Rectangular Tank Calculation Roarks Formulas
Rectangular Tank Calculation Roarks Formulas
- CA Corossion Allowance
-E Modulus of Elasticity
-g Gravitational acceleration
-H Height of tank
-L Length of tank
-t Required thickness
- ta Selected thickness
-w Load
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Rectangular tank sizing Calculation
Objectives
Assumptions
References
Notes
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Equipment Tag No. ABH 8000 Project No. 1216 No. of equipments 1
1 DESIGN DATA
3 LOAD
gH 2 = 28252.8 N/m
w
2
= 28.25 N/mm
4 VERTICAL STIFFENING
Minimum Section Modulus
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5 TOP EDGE STIFFENING
RL 4 = 22512126 mm4
I min
192 Et a
= 2251.2 cm4
200 x 200 x 16 (moment of inertia = 2342 cm3)
frame is satisfactory for vertical stiffening
using a minimum plate thickness of 4.57 mm calculated for side plates above,
the maximum spacing of bottom plate supports:
S = 0.406 m
lb 1.254t
gH
3W
2
1 ln 2b = -169216561 N/m2
2t r
This Stress value is < S ( 117.9E+06 N/m2)
therefore required thickness for side plates is adequate
Selected thickness = 8 mm
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7 WEIGHT CALCULATIONS
b Weight of Stiffeners
Weight of one vertical stiffener
(CSA*Length*density of stiffener) = 84.78 kg
Total Weight of vertical Stiffeners = 847.8 kg
c Weights of nozzles
7 Nos. 2" nozzles @ 3.63 kg/Nozzle = 25.41 kg
2 Nos. 4" nozzles @ 9.53 kg/Nozzle = 19.06 kg
2 Nos. 24" Manways @ 140.61 kg/MW = 281.22 kg
e. Operating Weight
(Empty weight of tank + Weight of water at NLL)
NLL = 1.06 m
Weight of water at NLL = 13356 kg/m3
Total Operating Weight = 18449.466
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TANK SKETCH
Top Plate
4.4m x 3.2m
2.4m
150mm
15mm
150mm
200mm
16mm
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16mm
200mm
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Summary of Results
Tank
-- material SA-516 Gr. 60
Thickness
-- of plates
Sides = 8 mm
Bottom = 8 mm
Top = 8 mm
Number
-- of vertical stiffeners = 10
Stiffener
-- configuration Equal leg (L section)
Stiffener Cross-section Dimensions
Vertical = 150mm x 150mm x 15mm
Top edge = 200mm x 200mm x 16mm
Dry
-- weight of tank = 5093.466 kg
Operating
-- weight of tank = 18449.466 kg
Weight
-- of tank filled with water = 35333.466 kg
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APPENDIX
1 2 3 4 5 6 7 8 9 10 11 12 13
H/L or
Ratio H/l 0.25 0.286 0.333 0.4 0.5 0.667 1 1.5 2 2.5 3 3.5 4
Constant β 0.024 0.031 0.041 0.056 0.08 0.116 0.16 0.26 0.34 0.38 0.43 0.47 0.49
Table 1: Values of β
Table from Ref. 3
1 2 3 4 5 6
Ratio a/b 1 1.2 1.4 1.6 1.8 2 ∞
Constant α -0.238 -0.078 0.011 0.053 0.068 0.067 0.067
Table 2: Values of β
Table from Ref. 8
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As per Roark's Formula 7Th Ed, Table 11.4 Case 2d: Three edges simply supported,
with one edge(b) free. Uniformly increasing along the side a.
Ratio a/b 0.5 0.667 1 1.5 2 2.5 3 3.5 4
Constant β 0.11 0.16 0.2 0.28 0.32 0.35 0.36 0.37 0.37
Constant α 0.026 0.033 0.040 0.050 0.058 0.064 0.067 0.069 0.07
a/b = 0.4778947
β = 0.11
α = 0.026
As per Roark's Formula 7Th Ed, Table 11.4 Case 1d: All edges simply supported,
Uniformly increasing along the side a.
