Contract No : - Equipment : HEAT EXCHANGER

Contract Date : -
Migas App Ltr : KONVERSI
Migas App Ltr date :
0.48 inch 12.192
Report No : 093/PV/SRI/IV/2013
Report Date : April 26, 2013 300 o
F 148.8888889

Date of Insp'n : April 23, 2013 1150 Psi.G 80.85495324

Year of Insp'n : 2013
19 Ft 228
Owner/User : PT. Arah Prana
Tag No : E-103
Serial No : A-11228 If any Data --> Please entry this data
Description : Heat Exchanger Pressure Safety Valve
Manufacturer : APV Asia PTE. LTD Tag No : PSV-E-103A
Service : Crude Run-Down Cooler Set Press : Kg/cm2.G
Type : Vertical Date Test : -
Location : FPSO MV8 Langsa Venture, Selat Malaka Valid date :
Year Built : 2001 Amount : 1 ea
Year Used : 2001 Size : 1" x 1"
Diameter (TUBE) : 101.6 mm (ID) :
Length : - mm (S/S) :
DPress (Shell Side) : 17.02 Kg/cm2.G HT (Shell Side) : 22.13 Kg/cm2.G
DPress (Tube Side) : 17.02 Kg/cm .G
2
HT (Tube Side) : 22.13 Kg/cm2.G
DTemp (Shell Side) : 85.00 o
C
DTemp (Tube Side) : 85.00 o
C
Op. Press : Kg/cm2.G
Op. Temp : o
C
Radiography : FULL Longitudinal Seam E: 1
Corr. Allow : 3.00 mm Cicrumferential Seam E: 1
Surface Preparation : Painting
Reference Code : ASME VIII Div.1 & API 510 Lat. Ed.
Insulation : No
Note:
If any Previous Data Book --> Please entry this data - Please fill the CDR sheet (Nozzle equip
Previous Migas Cetf No. : 3101/55-99/BT/SKPP/18.01/DJM/2010 - Check the calculation sheet
Valid until : April 22, 2013 -
Year of Last Inspection : 2010
By : PT Sertco Quality
Previous Report No. : 050/SQ/PV/IV/2010
Date of last Inspection : April 7, 2010

Inspector : Halim Fuadi Initial : HLM

IBT No : 398/IBT/MIGAS/2012
RSI

12.192 mm 5791.2
177.8
148.8888889 oC 5969.0

80.85495324 Kg/cm2.G

228 Inch

134
3402

End Plate
Short Span (d) : 626.01 mm
Long Span (D) : 1680.01 mm

Header Size : mm (W) x - mm (H) x - mm (L)

CDR sheet (Nozzle equipment shall be entry one by one)

ulation sheet
HEADER SIDE
KONVERSI
Material : SA-516 Gr.70
Tensile Stress : Psi 0.48 inch 12.192 mm
Allowable Stress : 1406.143440692 Kg/cm2.G
Actual T : - mm 0 F
o
-17.7777778 oC
Nominal T : - mm
Previous T : - mm 20000 Psi.G 1406.143441 Kg/cm2.G

TUBE SIDE

Material : SA-214
Tensile Stress : Psi
Allowable Stress : Kg/cm2.G
Actual T : mm
Nominal T : mm
Previous T : mm
mm

C
o

Kg/cm2.G
END PLATE
KONVERSI
Material : SA-516 Gr.70
Tensile Stress : Psi 0.875 inch 22.225 mm
Allowable Stress : 1406.143440692 Psi
Actual T : 23.0 mm 0 F
o
-17.7777778 oC
Nominal T : - mm
Previous T : 22.2 mm 20000 Psi.G 1406.143441 Kg/cm2.G
mm

C
o

Kg/cm2.G
 PT. Arah Prana

PRESSURE VESSEL CALCULATION

(ASME SECT. VIII DIV. 1 & API 510 LATEST EDITION)
ITEM NO : E-103 Sheet No. : 1 of 3
SUBJECT : Heat Exchanger
LOCATION : FPSO MV8 Langsa Venture, Selat Malaka

