NAMUR
recommendation NE 43, June 1997) operation. Table A-1 on page 97 shows the configuration
alarm ranges.

St andard NAMUR- NE 43 compliant

Linear Output 3.9 ≤ I(1) ≤ 20.5 3.8 ≤ I ≤ 20.5
Fail High 21.75 ≤ I ≤ 23 21.5 ≤ I ≤ 23
Fail Low 3.5 ≤ I ≤ 3.75 3.5 ≤ I ≤ 3.6
(1) I = Process Variable (current out put ).

Cust om alarm and sat urat ion level

Custom factory configuration of alarm and saturation level is available with option code C1 for
valid values. These values can also be configured in the field using a Field Communicator.

Turn-on t ime
Performance within specifications in less than 5.0 seconds after power is applied, when
damping value is set to 0 seconds.

Ext ernal t ransient prot ect ion

The Rosemount 470 prevents damage from transients induced by lightning, welding, or heavy
electrical equipment. For more informat ion, refer to the 470 Product Dat a Sheet (document
Reference Manual Appendix A: Specificat ions and Reference Dat a
00809-0200-4728, Rev RA April 2015

Configurat ion
For st andard configuration information, see “ Configuration” on page 117.
Table A-11. 644 HART Legacy Display Kit s

Kit par t number

Display Only 00644-4430-0002
(1)
Display and Aluminum, Housing Cover 00644-4430-0001
(1)
Display and SST Housing Cover 00644-4430-0011
(1) Covers provided are compatible with t he 3 in (76mm) Universal Junct ion Box and
Rosemount Connect ion Head enclosure st yles.
Appendix A: Specificat ions and Reference Dat a Reference Manual
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Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015

Appendix B Product Certifications

European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 127

European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 127
Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 127

B.1 European Direct ive Informat ion

A copy of the EC Declaration of Conformit y can be found at the end of the Quick Start Guide. The
most recent revision of the EC Declarat ion of Conformit y can be found at www.rosemount.com.

B.1.1 Ordinary Location Certification from FM Approvals

As st andard, the transmitter has been examined and tested to determine that the design meets
t he basic electrical, mechanical, and fire protection requirements by a nationally recognized
test laboratory (NRTL) as accredited by the Federal Occupational Safet y and Health
Administration (OSHA).

B.1.2 Installing Equipment in Nort h America

The US National Electrical Code (NEC) and the Canadian Elect rical Code (CEC) permit the use of
Division marked equipment in Zones and Zone marked equipment in Divisions. The markings
must be suitable for the area classificat ion, gas, and temperature class. This information is
clearly defined in t he respective codes.

B.1.3 Hazardous Locations Cert ificat ions

USA
E5 USA Explosionproof, Non-Incendive, Dust-Ignit ionproof
Certificate: [XP & DIP]: 3006278; [NI]: 3008880 & 3044581
Standards: FM Class 3600: 2011, FM Class 3615: 2006, FM Class 3616: 2011, FM Class
3810: 2005, NEMA-250: 250: 2003, ANSI/IEC 60529: 2004
Markings: XP CL I, DIV 1, GP B, C, D; DIP CL II / III, GP E, F, G; (-50°C ≤ Ta ≤ +85°C); Type 4X;
See I5 description for Non-Incendive markings
I5 USA Intrinsic Safet y and Non-Incendive
Certificate: 3008880 [Headmount Fieldbus/Profibus, Railmount HART]
Standards: FM Class 3600: 1998, FM Class 3610: 2010, FM Class 3611: 2004, FM Class
3810: 2005, NEMA - 250: 1991.
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA

Certificate: 3044581 [Headmount HART]

St andards: FM Class 3600: 2011, FM Class 3610: 2010, FM Class 3611: 2004, FM Class
3810: 2005, ANSI/NEMA - 250: 1991, ANSI/IEC 60529: 2004; ANSI/ISA
60079-0: 2009; ANSI/ISA 60079-11: 2009.
Markings: [No Enclosure]: IS CL I, DIV I, GP A, B, C, D T4; CL I ZONE 0 AEx ia IIC T4 Ga; NI CL
I, DIV 2, GP A, B, C, D T5 [Wit h Enclosure]: IS CL I / II / III, DIV 1, GP A, B, C, D, E,
F, G; NI CL I, DIV 2, GP A, B, C, D.

Special Condit ions for Safe Use (X):

1. When no enclosure option is selected, the Model 644 Temperature Transmitter shall be
inst alled in a final enclosure meeting t ype of protection IP20 and meeting the
requirements of ANSI/ISA 61010-1 and ANSI/ISA 60079-0.
2. The Model 644 opt ional housings may cont ain aluminum and is considered a potential
risk of ignition by impact or friction. Care must be t aken during installation and use to
prevent impact and friction.

Canada
I6 Canada Intrinsic Safet y and Division 2
Cert ificate: 1091070
St andards: CAN/CSA C22.2 No. 0-10, CSA Std C22.2 No. 25-1966, CAN/CSA-C22.2 No.
94-M91, CSA Std C22.2 No. 142-M1987, CAN/CSA-C22.2 No. 157-92, CSA Std
C22.2 No. 213-M1987, C22.2 No 60529-05.
Markings: [HART] IS CL I GP A, B, C, D T4/T6; CL I, ZONE 0 IIC; CL I, DIV 2, GP A, B, C, D
[Fieldbus/PROFIBUS] IS CL I GP A, B, C, D T4; CL I, ZONE0 IIC; CL I, DIV 2, GP A, B,
C, D.
K6 Canada Explosionproof, Dust-Ignitionproof, Intrinsic Safet y and Division 2
Certificate: 1091070
Standards: CAN/CSA C22.2 No. 0-10, CSA Std C22.2 No. 25-1966, CSA Std. C22.2 No.
30-M1986, CAN/CSA-C22.2 No. 94-M91, CSA Std C22.2 No. 142-M1987,
CAN/CSA-C22.2 No. 157-92, CSA Std C22.2 No. 213-M1987, C22.2 No
60529-05
Markings: CL I / II / III, DIV 1, GP B, C, D, E, F, G
See I6 description for Intrinsic Safet y and Division 2 markings

Europe
E1 ATEX Flameproof
Certificate: FM12ATEX0065X
Standards: EN 60079-0: 2012, EN 60079-1: 2007, EN 60529:1991 +A1:2000
Markings: II 2 G Ex d IIC T6…T1 Gb, T6(-50 °C ≤ Ta ≤ +40 °C), T5…T1(-50 °C ≤ Ta ≤ +60 °C);
See Table B-1 for process temperatures

Special Condit ions for Safe Use (X):

Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015

I1 ATEX Intrinsic Safet y

Certificate: [Headmount HART]: Baseefa12ATEX0101X
[Headmount Fieldbus/PROFIBUS]: Baseefa03ATEX0499X
[Railmount HART]: BAS00ATEX1033X
Standards: EN 60079-0: 2012, EN 60079-11: 2012
Markings: [HART]: II 1 G Ex ia IIC T6…T4 Ga; [Fieldbus/Profibus]: II 1 G Ex ia IIC T4 Ga;
See Table B-2 for Entit y Parameters and Temperature Classifications.

