094 - Navman Qtanium Installation Guide - TYPE2
094 - Navman Qtanium Installation Guide - TYPE2
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Table of Contents
Global Positioning System (GPS) ……………………………………………………. Page 3
Recommended Installation Practices ….……………..……….……….……..…. Page 4
Recommended Tools and Supplies …….……………….……………………….… Page 5
Qtanium Hardware ....….………………………………………………………………… Page 6
Marine Grade Solder-less Connections ……………………….………….……… Page 7
Selecting Appropriate Installation Method ……………………………………. Pages 8-9
Optional Magnet Mount ………………………………………..………………..……. Page 10
Installation Work Flow Overview ……………………..……………………………. Page 11
Mounting the Qtanium ..………………………………………………………….……. Page 12
Positive Battery Disconnect Switch ………..……………………………………… Page 13
Negative Battery Disconnect Switch ……………………..………………………. Page 14
Without Battery Disconnect Switch ……………………..………………………. Page 15
Connection Point: R_Terminal .……………………….…….……………..………. Page 16
Mounting the Antenna ………..………………………………………………………… Page 17
Optional Mobile Data Terminal …………………………………..…………………. Page 18
Optional ConEx Sensor Monitoring ……………….………………….…….…….. Pages 19-21
Qtanium Power Up Procedure ………………………………………………………. Page 22
Live Test Procedure with Online AVL2 …………..……………………………….. Page 23
Tamper-Proofing the Installation …………………………………..………………. Page 24
Detailed Installation Work Flow …………………..………………………………… Page 25
Troubleshooting the Installation ……….……………………………………….….. Pages 26-28
Dimensions and Specifications ………….……………………………………….….. Page 29
Technical Support ……………..…………………………………………………………… Page 30
Disclaimer ……………………………………………………………………………………… Page 31
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A GPS receiver uses the messages it collects from the satellites to determine the transit time of each message and
calculates the distance to each satellite. Although, signals from three satellites may seem to be enough to compute global
position, even a very small clock error multiplied by the “speed of light” with which message is delivered — results in a large
positional error. Consequently receivers use four or more satellites to calculate for the receiver's location and time. The
messages from satellites also carry a very accurate time stamp. About eight satellites are visible from any point on the ground
at any one time. (source Wikipedia)
The GPS signal is a line-of-sight signal so it is imperative that the GPS antenna has a clear view of the sky. All GPS
tracking systems depend upon a well placed and functioning antenna. Some conditions that negatively affect the GPS signal
reception include driving between tall buildings, deep valleys, forests, mountain regions, underground parking or tunnels or
being indoors. Do not mount the GPS antenna under any metal surface. Once mounted, route the cable toward the receiver.
The cable is matched to the pre-determined length, so do not shorten or extend it. Avoid making sharp bends in the cable or
winding excess cable into small, tight loops. Wind excess cable into large “8” shapes.
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Qtanium Hardware
Watertight
Factory
Sealed
Enclosure
Shipping 6-pin ConEx
Weatherproof Data Port*
Internal Plug Port*
Internal Port Cap (remove 5-pin Power
SIM Antenna
Back-up after Port
card Connectors
Battery installation) GPS (SMA)
*All unused ports must be
Cell (TNC)
covered with end-caps.
All unused wires must be
individually isolated.
Qtanium 5-pin 4-wire Power Harness:
Black – Ground
Marine Grade Solder-less Connection Heat Shrink Insulated Single Crimp Ratchet Tool
Ring Terminals and for Insulated Connectors
Butt Connectors
1. Only marine grade connectors should be used for all connections. Choose either the insulated
marine type butt connectors or the non-insulated butt connectors and the adhesive-lined dual-
wall heat shrink tubing. These types of connections provide maximum weatherproof protection
against the elements.
2. Use an appropriate crimping tool to make a solid crimp. Make sure the crimper used does not
damage the heat shrink insulation. Apply heat (lighter or butane torch) to shrink the insulation
and melt the adhesive.
Note: Use extreme caution not to allow non-insulated areas of stripper or other tools to simultaneously
contact exposed wiring and the vehicle chassis.