PRESSURE VESSEL DATA

DP (Header Side) (Ps) : 17.02 Kg/cm2 Actual Thick. Shell Header Side (tact) : -
DP (Tube Side) (Pt) : 17.02 Kg/cm2 Nominal Thick. Shell Header Side (tnom) : -
Outside Diameter (OD) : 101.6 mm Prev. Actual Thick. Header Side (tprev) : -
Outside Radius (OR) : 50.8 mm Actual Thick. End Plate (tact) : 23.00
Material(Header Side) : SA-516 Gr.70 Nominal Thick.End Plate (tnom) : -
AllowStress (Header Side (S) : 1406.14 Kg/cm2 Prev. Actual Thick. End Plate (tprev) : 22.23
Material (Tube Side) : SA-214 Actual Thick. Tube Side (tact) : 0.00
AllowStress (Tube Side) (St) : 0 Kg/cm2 Nominal Thick. Tube Side (tnom) : 0.00
Material( Head ) : SA-516 Gr.70 Prev. Actual Thick. Tube Side (tprev) : 0.00
Allow. Stress (Head) (Sh) : 1406.14 Kg/cm2 Year Built : 2001
Joint Eff. (Header/Tub (E) : 1.00 Last of Inspection : 2010
Joint Eff. (End Plate) (E) : 1.00 Date of inspection : 2013
Corrosion Allowance (header) : 3 mm Year of Recertification (Next Insp.) (T) : 3
Corrosion Allowance (tube) : 0 mm

FORMULA

Tube Side Calculation

Required Thickness of Tube Side

P OR 17.020 x 50.8
treq = = = 127.000 mm
S E + 0.4 P (0 x 1.00 ) + ( 0.4 x 17.02 )

Minimum Required Thickness of Tube Side

tmin req = treq + CA = 127.000 + 0 = 127.000 mm

Result : Thickness is

Corrosion Rate (CR)

Corrosion Rate for Tube Side

tprev - tact 0 - 0
CR = = = 0 mm/year
years between tprev and tact 3

Conclusion
Corrosion rate (CR) = 0.000 mm/year
 PT. Arah Prana

PRESSURE VESSEL CALCULATION

(ASME SECT. VIII DIV. 1 & API 510 LATEST EDITION)
ITEM NO : E-103 Sheet No. : 3 of 3
SUBJECT : Heat Exchanger
LOCATION : FPSO MV8 Langsa Venture, Selat Malaka
Maximum Allowable Pressure Pressure (MAWP)

Maximum Allowable Pressure Pressure (MAWP) for Tube Side

S E ( tact - (2 CR T))
MAWP =
OR - 0.4 (tact - (2 CR T))

( 0.00 x 1.00 ) { 0 - [ 2 ( 0.000 x 3 )}

=
50.800 - 0.4 { 0 - [ 2 ( 0.000 x 3 )]}

= 0.000 Kg/cm2 ( Derating )

Conclusion
MAWP used for Tube Side = 0.000 Kg/cm2

Remaining Life (RL)

tact - tmin 0.000 - 127.000

Remn. Life Tube Side = = = #DIV/0! years
CR 0.000

( tmin = the minimum required thickness, excluding corrosion allowance)

Conclusion
Based on above calculation, Remaining life of pressure vessel is = #DIV/0! years
mm
mm
mm
mm
mm
mm
mm
mm
mm

years

if actual thickness less than previous thickness

and corrosion rate formula shall be changed
 take the minimum value between shell and head

Taken from same/similar service (As per API 510 para. 5.3 (a)

Corrosion Rate can not to calculated due to actual thickness bigger than
previous thickness
 Cnooc SES Ltd
PRESSURE VESSEL CALCULATION
(ASME SECT. VIII DIV. 1 & API 510 LATEST EDITION)
ITEM NO : PBA-E-535 Sheet No. : 1 of 2
SUBJECT : Reflux Condenser
LOCATION : Pabelokan Gas Plant

PRESSURE VESSEL DATA

DP (Header Side) : 3.00 Kg/cm2 = 40 Psi Actual Thick. Shell Header Side (tact) : 22.53
Design Temp : 104.40 ͦͦC Nominal Thick. Shell Header Side (tnom) : 18.00
Corrosion Allowance (CA) : 0.00465 mm = 0.118 inch Prev. Actual Thick. Header Side (tprev) : 18.00
Material : 16-MnR Year Built : 2006
AllowStress (Shell Side) (S) : 1406.14 Kg/cm2 = 20000 Psi Last of Inspection : 2006
Joint Efficiency (E) : 1.00 Date of inspection : 2016
Dia Short Span (d) : 180 mm = 7.0866 Inch Year of Recertification (Next Insp.) (T) : 10
Long Span Noncircular (D) : 207 mm = 8.1496 Inch
Shape Factor (C) : 0.2

