PRELIMINARY EQUIPMENT DATA
Fired Heaters
Customer: Design Engineer:
Location: Project Number:
Unit: Date:
Item Number
Service
Type of Heater
(Vertical Cylindrical, Single-Fired U-Tube
Common Box, Double-Fired U-Tube, Wicket,
Double-Fired Vertical Tube, Cabin, Other)
Absorption Duty 106 Btu/h
Process
Steam Generation
Process Flow Rate, lb/h
Inlet Temperature, °F
Outlet Temperature, °F
Outlet Pressure, psig
Allowable Pressure Drop, psi
Design Pressure, psig
Maximum Allowable Tubewall Temperature, °F
Convection Section
(Process, Steam, None)
Number of Passes
Average Radiant Flux, Btu/ft2-h
Tube Schedule
Type of Return Bends
(Welded, Manifolds)
Tube Material
Fuel to be Fired
Soot Blower (yes/no)
Combustion Air Preheat (yes/no)
Remarks:
PRELIMINARY EQUIPMENT DATA
Vessels
Customer: Design Engineer:
Location: Project Number:
Unit: Date:
Item Number
Service
Position
(Horizontal, Vertical)
Diameter, ft-in
Tangent Length, ft-in
Design Temperature, °F
Design Pressure, psig
Design Full Vacuum (yes/no)
Shell Metallurgy
Lining Metallurgy
Elevation Above Grade, ft-in
Insulation (yes/no)
Trayed Vessels
Number of Beds
Number of Trays
Type of Trays
Number Liquid Passes
Number of Accumulator Trays
Tray Metallurgy
Packed Vessels
Height of Packing (total), ft-in
Type of Packing
Packing Metallurgy
Number of Distributors
Distributor Metallurgy
Reactors
ASME Section VIII
Division 1 or 2
Reactor Type
Number of Distributors/Bed Supports
Metallurgy Distributors/Bed Supports
Remarks
PRELIMINARY EQUIPMENT DATA
Heat Exchangers
Customer: Design Engineer:
Location: Project Number:
Unit: Date:
Item Number
Service
Heat Exchanger Type
(Shell & Tube, Air-Cooled, Hairpin, & Other)
TEMA Type
Duty, 106 Btu/hr
Tube Side Inlet, °F
Outlet, °F
Fluid Type
Shell Side Inlet, °F
Outlet, °F
Fluid Type
Design Pressure, psig Tube Side
Shell Side
Design Temperature, °F Tube Side
Shell Side
Material of Construction Tube
Channel
Shell
Lining Material
Lining Location (shell, channel or both)
Tube Dia. (inches) and Pitch (inches)
Pitch - Square or Triangular
Maximum Bundle Length, ft.
Maximum Shell Diameter, inches
* U, Btu/hr-ft2-°F
Number of Shells Required
Total Surface Area ft2
Supplied Equipment/Product
Remarks:
PRELIMINARY EQUIPMENT DATA
Compressors and Drivers
Customer: Design Engineer:
Location: Project Number:
Unit: Date:
Item Number
Service
Type Positive displacement Positive displacement Positive displacement Positive displacement Positive displacement
(Reciprocating, Centrifugal, Axial, Other)
Total Number of Machines 1 1 1 1 1
Number of Machines Running 1 1 1 1 1
Number of Casings (Centrifugal & Axial)
Number of Stages (Reciprocating) 3 3 3 3 3
Rated Capacity, 10 scfd (Each Machine)
6
Inlet Capacity acfm (Each Machine)
Suction Temperature, °F 235 200 193 201 200
Suction Pressure, psia 40 60 95 170 420