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Negative Side Battery Disconnect Switch Positive Side Battery Disconnect Switch
to Vehicle
Vehicle Chassis
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*The switch can be *The switch can be
manual or electronic manual or electronic
1. When attaching magnetic feet to the Qtanium, please, do not over-tighten. Applying
excessive force may cause the magnet’s stem to break off.
2. Magnets may be fitted with rubber insulator covers. You must leave the insulator covers
on only for all “Constant Power & Ground” installations on assets with a negative side
battery disconnect switch.
3. All other types of installations do not require the protective caps. If you are following an
installation type described in this guide, remove insulator covers from magnets.
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1. Verify you have all the necessary parts and supplies to complete the installation.
2. Inspect the equipment and identify an appropriate mounting location for the Qtanium.
3. Identify an appropriate mounting method: screws/bolts or high-power magnets.
4. Identify an appropriate location for and mount the antenna.
5. Identify the location to connect the Ground.
6. Identify the location to connect the Power.
7. Identify the location to connect to the R-terminal.
8. Route the Qtanium’s power harness; connect Power, Ground and R-terminal wires.
9. Attach both Antenna connectors to the Qtanium.
10. Attach the power harness to the Qtanium.
11. Remove the yellow shipping plug.
12. Mount the Qtanium.
13. Make any optional connections (sensors, M-Nav, etc). Attach end caps to unused ports.
14. Perform the Live Test using Online AVL2 software.
15. Apply tamper-evident seal.
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1. Inspect the equipment to determine best possible location to mount the Qtanium. Mount away from
any moving parts or linkages and away from any high heat sources. Although, the Qtanium is
ruggedized, it is recommended to be mounted to an interior wall of the asset and near power source. If
available, mount inside a lockable storage compartment. On smaller equipment, an alternate place to
consider is inside the cab, above the headliner.
2. Next, determine the best way of attaching the Qtanium. Approved methods include self-tapping screws
or nut & bolt. Qtanium must be attached at all 4 corners. Optional magnet-mounts are available. Do
not use cable ties to secure the Qtanium.
IMPORTANT NOTICE: Ensure that any holes drilled for the installation will not weaken the structure or compromise the safety of the
equipment or its occupants. If in doubt, consult the equipment manufacturer.
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Constant +12/24V
Ground
FUSE/3A
DO NOT
Ignition Input/R-Terminal CONNECT
QTANIUM
HERE
To Vehicle
Battery
Disconnect
Switch
Vehicle Chassis
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1. This is an example of Constant Power and Ground connections on equipment with a positive
side battery disconnect switch.
2. In order for the Qtanium to receive power at all times, you must connect Qtanium’s red wire to
the battery side (hot side) of the positive disconnect switch or to the battery post. Insert inline
weatherproof fuse-holder with a 3A fuse.
3. Ground the black wire to vehicle’s chassis.
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Battery
Disconnect
Switch
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Vehicle Chassis
1. Follow the above diagram when installing on assets with a negative battery disconnect
switch.
2. You must connect Qtanium’s ground wire to the “cold” side of the battery disconnect
switch or the vehicle’s chassis. When the battery switch is turned off, the Qtanium will
loose external power, at which point, it will utilize its internal battery for reporting.
Attention: If connecting to the battery/hot side of the disconnect switch, DO NOT follow
this guide. Refer to guide #093.
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Ground
Ignition Input/R-Terminal
FUSE/3A
Alternator
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to hour meter
or dash light
1. Follow the above diagram when installing on assets without a battery disconnect switch.
2. Power, Ground and R_Terminal connections are made at the alternator.
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1. R_Terminal at the alternator or the hour meter will be ideal places to make an “ignition” connection.
2. Identify the R-terminal: the correct wire/terminal will have 12 or 24 volts present only when the engine is running. Use
Volt Meter to test for the terminal that goes “hot” when engine is started.
3. On some assets, where the R_Terminal is not utilized by the vehicle (bare stud), you may need to add an R_Terminal
connector.
