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Job No. 6192 Page No. of

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Eqpt Supporting Structure STR-104
Doc. No. A-6192-104-024 Rev. No. 0

INDEX

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Customer NUMALIGARH REFINERY LIMITED Cal By. Date
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Eqpt Supporting Structure STR-104
Doc. No. A-6192-104-024 Rev. No. 0

1 Scope of the calculations:

The scope of this set of calculations covers the analysis and design of the
Heat exchanger Supporting Structure for Indianoil Pertonas Ltd.
for their LPG Import/Export Facility at Haldia.

2 References.

Following documents are reffered for the engineering purpose.

2a. Civil Information Drawing……………..

E-811
2b. General Plot plan. ……………………. E-011-D
2c. Civil Design Specifications/ loading std...
2d. Books and IS codes.
2d.1 IS:456
2d.2 IS: 800
2d.3 IS: 1893
2d.4 IS: 875-(iii)
2d.5 SP:16 Design Aids to IS:456
2d.6 Design Of RCC structure By. O.P.Jain & Jaikrishna.

2e. Data sheets of various equipments as attached in the annexure-- A

3 Material of Construction.

1. Structural Steel :
All structural steel is mild steel of grade FY250
confirming to IS: 2062.

2. Concrete:
Concrete for pile caps, beams and columns up to first
level are in RCC with grade M25 confirming to IS: 456.
Reinforceing bars of highyield strength deformed bars
of grade FY415 confirming to IS1978.

4 Civil Information drawing.

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Eqpt Supporting Structure STR-104
Doc. No. A-6192-104-024 Rev. No. 0
Following Civil Information drawing is considered as a basic document
for design of this structure and attached in the annexure A.

Civil Information Drawing……………..

D-803

5 Design Philosophy.

The structure is idealised as a space frame structure with floors

at EL + 105.7, El +109.7, EL +115.0 & EL + 119.0 . Due to requirement of fire
protection, the structure is proposed to be in RCC up to first floor I.e. up to EL+105.7
All the members above EL 105.7 lvl are in steel. The structure is supporting various
heat exchangers, horizontal vessels etc. at various floors.

Due to piping requirement and the monorail movement point of view

vertical bracings are avoided. Hence the structure is analysed as
unbraced structure. To make the columns stiff in both the directions
starred column arrangement are adopted.

Pile and pilecap type foundations are adopted. Minimum two

short piles of 18m length are provided.

Bottom of the pile caps are assumed

to be fixed for all practical purpose.

The space framed structure is anlysed and designed using STAAD-2003

The structure is analysed for different basic load cases and
various combinations of the loads. The basic load cases and the
different combinations used are listed separately.

6 Structure Model

1. Staad 3D model

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2. Staad structural idealisation and node/ member relation

7 Design Data.

7a. Dead Load: (D)

* Self wt., of the members idealised, is generated through

Staad-2003
* The self wt. of grating floor and other secondary beams not

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Job No. 6192 Page No. of

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Eqpt Supporting Structure STR-104
Doc. No. A-6192-104-024 Rev. No. 0
modelled in the STAAD is considered at 100 Kg/m2

7b. Live Load: (L)

* Live load on the floor considered is at 500 kg/m2

7c. Piping loads (P)

* Piping loads which are directly supported on the floor

are mentioned in the Civil information drawing. Values greater than
500 are considered in the design.

7d. Equipment loads.

* Empty/ Erection equipment load. (Ee)

* Operationg equipment load (E0)

* Equipment test load (Et)

Above all type of the equipment loads are acting as point loads on the
respective supporting beams. These diffrent loads are given in
the equipment data sheets which are attached in the annexure - A

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Doc. No. A-6192-104-024 Rev. No. 0

7g. Wind loads. (WL)

Wind loads on the structure are estimated in accordance with

IS:875-part-III Clause No. 6.3.3.3

Wind on the structure is simulated to nodal forces.

Basic wind speed = Vb = 39 m/sec ( or 140Km/hr ).

Risk coefficient K1 = 1.0

Height factor K2 = 1.0 for height up to 20m for terrane category 1
and type structure - A
Topography factor K3 = 1.0

Hence, Vd = design wind speed = k1* k2*k3*Vb

Design wind pressure = 0.6 * Vd^2 = 77 Kg/m2

7h Seismic Loads

Seismic loads as per IS:1893-1984 are considered with following

parameters.

Seismic Zone = V

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( Alpha)o = Basic Seismic Coefficient = 0.08

Importance Factor = 1.5

Soil Foundation factor for Pile foundations = (Beta) = 1.0

Hence, Net Seismic coefficient = (Alpha)h =(Alpha)o * (Beta)* I

8 Basic Load cases.

Following load combinations are used for differen checks.

Basic Load cases.

Load Notat- Description

Case ion
No.
1 Eqx Seismic Loads in X direction
2 Eqz Seismic Loads In Z direction
3 D Dead Loads
4 L Live Loads
5 P Piping Loads
6 WLX Wind Load in X direction
7 WLZ Wind Load in Z direction

9 Loading Combinations.

Following different loading combinations are used

Load Load Load Combination Numbers.

No. Case 8 9 10 11 12 13 14 15 16

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Doc. No. A-6192-104-024 Rev. No. 0
1 Eqx
2 Eqz
3 D 1 1 1 1 1 1 1 1 1
4 L 1 1 1 1 1 0.5 0.5 0.5 0.5
5 P 1 1 1 1 1 1 1 1 1
6 WLX 1 -1 1 -1
7 WLZ 1 -1 1 -1

4 Eo 1.65 1.32 1.32

5 Et 1.5 1.5
6 P 1.5 1.2 1.2 1.2 1.2 1.2 1.2 1.5 1.5
7 H 1.5 1.2 1.2 1.2 1.2 1.2 1.2 1.5 1.5
8 HG1 1.5 1.2 1.2
9 Hg2 1.5 1.2 1.2
10 T 1.5 1.2 1.2
11 Eqx +/- 1.2
12 Eqz +/- 1.2
13 Wx 1.2 1.5
14 W-x 1.2 1.5
15 Wz 1.2
16 W-z 1.2
17 B

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9.c For design of Steel Structure.