FORMULA

Header Calculation
Required Thickness of Header

Z = 3.4 - 2.4 x d/D = 3.4 - 2.4 x 180 = 1.313 (Z Req is not greather than 2.5)
207

ZCP
t = d
SE

1.313 x 0.2 x 3.00

= 180
1406.14 x 1.00

= 180 0.00056027

= 4.3 mm = 0.2 Inch

Result : Thickness is Satisfactory

Corrosion Rate (CR)

Corrosion Rate for Header

tprev - tact 22.225 Rate
Corrosion - 23.00
can not to calculated due to actual thickness bigger than
CR = = = previous
-0.077 thickness
mm/year
years between tprev and tact 10

Conclusion
Corrosion Rate can not to calculated due to actual thickness bigger than
Corrosion rate (CR) = -0.077 mm/year
previous thickness
 Cnooc SES Ltd
PRESSURE VESSEL CALCULATION
(ASME SECT. VIII DIV. 1 & API 510 LATEST EDITION)
ITEM NO : PBA-E-535 Sheet No. : 2 of 2
SUBJECT : Reflux Condenser
LOCATION : Pabelokan Gas Plant

Maximum Allowable Pressure Pressure (MAWP)

Maximum Allowable Pressure Pressure (MAWP) for Header

S E ( tact - (CR T))2

MAWP =
Z C d2

1406.14 x 1.00 x { 23 -( x -0.077 x 10 )}2

=
1.31304 x 0.2 x 32400
743849.88
=
8508.5217
= 87.4241 Kg/cm2 = 1243.4627 Psi

Conclusion
MAWP used = 87.424 Kg/cm2 ( Satisfactory ) = 1243.463 Psi

Remaining Life (RL)

Tact - Treq 23.00

Remaining - to 4.26
Life can not calculated due to Corrosion Rate can not
Remaining Life Shell = = = -241.798 years
CR -0.077 calculated

Conclusion
Base on above calculation, Remaining life of pressure vessel is more than 20 -242 years
nooc SES Ltd
E VESSEL CALCULATION
III DIV. 1 & API 510 LATEST EDITION)

mm = 0.9 Inch
mm = 0.70866 Inch
mm = 0.70866 Inch
2006
2006
2016
years

Corrosion Rate can not to calculated due to actual thickness bigger than
previous thickness
nooc SES Ltd
E VESSEL CALCULATION
III DIV. 1 & API 510 LATEST EDITION)
Report No : 093/PV/SRI/IV/2013
Equipment : HEAT EXCHANGER
Owner/User : PT. Arah Prana
Location : FPSO MV8 Langsa Venture, Selat Malaka

Title : Crude Run-Down Cooler

Tag No. : E-103
Year Built : 2001
 WISMA BSG 11th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

TABLE OF CONTENT

I MIGAS Appointment Letter

II PT. SRI Certificate of Inspection
III Inspection Executive Summary
IV Inspection and Test Plan
V Construction Data Report / Form U1-A
VI Visual Inspection Report
VII Thickness Measurement & NDE Report
VIII Re-Calculation
IX Rubbing Name Plate & Photographs
X Drawing / Sketch
XI History Card
XII Previous Inspection Record
Cert. No. : 177064
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MIGAS Appointment Letter

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R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

I
ppointment Letter
 WISMA BSG 9th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

II
PT. SRI Certificate of Inspection
R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

II
tificate of Inspection
 WISMA BSG 9th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

III
Inspection Executive Summary
R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

III
Executive Summary
 WISMA BSG 9th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

IV
Inspection and Test Plan
R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

IV
ion and Test Plan
 WISMA BSG 9th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

V
Construction Data Report / Form U
 R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

V
Data Report / Form U1-A
 WISMA BSG 9th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

VI
Visual Inspection Report
R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

VI
nspection Report
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Thickness Measurement & NDE Rep

