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L&T Hydrocarbon Engineering Limited

This document outlines the inspection test plan for high strength bolts used in structural works. It details 7 steps in the inspection process at the vendor shop, including receiving raw materials and checking properties, dimensions, heat treatment, testing samples, galvanizing, and final inspection. It also describes inspection upon receipt at the project site to check mechanical and chemical properties and dimensions. The plan specifies the sampling size, testing methods, acceptance criteria, documentation format, and responsible parties at each step.

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212 views

L&T Hydrocarbon Engineering Limited

This document outlines the inspection test plan for high strength bolts used in structural works. It details 7 steps in the inspection process at the vendor shop, including receiving raw materials and checking properties, dimensions, heat treatment, testing samples, galvanizing, and final inspection. It also describes inspection upon receipt at the project site to check mechanical and chemical properties and dimensions. The plan specifies the sampling size, testing methods, acceptance criteria, documentation format, and responsible parties at each step.

Uploaded by

Anonymous vchjQ9CQve
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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L&T HYDROCARBON ENGINEERING LIMITED Document No.

LTHE//VRMPHPCL/ITP/STRL
BOLTS/M/018 Rev 0
INSPECTION TEST PLANOF HIGH STRENGTH BOLTS FOR STRUCTURAL WORKS
Revision No. 00
VRMP-HPCL-VISAKHAPATNAM
AGENCY
SL. CHARACTERISTICS TYPE / METHOD FORMAT OF
COMPONENT / OPERATION EXTENT REF. DOCUMENT / ACCEPTANCE NORM LTHE or LTHE
NO. CHECKED OF CHECK RECORD VENDORS
TPIA
A Inspection at Receipt of Raw Material at Vendor Shop.
BOLT – Property Class 8.8 minimum
as per IS-3757,
Bolt, Nut, Plate & MTC Review/ 1No. / Lot NUT – IS 6623
MTC / H R
Washer - Chemical CHECK TEST / Size WASHER – IS 6649
Round Bars ( Bolts), NABL Lab
1 EIL Ref Spec No-6-68-0022 REV.0
Nuts, Washers Test
dated: 31.07.2013
Reports
Physical
Condition/Quantity/Di Visual Each lot - H R
mensions
B
Inspection atProcess
Length& Pitch of Drawings/ IS codes
Measurement 100 % H R
1 Threading Thread IR
Thread test Testing 100% Drawings/ IS codes H R

Product &Mfg
2 Marking visual 100% Drawings/ IS codes IR H R
Identification mark
Quenching Temp&Time
3 Heat Treatment 100% IS Codes IR H R
&Tempering Hardness

BOLT – Property Class 8.8 minimum


Wedge Load test, Proof
Sampling & Testing from & as per IS-3757
Load Test, Hardness, IR /NABL
Final Fabricated Item 1No. / Lot NUT – IS 6623
4 Anti-Seizing Test, Check test LAB TEST H W
(Bolts, Nuts, Washers & / Size WASHER – IS 6649 &
Torque Test & REPORT
Plates) EIL Ref Spec No-6-68-0022 REV.0
chemical
dated: 31.07.2013

Hot Dip Galvanizing


(Coating Thickness,
Thickness
5 Galvanizing of Bolts Adhesion Test, Maas of 100% ASTM A153-CL C IR H RW
check
Zinc Coating,
Uniformity of Coating)

6 Final Inspection Dimensional Check Measurement 100% Drawings/ IS codes IR H RW


L&T HYDROCARBON ENGINEERING LIMITED Document No.
LTHE//VRMPHPCL/ITP/STRL
BOLTS/M/018 Rev 0
INSPECTION TEST PLANOF HIGH STRENGTH BOLTS FOR STRUCTURAL WORKS
Revision No. 00
VRMP-HPCL-VISAKHAPATNAM
AGENCY
SL. CHARACTERISTICS TYPE / METHOD FORMAT OF
COMPONENT / OPERATION EXTENT REF. DOCUMENT / ACCEPTANCE NORM LTHE or LTHE
NO. CHECKED OF CHECK RECORD VENDORS
TPIA

7 DISPATCH CLEARANCE - - 100% IRN IRN H H

C Inspection on receipt at site.


Approved Drawing/EIL EIL Ref Spec
Mechanical & Chemical No B016-503-81-41-DB-9504 RevA—
1 Bolt, Nuts , washer Verification 100% design basic philosophy& B016-HCUV-LT- IMIR - H
Properties, Dimension
503-CV-DW-0002-Rev.01—General Notes
for Structural Works
LEGENDS: H – Hold (Do not proceed without approval), R- Review, P- Perform, MTC – Material Test Certificate, TPIA – Third Party Inspecting Agency, W – Witness (Give due notice, work may proceed after
scheduled date), RW-Random witness

Prepared By LTHE Approved By LTHE

Name / Signature
Date

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