Load Notation Load Combination Number

No. 51 52/53 54/55 56 57 58 59 60 61 62 63
1 D 1 0.8 0.8 0.8 0.8 0.8 0.8 1 1 1 1
2 L 1 0.8 0.8 1 1 1 1
3 Ee 0.8 0.8 0.8 0.8
4 Eo 1 0.88 0.8
5 Et 1 1 1 1
6 P 1 0.8 0.8 0.8 0.8 0.8 0.8 1 1 1 1
7 H 1 0.8 0.8 0.8 0.8 0.8 0.8 1 1 1 1
8 HG1 1
9 Hg2 1
10 T 1 0.8 0.8
11 Eqx +/- .8
12 Eqz +/- .8
13 Wx 0.8 0.5
14 W-x 0.8 0.5
15 Wz 0.8 0.5
16 W-z 0.8 0.5
17 B

10 Input Load Summary.

10a. Dead Load (D)

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10b. Live Load (L)

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10c. Equipment Erection Loads (Ee)

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10d. Equipment Operating Load (Eo)

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10e. Equipment Test Load (Et)

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10f. Piping Loads (P)

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10g. Handling Device Load (H)

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10h. Handling Device Load (H1)

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10i. Handling Device Load (H2)

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10k. Seismic Load inputs.

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10L Thermal load inputs

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11.0 STAAD-III

Analysis Result for

Pile Cap Design.

12 Pile cap design

12a. calculation of number of piles.

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12b. Pile Cap design.

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Annexure A.

Data Sheets of Various equipments.

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 COMBINED-FOUNDATION
FOR FLAME OUTLET SUPPORT

FOOTING MARKED : F1 load case 0

Support reaction from
4200 staad output
600 3000 600 PED1 Joint no. 1
P1 = 23.5 Ton
Mx1 = 0.00 Ton-m
PD2 PD1 Mz1 = 4.08 Ton-m
2000 b1 Z-axis
Mz PED2 Joint no. 2
P2 = 13.40 Ton
D1 Mx2 = 0.00 Ton-m
Mz2 = 1.67 Ton-m
Mx Size b1 D1
X-axis PD1 0.3 0.3
PD2 0.3 0.3
Grade of concrete = M 25 N/MM^2
Length of fdn. = Lf = a 4.20 m
Width of fdn = Wf = b 2.00 m MAX PROJ. = L1 =
Depth of fdn. = Df = 0.60 m 850 mm
C/C Dist. bet.pedestal = S = 3.00 m
Depth of soil below FGL. = Dh = 1.50 m
Den. Of conc.= Dc = 2.50 t/m3
Den. Of soil. = Ds = 1.80 t/m3
Cover to footing 75 mm
Factor = 1.5

Wt. of fdn = Wf = Lf x Wf x Df x Dc 12.60 ton

Wt. of soil = Ws = (Lf x Wf)-(2xd Xd1)x (Dh-Df) x Ds 13.32 ton

Total moment = Mz = Mz1 + Mz2 5.75 t-m

Total moment = Mx = (P1xS/2) + (P2xS/2) + Mx1 + Mx2 55.35 t-m

a) Check for Overturning:-

Restoring load= Q = P1+P2+Wf+0.8%Ws = 60.15 t
ex = Mx/Q = 0.92 ex/a = 0.22

ez = Mz/Q = 0.10 ez/b = 0.05

Refer IS:2950 (Part-I) 1973 Ι= 2.84

b) Check for pressure:-

Total Vertical load = P1+P2+Wf+Ws = P = 62.82 t

Pmax = I x P/A = 21.24 t/m2

 Net pressure = 21.24 - 25.92 / 8.4 = 18.15 t/m2
( P -( Wf+Ws)/Af )
Less than 20t/m2 therefore SAFE

c) Design of foundation:-
Bending moment @ face of pedestal = 6.56 t-m

Effective depth = 517 mm

Mu/Bd2 = 0.37 N/mm2

From SP:16 Pt % = 0.200 %

Ast required = 1034.0 mm2

d) Check for Shear:-

Shear force @ d/2 from col. Face = 10.74 t

Shear stress = Vu/bd = 0.31 N/mm2

Using 16 dia bar

Spacing required = 194 mm

However provide 16 dia bar @ 150 c/c (Bot. Steel B/W)
16 dia bar @ 150 c/c (Top Steel B/W)
Pt% Provided = 0.26 % (bottom steel)

Tc from SP:16 = 0.367 N/mm2 safe in shear

COMBINED-FOUNDATION
FOR PIPERACK
GRID A9ab TO A9b
FOOTING MARKED : F1 load case 23
Support reaction from
6250 staad output
1125 4000 1125 PED1 Joint no. 1
P1 = 96.3 Ton
Mx1 = 30.88 Ton-m
PD2 PD1 Mz1 = 12.10 Ton-m
3500 b1 Z-axis
Mz PED2 Joint no. 2
P2 = 1.07 Ton
D1 Mx2 = 31.52 Ton-m
Mz2 = 14.58 Ton-m
Mx Size b1 D1
X-axis PD1 0.55 0.55
PD2 0.55 0.55
Grade of concrete = M 35 N/MM^2
Length of fdn. = Lf = a 6.25 m
 Width of fdn = Wf = b 3.50 m MAX PROJ. = L1 =
Depth of fdn. = Df = 1.00 m 1475 mm
C/C Dist. bet.pedestal = S = 4.00 m
Depth of soil below FGL. = Dh = 3.00 m
Den. Of conc.= Dc = 1.50 t/m3 UNDER SUBMERGED CONDITION
Den. Of soil. = Ds = 0.70 t/m3
Cover to footing 75 mm
Factor = 1.5

Wt. of fdn = Wf = Lf x Wf x Df x Dc 32.81 ton

Wt. of soil = Ws = (Lf x Wf)-(2xd Xd1)x (Dh-Df) x Ds 29.78 ton

Total moment = Mz = Mz1 + Mz2 26.68 t-m

Total moment = Mx = (P1xS/2) - (P2xS/2) + Mx1 + Mx2 252.94 t-m

a) Check for Overturning:-

Restoring load= Q = P1+P2+Wf+0.8%Ws = 154.04 t
ex = Mx/Q = 1.64 ex/a = 0.26

ez = Mz/Q = 0.17 ez/b = 0.05

Refer IS:2950 (Part-I) 1973 Ι= 3.32

b) Check for pressure:-

Total Vertical load = P1+P2+Wf+Ws = P = 160.00 t

Pmax = I x P/A = 24.28 t/m2

Net pressure = 24.28 - 62.59 / 21.88 = 21.42 t/m2

( P -( Wf+Ws)/Af )
Less than 30t/m2 therefore SAFE

c) Design of foundation:-
Bending moment @ face of pedestal = 23.30 t-m

Effective depth = 915 mm

Mu/Bd2 = 0.42 N/mm2

From SP:16 Pt % = 0.200 %

Ast required = 1830.0 mm2

d) Check for Shear:-

Shear force @ d/2 from col. Face = 21.80 t

Shear stress = Vu/bd = 0.36 N/mm2

 Using 20 dia bar

Spacing required = 172 mm

However provide 20 dia bar @ 100 c/c (Bot. Steel B/W)
16 dia bar @ 100 c/c (Top Steel B/W)
Pt% Provided = 0.34 % (bottom steel)