Special Condition for Safe Use (X):

1. The equipment must be inst alled in an enclosure which affords it a degree of protection
of at least IP20 in accordance with the requirements of IEC 60529. Non-metallic
enclosures must have a surface resist ance of less than 1GΩ; light alloy or zirconium
enclosures must be protected from impact and friction when installed in a Zone 0
environment.

2. When fitted with the Transient Protector Assembly, the equipment is not capable of
withstanding the 500V test as defined in Clause 6.3.13 of EN 60079-11:2012. This must
be taken into account during installation.

N1 ATEX Type n - with enclosure

Certificate: BAS00ATEX3145
Standards: EN 60079-0: 2012, EN 60079-15: 2010
Markings: II 3 G Ex nA IIC T5 Gc (-40 °C ≤ Ta ≤ +70 °C)

NC ATEX Type n - without enclosure

Certificate: [Headmount Fieldbus/Profibus, Railmount HART]: Baseefa13ATEX0093X
[Headmount HART]: Baseefa12ATEX0102U.
Standards: EN 60079-0: 2012, EN 60079-15: 2010
Markings: [Headmount Fieldbus/Profibus, Railmount HART]: II 3 G Ex nA IIC T5 Gc
(-40 °C ≤ Ta ≤ +70 °C) [Headmount HART]: II 3 G Ex nA IIC T6…T5 Gc; T6
(-60 °C ≤ Ta ≤ +40 °C);T5(-60 °C ≤ Ta ≤+85 °C)

Special Condit ion for Safe Use (X):

1. The Model 644 Temperature Transmitter must be installed in a suitably certified enclosure
such that it is afforded a degree of protection of at least IP54 in accordance wit h IEC 60529
and EN 60079-15.

2. When fitted with the Transient Protector Assembly, the equipment is not capable of
withstanding the 500V test as defined in Clause 6.3.13 of EN 60079-11:2012. This must
be taken into account during installation.

ND ATEX Dust
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA

Special Conditions for Safe Use (X):

1. See certificate for ambient temperature range.

2. The non-met allic label may store an elect rost atic charge and become a source of ignition
in Group III environments.
3. Guard the LCD cover against impact energies greater than 4 joules.
4. Consult t he manufacturer if dimensional information on the flameproof joints is
necessary.

Int ernat ional

E7 IECEX Flameproof
Certificate: IECEx FMG 12.0022X
Standards: IEC 60079-0: 2011, IEC 60079-1: 2007
Markings: Ex d IIC T6…T1 Gb, T6(-50 °C ≤ Ta ≤ +40 °C), T5…T1(-50 °C ≤ Ta≤ +60 °C);
See Table B-1 for process temperatures.

Special Conditions for Safe Use (X):

1. See certificate for ambient temperat ure range.

2. The non-metallic label may store an electrostatic charge and become a source of
ignition in Group III environments.

3. Guard the LCD cover against impact energies greater than 4 joules.

4. Consult the manufacturer if dimensional information on the flameproof joints is

necessary.

I7 IECEX Intrinsic Safet y

Certificate: [Headmount HART]: IECEx BAS 12.0069X
[Headmount Fieldbus/PROFIBUS, Railmount HART]: IECEx BAS 07.0053X
St andards: IEC 60079-0: 2011, IEC 60079-11: 2011
Markings: Ex ia IIC T6…T4 Ga
See Table B-2 for Entit y Parameters and Temperature Classifications

Special Condit ion for Safe Use (X):

1. The equipment must be installed in an enclosure which affords it a degree of protection

of at least IP20 in accordance with t he requirements of IEC 60529. Non-met allic
enclosures must have a surface resistance of less than 1GΩ; light alloy or zirconium
enclosures must be protected from impact and friction when installed in a Zone 0
environment .
Reference Manual Appendix B: Product Cert ificat ions
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NG IECEx Type n - no enclosure

Certificate: [Headmount Fieldbus/Profibus, Railmount HART]: IECEx BAS 12.0053X
[Headmount HART]: IECEx BAS 12.0070U
Standards: IEC 60079-0: 2011, IEC 60079-15: 2010
Markings: [Headmount Fieldbus/Profibus, Railmount HART]: Ex nA IIC T5 Gc
(-40 °C ≤ Ta ≤ +70 °C)
[Headmount HART]: Ex nA IIC T6…T5 Gc; T6(-60 °C ≤ Ta ≤ +40 °C); T5
(-60 °C ≤ Ta ≤ +85°C)

Special Condit ion for Safe Use (X):

1. The Model 644 Temperature Transmit ter must be installed in a suit ably certified enclosure
such that it is afforded a degree of protection of at least IP54 in accordance with IEC
60529 and EN 60079-15.

2. When fitted with the Transient Protector Assembly, the equipment is not capable of
withstanding t he 500V test. This must be taken into account during inst allation.

NK IECEx Dust
Certificate: IECEx FMG 12.0022X
Standards: IEC 60079-0: 2011, IEC 60079-31: 2008
Markings: Ex tb IIIC T130 °C Db, (-40 °C ≤ Ta ≤ +70 °C); IP66
See Table B-1 for process temperatures

Special Condit ions for Safe Use (X):

1. See certificate for ambient temperature range.

2. The non-met allic label may store an elect rost atic charge and become a source of ignition
in Group III environments.

3. Guard the LCD cover against impact energies greater than 4 joules.
4. Consult t he manufacturer if dimensional information on the flameproof joints is
necessary.

Brazil
E2 INMETRO Flameproof
Certificate: NCC 12.1147X
Standards: ABNT NBR IEC 60079-0:2008, ABNT NBR IEC 60079-1:2009, NBR 8094:1983
Markings: Ex d IIC T6…T1 (-40 °C ≤ Ta ≤ +65 °C) Gb; IP66W

Special Condit ions for Safe Use (X):

1. Care must be taken to ensure that t he surface temperature does not exceed 85°C when
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA

I2 INMETRO Intrinsic Safet y

Certificate: CEPEL 02.0096X
Standards: ABNT NBR IEC 60079-0:2008, ABNT NBR IEC 60079-11:2009, ABNT NBR IEC
60079-26:2008, ABNT NBR IEC 60529:2009
Markings: Ex ia IIC T* Ga; IP66W
See Table B-2 for Entit y Parameters and Temperat ure Classifications

Special Condit ions for Safe Use (X):

1. The apparatus must be installed in an enclosure which affords it a degree of protection of

at least IP20.

2. Light allow or zirconium enclosures must be protected from impact and friction when
installed.

3. When the maximum ambient temperature at the place of installation is greater than
50 °C, the equipment shall be installed wit h adequate insulation cables the minimum
temperature of 90 °C.

