1943 Fiber Production in The Western Hemisphere - LH-Dewey
1943 Fiber Production in The Western Hemisphere - LH-Dewey
By
LYSTER H. DEWEY
Formerly Botanist in Charge
Division of Fiber Plant Investigations
UNITED STATES
GOVERNMENT PRINTING OFFICE
WASHINGTON 1943 :
I ormerly bolanist in charge, Du ision of Fiber Plant Investigations, 2 Bureau of Plant Irul
Soils, and Agricultural Engineering, Agricultural Research Adrninslration
yielded fibers of local u-e-. but only a and abaca, and the palm fibers,
treated in this publication as a
-mall number yield fillers that actually
separate group. See p- -1. i
enter commerce.
tion of fiber- by Laborious hand meth- (6) Soft or bast fibers; -"ft and flexible
ment »( Agriculture.
For Spanish edition of tins material
Note. Dewey, Lyster Fibbas vmet4 a
i.\ imi rica,
Translated bj Maria \ Ruls&nchea Mast era. Cnlfin Panamerlcana, Officlna de C< pi
Agrlcola Pub, Agrlc. Noa. 137-140, 101 pp., Ulua. W aahlngton, 1041.
1
MISCELLANEOUS PUBLICATION 5 IS, U. S. DEPT. OF AGRICULTURE
kinds of filters, and different names are to several dilferent hard fibers similar
used to designate the same fiber or to the true sisal. Generally geographic
fiber-producing plant. The name "ma- names indicating the origin of the
guey" is used in many parts of Mexico, fiber, as "Java sisal." •African sisal,"
Central America, and the West Indies or "Mexican sisal." suggest the kind
to designate nearly all of the larger of fiber only to one who knows which
leaved species of Agave and Furcraea, kind is produced The
in each locality.
and this use has extended to the Philip- word "hemp" is also very much over-
pine Islands, where an Agave species worked to designate numerous long
introduced from Mexico has become an fibers as well as the true hemp to which
tivated there for fiber production but cases these names were chosen from
also to species of Agave and Furcraea among those that have been actually
that do not yield fibers of any value. used; nonew names were coined. The
The word "pita," of Carib origin, is names most commonly used were pre-
used in many localities from Brazil to ferred, provided they are distinctive,
northern Mexico to designate so many correct in accordance with the facts,
different kinds of fibers and fiber plants and do not include a geographic name.
thai it is almost synonymous with the It seems rather absurd to call a plant
English word "liber." Likewise the (toquilla) a "Panama hat palm." when
word "cabuya," also spelled "cabulla," it is known that the plant is not a palm
is used from Costa Rica to Ecuador to and the hats are not made in Panama,
designate several different species of or to call a fiber (abaca) "Manila
F uvci (tea. From La Plata Valley to hemp," when is not produced near
it
the Amazon the words "samohu" and Manila and is not hemp.
"sumauma," with numerous local deriv- The botanical name, with it- author,
atives, are used to designate the flossy is given for each plant, for these names
kapoklike from nearly a score of
fibers are recognized by botanists in all coun-
different belonging to the genera
trees t ries. A few of the botanical synonyms
Chorisia and Ceiba. The word "malva" most commonly used are given, bin no
is used for many different fibers from attempt is made to give a complete list
plants of the mallow family, but the of synonyms.
"malva blanca" of Cuba, which has re- It i- known that many plant fibers
ceived the most attention in the press, not mentioned here are produced in the
IS quite different from the malva blanca Western Hemisphere, but generally in
described in text books. very small quantities, for local use
The confusion of names i-. not con- only. The following list gives the
lined to the areas of production; it also names of the fibers or fiber plant-.
extends to the filler markets and to the classified by groups, in the order in
statistics published by governments. which they arc treated in this puhli-
The name "sisal" is commonly applied eat ion.
4 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
*
•
e~
it
prickles on the margins,
,i
andt nearly
j all
• in
Cocuiza Furcraea humboldtiana have well-developed terminal spines.