Tc from SP:16 = 0.424 N/mm2 safe in shear

COMBINED-FOUNDATION
FOR PIPERACK
GRID A9ab TO A9b
FOOTING MARKED : F2 load case 20
Support reaction from
6250 staad output
1125 4000 1125 PED1 Joint no. 3
P1 = 17.88 Ton
Mx1 = 34.34 Ton-m
PD2 PD1 Mz1 = 12.86 Ton-m
3000 b1 Z-axis
Mz PED2 Joint no. 10
P2 = 106.95 Ton
D1 Mx2 = 32.60 Ton-m
Mz2 = 16.20 Ton-m
Mx Size b1 D1
X-axis PD1 0.55 0.55
PD2 0.55 0.55
Grade of concrete = M 35 N/MM^2
Length of fdn. = Lf = a 6.25 m
Width of fdn = Wf = b 3.00 m MAX PROJ. = L1 =
Depth of fdn. = Df = 1.00 m 1225 mm
C/C Dist. bet.pedestal = S = 4.00 m
Depth of soil below FGL. = Dh = 3.00 m
Den. Of conc.= Dc = 1.50 t/m3 UNDER SUBMERGED CONDITION
Den. Of soil. = Ds = 0.70 t/m3
Cover to footing 75 mm
Factor = 1.5

Wt. of fdn = Wf = Lf x Wf x Df x Dc 28.13 ton

Wt. of soil = Ws = (Lf x Wf)-(2xd Xd1)x (Dh-Df) x Ds 25.40 ton

Total moment = Mz = Mz1 + Mz2 29.06 t-m

Total moment = Mx = (P2xS/2) - (P1xS/2) + Mx1 + Mx2 245.08 t-m

a) Check for Overturning:-

Restoring load= Q = P1+P2+Wf+0.8%Ws = 173.28 t
ex = Mx/Q = 1.41 ex/a = 0.23
 ez = Mz/Q = 0.17 ez/b = 0.06

Refer IS:2950 (Part-I) 1973 Ι= 3.06

b) Check for pressure:-

Total Vertical load = P1+P2+Wf+Ws = P = 178.36 t

Pmax = I x P/A = 29.11 t/m2

Net pressure = 29.11 - 53.53 / 18.75 = 26.25 t/m2

( P -( Wf+Ws)/Af )
Less than 30t/m2 therefore SAFE

c) Design of foundation:-
Bending moment @ face of pedestal = 19.70 t-m

Effective depth = 915 mm

Mu/Bd2 = 0.35 N/mm2

From SP:16 Pt % = 0.200 %

Ast required = 1830.0 mm2

d) Check for Shear:-

Shear force @ d/2 from col. Face = 20.15 t

Shear stress = Vu/bd = 0.33 N/mm2

Using 20 dia bar

Spacing required = 172 mm

However provide 20 dia bar @ 150 c/c (Bot. Steel B/W)
16 dia bar @ 100 c/c (Top Steel B/W)
Pt% Provided = 0.23 % (bottom steel)

Tc from SP:16 = 0.355 N/mm2 safe in shear

COMBINED-FOUNDATION
FOR PIPERACK
GRID A9ab TO A9b
FOOTING MARKED : F2 load case 20
Support reaction from
6250 staad output
1125 4000 1125 PED1 Joint no. 4
P1 = 25.80 Ton
Mx1 = 32.65 Ton-m
PD2 PD1 Mz1 = 12.92 Ton-m
3000 b1 Z-axis
 Mz PED2 Joint no. 11
P2 = 104.77 Ton
D1 Mx2 = 30.22 Ton-m
Mz2 = 16.26 Ton-m
Mx Size b1 D1
X-axis PD1 0.55 0.55
PD2 0.55 0.55
Grade of concrete = M 35 N/MM^2
Length of fdn. = Lf = a 6.25 m
Width of fdn = Wf = b 3.00 m MAX PROJ. = L1 =
Depth of fdn. = Df = 1.00 m 1225 mm
C/C Dist. bet.pedestal = S = 4.00 m
Depth of soil below FGL. = Dh = 3.00 m
Den. Of conc.= Dc = 1.50 t/m3 UNDER SUBMERGED CONDITION
Den. Of soil. = Ds = 0.70 t/m3
Cover to footing 75 mm
Factor = 1.5

Wt. of fdn = Wf = Lf x Wf x Df x Dc 28.13 ton

Wt. of soil = Ws = (Lf x Wf)-(2xd Xd1)x (Dh-Df) x Ds 25.40 ton

Total moment = Mz = Mz1 + Mz2 29.18 t-m

Total moment = Mx = (P2xS/2) - (P1xS/2) + Mx1 + Mx2 220.81 t-m

a) Check for Overturning:-

Restoring load= Q = P1+P2+Wf+0.8%Ws = 179.02 t
ex = Mx/Q = 1.23 ex/a = 0.20

ez = Mz/Q = 0.16 ez/b = 0.05

Refer IS:2950 (Part-I) 1973 Ι= 2.66

b) Check for pressure:-

Total Vertical load = P1+P2+Wf+Ws = P = 184.10 t

Pmax = I x P/A = 26.12 t/m2

Net pressure = 26.12 - 53.53 / 18.75 = 23.26 t/m2

( P -( Wf+Ws)/Af )
Less than 30t/m2 therefore SAFE

c) Design of foundation:-
Bending moment @ face of pedestal = 17.45 t-m

Effective depth = 915 mm

Mu/Bd2 = 0.31 N/mm2

From SP:16 Pt % = 0.200 %

 Ast required = 1830.0 mm2

d) Check for Shear:-

Shear force @ d/2 from col. Face = 17.85 t

Shear stress = Vu/bd = 0.29 N/mm2

Using 20 dia bar

Spacing required = 172 mm

However provide 20 dia bar @ 150 c/c (Bot. Steel B/W)
16 dia bar @ 100 c/c (Top Steel B/W)
Pt% Provided = 0.23 % (bottom steel)