4. Connect the Qtanium’s pink wire here. Insert a 3-Amp inline fuse and a weather-proof fuse holder.
Note: It is not recommended connecting to the vehicle’s ignition wires. Using the ignition wire can result in
inaccurate engine hours calculation because the ignition can sometimes be left on without the engine running.
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Combination GPS/GPRS
Weatherproof Antenna
with magnetic base
1. When choosing a mounting location for the antenna, consider places, where it will be least likely to get
damaged by debris or moving parts. Mount the antenna with a clear view of the sky, on a horizontal
(+/-30⁰), clean surface utilizing the built-in magnet and securing with a bead of silicone. Antenna will
work through windshield glass, dashboard plastic and vinyl, and fiberglass roof materials.
2. Enclose antenna wires into split loom tubing and route toward the Qtanium. Secure along the way using
cable ties. Screw on antenna connectors hand-tight, apply Coax-Seal®, a moldable plastic sealant, to
protect the RF fittings from moisture and corrosion.
Attention: Connect both antenna connectors to the Qtanium before connecting power harness.
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If applicable, route and connect M-Nav or MDT cable from the Qtanium to the dashboard, in
driver’s reach. Use the supplied suction cup or the optional dash mount bracket to secure
the device in place.
Note: In order to utilize the messaging feature of the M-Nav760 and the Qube, please, ensure that the mini
USB cable is plugged into the jack on the cradle, and not on the body of M-Nav760. Also, verify the switch
on the back of M-Nav760 is in ON position. Never remove the micro SD memory card – it contains map
data.
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The Qtanium is capable of monitoring multiple vehicle sensors thru ConEx sensor
inputs. PTO’s, oil pressure, air restriction sensors, etc can be connected. Sensor
settings are configured thru AVL2 software. Both positive and negative trigger
inputs are accepted.
See following pages for different sensor configurations.
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Tamper-Evident Seal
3A
Qtanium’s Ignition (Pink) R-Terminal (alternator)
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IGN GND
Power Harness Connector
This is the connector-end view of the
power harness.
When troubleshooting, use Volt meter to
verify power, R-terminal/ignition and
ground at the connector.
RED – Power PNK – Ignition
AUX BAT
BLK – Ground ORG – AUX Out
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Power Supply
- Nominal operating voltage: 12 or 24 V asset supplies
- Minimum operating voltage: 9 V
- Maximum operating voltage: 30 V
Digital Inputs
- Input Voltage LOW: <1.0 V when configured Active High
- Input Voltage HIGH: >5.0 V when configured Active High
- Input Voltage LOW: <0.2 V or grounded when configured Active Low
- Input Voltage HIGH: >0.5 V or not connected when configured Active Low
- Absolute Maximum Voltage: 30 V (independent of supply)
Digital Output
- Maximum sink current 250 mA (over current protection / shut-off)
Analog Input
- Voltage Range: 0 to 5 V DC
- ADC Resolution: 10 bit (4.88 mV / step)
Environmental - Absolute Maximum Voltage: 30 V (independent of supply)
- Storage Temperature: -40 to +185°F (-40 to +85°C)
- Operational Temperature: -4 to +158°F (-20 to +70°C) Ignition Input
- IP Rating: IP-67 - Absolute Maximum Voltage: 30 V (independent of supply)
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Technical Support
e-mail: [email protected]
Toll Free: 866-527-9896 (option #3)
Local: 847-832-6950 (option #3)
Although Navman Wireless’s goods, services, and software can be useful as a part of a logistics and/or property management
program, Navman Wireless makes no warranty whatsoever that its goods, services, or software will prevent or mitigate any
theft, misappropriation, injury, delay, or other adverse condition. Navman Wireless’s goods, services, and software are not
designed, intended, authorized, or warranted to be suitable for use or resale as control equipment in, or for other
applications related to, hazardous or critical environments requiring fail-safe performance, such as in the operation of
nuclear facilities, aircraft navigation or communications systems, air traffic control, life support, weapons systems, or other
application in which the failure of a product could lead to death, personal injury, or physical or environmental damage.
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2701 Patriot Blvd.
Suite 150
Glenview, IL 60026 USA
T: +1.866.527.9896
F: +1.847.832.2475
navmanwireless.com