Pitre Furcraea hexapetala They are often miscalled "cactus" be-
Common yucca .-Yucca filamentosa cause of the prickles and spines, but
Soapweed yucca____ ..Yucca glaura
^ are not re l ated to the cactus f am .
Palmilla ^lucca data. -
,f , ,.,, ,, , , ,., .
„
Banana yucca v „
Yucca hni-cata
ily.
n
Most ot the yellow tubelike Aqave
a
Mohave yucca Yucca mohavensis flowers are erect in dense clusters at
Paima pita Yucca treculeana the ends of branches of the tall flower
Palma barreta Samuela carnerosana stalks. However, in one section of the
Zamandoque Hesperaloe funifera
Chaparral yucca Hesperoyucca ichipplci
^
a
nus
including the lechuguillas, the
D.
Pita a
,
no.ia a .
Aechmea
j.
magdalenae i
flowers are crowded
i i n
slender spikes.
L
.
n
m•
.
•-,
or even longer.
hectares) outside the Yucatan Penin-
that i-. they produce flowers but once
and then die. Many die without sula; in the Wesl Indie-. Cuba has
flowering. The flower stalk, or "pole." about half a dozen large plantations
mow- up through the center of the hud of henequen, comprising about 33,
to a height of 15 to 25 feet i 5 to s m. I,
acres | L3,000 hectare-, (fig. 3), this
with rather -tout, nearly horizontal being the only country outside ol
branches bearing at their forked ends Me\ic where henequen fiber is pro
erect clusters of light-yellow flowers. duced in There are
large quantities.
The flowers are followed by either seed small plantation- in Jamaica, and a
pod- or bulbils, or sometimes by l»<>th lew plant- are grown in Tanganyika
in the same cluster (fig. 2). Suckers and Mozambique, in East Africa.
grow up from the rootstocks of the Elsewhere the henequen plant is rarely
plant each year i fig. 1). found, even in botanical gardens.
6 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
—
Figube 3. Field of henequen. Plants, nearly 3 years old with leaves un to M) inches ir, l »t »
grown from suckers (lii.jos) and photographed about a year before the Fust crop of leaves
may lie harvested. Matanzas, Cuba.
of the plantation. The transportation The suckers, called hijos, are dug out
of about 100 pounds ( I.") kilos) of leaves when 16 to 24 inches (40*to60cm.) high.
for every pounds .'5 (l 1
\ kilos) of fiber The roots and nearly all of the leaves
is an important item. are trimmed off (fig. 4). They are then
planted in rows- about 10 feet (1 varas
Henequen plants may be propagated
or about 3.3 m.) apart and 4 feet (1%
from seeds, bulbils, or suckers. As
vara.- or about L.25m.) apart in the row,
plants grown from seeds are le-s uni-
form (ban those grown from bulbils or making 96 plant- per mecate or about
960 per acre (2,400 per hectare). Some-
suckers, seeds are used only in experi-
ments. Bulbils have to be cultivated in
times the plants are set out in pairs of
a nursery 1 or \> years before they are rows closer together, with wider spaces
left between the pairs of rows through
set out in the field. They serve best
where it is necessary to transport them which to cany the leaves out to the
lone- distances to start plantations in roads. In rocky land it is often neces-
Figure 4. —Henequen suckers trimmed and ready for planting. Cardenas, Cuba.
The suckers are usually set out at the Afterward the weeds are cut at the time
beginning of the rainy season, so as to of each harvest.
have sufficient moisture for development Henequen is not irrigated, and fer-
of the roots. The young plants must be tilizers arenot regularly applied. Well-
looked over at intervals of about 10 rotted bagasse, or waste from cleaning
days, and especially after storms, so the fiber, is sometimes spread on the
that missing ones may
be replaced and fields. Low leguminous annuals, like
any that been blown down
have Japan clover, may be grown between
straightened up. After the plants have the rows to add nitrogen to the soil and
become firmly rooted they will with- to aid in keeping down weeds.