Tc from SP:16 = 0.355 N/mm2 safe in shear

COMBINED-FOUNDATION
FOR PIPERACK
GRID A9ab TO A9b
FOOTING MARKED : F5 load case 20
Support reaction from
6000 staad output
1000 4000 1000 PED1 Joint no. 7
P1 = 19.45 Ton
Mx1 = 17.17 Ton-m
PD2 PD1 Mz1 = 11.99 Ton-m
2000 b1 Z-axis
Mz PED2 Joint no. 14
P2 = 54.70 Ton
D1 Mx2 = 16.76 Ton-m
Mz2 = 15.21 Ton-m
Mx Size b1 D1
X-axis PD1 0.55 0.55
PD2 0.55 0.55
Grade of concrete = M 35 N/MM^2
Length of fdn. = Lf = a 6.00 m
Width of fdn = Wf = b 2.00 m MAX PROJ. = L1 =
Depth of fdn. = Df = 1.00 m 725 mm
C/C Dist. bet.pedestal = S = 4.00 m
Depth of soil below FGL. = Dh = 3.00 m
Den. Of conc.= Dc = 1.50 t/m3 UNDER SUBMERGED CONDITION
Den. Of soil. = Ds = 0.70 t/m3
Cover to footing 75 mm
Factor = 1.5

Wt. of fdn = Wf = Lf x Wf x Df x Dc 18.00 ton

Wt. of soil = Ws = (Lf x Wf)-(2xd Xd1)x (Dh-Df) x Ds 15.95 ton

Total moment = Mz = Mz1 + Mz2 27.20 t-m

 Total moment = Mx = (P2xS/2) - (P1xS/2) + Mx1 + Mx2 104.43 t-m

a) Check for Overturning:-

Restoring load= Q = P1+P2+Wf+0.8%Ws = 104.91 t
ex = Mx/Q = 1.00 ex/a = 0.17

ez = Mz/Q = 0.26 ez/b = 0.13

Refer IS:2950 (Part-I) 1973 Ι= 3.17

b) Check for pressure:-

Total Vertical load = P1+P2+Wf+Ws = P = 108.10 t

Pmax = I x P/A = 28.56 t/m2

Net pressure = 28.56 - 33.95 / 12 = 25.73 t/m2

( P -( Wf+Ws)/Af )
Less than 30t/m2 therefore SAFE

c) Design of foundation:-
Bending moment @ face of pedestal = 6.76 t-m

Effective depth = 915 mm

Mu/Bd2 = 0.12 N/mm2

From SP:16 Pt % = 0.200 %

Ast required = 1830.0 mm2

d) Check for Shear:-

Shear force @ d/2 from col. Face = 6.88 t

Shear stress = Vu/bd = 0.11 N/mm2

Using 20 dia bar

Spacing required = 172 mm

However provide 20 dia bar @ 150 c/c (Bot. Steel B/W)
16 dia bar @ 100 c/c (Top Steel B/W)
Pt% Provided = 0.23 % (bottom steel)

Tc from SP:16 = 0.355 N/mm2 safe in shear

COMBINED-FOUNDATION
FOR PIPERACK
 GRID A9ab TO A9b
FOOTING MARKED : F5 load case 23
Support reaction from
6000 staad output
1000 4000 1000 PED1 Joint no. 7
P1 = 38.61 Ton
Mx1 = 17.01 Ton-m
PD2 PD1 Mz1 = 11.79 Ton-m
2000 b1 Z-axis
Mz PED2 Joint no. 14
P2 = 4.40 Ton
D1 Mx2 = 17.43 Ton-m
Mz2 = 14.97 Ton-m
Mx Size b1 D1
X-axis PD1 0.55 0.55
PD2 0.55 0.55
Grade of concrete = M 35 N/MM^2
Length of fdn. = Lf = a 6.00 m
Width of fdn = Wf = b 2.00 m MAX PROJ. = L1 =
Depth of fdn. = Df = 1.00 m 725 mm
C/C Dist. bet.pedestal = S = 4.00 m
Depth of soil below FGL. = Dh = 3.00 m
Den. Of conc.= Dc = 1.50 t/m3 UNDER SUBMERGED CONDITION
Den. Of soil. = Ds = 0.70 t/m3
Cover to footing 75 mm
Factor = 1.5

Wt. of fdn = Wf = Lf x Wf x Df x Dc 18.00 ton

Wt. of soil = Ws = (Lf x Wf)-(2xd Xd1)x (Dh-Df) x Ds 15.95 ton

Total moment = Mz = Mz1 + Mz2 26.76 t-m

Total moment = Mx = (P2xS/2) - (P1xS/2) + Mx1 + Mx2 102.86 t-m

a) Check for Overturning:-

Restoring load= Q = P1+P2+Wf+0.8%Ws = 73.77 t
ex = Mx/Q = 1.39 ex/a = 0.23

ez = Mz/Q = 0.36 ez/b = 0.18

Refer IS:2950 (Part-I) 1973 Ι= 4.47

b) Check for pressure:-

Total Vertical load = P1+P2+Wf+Ws = P = 76.96 t

Pmax = I x P/A = 28.67 t/m2

Net pressure = 28.67 - 33.95 / 12 = 25.84 t/m2

( P -( Wf+Ws)/Af )
Less than 30t/m2 therefore SAFE
c) Design of foundation:-
Bending moment @ face of pedestal = 6.79 t-m

Effective depth = 915 mm

Mu/Bd2 = 0.12 N/mm2

From SP:16 Pt % = 0.200 %

Ast required = 1830.0 mm2

d) Check for Shear:-

Shear force @ d/2 from col. Face = 6.91 t

Shear stress = Vu/bd = 0.11 N/mm2

Using 20 dia bar

Spacing required = 172 mm

However provide 20 dia bar @ 150 c/c (Bot. Steel B/W)
16 dia bar @ 100 c/c (Top Steel B/W)
Pt% Provided = 0.23 % (bottom steel)