China
E3 China Flameproof
Certificate: GYJ111385
St andards Used: GB3836.1-2000, GB3836.2-2000, GB12476.1-2000
Markings: Ex d IIC T6; DIP A20 Ta 95 °C; IP66

Special Condit ions for Safe Use (X):

1. Temperature Assembly using temperature sensor t ype 65, 68, 75, 183, 185 are certified.
2. The ambient temperature range is:

Gas/dust Ambient t emperat ure

Gas -40 °C ≤ Ta ≤ +65 °C
Dust -40 °C ≤ Ta ≤ +85 °C

3. The earth connection facilit y in the enclosure should be connected reliably.

Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015

4. During installation, use and maintain in explosive gas atmospheres, observe the warning
“ Do not open when energized” .
During installation, use and maintain in explosive dust atmosphere, observe the warning
“ Do not open when an explosive dust atmosphere is present” .
5. During installation, there should be no mixture harmful to flameproof housing.
6. During installation in hazardous location, cable glands, conduits and blanking plugs,
certified by state-appointed inspection bodies with Ex d II C, DIP A20 IP66 degree, should
be used.
7. Maintenance should be done in a non-hazardous location.

8. During installation, use and maintain in explosive dust atmosphere, product enclosure
should be cleaned to avoid dust accumulation, but compressed air should not be used.
9. End users is not permitted to change any components inside, but to settle the problem in
conjunction with manufact urer to avoid damage to the product.
10. During installation, use and maintenance of t his product , observe the following
st andards:
GB3836.13-1997 “ Electrical apparatus for explosive gas atmospheres Part 13: Repair and
overhaul for apparatus used in explosive gas at mospheres”
GB3836.15-2000 “ Electrical apparat us for explosive gas atmospheres Part 15: Electrical
inst allations in hazardous area (other than mines)”
GB3836.16-2006 “ Electrical apparatus for explosive gas at mospheres Part 16: Inspection
and maintenance of electrical installation (other t han mines)”
GB50257-1996 “Code for construction and accept ance of electric device for explosion
atmospheres and fire hazard electrical equipment inst allation engineering” .
GB15577-1995 “ Safe regulation for explosive dust atmospheres”
GB12476.2-2006 “ Electrical apparat us for use in the presence of combustible dust Part
1-2: Electrical apparatus protected by enclosures and surface temperature limita-
tion-Selection, inst allation and maintenance”
I3 China Intrinsic Safet y
Certificate: GYJ111384X
St andards Used: GB3836.1-2000, GB3836.4-2000
Markings: Ex ia IIC T4/T5/T6
Special Condit ions for Safe Use (X):

1. The ambient temperature range is:

For 644 Fieldbus, Profibus, and Legacy 644 HART

Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA

For Enhanced 644 HART

Maxim um input pow er:

T code Ambient t emperat ure
(W )
0.67 T6 -60 °C ≤ Ta ≤ +40 °C
0.67 T5 -60 °C ≤ Ta ≤ +50 °C
1.3 T4 -60 °C ≤ Ta ≤ +40 °C
5.32 T4 -60 °C ≤ Ta ≤ +80 °C

2. Parameters are:

For 644 Fieldbus, Profibus, and Legacy 644 HART

Terminals of power supply (+, -)

Maximum int ernal

Maximum Maximum Maximum
param et ers:
Transmit t er input volt age: input current : input pow er:
out put Ui (V) Ii (mA) Pi (W ) Ci (nF) Li (mH)
A 30 200 0.67/1 10 0
F, W 30 300 1.3 2.1 0
F, W (FISCO) 17.5 380 5.32 2.1 0

Terminals of sensor (1,2,3,4)

Maximum Maximum Maximum Maximum int ernal

out put out put out put param et ers:
Transmit t er volt age: current : pow er:
out put Uo (V) Io (mA) Po (W ) Co (nF) Lo(mH)
A 13.6 80 0.08 75 0
F, W 13.9 23 0.079 7.7 0

For Enhanced 644 HART

Terminals of power supply (+, -)

Maximum input Maximum input Maximum input Maximum int ernal

volt age: current : pow er: paramet ers:
Ui (V) Ii (mA) Pi (W ) Ci (nF) Li (mH)
150 (Ta ≤ +80 °C)

30 170 (Ta ≤ +70 °C) 0.67/0.8 3.3 0

190 (Ta ≤ +60 °C)
Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015

3. This product complies to the requirements for FISCO field devices specified in
IEC60079-27: 2008. For the connection of an intrinsically safe circuit in accordance FISCO
model, FISCO parameters of this product are as above.

4. The product should be used with Ex-certified associated apparatus to est ablish explosion
protection system t hat can be used in explosive gas atmospheres. Wiring and terminals
should comply with the instruction manual of the product and associated apparat us.

5. The cables bet ween this product and associated apparatus should be shielded cables (the
cables must have insulated shield). The shielded has to be grounded reliably in
non-hazardous area.

6. End users are not permitted to change any components insides, but to settle the problem
in conjunction with manufacturer to avoid damage to the product.

7. During inst allation, use and maintenance of this product, observe the following
st andards:

GB3836.13-1997 “ Electrical apparatus for explosive gas atmospheres Part 13: Repair and
overhaul for apparatus used in explosive gas at mospheres”

GB3836.15-2000 “ Electrical apparatus for explosive gas atmospheres Part 15: Electrical
inst allations in hazardous area (other than mines)”

GB3836.16-2006 “ Electrical apparatus for explosive gas atmospheres Part 16: Inspection
and maintenance of electrical installation (other t han mines)”

GB50257-1996 “Code for construction and acceptance of electric device for explosion
atmospheres and fire hazard electrical equipment installation engineering” .

N3 China Type n
Certificate: GYJ101421
St andards Used: GB3836.1-2000, GB3836.8-2003
Markings: Ex nA nL IIC T5/T6

Special Condit ions for Safe Use (X):

1. The relation among T code, ambient temperature range is as following:

When Options do not select Enhanced Performance:

T code Ambient t emperat ure

T5 -40 °C ≤ Ta ≤ +70 °C

When Options select Enhanced Performance:

Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA

4. Maintenance should be done in non-hazardous location.

5. End users are not permitted to change any components inside, but to sett le the problem
in conjunction with manufacturer to avoid damage to the product .

6. During inst allation, use and maintenance of this product, observe the following
st andards:

GB3836.13-1997 “ Electrical apparatus for explosive gas atmospheres Part 13: Repair and
overhaul for apparatus used in explosive gas atmospheres”

GB3836.15-2000 “ Electrical apparatus for explosive gas atmospheres Part 15: Electrical
installations in hazardous area (other t han mines)”

GB3836.16-2006 “ Electrical apparatus for explosive gas atmospheres Part 16: Inspection
and maintenance of elect rical installation (other than mines)”

GB50257-1996 “Code for construction and acceptance of electric device for explosion
atmospheres and fire hazard electrical equipment inst allation engineering”

EAC - Belarus, Kazakhst an, Russia

EM Technical Regulation Customs Union (EAC) Flameproof
Certificate: RU C-US.GB05.B.00289
Standards: GOST R IEC 60079-0-2011, GOST IEC 60079-1-2011
Markings: 1Ex d IIC T6…T1 Gb X, T6(-50 °C ≤ Ta ≤ +40 °C), T5…T1(-50 °C ≤ Ta ≤ +60 °C);
IP65/IP66/IP68

Special Condit ion for Safe Use (X):

See certificate for special conditions.
IM Technical Regulation Customs Union (EAC) Intrinsic Safet y
Certificate: RU C-US.GB05.B.00289
Standards: GOST R IEC 60079-0-2011, GOST R IEC 60079-11-2010
Markings: [HART]: 0Ex ia IIC T4…T6 Ga X; [Fieldbus/Profibus]: 0Ex ia IIC T4 Ga X

Special Condit ions for Safe Use (X):

See certificate for special conditions

Japan
E4 Japan Flameproof
Certificate: TC20671 [J2 wit h LCD], TC20672 [J2], TC20673 [J6 with LCD], TC20674 [J6]
Markings: Ex d IIC T5

Combinat ions
Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015

Addit ional Cert ificat ions

SBS American Bureau of Shipping (ABS) Type Approval
Certificate: 11-HS771994A-1-PDA
ABS Rules: 2013 Steel Vessels Rules 1-1-4/7.7, 1-1-Appendix 3, 4-8-3/1.7, 4-8-3/13.1

SBV Bureau Veritas (BV) Type Approval

Certificate: 26325/A2 BV
Requirements: Bureau Veritas Rules for the Classificat ion of Steel Ships
Application: Class notations: AUT-UMS, AUT-CCS, AUT-PORT and AUT-IMS

SDN Det Norske Veritas (DNV) Type Approval

Cert ificate: A-13246
Intended Use: Det Norske Veritas' Rules for Classification of Ships, High Speed & Light
Craft and Det Norske Verit as' Offshore St andards
Application: Location Classes: Temperature: D; Humidit y: B; Vibration: A; EMC: B;
Enclosure: B/IP66: A, C/IP66: SST

SLL Lloyds Register (LR) Type Approval

Certificate: 11/60002
Application: For use in environmental categories ENV1, ENV2, ENV3 and ENV5.
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA

Tables

Table B-1. Process Temperat ures

T6 T5 T4 T3 T2 T1 T130
Max Ambient +40°C +60°C +60°C +60°C +60°C +60°C +70°C
Transmit t er w it h LCD display
0” 55°C 70°C 95°C 95°C 95°C 95°C 95°C
3” 55°C 70°C 100°C 100°C 100°C 100°C 100°C
Sensor Ext ension

6” 60°C 70°C 100°C 100°C 100°C 100°C 100°C

9” 65°C 75°C 110°C 110°C 110°C 110°C 110°C
Transmit t er w it hout LCD display
0” 55°C 70°C 100°C 170°C 280°C 440°C 100°C
3” 55°C 70°C 110°C 190°C 300°C 450°C 110°C
6” 60°C 70°C 120°C 200°C 300°C 450°C 110°C
9” 65°C 75°C 130°C 200°C 300°C 450°C 120°C

Table B-2. Ent it y Paramet ers

Fieldbus/PROFIBUS HART 7 (Legacy) HART (Enhanced)

Volt age Ui (V) 30 30 30
150 for Ta ≤ 80 °C
Current Ii (mA) 300 200 170 for Ta ≤ 70 °C
190 for Ta ≤ 60 °C
0.67 @T6(-60 °C ≤ Ta ≤ +40 °C) 0.67 @T6(-60 °C ≤ Ta ≤ +40 °C)
Power Pi (W) 1.3 @T4 (-50 °C ≤ Ta ≤+60 °C) 0.67 @T5(-60 °C ≤ Ta ≤ +50 °C) 0.67 @T5(-60 °C ≤ Ta ≤ +50 °C)
1.0 @T5(-60 °C ≤ Ta ≤ +40 °C) 0.80 @T5(-60 °C ≤ Ta ≤ +40 °C)
1.0 @T4(-60 °C ≤ Ta ≤ +80 °C) 0.80 @T4(-60 °C ≤ Ta ≤ +80 °C)
Capacit ance Ci (nF) 2.1 10 3.3
Induct ance Li (mH) 0 0 0
Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015

Figure B-1. CSA Int rinsic Safet y Inst allat ion Draw ing 00644-2072. Rev AC
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA
Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA

Figure B-2. CSA Int rinsic Safet y Inst allat ion Draw ing 00644-1064, Rev. AB
Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015

Figure B-3. CSA Explosion-Proof Inst allat ion Draw ing 00644-1059, Rev. AK
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA
Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015

Figure B-4. FM Int rinsic Safet y Inst allat ion Draw ing 00644-2071. Rev AC
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA
Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015

Figure B-5. FM Int rinsic Safet y Inst allat ion Draw ing 00644-0009, Rev. AE Sheet 1 of 2
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA

Sheet 2 of 2
Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015

Figure B-6. FM Explosion-Proof Inst allat ion Draw ing 00644-1049, Rev. AG
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA
Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA
Reference Manual Appendix B: Product Cert ificat ions
00809-0200-4728, Rev RA April 2015
Appendix B: Product Cert ificat ions Reference Manual
April 2015 00809-0200-4728, Rev RA
Reference Manual Appendix C: Field Communicat or Menu Trees and Fast Keys
00809-0200-4728, Rev RA April 2015

Appendix C Field Communicator Menu

Trees and Fast Keys
C.1 Field Communicat or menu t rees
Figure C-1. Rosem ount 644 HART Revision 5 Field Communicat or Menu Tree - Overview
Act ive Alert s Good (only if No Alerts)
1 Good (only if No Alert s) 1 No Active Alerts
2 Failed
3 Advisory Failed
4 Maintenance (Fix Soon) 1 Invalid Configurat ion
2 Electronics Failure
3 Calibrat ion Error
4 Sensor Drift Alert Act ive
5 Sensor 1 Open
6 Sensor 2 Open
7 Sensor 1 Short ed
8 Sensor 2 Short ed
9 Terminal Temp Failure

Advisory
1 Calibrat ion Error
Maintenance
1 Hot Backup Active
2 Sensor Drift Alert Act ive
3 Sensor 1 Degraded
4 Sensor 2 Degraded
Home Overview
5 Excess EMF
1 Overview 1 Device St at us
6 Sensor 1 Out of Operating Range
2 Configure 2 Comm St at us
7 Sensor 2 Out of Operating Range
3 Service Tools 3 Primary Variable
8 Terminal Temp Out of Range
4 Sensor Values/St atus
9 Analog Out put Saturated
5 Analog Out put Value
10 Analog Output Fixed
6 Upper Range Value
7 Lower Range Value Device Informat ion Identification
8 Device Informat ion 1 Identification 1 Tag
2 Revisions 2 Long Tag
3 Alarm Type and Securit y 3 Model
4 Options Ordered 4 Elect ronics S/N
5 Final Assembly Num
6 Dat e
7 Description
8 Message
9 Device Image

Revisions
1 HART Universal Rev
2 Field Device
3 Hardware
4 Soft ware
5 DD Revision

Alarm Type and Securit y

Appendix C: Field Comm unicat or Menu Trees and Fast Keys Reference Manual
April 2015 00809-0200-4728, Rev RA

Figure C-2. Rosem ount 644 HART Revision 5 Field Communicat or Menu Tree - Configure

Home
Guided Set up Sensor 1
1 Overview
1 Configure Sensors 1 Sensor 1 Temp
2 Configure Configure
2 Calibrate Sensors 2 Sensor 1 St atus*
3 Service Tools 1 Guided Setup
3 Configure Device 3 Sensor 1 Type
2 Manual Set up 4 Sensor 1 Connect ion
4 Configure Display
5 Config Hot Backup 5 Engineering Units
6 Config Drift Alert 6 Damping
7 Diagnostics Suite 7 Serial Number
8 Sensor Limits
9 Sensor Mat ching-CVD
Manual Set up
10 2-Wire Offset
1 Sensor 1
2 Sensor 2 Sensor 2
3 Calculat ed Output 1 Sensor 2 Temp
4 Diagnostics 2 Sensor 2 St atus*
5 Analog Out put 3 Sensor 2 Type
6 Display 4 Sensor 2 Connect ion
7 Device 5 Engineering Units
8 HART 6 Damping
9 Securit y 7 Serial Number
8 Sensor Limits
9 Sensor Matching-CVD
10 2-Wire Offset
Calculated Out put
1 Different ial Temperat ure*
2 First Good Temperature*
3 Average Temperat ure* PV Configuration
1 Primary Variable
Diagnost ics 2 Upper Range Value
1 Hot Backup 3 Lower Range Value
2 Sensor Drift Alert 4 Minimum Span
3 Sensor and Process Diagnostics
Alarm/Sat Levels
Analog Out put 1 Alarm Direction
1 Analog Out put Value 2 High Alarm
2 Percent of Range 3 High Sat urat ion
3 Primary Variable 4 Low Saturation
4 Param 5 Low Alarm
5 PV Configurat ion 6 Config Alarm/Sat Levels
6 Alarm/Sat Levels
Device Informat ion
Display 1 Tag
1 Variables Displayed 2 Long Tag
2 Decimal Places 3 Date
3 Bar Graph* 4 Descript ion
5 Message
Device 6 Final Assembly Num
1 Device Information
Noise Rejection
2 Terminal Temp Units
1 AC Power Filter
3 Open Sensor Hold Off
2 Transient Filter
4 Noise Rejection
Burst Mode Config
HART 1 Burst Message 1
1 Polling Address 2 Message 1 Content
2 Change Polling Address 3 1st and Trigger Value
3 HART Universal Rev 4 Second Variable
4 Change HART Rev 5 Third Variable
5 Burst Mode Config 6 Fourth Variable
6 Variable Mapping
Reference Manual Appendix C: Field Com municat or Menu Trees and Fast Keys
00809-0200-4728, Rev RA April 2015

Figure C-3. Rosem ount 644 HART Revision 5 Field Communicat or Menu Tree – Ser vice Tools
Good (only if No Alerts)
1 No Act ive Alerts
Failed
1 Invalid Configurat ion
2 Elect ronics Failure
3 Calibration Error
4 Sensor Drift Alert Active
5 Sensor 1 Open
6 Sensor 2 Open
7 Sensor 1 Shorted
8 Sensor 2 Shorted
Active Alerts 9 Terminal Temp Failure
1 Good (only if No Alert s)
2 Failed Advisory
3 Advisory 1 Calibration Error
4 Maint enance (Fix Soon)
Maintenance
1 Hot Backup Act ive
2 Sensor Drift Alert Act ive
Home 3 Sensor 1 Degraded
1 Overview Primary Variable 4 Sensor 2 Degraded
2 Configure Variables 1 Primary Variable 5 Excess EMF
3 Service Tools 1 Variable Summary 2 Paramet er 6 Sensor 1 Out of Operating Range
2 Primary Variable 3 St atus 7 Sensor 2 Out of Operating Range
3 Second Variable 8 Terminal Temp Out of Range
4 Third Variable Second Variable
1 Second Variable 9 Analog Output Sat urat ed
5 Fourth Variable 10 Analog Output Fixed
Service Tools 6 Analog Out put 2 Paramet er
1 Alert s 3 St atus
2 Variables
3 Trends Third Variable
4 Maintenance 1 Third Variable
5 Simulat e 2 Paramet er
3 St atus
Fourth Variable
Trends 1 Fourt h Variable
1 Sensor 1 2 Parameter
2 Sensor 2 3 St atus
3 Differential
Analog Output
4 Average
1 Analog Output Value
5 Terminal Temperature
2 AO Gauge
6 First Good
Thermocouple Diag Sensor X
1 Resist ance
2 Sensor X Status
Maintenance
3 Threshold Exceeded
1 Thermocouple Diag Snsr 1
4 TC Diag Config
2 Thermocouple Diag Snsr 2
3 Min/Max Tracking
4 Sensor Calibration Min/ Max Tracking
5 Analog Calibration 1 Min/Max Mode
2 Reset All Min/Max Values
Simulate 3 Parameter 1
1 Perform Loop Test 4 Parameter 2
2 Device Variables 5 Parameter 3
6 Parameter 4

Sensor Calibration
1 Calibrate Sensors
2 Restore Facot ry Cal
3 Sensor 1 Lower Cal
Appendix C: Field Comm unicat or Menu Trees and Fast Keys Reference Manual
April 2015 00809-0200-4728, Rev RA

Figure C-4. Rosem ount 644 HART Revision 7 Field Communicat or Menu Tree – Overview
Act ive Alerts Good (only if No Alert s)
1 Good (only if No Alerts) 1 No Act ive Alerts
2 Failed
3 Advisory Failed
4 Maintenance (Fix Soon) 1 Invalid Configuration
2 Electronics Failure
3 Calibration Error
4 Sensor Drift Alert Active
5 Sensor 1 Open
6 Sensor 2 Open
7 Sensor 1 Shorted
8 Sensor 2 Shorted
9 Terminal Temp Failure

Advisory
1 Calibration Error
Maintenance
1 Hot Backup Active
2 Sensor Drift Alert Act ive
3 Sensor 1 Degraded
4 Sensor 2 Degraded
Home Overview
5 Excess EMF
1 Overview 1 Device Status
6 Sensor 1 Out of Operating Range
2 Configure 2 Comm Status
7 Sensor 2 Out of Operating Range
3 Service Tools 3 Primary Variable
8 Terminal Temp Out of Range
4 Sensor Values/Status
9 Analog Output Saturated
5 Analog Output Value 10 Analog Output Fixed
6 Upper Range Value
7 Lower Range Value Device Informat ion Identification
8 Device Information 1 Ident ificat ion 1 Tag
2 Revisions 2 Long Tag
3 Alarm Type and Securit y 3 Model
4 Options Ordered 4 Electronics S/N
5 Final Assembly Num
6 Date
7 Description
8 Message
9 Device Image

Revisions
1 HART Universal Rev
2 Field Device
3 Hardware
4 Soft ware
5 DD Revision

Alarm Type and Securit y

1 Alarm Direct ion
2 High Saturation
3 Low Saturation
Reference Manual Appendix C: Field Com municat or Menu Trees and Fast Keys
00809-0200-4728, Rev RA April 2015

Figure C-5. Rosem ount 644 HART Revision 7 Field Communicat or Menu Tree - Configure