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R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

VII
surement & NDE Report
WISMA BSG 9th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

VIII
Re-Calculation
R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

VIII
-Calculation
 WISMA BSG 9th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

IX
Rubbing Name Plate & Photograp
R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

IX
e Plate & Photographs
WISMA BSG 9th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

X
Drawing / Sketch
R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

X
wing / Sketch
WISMA BSG 9th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

XI
History Card
R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

XI
istory Card
 WISMA BSG 9th FLOOR, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
PHONE : +62-21-350 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980
EMAIL : [email protected]

XII
Previous Inspection Record
R, JL. ABDUL MUIS NO. 40, JAKARTA 10160, INDONESIA
50 5370 (HUNTING), FAX : +62-21-350 5371, 384 1980 Cert. No. : 177064

EMAIL : [email protected]

XII
Inspection Record
 INSPECTION REPORT
OF
HEAT EXCHANGER CERTIFICATION

TAG NO : E-103
TITLE : Crude Run-Down Cooler
USER : PT. Arah Prana

Prepared by
PT. SERTIFIKASI RAHARJA INDONESIA

Approved by
PT. Arah Prana

Verified by
MIGAS
 CERTIFICATE OF INSPECTION
No. 093/PV/SRI/IV/2013

This is to report that the following equipment has been inspected and found satisfactorily in
compliance with the applicable Code / Standard, Specification, Drawings, and PT.Sertifikasi
Raharja Indonesia requirements.

Owner / User : PT. Arah Prana

Name of Equipment : Heat Exchanger
Thickness (Header/Tube Side) : 23.0 mm
Size (Short Span / Long Span) : 626.01 mm (d) x 1680.0 mm (D)
Type : Vertical
Service : Crude Run-Down Cooler
Tag No. : E-103
Manufacturer : APV Asia PTE. LTD
MFG Serial No. : A-11228
Reference : ASME VIII Div.1 & API 510 Lat. Ed.
Location of Installation : FPSO MV8 Langsa Venture, Selat Malaka
Year Built : 2001
Acceptance Date : April 23, 2013
MAWP/Max. Temp (Header Side): 17.02 Kg/cm2.G / 85.0 oC
MAWP/Max. Temp (Tube Side) : 17.02 Kg/cm2.G / 85.0 oC

Issued at : Jakarta
Date : April 26, 2013

PT. Sertifikasi Raharja Indonesia

Halim Fuadi Handoko Tri Wibowo

398/IBT/MIGAS/2012 Director

This Report evidence that the survey reported there in was carried out in compliance with one or more of the rules, standards or other
criteria of a government Republic of Indonesia and is issued solely for the Use of the Company, its commitees, its clients or others
authorized entities. The Validity, applicability and interpretation of the Report is Governed by the Rules and standards of PT. Sertifikasi
Raharja Indonesia (SRI) who shall remains the sole jugde there of. Nothing contained in this report issued in publication shall be
deemed to relieve any designer, builder, owner, manufacturer, seller, repairer, operator or other entity of any warranty express or
implied.
This Report evidence that the survey reported there in was carried out in compliance with one or more of the rules, standards or other
criteria of a government Republic of Indonesia and is issued solely for the Use of the Company, its commitees, its clients or others
authorized entities. The Validity, applicability and interpretation of the Report is Governed by the Rules and standards of PT. Sertifikasi
Raharja Indonesia (SRI) who shall remains the sole jugde there of. Nothing contained in this report issued in publication shall be
deemed to relieve any designer, builder, owner, manufacturer, seller, repairer, operator or other entity of any warranty express or
implied.
 CONSTRUCTION DATA REPORT