Tc from SP:16 = 0.355 N/mm2 safe in shear

DESIGN OF FOUNDATION FOR PIPE RACK (BPCL)

Foundation mark :- F4 Load case: 20

Support reactions from Staad Output
SUPPORT 16
FY= 8.64 t
Mx= 4.09 t-m
Mz= 0.71 t-m
Pedustal above FGL = 0 m
Foundation depth below FGL = 3 m
Net SBC below foundation = 30 t/m2
Pedestal size = 0.65 x 0.4 m
Bx x Bz

Foundation size = 1.5 x 1.5 x 0.4 m

Lx x Lz x D Factor = 1.5
Concrete grade = M 35 N/mm2
Density of Concrete = 1.5 T/m^3 UNDER SUBMERGED CONDITION
Density of Soil = 0.7 T/m^3
Cover to footing 75 mm
Lx FY
 Bx

Bz X
H
Lz 1
Mx
D

Mz
Z
Selfweight of fdn = (PF) 1.35 t
Wt. Of ped = (PP) 0.00 t
Wt. Of soil =(PS) 3.62 t

Total Weight= P =FY+PF+PP+PS = 13.61 t

Restoring load =PO =FY+PF+PP+0.8 * PS

Restoring load PO = 12.89 t

a) Check for Overturning:-

ex = Mx/PO = 0.32 ex/Lx = 0.21

ez = Mz/PO = 0.06 ez/Lz = 0.04

Refer IS:2950 (Part-I) 1973

C= 2.68

b) Check for pressure:-

Pmax = C x P/A = 16.2 t/m2

Net pressure = 14.0 t/m2

Less than 30t/m2 therefore SAFE

c) Design of foundation:-
Bending moment @ face of pedestal = 2.12 t-m

Effective depth = 319.0 mm

Mu/Bd2 = 0.31 N/mm2

From SP:16 Pt % = 0.20 %

Ast required = 638.0 mm2

d) Check for Shear:-

Shear force @ d/2 from col. Face = 5.47 t

Shear stress = Vu/bd = 0.26 N/mm2

Using 12 dia bar

Spacing required = 177 mm

However provide 12 dia bar @ 150 c/c (Bot. Steel B/W)

Ast Provided = 754 mm^2

Pt% Provided = 0.24 %

Tc from SP:16 = 0.36 N/mm2 safe in shear

DESIGN OF FOUNDATION FOR PIPE RACK (BPCL)

Foundation mark :- F3 Load case: 23

Support reactions from Staad Output
SUPPORT 22
FY= 8.54 t
Mx= 8.58 t-m
Mz= 0.00 t-m
Pedustal above FGL = 0 m
Foundation depth below FGL = 3 m
Net SBC below foundation = 30 t/m2
Pedestal size = 0.65 x 0.4 m
Bx x Bz

Foundation size = 1.7 x 2 x 0.6 m

Lx x Lz x D Factor = 1.5
Concrete grade = M 35 N/mm2
Density of Concrete = 1.5 T/m^3 UNDER SUBMERGED CONDITION
Density of Soil = 0.7 T/m^3
Cover to footing 75 mm
Lx FY

Bx

Bz X
H
Lz 1
Mx
D

Mz
Z
Selfweight of fdn = (PF) 3.06 t
Wt. Of ped = (PP) 0.00 t
 Wt. Of soil =(PS) 5.28 t

Total Weight= P =FY+PF+PP+PS = 16.88 t

Restoring load =PO =FY+PF+PP+0.8 * PS

Restoring load PO = 15.82 t

a) Check for Overturning:-

ex = Mx/PO = 0.54 ex/Lx = 0.32

ez = Mz/PO = 0.00 ez/Lz = 0.00

Refer IS:2950 (Part-I) 1973

C= 3.7

b) Check for pressure:-

Pmax = C x P/A = 18.4 t/m2

Net pressure = 15.9 t/m2

Less than 30t/m2 therefore SAFE

c) Design of foundation:-
Bending moment @ face of pedestal = 5.09 t-m

Effective depth = 517 mm

Mu/Bd2 = 0.29 N/mm2

From SP:16 Pt % = 0.20 %

Ast required = 1034.0 mm2

d) Check for Shear:-

Shear force @ d/2 from col. Face = 8.62 t

Shear stress = Vu/bd = 0.25 N/mm2

Using 16 dia bar

Spacing required = 194 mm

However provide 16 dia bar @ 150 c/c (Bot. Steel B/W)

Ast Provided = 1340 mm^2

Pt% Provided = 0.26 %

Tc from SP:16 = 0.37 N/mm2 safe in shear

 TOYO ENGINEERING INDIA LIMITED
MUMBAI
Doc. No. A-6201
-
PROJECT: 6201 PAGE: (Rev. 1) OF
CLIENT: BHARAT PETROLEUM CORPORATION LIMITED DES. BY: GRA DATE:
SUBJECT: LUBE OIL BASE STOCK PROJECT,MAHUL,MUMBAI. CKD. BY: DATE:

DESIGN OF COLUMN CC1,CC10.

Load on column

s.w. = 2.5t/m^3 x 0.3 x 0.3 x 2.86 = 0.64 T

B D
Beam reaction MB1 = = 5.16 T
W= 5.8 T
Moment due to EQ. = Seismic Zone = III
Basic Seismic Coefficient , αo = 0.08
Importance Factor, I = 1.5
Soil - foundation System Factor, b= 1 ( 1 for pile & 1.2 for open fndn)

Performance Factor, K = 1
Coefficient defining the flexibility of structure , C = 1
( REFER IS 1893 : 1984 CRITERIA FOR EARTH QUAKE RESISTANT DESIGN OF STRUCTURES)

Computation of earthquake forces

Earthquake forces are computed based on the nodal forces

evaluated by support reactions defining all the
main column beam joints as pinned supports.

The vertical support reactions thus evaluated are considered as the

vertical nodal loads at the respective nodes. Earthquake horizontal forces
are computed based on the method given in IS:1893

( Wi * hi ^2)
Qi = Vb * ----------------------------
Sum ( Wi * hi ^2)

Where Qi = horizontal load at i th floor.

( Wi ) = Vertical nodal load at the i th node.

hi = Height of the i th floor from the foundation bottom

Vb = Total Base shear

= Sum ( Wi) * αh

( Alpha )h = (Importance Factor ) * ( Soil factor) * (Alpha )o

αh = β.I. αο = 0.12

Base shear , Vb = K x C x αh x W
Vb = 0.12 x W
Vb = 0.7 t
 Refer support reactions for the earthquake forces.

Col CC1,CC10.
Node Height Vertical Product Nodal
Number from the nodal Load
fdn. bot. load T Ton
hi Wi Wi * hi^2 Qi
1 0 0.64 0 0.00
2 2.86 5.16 42.21 0.70
Total 5.8 42.21

Moment due to EQ. = Qi x xh

Moment due to EQ. = 0.70 x 2.86 = 1.99 Tm

For design refer next page

Design of column

Y For member forces refer comp. Output

B Mem No. Load case
P = Axial load = 5.8 Ton
My = Bending moment = 1.99 T-m
Mz Mz = Bending moment = 1.99 T-m
Z Z
D
Size of column
B= 300 mm
D= 300 mm
fck = 25 N/mm2
My
Y d' =Cover 50 mm
Fy = 415 N/mm2
Effective length @ Z-axis = Lex = 1.2 x 2860 = 3432 mm
Effective length @ Y-axis = Ley =1.2 x 2860 = 3432 mm Hence column
( Lex / D ) = 11.44 < 12.0 is not slender @
( Ley / B ) = 11.44 < 12.0 both axis

When compression member is slender @ it's axis an additional moment

Max & May should be taken in account
Eccentricity @ Z-axis = eax = ( (D/2000) x (Lex/D)2 ) = 0.020 m
Eccentricity @ Y-axis = eaY = ( (B/2000) x (Ley/B) ) = 2
0.020 m
Moment due to slenderness are as follows
Max = ( P x eax ) = 0.11 T-m
May = ( P x eay ) = 0.11 T-m

Min.Eccentricity @ Z-axis= ex = ( L / 500 ) + ( D / 30 ) 16.86 mm > 20 mm

Min.Eccentricity @ Y-axis= ey = ( L / 500 ) + ( B / 30 ) 16.86 mm
Moment due to min. eccentricity are as follows
Max1 = ( P x ex ) = 0.10 T-m < Mz
May1 = ( P x ey ) = 0.10 T-m < My

Total moments for which column is to be design are

Muz = Mz + Max = 2.10 T-m
Muy =My + May +1 = 2.10 T-m

Pu/ (Fck* B* D) = 0.03

d' / D = 0.17 d'/B = 0.17
Uniaxial moment capacity of the Section about Z-Z axis

Chart for d'/D = 46 Will be used

Muz1/ fck*B*D2 = 0.03

p / fck = 0.02
Reinforcement % p = 25 x 0.02 = 0.5 %
Uniaxial moment capacity of the Section about Y-Y axis

Chart for d'/B = 46 Will be used

Muy1/ fck*B2*D = 0.03

p / fck = 0.02
Reinforcement % p = 25 x 0.02 = 0.5 %

Required Size & Steel is Adequate

Steel Required = 450 mm2 --------------------

PITCH & DIAMETER OF LATERAL TIES

**Pitch of transvererse reinforcement shall be not more than the following distances.
1) The list lateral dimension of member = 300 mm
2) Sixteen times the smallest diameter of the longitudinal
reinforcement bar to be tied = 256 mm
3) OR 300 mm = 300 mm

**Diameter of transvererse reinforcement shall be not less than the following .

Diameter not less than one fourth of the diameter of the longitudinal
reinforcement bar to be tied = 4 mm

Provide 8 NO. 16 tor ( 1608 mm2 ) Main bars

with 8 tor @ 200 mm c/c ties
DESIGN OF COLUMN CC4
Load on column

s.w. = 2.5t/m^3 x 0.3 x 0.3 x 4.64 = 1.04 T

B D
Beam reaction 1B14 = = 3.66 T
Beam reaction 1B55 = 2 T/M X 6 = 6 T
2
W= 10.7 T
Moment due to EQ. = Seismic Zone = III
Basic Seismic Coefficient , αo = 0.08
Importance Factor, I = 1.5
Soil - foundation System Factor, b= 1 ( 1 for pile & 1.2 for open fndn)

Performance Factor, K = 1
Coefficient defining the flexibility of structure , C = 1
( REFER IS 1893 : 1984 CRITERIA FOR EARTH QUAKE RESISTANT DESIGN OF STRUCTURES)

Computation of earthquake forces

Earthquake forces are computed based on the nodal forces

evaluated by support reactions defining all the
main column beam joints as pinned supports.

The vertical support reactions thus evaluated are considered as the

vertical nodal loads at the respective nodes. Earthquake horizontal forces
are computed based on the method given in IS:1893

( Wi * hi ^2)
Qi = Vb * ----------------------------
Sum ( Wi * hi ^2)

Where Qi = horizontal load at i th floor.

( Wi ) = Vertical nodal load at the i th node.

hi = Height of the i th floor from the foundation bottom

Vb = Total Base shear

= Sum ( Wi) * αh

( Alpha )h = (Importance Factor ) * ( Soil factor) * (Alpha )o

αh = β.I. αο = 0.12
 Base shear , Vb = K x C x αh x W
Vb = 0.12 x W
Vb = 1.28 t

Refer support reactions for the earthquake forces.

Col CC4
Node Height Vertical Product Nodal
Number from the nodal Load
fdn. bot. load T Ton
hi Wi Wi * hi^2 Qi
1 0 1.04 0 0.00
2 4.64 9.66 207.53 1.28
Total 10.7 207.53

Moment due to EQ. = Qi x xh

Moment due to EQ. = 1.28 x 4.64 = 5.95 Tm

For design refer next page

Design of column

Y For member forces refer comp. Output

B Mem No. Load case
P = Axial load = 10.7 Ton
My = Bending moment = 5.95 T-m
Mz Mz = Bending moment = 5.95 T-m
Z
D
Z
Size of column
B= 300 mm
D= 300 mm
fck = 25 N/mm2
My
Y d' =Cover 50 mm
Fy = 415 N/mm2
Effective length @ Z-axis = Lex = 1.2 x 4635 = 5562 mm
Effective length @ Y-axis = Ley =1.2 x 4635 = 5562 mm Hence column
( Lex / D ) = 18.54 > 12.0 is slender @
( Ley / B ) = 18.54 > 12.0 both axis

When compression member is slender @ it's axis an additional moment

Max & May should be taken in account
Eccentricity @ Z-axis = eax = ( (D/2000) x (Lex/D)2 ) = 0.052 m
Eccentricity @ Y-axis = eaY = ( (B/2000) x (Ley/B)2 ) = 0.052 m
Moment due to slenderness are as follows
Max = ( P x eax ) = 0.55 T-m
May = ( P x eay ) = 0.55 T-m

Min.Eccentricity @ Z-axis= ex = ( L / 500 ) + ( D / 30 ) 21.12 mm > 20 mm

Min.Eccentricity @ Y-axis= ey = ( L / 500 ) + ( B / 30 ) 21.12 mm

Moment due to min. eccentricity are as follows

Max1 = ( P x ex ) = 0.23 T-m < Mz
May1 = ( P x ey ) = 0.23 T-m < My
Total moments for which column is to be design are
Muz = Mz + Max = 6.50 T-m
Muy =My + May +1 = 6.50 T-m

Pu/ (Fck* B* D) = 0.05

d' / D = 0.17 d'/B = 0.17
Uniaxial moment capacity of the Section about Z-Z axis

Chart for d'/D = 46 Will be used

Muz1/ fck*B*D2 = 0.09

p / fck = 0.07
Reinforcement % p = 25 x 0.07 = 1.75 %
Uniaxial moment capacity of the Section about Y-Y axis

Chart for d'/B = 46 Will be used

Muy1/ fck*B2*D = 0.09

p / fck = 0.07
Reinforcement % p = 25 x 0.07 = 1.75 %

Required Size & Steel is Adequate

Steel Required = 1575 mm2 --------------------

PITCH & DIAMETER OF LATERAL TIES

**Pitch of transvererse reinforcement shall be not more than the following distances.
1) The list lateral dimension of member = 300 mm
2) Sixteen times the smallest diameter of the longitudinal
reinforcement bar to be tied = 256 mm
3) OR 300 mm = 300 mm

**Diameter of transvererse reinforcement shall be not less than the following .

Diameter not less than one fourth of the diameter of the longitudinal
reinforcement bar to be tied = 4 mm

Provide 8 NO. 16 tor ( 1608 mm2 ) Main bars

with 8 tor @ 200 mm c/c ties
DESIGN OF COLUMN CC3
Load on column

s.w. = 2.5t/m^3 x 0.45 x 0.45 x 7.7 = 3.9 T

B D
Beam reaction 1B104 = = 2.78 T
Beam reaction 1B177 = = 4.28 T
Beam reaction RB88 = = 0.91 T
Beam reaction RB86 = = 4.4 T

W= 16.27 T
Moment due to EQ. = Seismic Zone = III
Basic Seismic Coefficient , αo = 0.08
Importance Factor, I = 1.5
Soil - foundation System Factor, b= 1 ( 1 for pile & 1.2 for open fndn)

Performance Factor, K = 1
Coefficient defining the flexibility of structure , C = 1
( REFER IS 1893 : 1984 CRITERIA FOR EARTH QUAKE RESISTANT DESIGN OF STRUCTURES)

Computation of earthquake forces

Earthquake forces are computed based on the nodal forces

evaluated by support reactions defining all the
main column beam joints as pinned supports.

The vertical support reactions thus evaluated are considered as the

vertical nodal loads at the respective nodes. Earthquake horizontal forces
are computed based on the method given in IS:1893

( Wi * hi ^2)
Qi = Vb * ----------------------------
Sum ( Wi * hi ^2)

Where Qi = horizontal load at i th floor.

( Wi ) = Vertical nodal load at the i th node.

hi = Height of the i th floor from the foundation bottom

Vb = Total Base shear

= Sum ( Wi) * αh

( Alpha )h = (Importance Factor ) * ( Soil factor) * (Alpha )o

αh = β.I. αο = 0.12

Base shear , Vb = K x C x αh x W
Vb = 0.12 x W
Vb = 1.95 t
 Refer support reactions for the earthquake forces.

Col CC3
Node Height Vertical Product Nodal
Number from the nodal Load
fdn. bot. load T Ton
hi Wi Wi * hi^2 Qi
1 0 3.9 0 0.00
2 4.66 7.06 153.31 0.95
3 7.7 5.31 314.83 1.31
Total 16.27 468.14

Moment due to EQ. = Qi x xh

Moment due to EQ. = 0.95 x 4.66 = 4.43 Tm

1.31 x 3.04 = 3.99
8.42 Tm

For design refer next page

Design of column

Y For member forces refer comp. Output

B Mem No. Load case
P = Axial load = 16.27 Ton
My = Bending moment = 8.42 T-m
Mz Mz = Bending moment = 8.42 T-m
Z
D
Z
Size of column
B= 450 mm
D= 450 mm
fck = 25 N/mm2
My
Y d' =Cover 50 mm
Fy = 415 N/mm2
Effective length @ Z-axis = Lex = 1.2 x 4660 = 5592 mm
Effective length @ Y-axis = Ley =1.2 x 4660 = 5592 mm Hence column
( Lex / D ) = 12.43 > 12.0 is slender @
( Ley / B ) = 12.43 > 12.0 both axis

When compression member is slender @ it's axis an additional moment

Max & May should be taken in account
Eccentricity @ Z-axis = eax = ( (D/2000) x (Lex/D)2 ) = 0.035 m
Eccentricity @ Y-axis = eaY = ( (B/2000) x (Ley/B)2 ) = 0.035 m
Moment due to slenderness are as follows
Max = ( P x eax ) = 0.57 T-m
May = ( P x eay ) = 0.57 T-m

Min.Eccentricity @ Z-axis= ex = ( L / 500 ) + ( D / 30 ) 26.18 mm > 20 mm

Min.Eccentricity @ Y-axis= ey = ( L / 500 ) + ( B / 30 ) 26.18 mm

Moment due to min. eccentricity are as follows

Max1 = ( P x ex ) = 0.43 T-m < Mz
May1 = ( P x ey ) = 0.43 T-m < My
Total moments for which column is to be design are
Muz = Mz + Max = 8.99 T-m
Muy =My + May +1 = 8.99 T-m

Pu/ (Fck* B* D) = 0.03

d' / D = 0.11 d'/B = 0.11
Uniaxial moment capacity of the Section about Z-Z axis

Chart for d'/D = 45 Will be used

Muz1/ fck*B*D2 = 0.04

p / fck = 0.010
Reinforcement % p = 25 x 0.01 = 0.25 %
Uniaxial moment capacity of the Section about Y-Y axis

