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F QA 03 In-Process Inspection Report

This document is an in-process inspection report for part number 43141-KVT-D100, known as a cam rear brake. It lists 27 inspection parameters for the forging operation including dimensions like length, diameters, radii, and surface roughness that are checked against specifications using measurement tools. Any parts found outside specifications or with defects like burrs, dents or cracks would be rejected. The report provides quality control details to ensure dimensional and appearance standards are met before the next operation.

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Vikas Kashyap
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6K views

F QA 03 In-Process Inspection Report

This document is an in-process inspection report for part number 43141-KVT-D100, known as a cam rear brake. It lists 27 inspection parameters for the forging operation including dimensions like length, diameters, radii, and surface roughness that are checked against specifications using measurement tools. Any parts found outside specifications or with defects like burrs, dents or cracks would be rejected. The report provides quality control details to ensure dimensional and appearance standards are met before the next operation.

Uploaded by

Vikas Kashyap
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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ROHTAS FASTENERS (P) LTD.

IN-PROCESS INSPECTION REPORT

Part No.:43141-KVT-D100 Part Name:Cam Rear Brake Machine No.: Date & Shift: Total Rejection:

Detail of Rejection
Drg. No.:21-175 Rev. No.:1 Operation Name: Forging Material Grade:

Lot No.: Heat No.: Operator Name: QA Person Name:

Sr. Observations
Parameters Specification Checking Method Remarks
No.

1 Length 50.60/50.90 Vernier

2 Length 34.00/34.40 Vernier

3 Length 22.00/22.50 Vernier

4 Collar Thickness 3.40/3.60 Micrometer

5 Body Dia 14.50/14.60 Micrometer

6 Major Dia 13.49/13.58 Micrometer

7 Minor Dia 11.97/12.20 Pro. Proj.


24.00/27.00

8 Collar Dia Micrometer


(After Turning 22.00
9 Radius MM require)
R 0.50/0.70 Pro. Proj.

10 No. of Serration 31 Counting

(14x12) 1 Tooth to be cut


11 Tooth Position Visual
off

12 Dim. 8.02/8.28 Micrometer

13 Dia. 18.02/18.28 Micrometer

Conc. on Dim. 8.02/8.28


14 0.20 Dial+V-Block
W.r.t Body Dia.
Conc. on Ø18.02/18.28
15 0.20 Dial+V-Block
W.r.t Body Dia.
Surface Roughness on Surface Roughness
16 RZ 25
Dim. 8.02/8.28 Tester
Surface Roughness on Surface Roughness
17 RZ 25
Dim. 8.02/8.28 Tester

18 Radius (All Sides) R 2.90/3.10 Pro. Proj.

19 Stamp Punch Mark . Visual

Fmt. No.: F/QA/03 ; Rev. No.: 00 : Eff. Date: 01.11.09


20 Under Collar Radius R 0.80/1.40 Pro. Proj.

Ø 0.9mm Pin +
21 Over Pin Dia 14.24/14.29
Micrometer

22 Dim. 1.90 Max. Vernier

23 Chamfer 1.0 x 45° Pro. Proj.

24 Diameter 2 Vernier

25 Depth 0.3 Dial Indicator

26 Serration Angle 77° Pro. Proj.


Burr,Dent,Chips,
Cracks,Detrimental
27 Apperance Seams,Pits,Folds, Laps & Visual
Without Operation Pcs etc.
are not allowed
Inspected By: Approved By:

Fmt. No.: F/QA/03 ; Rev. No.: 00 : Eff. Date: 01.11.09

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