Ratio a/b 0.25 0.286 0.333 0.4 0.5 0.667 1 1.5 2 2.5 3 3.5 4.00
Constant β 0.024 0.031 0.041 0.056 0.08 0.116 0.16 0.26 0.34 0.38 0.430 0.47 0.49
Constant α 0.00027 0.00046 0.0008 0.0016 0.0035 0.0083 0.022 0.043 0.06 0.07 0.078 0.086 0.091
a/b = 0.478 0.2759 1.43 0.80783 0.82781
β = 0.075 0.029 0.24674 0.13461 0.13725
α = 0.00308 0.0004 0.04021 0.01492
As per Roark's Formula 7Th Ed, Table 11.4 Case 1a: All edges simply supported,
Uniform over entire plate
Ratio a/b 1 1.2 1.4 1.6 1.8 2 3 4 5 infinity
Constant β 0.2874 0.3762 0.453 0.5172 0.5688 0.6102 0.7134 0.741 0.7476 0.75
Constant α 0.0444 0.0616 0.077 0.0906 0.1017 0.111 0.1335 0.14 0.1417 0.1421
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RECTANGULAR TANK CALCULATION SHEET
1 Design of tank Side Wall
Design Inputs
Tank Geometry:
Volume V = 3.100 m^3
Length L = 2375 mm
Width W = 1150 mm
Height H = 1135 mm
t = 5.54 mm
Minimum thickness + C.A tmin = 5.54 mm
Actual thickness ta = 10 mm
Maximum deflection of plate ymax = α x Pd x b /E x tp3
4
= 48.48 mm
Since:
ymax > ta/2
48.5 mm > 5.0 mm
Addopted thickness is not satisfactory
t = 4.57 mm
Minimum thickness + C.A tmin = 4.57 mm
Actual thickness ta = 12.00 mm
Maximum deflection of plate ymax = α x Pd x b /E x tp3
4
= 3.32 mm
Since:
ymax ≤ ta/2
3.3 mm ≤ 6.0 mm
Addopted thickness is satisfactory
For a top and bottom supported tank wall, top and bottom
edge reactions can be expressed as:
Top edge reaction per unit length Rt = Pd x H x m/6
Rt = 2.11 kN
Bottom edge reaction per unit length Rb = Pd x H x m/3
Rb = 4.21 kN
The top edge stiffener is subjected to uniformily distributed load R t.
The maximum deflection of the beam for
the load, Rt, is dmax = Rt x b / 384 x E x I
4
In order to produce minimum bending in the plate plate place a stiffener at a distance
0.5774*H from top, where H is the height of tank. = 655.35 mm
a/b 0.276
Maximum bending moment Mmax = 0.0147 x Pd x a x m
2
= 0.186 kN-m
√((6 𝑥 𝑀𝑚𝑎𝑥)/𝑆𝑎)
2.028 mm
1.3 Design of Side Wall With Only Vertical Stiffener:
t = 2.77 mm
Minimum thickness + C.A tmin = 2.77 mm
Actual thickness ta = 8.00 mm
Maximum deflection of plate ymax = α x Pd x b /E x tp3
4
= 1.808 mm
Maximum bending moment Mmax = 0.0642 x Pd x b x a2
= 0.729 kN-m
Minimum required setion modulus Zreq = Mmax/Sa
= 3240 mm^3
Provided vertical stiffener L100x100x8
Actual provided section modulus Zpro = 19940 mm^3
Performing design analysis for the combined section, to determine whether maximum deflection is exceeded.
t = 1.97 mm
t+C.A = 1.97 mm
Thickness using average load
𝑏√((𝛽∗𝑃𝑎𝑣𝑔)/𝑆𝑎)
t =
ymax = 0.498 mm
Since, Ymax < ta/2
i.e 0.498 mm < 4
Condition Satisfied
Upper pannel
t =
t = 1.57 mm
Thus minimum shell plate required is, t+C.A = 1.57 mm
Actual thickness ta = 8.00 mm
Maximum deflection of plate ymax = α x P1 x b4/E x tp3
ymax = 0.387 mm
Design of Vertical Stiffener
A) Lower Pannel
Note: By principle of superposition, each stiffener can be considered subject to a uniform load and a triangular load.