Chart for d'/B = 45 Will be used

Muy1/ fck*B2*D = 0.04

p / fck = 0.010
Reinforcement % p = 25 x 0.01 = 0.25 %

Required Size & Steel is Adequate

Steel Required = 506 mm2 --------------------

PITCH & DIAMETER OF LATERAL TIES

**Pitch of transvererse reinforcement shall be not more than the following distances.
1) The list lateral dimension of member = 450 mm
2) Sixteen times the smallest diameter of the longitudinal
reinforcement bar to be tied = 256 mm
3) OR 300 mm = 300 mm

**Diameter of transvererse reinforcement shall be not less than the following .

Diameter not less than one fourth of the diameter of the longitudinal
reinforcement bar to be tied = 4 mm

Provide 12 NO. 16 tor ( 2412 mm2 ) Main bars

with 8 tor @ 75 mm c/c ties

DESIGN OF COLUMN CC7

Load on column

s.w. = 2.5t/m^3 x 0.45 x 0.45 x 7.7 = 3.9 T

B D
Beam reaction 1B122 = 1.87 T/M * 1.5 = 2.81 T
Beam reaction 1B177 = = 4.28 T
Beam reaction 1B176= = 7.87 T
Beam reaction RB20 = = 2.35 T
Beam reaction RB89 = = 0.91 T
Beam reaction RB85 = = 3.39 T
Beam reaction RB86 = = 4.4 T
W= 29.91 T
Moment due to EQ. = Seismic Zone = III
Basic Seismic Coefficient , αo = 0.08
Importance Factor, I = 1.5
Soil - foundation System Factor, b= 1 ( 1 for pile & 1.2 for open fndn)

Performance Factor, K = 1
Coefficient defining the flexibility of structure , C = 1
( REFER IS 1893 : 1984 CRITERIA FOR EARTH QUAKE RESISTANT DESIGN OF STRUCTURES)

Computation of earthquake forces

Earthquake forces are computed based on the nodal forces

evaluated by support reactions defining all the
main column beam joints as pinned supports.

The vertical support reactions thus evaluated are considered as the

vertical nodal loads at the respective nodes. Earthquake horizontal forces
are computed based on the method given in IS:1893

( Wi * hi ^2)
Qi = Vb * ----------------------------
Sum ( Wi * hi ^2)

Where Qi = horizontal load at i th floor.

( Wi ) = Vertical nodal load at the i th node.

hi = Height of the i th floor from the foundation bottom

Vb = Total Base shear

= Sum ( Wi) * αh

( Alpha )h = (Importance Factor ) * ( Soil factor) * (Alpha )o

αh = β.I. αο = 0.12

Base shear , Vb = K x C x αh x W
Vb = 0.12 x W
Vb = 3.59 t

Refer support reactions for the earthquake forces.

Col CC7
Node Height Vertical Product Nodal
Number from the nodal Load
fdn. bot. load T Ton
hi Wi Wi * hi^2 Qi
1 0 3.9 0 0.00
2 4.66 14.96 324.76 1.78
3 7.7 11.05 655.15 2.40
Total 29.91 979.91

Moment due to EQ. = Qi x xh

Moment due to EQ. = 1.78 x 4.66 = 8.29 Tm

2.40 x 3.04 = 7.29
15.58 Tm

For design refer next page

Design of column
 Y For member forces refer comp. Output
B Mem No. Load case
P = Axial load = 29.91 Ton
My = Bending moment = 15.58 T-m
Mz Mz = Bending moment = 15.58 T-m
Z
D
Z
Size of column
B= 450 mm
D= 450 mm
fck = 25 N/mm2
My
Y d' =Cover 50 mm
Fy = 415 N/mm2
Effective length @ Z-axis = Lex = 1.2 x 4660 = 5592 mm
Effective length @ Y-axis = Ley =1.2 x 4660 = 5592 mm Hence column
( Lex / D ) = 12.43 < 12.0 is slender @
( Ley / B ) = 12.43 < 12.0 both axis

When compression member is slender @ it's axis an additional moment

Max & May should be taken in account
Eccentricity @ Z-axis = eax = ( (D/2000) x (Lex/D)2 ) = 0.035 m
Eccentricity @ Y-axis = eaY = ( (B/2000) x (Ley/B)2 ) = 0.035 m
Moment due to slenderness are as follows
Max = ( P x eax ) = 1.04 T-m
May = ( P x eay ) = 1.04 T-m

Min.Eccentricity @ Z-axis= ex = ( L / 500 ) + ( D / 30 ) 26.18 mm > 20 mm

Min.Eccentricity @ Y-axis= ey = ( L / 500 ) + ( B / 30 ) 26.18 mm

Moment due to min. eccentricity are as follows

Max1 = ( P x ex ) = 0.78 T-m < Mz
May1 = ( P x ey ) = 0.78 T-m < My

Total moments for which column is to be design are

Muz = Mz + Max = 16.62 T-m
Muy =My + May +1 = 16.62 T-m

Pu/ (Fck* B* D) = 0.06

d' / D = 0.11 d'/B = 0.11
Uniaxial moment capacity of the Section about Z-Z axis

Chart for d'/D = 45 Will be used

Muz1/ fck*B*D2 = 0.07

p / fck = 0.040
Reinforcement % p = 25 x 0.04 = 1%
Uniaxial moment capacity of the Section about Y-Y axis

Chart for d'/B = 45 Will be used

 Muy1/ fck*B2*D = 0.07
p / fck = 0.040
Reinforcement % p = 25 x 0.04 = 1%

Required Size & Steel is Adequate

Steel Required = 2025 mm2 --------------------

PITCH & DIAMETER OF LATERAL TIES

**Pitch of transvererse reinforcement shall be not more than the following distances.
1) The list lateral dimension of member = 450 mm
2) Sixteen times the smallest diameter of the longitudinal
reinforcement bar to be tied = 320 mm
3) OR 300 mm = 300 mm

**Diameter of transvererse reinforcement shall be not less than the following .

Diameter not less than one fourth of the diameter of the longitudinal
reinforcement bar to be tied = 5 mm

Provide 8 NO. 20 tor ( 2512 mm2 ) Main bars

with 8 tor @ 75 mm c/c ties