stand winds and tropical storms better The sisal weevil, Scyphophorus acu-
than most other tropical crops. punctatm Gyll., which bores into the
Li most henequen plantations in bud, and black rot, Colletotrichvm
Yucatan the land is too rocky to permit agaves Cav., a fungus that attacks the
the use of large cultivating tools. leaves, especially after they have been
"Weeds, grasses, and bushes are cut with punctured by scale insects, are the most
machetes. Perennial bushes and twin- destructive pests on henequen plants.
ing vines are exterminated as com- The scale insect Pseud ischnaspis bow-
pletely as possible. Cultivators are reyi Ckll. is often abundant on hene-
used to some extent in Cuba, but weeds quen leaves in the dry season, but it
close around the plants must be cleared disappears in the rainy season, causing
by hand. It is usually necessary to little injury except that its punctures
clear out weeds and other vegetation permit the entrance of black rot and
two to four times each year, or more other fungi.
frequently in regions of greater rain- In the arid climate of Yucatan the
fall, until the first harvest of leaves. crop of henequen leaves for fiber
first
FIBER FHODCITKIX IX THE WESTERN 1 1 KM I.-1M ERE
1 9
production is cut in the sixth or seventh bundle-, and carry to the roadway 3,000
year. Successive crops are cut about to 1,000 leave- a day.
'iqube .").-
-Harvesting henequen leaves: usually 2 tiers (about 16 Leaves) are cut Croui each
plant. Acani ii. JTucatan, Mexico.
i
\ 10 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
first by hand methods, then by a ras- for fertilizer, but its acidity detracts
pador consisting of a large revolving from its Repeated
fertilizing value.
drum with lugs on its periphery and a efforts have been made to use it in the
plate with a curved apron separated by production of alcohol, but its sugar con-
about the thickness of a fiber from the tent is too low for it to be used profit-
rapidly moving lugs. The leaves were ably for this purpose. Owing to its
held by hand, first one end and then irregular consistency and disagreeable
the other, against the revolving drum. odor, it is not suitable for upholstery
Sr. Manuel Prieto, of Yucatan, put two tow. In some places the waste is piled
raspadors together and arranged a pair in great heaps and burned when dry;
of chains that grasped the leaves near sometimes it is pitched over cliffs, and
the middle and carried them sidewise sometimes into rivers, which carry it
past the first drum, cleaning the fiber out to sea.
from the basal end of the leaf. Then The wet fiber coming from the ma-
a second pair of chains grasped the chine is carried directly to the drying
cleaned fiber, carrying the upper part yards and hung on poles or galvanized
of the leaf past the second drum. The wire. The yards are usually paved to
fiber, clean and straight, came out side- keep the fiber clean and free from clust
wise, ready to be dried in the sun and (fig. 6). In dry weather the fiber dries
then baled for shipment. Numerous in 2 days or less. The work of cleaning
improvements have been made in these is usually discontinued in the rainy
machines until now machines in actual season. After poorly cleaned or dis-
operation clean as many as 20,000 leaves colored wisps of fiber are discarded, the
an hour, delivering 800 to 1,000 pounds clean dry fiber is gathered up from the
of perfectly cleaned filler. It requires drying racks. It is sorted into two or
the leaves from 10,000 to 15,000 plants three grades by length, color, and clean-
to keep one of these machines in opera- ness, and baled for shipment (fig. 7).
tion during an 8-hour day. In many It is important that the fiber be placed
machines a water plaj's on the
jet of as straight as possible in the bale, or
fiber as it passes thedrums. This aids with only the tips bent over. If a
in washing away the loosened pulp and hank is bent near the middle and so
also in washing the waste from the packed, the bend will be retained, mak-
machine. The disposal of the waste, ing the material more difficult to handle
constituting about 97 percent of the and causing waste and loss in the spin-
weight of the leaves, is an important ning mill. A standard bale is supposed
problem. About 90 percent of the green to weigh 375 pounds (about 170 kilos),
weight of the leaf is moisture, and the but the various baling presses on differ-
waste, or bagasse, as it leaves the ma- ent plantations make bales ranging
chine, is very wet and heavy. The solid from 275 to 575 pounds (130 to 260
material is chiefly cellulose, but it con- kilos). Therefore statistics based on
tains too much be used by pres-
silica to the number of bales are not very satis-
ent methods in the manufacture of factory.
