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X-Ray Pipeline Crawler

The document describes an x-ray pipeline crawler system for non-destructive testing of pipeline welds. The crawler uses a magnetic positioning system to move slowly along pipelines and accurately position the x-ray generator to inspect welds. It features automatic operation and multiple safety mechanisms. The document provides details on models, specifications, components, and technical information on crawlers, generators, batteries, and the full inspection system.

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Bala Singam
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
300 views

X-Ray Pipeline Crawler

The document describes an x-ray pipeline crawler system for non-destructive testing of pipeline welds. The crawler uses a magnetic positioning system to move slowly along pipelines and accurately position the x-ray generator to inspect welds. It features automatic operation and multiple safety mechanisms. The document provides details on models, specifications, components, and technical information on crawlers, generators, batteries, and the full inspection system.

Uploaded by

Bala Singam
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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DANDONG ZHONGYI ELECTRONIC CO.,LTD.

ZHONG YI NDT CO., LTD


Add: No. 5 Tong Xing Rd.,Zhen An Dist.,Dandong, Liaoning Province,China
Tel:+86-13470478407 Fax:+86-415-6133688 Email: [email protected]

X-Ray Pipeline Crawler

X-ray Pipeline Crawler：

X-ray testing machine belongs to Non-destructive Testing machines. It is used for welding line
inspection. Compared with other testing machine, x-ray machine is more strictly and the result can
be kept easily for long terms.

X-ray pipeline crawler is special designed for pipeline joint inspection project, to assure the quality
in pipeline construction.Compared with portable x-ray machine, it is much more automatic and high-
efficient. Instead of portable x-ray machine, it has become the mainly and important testing tool
during pipeline inspection process.

Construction:

1. Controller: magnetic positioning system


2. Crawler
3. X-ray generator
4. Battery box
5. Battery charger
DANDONG ZHONGYI ELECTRONIC CO.,LTD.
ZHONG YI NDT CO., LTD
Add: No. 5 Tong Xing Rd.,Zhen An Dist.,Dandong, Liaoning Province,China
Tel:+86-13470478407 Fax:+86-415-6133688 Email: [email protected]

Features:

Crawler
1- Electronic speed control technology is adopted to achieve the slow starting and low-
speed positioning.It can guarantee the x-ray point to face the joint more accurately.
2- Perform very good and won’t be affected by the electric welding machine.
3- It uses multiple real-time function to protect the X-ray generator from water, over-voltage, over-
current, and overheat.
4- It also has the ability to inspect the energy of battery automatically. The crawler will turn back if
the battery is under low power.If no signal, it also returns automatically after 30 minutes.

Generator
1. X-ray system has constant voltage control function to ensure the density of the x ray is
consistent ,not impacted by the battery.It also has the ability to save energy and protect the motor
from over-current.
2. Safe and reliable generator adopts SF6 gaseous insulator,grounded-anode,and air fan cooling.
3. High purity and high density aluminium radiator is specially designed for our instrument.High
temperature installation technology is adopted to improve 30%more heat radiation.
4. The HV coils made by imported enamel wire are applied in the x-ray generator,so as to make the
quality of the complete equipment improved a great deal.

Battery
Panoramic lead-acid battery is selected for our crawler.Compared with the lithium battery,our battery
can store energy 30% more.Lead-acid battery can also resist higher temperature,so it can avoid
explosion under the overheating condition
DANDONG ZHONGYI ELECTRONIC CO.,LTD.
ZHONG YI NDT CO., LTD
Add: No. 5 Tong Xing Rd.,Zhen An Dist.,Dandong, Liaoning Province,China
Tel:+86-13470478407 Fax:+86-415-6133688 Email: [email protected]

Technical Specifications

Model ZY-S1 ZY-4C ZY-3C ZY-10C

Locating System Magnetic Medium Control (180x120x145mm,1.98kg)


Available Outside 20”~47” / 60”(with
6”-12” 8.6”~14” 12.7”~28”
Diameter extended axle)
Available Outside
159-323 mm 219~355mm 323~711mm 508~1200/1500
Diameter
Crawler Dimensions 840*Φ120mm 1280×174×150mm 1250×217×180mm 1170×244×230mm

Position Precision ±3 mm
Moving Distance 6km 5 km(Round trip)
Crawler Weight 20 kg 30 kg 45 kg 50 kg

Lead Acid Battery 9Ah(LI ) 7Ah 12Ah 17Ah


Battery Weight 19 kg 28 kg 44 kg 64 kg
Max Climbing Slope 15° 15° 30° 40°
Turning Radius ≥10D ≥10D ≥10D ≥7D

Drive Type Two Wheels Driven Two Wheels Driven Two Wheels Driven Four Wheels Driven

Full charge exposure 40 min 60 min 60 min 90 min

Crawling Speed 10m/min 13m/min 16-18m/min 18m/min


Suitable X-ray XXHA-1005 XXHA-2005 XXHA-2505
XXHA-1005L
Generator XXHA-1605 XXHA-2505 XXHA-3005
X RAY TUBE

Model XXHA-1005L XXHA-1005 XXHA-1605 XXHA-2005 XXHA-2505 XXHA-3005

Max. Penetrate 8 mm 10mm 15mm 30mm 35mm 35mm

MIN Diameter 125mm 219mm 273mm 323mm 457mm 500mm


Generator
125*940mm 170*870mm 200*900mm 245*910mm 290*970mm 310*1070mm
Dimension Φ
Generator Weight 14kg 14kg 18kg 23kg 33kg 39kg
Generator Voltage 100kV 100kV 60-160kV 100-200kV 150-250kV 200-300kV
Focus Size 1.0*2.5mm 1.0*2.5mm 1.0*3.5mm 1.0*3.5mm 1.0*5.0mm 1.0*6.0mm

Radiation Angle 360° × 40°


Exposure Time 0-5 min
DANDONG ZHONGYI ELECTRONIC CO.,LTD.
ZHONG YI NDT CO., LTD
Add: No. 5 Tong Xing Rd.,Zhen An Dist.,Dandong, Liaoning Province,China
Tel:+86-13470478407 Fax:+86-415-6133688 Email: [email protected]

Anode Target Cone target


Operate Temp. -20℃~+75℃
Insulation SF6
Available Humidity ≤90%

System Structure and Parts list

NO. ITEM QTY


1 Pipeline Crawler 1
2 Magnetic Controller 1
3 Magnetic Receiver 1
4 X-ray Generator 1
5 Battery Pack 1
6 Battery Pack Charger 1
7 Magnetic Controller Charger 1
8 Extend Axis 1
9 Lifting Slide Plate 1
10 Lifting Support Plate 1
11 Generator Holder 1
12 Magnetic Receiver Support 2
13 Charging Cable 1
14 Connecting Cable 1
15 Accessory Kit 1
16 Manual 1

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