1. Manufactured By : APV Asia PTE. LTD

2. Owner / User : PT. Arah Prana
3. Item No : E-103 Serial No. : A-11228
4. Name of Equipment : Crude Run-Down Cooler Year Built : 2001 Year Used : 2001
5. Tube Material : SA-214 Nom Thk. : - mm CA (mm) : 3.00
6. Tube Sheet Material : SA-516 Gr.70 Nom Thk. : 23.00 mm CA (mm) : 3.00
7. Design Pressure : 17.02 Kg/cm2 Max Temp : 85.00 o
C
8. Hydrostatic Test : 22.13 Kg/cm2 MAWP : 17.02 Kg/cm2
9. Safety / Relief Valve : Size : 1" x 1" Number : 1
10. Radiography :
Longitudinal Seam Efficiency :
1.00
Circumferential Seam Efficiency :
1.00
11. Short Span : 626 mm (d) Service :
Crude Run-Down Cooler
12. Long Span : 1680.0 mm (D) Location :
FPSO MV8 Langsa Venture, Selat
13. Nozzle Malaka
Mark Qty. Size Flange Class Pad Size (OD)
N (1,2,3,4) 4 4" WNRF 150#

14. Support : N/A Type : - Attached : -

We hereby that the above datas are correct and all detail material and consruction of this Pressure Vessel
conform to the: ASME SECTION VIII DIV. 1
This pressure vessel safely operate with presure not over than 17.02 kg/cm2.G ( 1149.95 Psig)
( for -242 years next )
Authorized Inspector Owner / User
 PHOTOGRAPHS

Tag No : E-103
Description : Heat Exchanger
Location : FPSO MV8 Langsa Venture, Selat Malaka
NAME PLATE
 PT. Arah Prana
HYSTORY CARD
HEAT EXCHANGER

Owner / User : PT. Arah Prana

Equipment Name : Heat Exchanger
Tag No. / Serial No. : E-103 / A-11228
Location : FPSO MV8 Langsa Venture, Selat Malaka
Type of Vessel : Vertical
Thickness (Header / Tube) : - mm (T)
Size : 101.6 mm (ID) x - mm (S/S)
Manufacturer Name : APV Asia PTE. LTD
Manuf. TP (Shell / Tube) : 22.13 Kg/cm2.G / 22.13 Kg/cm2.G
Desgn Press. (Header/Tube): 17.02 Kg/cm2.G / 17.02 Kg/cm2.G
Desgn Temp. (Header/Tube): 85 o
C / 85 o
C
MAWP (Header/Tube) : 85.00 Kg/cm .G / 85.00
2
Kg/cm2.G
Year Built : 2001
Year Used : 2001
Insulation : No
Code of Standard : ASME Section VIII Div. 1

No. Date Activites

1. April 7, 2010 Re-certified by PT Sertco Quality
- Report No : 050/SQ/PV/IV/2010
- Migas Certificate No : 3101/55-99/BT/SKPP/18.01/DJM/2010

2. April 23, 2013 Re-certified by PT. Sertifikasi Raharja Indonesia

- Report No : 093/PV/SRI/IV/2013
- Scope of Inspection :
- Previous Documents Review
- Verify & Visual Inspection
- Dimensional & Wall Thickness Measurement
- NDE Testing
- Re-calculation Check
- Remaining Life Calculation

Prepared by:
PT. Sertifikasi Raharja Indonesia
Halim Fuadi
398/IBT/MIGAS/2012
RUBBING NAME PLATE
 SKETCH / DRAWING

Tag No. : E-103 Size : 197x228 mm (ID)

Description: Heat Exchanger Length : - mm (S/S)
Location : FPSO MV8 Langsa Venture, Selat Malaka
Type : Vertical

Prepared By : HLM
Inspection By : HLM
Date of Inspection : April 23, 2013
 2"Ø

20"Ø

6"Ø 6"Ø

NP
6"Ø
 PT. Arah Prana

NOZZLE CALCULATION
Item No : E-103
Nozzle No. : N1 (6" Ø)
Nozzle installed on : Shell Side

Do = Outside diam. Shell Side = Err:509 mm P = Dsgn Press Shell Side = 3.00 Kg/cm2
t = shell side actual thickness = 2006 mm CA = Corrosion Allow. = 0.00465 mm
Dn = Outside diam. Nozzle = 457.2 mm Sv = Shell Side AllowStress. = 1406.14 Kg/cm2
tn = Nozzle nom. Thickness or actual = 16.8 mm E = Shell Side Joint eff. = 1.00
d = Dn-2tn (UG-27) = 423.6 mm Sn = Nozzle allow. stress = 1055 Kg/cm2
Dp = Reinf. pad diameter = 800 mm E1 = 1
te = Thick. of reinf. pad = 10.7 mm Sp = Pad allow. stress = 1406.17 Kg/cm2
Lw1= Leg weld out. nozz. = 11.76 mm
Lw2= Leg weld out pad = 8 mm fr1 = Sn/Sv or 1 = 1.0000
h = Distance nozzle (inward) = 0 mm fr2 = Sn/Sv = 0.7503
Lw3= Leg weld dim. inward = 0 mm fr3 = Sn/Sv or Sp/Sv = 0.7503 lesser
F = Correction factor (Fig. UG-37) = 1 mm fr4 = Sp/Sv = 1.0000