Case1: When entire bottom plate is supported, a minimum thickness of 6 mm + C.A is sufficient.
Case2 : when entire bottom is supported on beams, following calculation are to be performed.
Using Roark's Formula 7Th Ed, Table 11.4 Case 2b: All edges simply supported. Uniformly over entire plate)
Length L = 2375 mm
Number of beams = 7
spacing between C/C of beams b = 345.83 mm
use a flat bar along the center of length side of 10 mm thick, and 70 mm wide.
quantity of flat bars = 4
Unstiffened dimension along the width of tank a = 230 mm
a/b = 1.50
Constant Beta β = 0.4863
Constant Alfa α = 0.0840
Minimum coroded required thickness t = 𝑏√((𝛽∗𝑃𝑑)/𝑆𝑎)
𝑏√((𝛽∗𝑃𝑑)/𝑆𝑎)
t = 1.70 mm
Minimum thickness + C.A tmin = 1.70 mm
Actual thickness ta = 4.00 mm
Maximum deflection of plate ymax = α x Pd x b4/E x tp3
ymax = 1.101 mm
Stiffener Beam Sizing Calculation for Bottom Plate
= 6533 mm^3
Maximum bending stress = Mrib/Zrib
3.91 Mpa
3 Design of Roof plate
Length 2375 mm
Number of stiffeners along LENGTH 3
spacing between C/C of beams b 594 mm
Number of stiffenrs along width 1
Unstiffened dimension along the width of tank a 575 mm
a/b 0.9684210526
Constant Beta 0.2874
Constant Alfa 0.0444
Llive load 1.20 kPa
Dead weight of roof plate using actual thickness 0.47 kPa
Other dead load on roof 4000
14.37 kPa
Total pressure on roof 16.04 kPa
Minimum coroded required thickness 𝑏√((𝛽∗𝑃𝑑)/𝑆𝑎)
t = 2.6873849207
Minimum thickness + C.A
Actual thickness 6
Maximum deflection of plate α x Pd x b4/E x tp3
2.1564449181
= 14400 mm^3
Maximum bending stress = Mrib/Zrib
27.3297144368
SHEET
= 189172 in^3
= 94 in
= 45 in
= 45 in
= 45 in
0 kPa
= 1.61 psi
= 32634 psi
= 27557220 psi
= 0.000 in
easing along the a side)
84 x E x I Ref:
92 x E x ta
= 0.37 in^4
= 378.64 in^4
92 x E x ta
= 0.13 in^4
= 3.48 in^4
92 x E x ta
= 0.66 in^4
= 17.71 in^4
mm
1135
Selection O.K
on is exceeded.
/12 + A1A2h32/(A1+A2)
b
ta
C1 C2
h3
C
C.G of
C.G of combined
stiffner section
Pd x b x a 4 / E x I
h 1 / Sw x I x n
= 10000.00 psi
riangular load.
1+�2∗�2)/𝑆𝑎)
𝑎𝑣𝑔)/𝑆𝑎)
)/8 + 0.0642 x P2 x b x a2
2
92 x E x ta
= 0.10 in^4
= 0.55 in^4
92 x E x ta
= 0.66 in^4
= 2.55 in^4
entire plate)
Selection O.K
Selection O.K
Selection O.K
nit weight of used beam
Shell plate: 7000 X 3200m x 8mm thk
Roof plate: 2200 x 1700 x 8 mm thk
Bottom plate: 2200 X 1700 X 8 mm thk
BOQ of stiffeners:
1. BOTTOM: IPN 100, 1500 mm long, QTY: 5, material A 36/Equivalent.
2. BOTTOM: 1500 X 100 x 6 mm thk; QTY: 5; material: A240 316
4. SHELL: L 100 x 100 x 10 mm thk, 30 m long,
5. SHELL: 3250 X 2700 X 6 mm thk Material: A240 316
6. SHELL: UPN 80, 7 m long, material A 36/Equivalent
7. SHELL: 7000 x 100 X 6 mm thk, material: A240 316
8. SHELL: 7000 x 120 x 6 mm thk, material: A240 316
9. Roof: