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Rotary Dryer Start Up

The document provides a procedure for starting up a rotary dryer. It involves clearing safety checks with relevant departments, inspecting equipment, and obtaining authorization to start individual equipment. The procedure then lists 22 run order steps to sequentially start up groups of equipment making up the rotary dryer system, including material transport, dryer dedusting, main drive, material entry, burner, and material feeding groups. Each step specifies the equipment, desired feedback or operating condition, and preset run time.

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herwin
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181 views2 pages

Rotary Dryer Start Up

The document provides a procedure for starting up a rotary dryer. It involves clearing safety checks with relevant departments, inspecting equipment, and obtaining authorization to start individual equipment. The procedure then lists 22 run order steps to sequentially start up groups of equipment making up the rotary dryer system, including material transport, dryer dedusting, main drive, material entry, burner, and material feeding groups. Each step specifies the equipment, desired feedback or operating condition, and preset run time.

Uploaded by

herwin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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ROTARY DRYER START UP

PROCEDURE:

1. CLEARANCE FROM ALL CONCERNED DEPARTMENT (MECHANICAL, ELECTRICAL, INSTRUMENT).


2. INSPECTION FROM PRODUCTION TEAM BEFORE START UP OF PROCESS EQUIPMENT/MACHINERIES STARTING FROM MATERIAL TRANSPORT GROUP,
DRYER DEDUSTING GROUP, DRYER LUBRICATION AND DRYER MAIN DRIVE GROUP, MATERIAL FEEDING GROUP, AND BURNER GROUP.
3. GET AN AUTHORIZATION TO START INDIVIDUAL EQUIPMENT/ MACHINERIES FROM THE ELECTRICAL DEPARTMENT.
4. COORDINATE WITH PRODUCTION PATROLLERS AND FIELD TECHNICIANS PRIOR TO THE SEQUENCE START UP OF EQUIPMENT.

SEQUENCE RUN
ORDER EQUIPMENT NAME EQUIPMENT CODE FEEDBACK/ CONDITION PRESET RUN TIME
MATERIAL TRANSPORT GROUP
RUN ORDER #1 G-ASH SILO DEDUSTING FAN X-4 A RUN 10 SEC
G-ASH SILO LEVEL TRANSMITTER LT
SOLENOID VALVE SV
RUN ORDER #2 DIVERTER GATE LIMIT SWITCH X-6_LS1 LIMIT OPEN TO G-ASH SILO

RUN ORDER #3 BUCKET ELEVATOR 3-7M RUN 10 SEC


PROXIMITY SWITCH 3-7M_PXS1
LIMIT SWITCH 3-7M_LS1
RUN ORDER #4 INCLINED BELT CONVEYOR X-19M RUN 10 SEC
PULL ROPE SWITCH X-19_PRS
PROXIMITY SWITCH X-19_PXS
RUN ORDER #5 BELT CONVEYOR 3-6M RUN 10 SEC
PROXIMITY SWITCH 3-6M_PXS1, PXS2
PULL ROPE SWITCH 3-6M_PRS
DRYER DEDUSTING GROUP
RUN ORDER #6 SCREW CONVEYOR 3-5A22 RUN 10 SEC

RUN ORDER #7 SCREW CONVEYOR 3-5A11 RUN 10 SEC


RUN ORDER #8 3-5A2 RUN 10 SEC

RUN ORDER #9 3-5A1 RUN 10 SEC

RUN ORDER #10 DRYER DUST COLLECTOR FAN 3-5A RUN 10 SEC

RUN ORDER #11 DUST COLLECTOR FAN DAMPER 3-5AMOD CLOSE POSITION 15-20% INITIALLY OPEN

RUN ORDER #12 DUST COLLECTOR PURGING SYSTEM OPERATIONAL


DRYER MAIN DRIVE GROUP
RUN ORDER #13 DRYER LUBRICATION GROUP 3-4A2 RUN 10 SEC

RUN ORDER #14 DRYER MAIN DRIVE & MOTOR FAN 3-4A RUN 10 SEC
MATERIAL ENTRY GROUP
LIMIT TOWARDS DRYER FEED
RUN ORDER #15 DIVERTER X-5 END

RUN ORDER #16 BUCKET ELEVATOR X-9 RUN 10 SEC


BURNER GROUP
RUN ORDER #17 BUTTERFLY VALVE X-16A OPEN POSITION 100% OPEN

RUN ORDER #18 BURNER PRIMARY FAN (3-2) RUN

RUN ORDER #19 BURNER IGNITER 3-2AIG RUN 5 SEC

RUN ORDER #20 BURNER FUEL PUMP 3-2A RUN 30% OPEN INITIALLY
MATERIAL FEEDING GROUP UP TO 100%
RUN ORDER #21 BELT CONVEYOR 3-3M RUN

RUN ORDER #22 WEIGH FEEDER X-12A RUN


5.

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