Required Shell Side Thickness ( E = 1)

tr = ( P x Ro ) / {( S x E ) + ( 0.4 x P )} = Err:509 mm
tmin = Err:509 mm tmin < t actual ===> ###

Required Nozzle Thickness

trn = ( P x Ri ) / {( S x E ) - ( 0.6 x P )} = 0.603 mm
tmin = 0.608 mm tmin < t actual ===> Satisfactory

Total Area required

With Reinforcing Element Added

A = d.tr.F + 2(tn-2.CR.T).tr.F(1 - fr1) = Err:508 mm2

A1.1 ={d[E1.(t-2.CR.T) - F.tr]} -{2.(tn-2.CR.T).[E1.(t-2.CR.T) - F.tr][1-fr1]} = Err:508 mm2

A1.2 = {2[(t-2.CR.T)+(tn-2.CR.T) ][E1.(t-2.CR.T)-F.tr]}- {2.(tn-2.CR.T).[E1.(t-2.CR.T)-F.tr][1-fr1]} = Err:508 mm2
A1 (used large value) = 0 mm2

A2.1 = 5[(tn - 2.CR.T) - trn].fr2.[t - 2.CR.T] = Err:508 mm2

A2.1 = 2[(tn - 2.CR.T) - trn][2.5(tn - 2.CR.T) + te].fr2 = Err:508 mm2
A2 (used smaller value) = Err:508 mm2

A3.1 = 5.t .ti.fr2 = 126425 mm2

A3.2 = 5.ti .ti.fr2 = 1058.79 mm2
A3.3 = 5.h(ti - 2.CR.T)fr2 = 0.00 mm2
A3 (used smallest value) = 0.00 mm2

A41 = (Lw1)**2.fr3 = 103.76 mm2

A42 = (Lw2)**2.fr4 = 57.3 mm2
A43 = (Lw3)**2.fr2 = 0 mm2
A5 = [Dp - d - 2(tn - 2.CR.T)].te.fr4 = Err:508 mm2

Conclusion

A1 + A2 + A3 + A41 + A43 ### A

Err:508 ### Err:508 =====> ###

 KONVERSI

2.131 inch 54.1274 mm

0 F
o
-17.7777778 oC

70000 Psi.G 4921.60585 Kg/cm2.G

dia noz 18 inch

228.60 mm

t act noz 16.8 mm INPUT

t pad 10.7 mm
dia pad 800 mm

h 41.977

NO A2.1 = 5[(tn-2.CR.T) - trn].fr2.(t-2.CR.T) Err:508

PAD A2.1 = 5[(tn-2.CR.T) - trn].fr2.(tn-2.CR.T) Err:508
WITH A2.1 = 5[(tn - 2.CR.T) - trn].fr2.[t - 2.CR.T] Err:508
PAD A2.1 = 2[(tn - 2.CR.T) - trn][2.5(tn - 2.CR.T) + te].fr2 Err:508

NO PAD WITH PAD

A41 = (Lw1)**2.A41 = (Lw1)**2.fr3 104 103.76
A43 = (Lw3)**2.fA42 = (Lw2)**2.fr4 0 57.263
A43 = (Lw3)**2.fr2 0
A5 = [Dp - d - 2(tn - 2.CR.T)].te.fr4 Err:508
 PT. Arah Prana

NOZZLE CALCULATION
Item No : E-103
Nozzle No. : N2 (6" Ø)
Nozzle installed on : Tube Side

Do = Outside diam. Tube Side = Err:509 mm P = Dsgn Press Tube Side = 104.40 Kg/cm2
t = tube side actual thickness = Err:509 mm CA = Corrosion Allow. = 3 mm
Dn = Outside diam. Nozzle = 168.275 mm Sv = Tube Side AllowStress = 207 Kg/cm2
tn = Nozzle nom. Thickness or actual = 10.2 mm E = Tube Side Joint eff. = 1.00
d = Dn-2tn (UG-27) = 147.88 mm Sn = Nozzle allow. stress = 1055 Kg/cm2
Dp = Reinf. pad diameter = 0 mm E1 = 1
te = Thick. of reinf. pad = 0 mm Sp = Pad allow. stress = 0 Kg/cm2
Lw1= Leg weld out. nozz. = Err:509 mm
Lw2= Leg weld out pad = 0 mm fr1 = Sn/Sv or 1 = 0.8574
h = Distance nozzle (inward) = 0 mm fr2 = Sn/Sv = 5.0966
Lw3= Leg weld dim. inward = 0 mm fr3 = Sn/Sv or Sp/Sv = 0.0000 lesser
F = Correction factor (Fig. UG-37) = 1 mm fr4 = Sp/Sv = 0.0000

Required Tube Side Thickness ( E = 1)

tr = ( P x Ro ) / {( S x E ) + ( 0.4 x P )} = Err:509 mm
tmin = Err:509 mm tmin < t actual ===> ###

Required Nozzle Thickness

trn = ( P x Ri ) / {( S x E ) - ( 0.6 x P )} = 7.779 mm
tmin = 10.779 mm tmin < t actual ===> Unsatisfactory

Total Area required

Without Reinforcing Element

A = d.tr.F + 2(tn-2.CR.T).tr.F(1 - fr1) = Err:508 mm2

A1.1 ={d[E1.(t-2.CR.T) - F.tr]} -{2.(tn-2.CR.T).[E1.(t-2.CR.T) - F.tr][1-fr1]} = Err:508 mm2

A1.2 = {2[(t-2.CR.T)+(tn-2.CR.T) ][E1.(t-2.CR.T)-F.tr]}- {2.(tn-2.CR.T).[E1.(t-2.CR.T)-F.tr][1-fr1]} = Err:508 mm2
A1 (used large value) = 0.0 mm2

A2.1 = 5[(tn-2.CR.T) - trn].fr2.(t-2.CR.T) = Err:508 mm2

A2.1 = 5[(tn-2.CR.T) - trn].fr2.(tn-2.CR.T) = Err:508 mm2
A2 (used smaller value) = Err:508 mm2

A3.1 = 5.t .ti.fr2 = Err:509 mm2

A3.2 = 5.ti .ti.fr2 = 2651.3 mm2
A3.3 = 5.h(ti - 2.CR.T)fr2 = 0.0 mm2
A3 (used smallest value) = Err:509 mm2

A41 = (Lw1)**2.fr2 = Err:509 mm2

A43 = (Lw3)**2.fr2 = 0.0 mm2
0 = 0.0 mm2
0 = 0.0 mm2

Conclusion

A1 + A2 + A3 + A41 + A43 ### A

Err:508 ### Err:508 =====> ###

dia noz 6.625 inch
84.138

t act noz 10.2 mm INPUT

t pad 0 mm
dia pad 0 mm

h ###

NO A2.1 = 5[(tn-2.CR.T) - trn].fr2.(t-2.CR.T) Err:508

PAD A2.1 = 5[(tn-2.CR.T) - trn].fr2.(tn-2.CR.T) Err:508
WITH A2.1 = 5[(tn - 2.CR.T) - trn].fr2.[t - 2.CR.T] Err:508
PAD A2.1 = 2[(tn - 2.CR.T) - trn][2.5(tn - 2.CR.T) + te].fr2 Err:508

NO PAD WITH PAD

A41 = (Lw1)**2.fr2 A41 = (Lw1)**2.fr3 ### ###
A43 = (Lw3)**2.fr2 A42 = (Lw2)**2.fr4 0 0
A43 = (Lw3)**2.fr2 0
A5 = [Dp - d - 2(tn - 2.CR.T)].te.fr4 Err:508
 PT. Arah Prana

NOZZLE CALCULATION
Item No : E-103
Nozzle No. : N1 (6"Ø)
Nozzle installed on : Head