Discharge Pressure, psia 65 100 175 425 1005
Gas Molecular Weight 18.221 18.221 14.74877 14.74877 14.74877
mol % Hydrogen in Gas 0.392 0.392 0.445 0.445 0.445
'k' Value of Gas
Corrosive Material (H20, HCL, H2S, Other) H2S,H2O H2S,H2O H2O H2O H2O
Estimated BHP, (Each Machine) 7555.11732 7555.11732 8112.58424 13054.5612 12032.7188
Speed Limits ft/min, rpm (Reciprocating)
Driver Type (Motor, Turbine, Other)
Electric Power, Volts/Phase/Hz
Motor (Single Speed, VFD)
Turbine (Condensing or Non-Condensing) Non-condensing Non-condensing Non-condensing Non-condensing Non-condensing
Steam: Inlet Press, psig
Outlet Press, psig (Non-Condensing)
Gear Required (yes/no)
Remarks:
PRELIMINARY EQUIPMENT DATA
Pumps and Drivers
Customer: Design Engineer:
Location: Project Number:
Unit: Date:
Item Number
Service
Type
(Centrifugal, High Speed Centrifugal,
Reciprocating, Proportioning, Other)
Construction (Centrifugal)
(API or ASME)
Rated Flow, gpm
Rated Head, feet (Centrifugal)
Flowing Temperature, °F
Flowing Specific Gravity
Suction Pressure, psig
Discharge Pressure, psig
Seals (Centrifugal)
Single, Dual Pressurized or
Dual Unpressurized
Casing Material
Impeller Material (Centrifugal)
Type of Driver (Main)
(Motor, Turbine)
Spare (yes/no)
Type of Driver (Spare)
(Motor, Turbine)
Electric Power, Volts/Phase/Hz
Steam: Inlet Pressure, psig
Outlet Pressure, psig
Remarks
1 2 3 4 5
B1 B2 B3 B4
B1 B2 B3 B4
VAPOR VAPOR VAPOR VAPOR VAPOR
Substream: MIXED
Mole Flow lbmol/hr
CARBO-01 2327.94 2327.94 2327.94 2327.94 2327.94
CARBO-02 6355.51 6355.51 6355.51 6355.51 6355.51
HYDRO-01 7424.65 7424.65 7424.65 7424.65 7424.65
METHA-01 1739.38 1739.38 1739.38 1739.38 1739.38
ETHAN-01 78.05 78.05 78.05 78.05 78.05
NAPHT-01 4.57 4.57 4.57 4.57 4.57
HYDRO-02 1.97 1.97 1.97 1.97 1.97
NITRO-01 59.8 59.8 59.8 59.8 59.8
WATER 920.73 920.73 920.73 920.73 920.73
Total Flow lbmol/hr 18912.6 18912.6 18912.6 18912.6 18912.6
Total Flow lb/hr 3.45E+05 3.45E+05 3.45E+05 3.45E+05 3.45E+05
Total Flow cuft/hr 3.52E+06 2.58E+06 2.23E+06 1.61E+06 1.39E+06
Temperature F 235 365.7718 200.7718 333.2386 193.2386
Pressure psi 40 65 60 100 95
Vapor Frac 1 1 1 1 1
Liquid Frac 0 0 0 0 0
Solid Frac 0 0 0 0 0
Enthalpy Btu/lbmol -43745.2 -42728.76 -44006.53 -42984.26 -44063.77
Enthalpy Btu/lb -2400.813 -2345.029 -2415.155 -2359.05 -2418.296
Enthalpy Btu/hr -8.27E+08 -8.08E+08 -8.32E+08 -8.13E+08 -8.33E+08
Entropy Btu/lbmol-R 7.516365 7.892324 6.325415 6.721077 5.325679
Entropy Btu/lb-R 0.4125112 0.4331444 0.3471498 0.3688644 0.2922825
Density lbmol/cuft 5.37E-03 7.34E-03 8.47E-03 0.0117522 0.0135585
Density lb/cuft 0.097768 0.1337034 0.1542525 0.2141374 0.2470511
Average MW 18.221 18.221 18.221 18.221 18.221
Liq Vol 60F cuft/hr 15744.68 15744.68 15744.68 15744.68 15744.68
6 7 8 9 10 11
B5 B6 B7 B8 B9
B5 B6 B7 B8 B9
VAPOR VAPOR VAPOR VAPOR MIXED VAPOR