Home
Guided Setup Sensor 1
1 Overview
1 Configure Sensors 1 Sensor 1 Temp
2 Configure Configure
2 Calibrat e Sensors 2 Sensor 1 St at us*
3 Service Tools 1 Guided Set up
3 Configure Device 3 Sensor 1 Type
2 Manual Set up 4 Sensor 1 Connection
4 Configure Display
5 Config Hot Backup 5 Engineering Unit s
6 Config Drift Alert 6 Damping
7 Diagnost ics Suite 7 Serial Number
8 Sensor Limit s
9 Sensor Matching-CVD
Manual Setup
10 2-Wire Offset
1 Sensor 1
2 Sensor 2 Sensor 2
3 Calculated Out put 1 Sensor 2 Temp
4 Diagnost ics 2 Sensor 2 St at us*
5 Analog Output 3 Sensor 2 Type
6 Display 4 Sensor 2 Connect ion
7 Device 5 Engineering Unit s
8 HART 6 Damping
9 Securit y 7 Serial Number
8 Sensor Limit s
9 Sensor Mat ching-CVD
10 2-Wire Offset
Calculat ed Output
1 Different ial Temperat ure*
2 First Good Temperat ure*
3 Average Temperat ure* PV Configurat ion
1 Primary Variable
Diagnostics 2 Upper Range Value
1 Hot Backup 3 Lower Range Value
2 Sensor Drift Alert 4 Minimum Span
3 Sensor and Process Diagnost ics
Alarm/Sat Levels
Analog Output 1 Alarm Direct ion
1 Analog Output Value 2 High Alarm
2 Percent of Range 3 High Saturation
3 Primary Variable 4 Low Sat urat ion
4 Param 5 Low Alarm
5 PV Configuration 6 Config Alarm/Sat Levels
6 Alarm/ Sat Levels
Device Informat ion
Display 1 Tag
1 Variables Displayed 2 Long Tag
2 Decimal Places 3 Date
3 Bar Graph* 4 Description
5 Message
Device 6 Final Assembly Num
1 Device Informat ion
Noise Reject ion
2 Terminal Temp Unit s
1 AC Power Filt er
3 Open Sensor Hold Off
2 Transient Filt er
4 Noise Reject ion
Burst Mode Config
HART 1 Burst Message 1
1 Polling Address 2 Message 1 Content
2 Change Polling Address 3 1st and Trigger Value
3 HART Universal Rev 4 Second Variable
4 Change HART Rev 5 Third Variable
5 Burst Mode Config
Appendix C: Field Comm unicat or Menu Trees and Fast Keys Reference Manual
April 2015 00809-0200-4728, Rev RA

Figure C-6. Rosem ount 644 HART Revision 7 Field Communicat or Menu Tree – Ser vice Tools
Good (only if No Alert s)
1 No Active Alerts
Failed
1 Invalid Configurat ion
2 Electronics Failure
3 Calibration Error
4 Sensor Drift Alert Act ive
5 Sensor 1 Open
6 Sensor 2 Open
7 Sensor 1 Shorted
8 Sensor 2 Shorted
Active Alert s 9 Terminal Temp Failure
1 Good (only if No Alerts)
2 Failed Advisory
3 Advisory 1 Calibration Error
4 Maintenance (Fix Soon)
Maintenance
1 Hot Backup Active
2 Sensor Drift Alert Active
Home 3 Sensor 1 Degraded
1 Overview Primary Variable 4 Sensor 2 Degraded
2 Configure Variables 1 Primary Variable 5 Excess EMF
3 Service Tools 1 Variable Summary 2 Paramet er 6 Sensor 1 Out of Operating Range
2 Primary Variable 3 St atus 7 Sensor 2 Out of Operating Range
3 Second Variable 8 Terminal Temp Out of Range
4 Third Variable Second Variable
1 Second Variable 9 Analog Output Saturated
5 Fourt h Variable 10 Analog Output Fixed
Service Tools 6 Analog Output 2 Paramet er
1 Alerts 3 St atus
2 Variables
3 Trends Third Variable
4 Maintenance 1 Third Variable
5 Simulate 2 Paramet er
3 St atus
Fourth Variable
Trends 1 Fourth Variable
1 Sensor 1 2 Parameter
2 Sensor 2 3 Status
3 Differential
Analog Output
4 Average
1 Analog Out put Value
5 Terminal Temperature
2 AO Gauge
6 First Good
Thermocouple Diag Sensor X
1 Resist ance
2 Sensor X St at us
Maintenance
3 Threshold Exceeded
1 Thermocouple Diag Snsr 1
4 TC Diag Config
2 Thermocouple Diag Snsr 2
3 Min/Max Tracking
4 Sensor Calibration Min/ Max Tracking
5 Analog Calibrat ion 1 Min/Max Mode
2 Reset All Min/Max Values
Simulate 3 Parameter 1
1 Perform Loop Test 4 Parameter 2
2 Device Variables 5 Parameter 3
6 Parameter 4

Sensor Calibration
1 Calibrate Sensors
2 Restore Facot ry Cal
3 Sensor 1 Lower Cal
4 Sensor 1 Upper Cal
Reference Manual Appendix C: Field Com municat or Menu Trees and Fast Keys
00809-0200-4728, Rev RA April 2015

C.2 Field Communicat or Fast Keys

Table C-1. Device Revision 8 and 9 (HART 5 and 7) Field Comm unicat or Device Dashboard
Fast Key Sequences

Funct ion HART 5 HART 7

Alarm Values 2, 2, 5, 6 2, 2, 5, 6
Analog Calibrat ion 3, 4, 5 3, 4, 5
Analog Out put 2, 2, 5, 1 2, 2, 5, 1
Average Temperature Set up 2, 2, 3, 3 2, 2, 3, 3
Burst Mode 2, 2, 8, 4 2, 2, 8, 4
Comm Status N/A 1, 2
Configure addit ional messages N/A 2, 2, 8, 4, 7
Configure Hot Backup 2, 2, 4, 1, 3 2, 2, 4, 1, 3
D/ A Trim 3, 4, 4, 1 3, 4, 4, 1
Damping Values 2, 2, 1, 5 2, 2, 1, 6
Date 2, 2, 7, 1, 2 2, 2, 7, 1, 3
Display Setup 2, 1, 4 2, 1, 4
Descriptor 2, 2, 7, 1, 4 2, 2, 7, 1, 5
Device Information 1, 8, 1 1, 8, 1
Differential Temperat ure Set up 2, 2, 3, 1 2, 2, 3, 1
Drift Alert 2, 2, 4, 2 2, 2, 4, 2
Filter 50/ 60 Hz 2, 2, 7, 4, 1 2, 2, 7, 4, 1
First Good Temperat ure Setup 2, 2, 3, 2 2, 2, 3, 2
Hardware Revision 1, 8, 2, 3 1, 8, 2, 3
HART Lock N/A 2, 2, 9, 2
Int ermit tent Sensor Detect 2, 2,7, 4, 2 2, 2, 7, 4, 2
Loop Test 3, 5, 1 3, 5, 1
Locate Device N/A 3, 4, 6, 2
Lock St at us N/A 1, 8, 3, 8
LRV (Lower Range Value) 2, 2, 5, 5, 3 2, 2, 5, 5, 3
LSL (Lower Sensor Limit) 2, 2, 1, 7, 2 2, 2, 1, 8, 2
Message 2, 2, 7, 1, 3 2, 2, 7, 1, 4
Open Sensor Hold off 2, 2, 7, 3 2, 2, 7, 3
Percent Range 2, 2, 5, 2 2, 2, 5, 2
Sensor 1 Configurat ion 2, 1, 1 2, 1, 1
Sensor 2 Configurat ion 2, 1, 1 2, 1, 1
Appendix C: Field Comm unicat or Menu Trees and Fast Keys Reference Manual
April 2015 00809-0200-4728, Rev RA

Funct ion HART 5 HART 7

Soft ware Revision 1, 8, 2, 4 1, 8, 2, 4
Tag 2, 2, 7, 1, 1 2, 2, 7, 1, 1
Long Tag N/A 2, 2, 7, 1, 2
Terminal Temperat ure 2, 2, 7, 1 2, 2, 8, 1
URV (Upper Range Value) 2, 2, 5, 5, 2 2, 2, 5, 5, 2
USL (Upper Sensor Limit ) 2, 2, 1, 7, 2 2, 2, 1, 8, 2
Variable Mapping 2, 2, 8, 5 2, 2, 8, 5
2-wire Offset Sensor 1 2, 2, 1, 9 2, 2, 1, 10
2-wire Offset Sensor 2 2, 2, 2, 9 2, 2, 2, 10

Table C-2. Device Revision 7 Field Com municat or Tradit ional Fast Key Sequences
Funct ion Fast Keys Funct ion Fast Key
Act ive Calibrator 1, 2, 2, 1, 3 Num Req Preams 1, 3, 3, 3, 2
Alarm/ Sat urat ion 1, 3, 3, 2 Open Sensor Hold off 1, 3, 5, 3
AO Alarm Type 1, 3, 3, 2, 1 Percent Range 1, 1, 5
Burst Mode 1, 3, 3, 3, 3 Poll Address 1, 3, 3, 3, 1
Burst Opt ion 1, 3, 3, 3, 4 Process Temperature 1, 1
Calibration 1, 2, 2 Process Variables 1, 1
Callendar-Van Dusen 1, 3, 2, 1 PV Damping 1, 3, 3, 1, 3
Configuration 1, 3 PV Unit 1, 3, 3, 1, 4
D/A Trim 1, 2, 2, 2 Range Values 1, 3, 3, 1
Damping Values 1, 1, 10 Review 1, 4
Date 1, 3, 4, 2 Scaled D/ A Trim 1, 2, 2, 3
Descript or 1, 3, 4, 3 Sensor Connect ion 1, 3, 2, 1, 1
Device Info 1, 3, 4 Sensor 1 Set up 1, 3, 2, 1, 2
Device Output Configuration 1, 3, 3 Sensor Serial Number 1, 3, 2, 1, 4
Diagnost ics and Service 1, 2 Sensor 1 Trim 1, 2, 2, 1
Filter 50/60 Hz 1, 3, 5, 1 Sensor 1 Trim-Fact ory 1, 2, 2, 1, 2
Hardware Rev 1, 4, 1 Sensor Type 1, 3, 2, 1, 1
Hart Output 1, 3, 3, 3 Soft ware Revision 1, 4, 1
Intermit tent Detect 1, 3, 5, 4 St atus 1, 2, 1, 4
LCD Display Options 1, 3, 3, 4 Tag 1, 3, 4, 1
Loop Test 1, 2, 1, 1 Terminal Temperat ure 1, 3, 2, 2,
LRV (Lower Range Value) 1, 1, 6 Test Device 1, 2, 1
LSL (Lower Sensor Limit) 1, 1, 8 URV (Upper Range Value) 1, 1, 7
Reference Manual Appendix D: Local Operat or Int erface (LOI)
00809-0200-4728, Rev RA April 2015

Appendix D Local Operator Interface (LOI)

Number entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 163

Text entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 164
Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 166
Saving and canceling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 166
LOI menu t ree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 167
LOI menu t ree – extended menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 168

D.1 Number ent ry

Float ing-point numbers can be entered with the LOI. All eight number locations on t he top line
can be used for number entry. Refer to Table 2-2 on page 12 for LOI button operation. Below is a
floating-point number entry example for changing a value of “ -0000022” to “ 000011.2”

Table D-1. LOI Number Ent ry

Current posit ion

St ep Inst ruct ion (indicat ed by underline)
1 When the number ent ry begins, t he left most posit ion is the -0000022
selected position. In t his example, the negat ive symbol, “ -“,
will be flashing on the screen.
2 Press t he scroll but ton unt il the “0” is blinking on t he screen 00000022
in t he select ed position.
3 Press t he ent er but ton to select the “ 0” as an entry. The 00000022
second digit from t he left will be blinking.
4 Press t he enter but ton to select “0” for second digit . The t hird 00000022
digit from t he left will be blinking.
5 Press t he ent er but ton to select “0” for t he third digit . The 00000022
fourt h digit from t he left will now be blinking.
6 Press t he ent er butt on to select “0” for the fourt h digit. The 00000022
fift h digit from t he left will now be blinking.
7 Press scroll to navigat e t hrough t he numbers unt il t he “ 1” is 00001022
on the screen.
8 Press t he ent er but ton t o select the “1” for the fift h digit. The 00001022
Appendix D: Local Operat or Int erface (LOI) Reference Manual
April 2015 00809-0200-4728, Rev RA

Current posit ion

St ep Inst ruct ion (indicat ed by underline)
12 Press t he ent er but ton to select the decimal, “ .”, for t he 000011.0
sevent h digit . Aft er pressing enter, all digits to t he right of the
decimal will now be zero. The eight h digit from the left will
now be blinking.
13 Press t he scroll button to navigat e t hrough t he numbers unt il 000011.2
t he “ 2” , is on t he screen.
14 Press t he ent er butt on to select the “2” for t he eighth digit. 000011.2
The number ent ry will be complete and a “SAVE” screen will
be shown.

Usage notes:
It is possible to move backwards in the number by scrolling to the left and pressing
enter. The left arrow appears as such in the LOI: ;
The negative symbol is only allowed in the left most position.
The Over score character “ ¯ “ is used in the LOI to enter a blank space for Tag entry.

D.2 Text ent ry

Text can be entered with the LOI. Depending on the edited item, up to eight locat ions on the top
line can be used for text entry. Text entry follows the same rules as the number entry rules in
“ Number entry” on page 163, except t he following characters are available in all locations: A-Z,
0-9, -, /, space.

D.2.1 Scrolling
When it is desired to move more quickly through the list of menu choices or alpha numeric
characters without individual button presses, a faster scrolling technique is available. Scrolling
funct ionalit y allows the user to walk through any menu in forward or reverse order, enter text or
digits easily and quickly.