Do = Outside diam. Head = Err:509 mm P = Design Pressure = 3.00 Kg/cm2

t = Head actual thickness = 10.0 mm CA = Corrosion Allow. = 0.00465 mm
Dn = Outside diam. Nozzle = 168.3 mm Sv = Head Allow. stress. = 1406.14 Kg/cm2
tn = Nozzle nom. Thickness or actual = 13.5 mm E = Head Joint eff. = 1.00
d = Dn-2tn (UG-27) = 141.28 mm Sn = Nozzle allow. stress = 1055 Kg/cm2
Dp = Reinf. pad diameter = 450 mm E1 = 1
te = Thick. of reinf. pad = 11.9 mm Sp = Pad allow. stress = 1055 Kg/cm2
Lw1= Leg weld out. nozz. = 7 mm
Lw2= Leg weld out pad = 7 mm fr1 = Sn/Sv or 1 = 1.0000
h = Distance nozzle (inward) = 0 mm fr2 = Sn/Sv = 0.7503
Lw3= Leg weld dim. inward = 0 mm fr3 = Sn/Sv or Sp/Sv = 0.7503 lesser
F = Correction factor (Fig. UG-37) = 1 mm fr4 = Sp/Sv = 0.7503

Required Head Thickness ( E = 1)

tr = ( P x Do ) / {(2 x S x E ) + (1.8 x P )} = Err:509 mm
tmin = Err:509 mm tmin < t actual ===> ###

Required Nozzle Thickness

trn = ( P x Ri ) / {( S x E ) - ( 0.6 x P )} = 0.201 mm
tmin = 0.206 mm tmin < t actual ===> Satisfactory

Total Area required

With Reinforcing Element Added

A = d.tr.F + 2(tn-2.CR.T).tr.F(1 - fr1) = Err:508 mm2

A1.1 ={d[E1.(t-2.CR.T) - F.tr]} -{2.(tn-2.CR.T).[E1.(t-2.CR.T) - F.tr][1-fr1]} = Err:508 mm2

A1.2 = {2[(t-2.CR.T)+(tn-2.CR.T) ][E1.(t-2.CR.T)-F.tr]}- {2.(tn-2.CR.T).[E1.(t-2.CR.T)-F.tr][1-fr1]} = Err:508 mm2
A1 (used large value) = 0 mm2

A2.1 = 5[(tn - 2.CR.T) - trn].fr2.[t - 2.CR.T] = Err:508 mm2

A2.1 = 2[(tn - 2.CR.T) - trn][2.5(tn - 2.CR.T) + te].fr2 = Err:508 mm2
A2 (used smaller value) = Err:508 mm2

A3.1 = 5.t .ti.fr2 = 506.438 mm2

A3.2 = 5.ti. ti .fr2 = 683.692 mm2
A3.3 = 2.h.ti.fr2 = 0.00 mm2
A3 (used smallest value) = 0.00 mm2

A41 = (Lw1)**2.fr3 = 36.76 mm2

A42 = (Lw2)**2.fr4 = 37.5 mm2
A43 = (Lw3)**2.fr2 = 0 mm2
A5 = [Dp - d - 2(tn - 2.CR.T)].te.fr4 = Err:508 mm2

Conclusion

A1 + A2 + A3 + A41 + A43 ### A

Err:508 ### Err:508 =====> ###

dia noz 6.625 inch
84.138 mm
INPUT
t act noz 13.5 mm
t pad 11.9 mm
dia pad 450 mm

h 25

NO A2.1 = 5[(tn-2.CR.T) - trn].fr2.(t-2.CR.T) Err:508

PAD A2.1 = 5[(tn-2.CR.T) - trn].fr2.(tn-2.CR.T) Err:508
WITH A2.1 = 5[(tn - 2.CR.T) - trn].fr2.[t - 2.CR.T] Err:508
PAD A2.1 = 2[(tn - 2.CR.T) - trn][2.5(tn - 2.CR.T) + te].fr2 Err:508

NO PAD WITH PAD

A41 = (Lw1)**2.fr2 A41 = (Lw1)**2.fr3 36.764 36.764
A43 = (Lw3)**2.fr2 A42 = (Lw2)**2.fr4 0 37.525
A43 = (Lw3)**2.fr2 0
A5 = [Dp - d - 2(tn - 2.CR.T)].te.fr4 Err:508