85 85 85 85 85 85
6355.51 6355.51 6355.51 6355.51 6355.51 6355.51
7424.65 7424.65 7424.65 7424.65 7424.65 7424.65
1739.38 1739.38 1739.38 1739.38 1739.38 1739.38
78.05 78.05 78.05 78.05 78.05 78.05
4.57 4.57 4.57 4.57 4.57 4.57
0 0 0 0 0 0
59.8 59.8 59.8 59.8 59.8 59.8
920.73 920.73 920.73 920.73 920.73 920.73
16667.69 16667.69 16667.69 16667.69 16667.69 16667.69
2.46E+05 2.46E+05 2.46E+05 2.46E+05 2.46E+05 2.46E+05
1.23E+06 8.39E+05 6.95E+05 3.90E+05 2.73E+05 1.49E+05
194 360.7497 200.7497 466.4823 200.4823 377.6848
95 175 170 425 420 1005
1 1 1 1 0.9703113 1
0 0 0 0 0.0296886 0
0 0 0 0 0 0
-27370.91 -26132.47 -27321.46 -25328.59 -27841.57 -26004.7
-1855.809 -1771.84 -1852.457 -1717.336 -1887.721 -1763.177
-4.56E+08 -4.36E+08 -4.55E+08 -4.22E+08 -4.64E+08 -4.33E+08
5.43305 5.906467 4.352707 5.0659 1.793465 2.58945
0.368373 0.4004718 0.2951234 0.3434794 0.1216009 0.1755706
0.0135428 0.0198767 0.0239868 0.0427612 0.0610623 0.1118407
0.1997397 0.2931576 0.3537758 0.6306753 0.9005944 1.649513
14.74877 14.74877 14.74877 14.74877 14.74877 14.74877
13818.74 13818.74 13818.74 13818.74 13818.74 13818.74
Compressor model: 2 Compressor model:
Phase calculations: 0 Phase calculations:
Indicated horsepower: 7555.117 Indicated horsepower:
Brake horsepower: 7555.117 Brake horsepower:
Net work required: 7555.117 Net work required:
Power loss: 0 Power loss:
Efficiency: 0.72 Efficiency:
Mechanical efficiency: 1 Mechanical efficiency:
Outlet pressure: 65 Outlet pressure:
Outlet temperature: 365.7718 Outlet temperature:
Isentropic outlet temperature: Isentropic outlet temperature:
Displacement: 4406080 Vapor fraction:
Volumetric efficiency: 0.799971 Displacement:
Volumetric efficiency:
Compressor model: 2 Compressor model:
Phase calculations: 0 Phase calculations:
Indicated horsepower: 13054.56 Indicated horsepower:
Brake horsepower: 13054.56 Brake horsepower:
Net work required: 13054.56 Net work required:
Power loss: 0 Power loss:
Efficiency: 0.72 Efficiency:
Mechanical efficiency: 1 Mechanical efficiency:
Outlet pressure: 425 Outlet pressure:
Outlet temperature: 466.4823 Outlet temperature:
Isentropic outlet temperature: Isentropic outlet temperature:
Vapor fraction: 1 Vapor fraction:
Displacement: 1190555 Displacement:
Volumetric efficiency: 0.583651 Volumetric efficiency:
2 Compressor model: 2
0 Phase calculations: 0
7555.11732 Indicated horsepower: 8112.584
7555.11732 Brake horsepower: 8112.584
7555.11732 Net work required: 8112.584
0 Power loss: 0
0.72 Efficiency: 0.72
1 Mechanical efficiency: 1
65 Outlet pressure: 175
365.771834 Outlet temperature: 360.7497
Isentropic outlet temperature:
1 Vapor fraction: 1
4406080.06 Displacement: 1645971
0.79997109 Volumetric efficiency: 0.74773
2
0
12032.7188
12032.7188
12032.7188
0
0.72
1
1005
377.68484
1
487188.247
0.56028012