Menu scrolling
Simply hold down the left button after it brings you to the next menu item, each of the
proceeding menus will be shown one after another while the button is pressed down.
For an example, see Figure D-1 below.

Text or digit ent ry scrolling

Quickly navigate through number and text menu lists by holding down the left button
t he same as in Menu.
Reference Manual Appendix D: Local Operat or Int erface (LOI)
00809-0200-4728, Rev RA April 2015

Figure D-1. Menu Scrolling/Text and Digit Scrolling

Menu scrolling Text and digit scrolling

V I EW A
C ON F I G T AG
L
L
B
S E N S OR T AG
C ON F I G L

L c
T AG
UN I T S L

L z
M en u
L
B A CK T O
B A CK T O
M ENU M EN U
L

EXI T EX I T
M ENU M EN U

Scrolling backw ards

Moving backwards during digit or text entry was described above in Digit Entry “ Usage
Notes” . During regular menu navigation it is possible to go back to the previous screen
by pressing both buttons at the same t ime.

Figure D-2. Scrolling Backw ards

VI EW
C ON F I G
L
S E N S OR
C ON F I G
L
UNI T S

L
R E R A N GE
Both Buttons
L
Appendix D: Local Operat or Int erface (LOI) Reference Manual
April 2015 00809-0200-4728, Rev RA

D.3 Timeout
The LOI in standard operation will Time Out and return to t he home screen after 15 minutes of
inactivit y. To re-enter into the LOI menu press eit her button.

D.4 Saving and canceling

The Save and Cancel funct ionalit y implemented at the end of a series of steps allows the user to
save the change or exit the funct ion without saving any of the changes. The way these functions
are shown should always look as follows:
Saving
Whether you’re choosing a setting from a list of choices or entering digit s or text the first screen
shall show “ SAVE?” to ask the user if they want to save the information just entered. You can
select the cancel function (choose NO) or the save function (choose YES). After the save
function is selected, “ SAVED” shall appear on the screen.

Saving a set t ing:

DE G C R DEG C
SAv e ? SAv e D
NO YES

Saving t ext or values:

005.0000 R 005.0000
SAv e ? SAv e D
NO YES

Canceling
When a value or text string is being entered into the transmitter via the LOI and the function is
canceled, the LOI menu can offer the user a means to re-enter the value without losing the
information entered. Examples of a value being entered are the Tag, Damping, and Calibration
values. If you do not want to Re-Enter the value and desire to continue canceling, select the NO
option when prompted.

Canceling
Reference Manual Appendix D: Local Operat or Int erface (LOI)
00809-0200-4728, Rev RA April 2015

D.5 LOI menu t ree

VIEW CONFIG
TAG
PV
UNITS
SENSOR 1 TYPE
CONNECTION
SENSOR 2 TYPE
CONNECTION
UPPER RANGEVALUE
LOWER RANGEVALUE
DAMPING VALUE
HIGH ALARM
LOW ALARM
HIGH SATURATION
LOW SATURATION
BACK TO MENU
EXIT MENU
LOI MENU
VIEW CONFIG
SENSOR CONFIG SENSOR CONFIG
UNITS VIEW SENSOR
RERANGE SENSOR CONFIG SENSOR CONFIG
LOOP TEST BACK TO MENU SENSOR 1 CONFIG
DISPLAY EXIT MENU SENSOR 2 CONFIG
EXTENDED MENU BACK TO MENU
EXIT MENU UNITS EXIT MENU
CHNG ALL
SENSOR 1 UNITS
SENSOR 2 UNITS
DIFFRNTL UNITS
AVERAGEUNITS
1ST GOOD UNITS
BACK TO MENU
EXIT MENU

RERANGE
ENTER VALUES ENTER VALUES
BACK TO MENU LRV
EXIT MENU URV
BACK TO MENU
LOOP TEST EXIT MENU
SET 4 MA
SET 20 MA
SET CUSTOM
END LOOP TEST
BACK TO MENU
EXIT MENU
DISPLAY
SENSOR 1 (on/off)
SENSOR 2 (on/off)
ANALOG (on/off)
PV (on/off)
AVG (on/ off)
1ST GD (on/off)
DIFF (on/off)
RANGE%(on/off)
MINMAX 1 (on/off)
MINMAX 2 (on/off)
MINMAX 3 (on/off)
MINMAX 4 (on/off)
BACK TO MENU
EXIT MENU

EXTENDED MENU
CALIBRAT
Appendix D: Local Operat or Int erface (LOI) Reference Manual
April 2015 00809-0200-4728, Rev RA

D.6 LOI menu t ree – ext ended menu

CALIBRAT
SENSOR 1 CALIB
SENSOR 2 CALIB
ANALOG TRIM
FACTORY RECALL
BACK TO MENU
EXIT MENU
DAMPING
PV DAMP
SENSOR 1 DAMP
SENSOR 2 DAMP
DIFFRNTL DAMP
AVERAGEDAMP
1ST GOOD DAMP
BACK TO MENU
EXIT MENU

EXTENDED MENU VARIABLEMAP

CALIBRAT RE-MAP PV
DAMPING RE-MAP 2V
VARIABLEMAP RE-MAP 3V
TAG RE-MAP 4V
ALRM SAT VALUES BACK TO MENU
PASSWORD EXIT MENU
SIMULATE
HART REV
HOT BU CONFIG ALARM SAT VALUES
DRIFT ALERT ROSEMNT VALUES
TC DIAG CONFIG NAMUR VALUES
MIN MAX TRACK OTHER VALUES
BACK TO MENU BACK TO MENU
EXIT MENU EXIT MENU
PASSWORD
PASSWD ENABLE
CHANGEPASSWD
BACK TO MENU
EXIT MENU

SIMULATE
SIMULATE SNSR 1
SIMULATE SNSR 2
END SIMUL
BACK TO MENU
EXIT MENU

HART REV
HART REV 7
HART REV 5
BACK TO MENU
EXIT MENU

HOT BACK CONFIG

HOT BACK MODE
HOT BACK PV
HOT BACK RESET
BACK TO MENU
EXIT MENU
DRIFT ALERT
DRIFT MODE
DRIFT LIMIT
DRIFT UNITS
DRIFT DAMP
BACK TO MENU
EXIT MENU
TC DIAG CONFIG CONFIG SNSR 1
Reference Manual Index
00809-0200-4728, Rev RA April 2015

Index
C R
Considerat ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ret urn of Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Elect rical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Environment al . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 S
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Sensor
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Connect ion
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Locat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Special Mounting . . . . . . . . . . . . . . . . . . . . . . . . 4 Specifications
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

D
Diagram W
Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Sensor Connection . . . . . . . . . . . . . . . . . . . . . . . . . 16
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
I
Installat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 52
European . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Head Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 48
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 57
Multichannel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Nort h American
Head Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Rail Mount . . . . . . . . . . . . . . . . . . . . . .13, 54, 56
Field Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

L
LCD Display
Installat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 57

M
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 51
Model 644H
DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Multichannel
Installat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

O
Index Reference Manual
April 2015 00809-0200-4728, Rev RA
 Reference Manual
00809-0200-4728, Rev RA
April 2015

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