paper. some lime, potash,
It contains Henequen fiber consists of reddish-
and other fertilizing elements, and in \ellow to nearly white strands 2 to 5
some places it is returned to the field feet (60 to 160 cm.) in length and y2 oo
FIBER PRODUCTION IX THE WESTERN HEMISPHERE 11
i i- l
m
Piqube 7. Henequen fiber in bales, entering the dock tor shipment from r S
-
slco.
:
of many
J elongated
fc
thick-walled cells
1933
1934
~ - "• 00 °
102,000
1938
1939
— -
91 000 <
. , . . . 95,000
6
1UU
<ioo to 8
/ioo
/1UU mch (1.5 to 4 mm.) long . .
Accurate
,.
statistics of
t
. „
produc-
t growing
,°,
in the
,.,
Iropics,
'.
and even
, . .,
m
y
present-day literature sisal is often
tmn are difficult to obtain, because m- caUed Agav& r{gida simJana , The
creasing quantities are consumed m the name «sisal » from the old seap ort,
is
cordage mills in Cuba and Yucatan, g isa i
in Yucatan, from which the fiber
5
and tnese quantities do not enter into was formerly shipped. The Mayas of
the statistics of exports. The produc- Yucatan called the plant and its fiber
tion of henequen fiber from 1930 to yacci (yak-chee). Outside of the Yu-
FIBER PRODUCTION IN THE WESTERS HEMISPHERE 13
Figube 8. — Well-developed 5-year-old sisal plants with leaves about 5 feet (150 cm.) long; plant
on left with flower stalk. Mayagiiez, P. I;
catan Peninsula it is generally called shorter lived than henequen and rarely
sisal, or sometimes green sisal to dis- develops a trunk more than 40 inches
tinguish from the gray-leaved hene-
it or 1 m. high. When the plant i- t<> .»
quen. The fiber produced in different l 11 years old a flower .-talk grows up
regions is called Bahama sisal, Afri- through the hud. attaining a height of
can sisal, Java sisal, and Haitian sisaL 10 to 25 feel (3 to 7 m.)
with (fig. 9)
many places on the Florida Keys and plantations now in operation are with-
also in some places on the mainland, in the Tropics. Sisal does not endure
near the coast of southern Florida. severe drought as well as henequen,
The self-binder for harvesting grain but it endures excessive rainfall better.
and tying the sheaves with twine in- The plants grow best under semiarid
stead of wire came into general use be- conditions and in open sunlight. Dry
tween 18S5 and 1890. This resulted in air and abundant sunshine are neces-
a greatly increased demand for hard sary for drying and bleaching the fiber.
fibers and in efforts to produce these Although hurricanes sometimes break
2
them down, sisal plants endure storms or by suckers, which grow up from the
better than do mo-t tropical crops. rootstocks. Bulbil- mu-t be cultivated
in a nursery (fig. 11) 1^ to •_'! mot
wider range of
I
FlGUBE 10. — Sisal bulbils about 4 inches (in cm.) long, partly routed alter falling liviii the
Bower stalk Boi a Chlca, Fla.
5H74i; — —r.)
16 MISCELLANEOUS PUBLICATION 5 IS, U. S. DEPT. OF AGRICULTURE
Figube 11. — Sisal bulbils growing in nursery beds; plants about 16 inches (40 cm.) high before
transplanting to the field. Mayagiiez, P. R.
able conditions. The first crop of leaves trifugals and hot-air driers. Most of
is harvested 2 to 4 years after the young the fiber is brushed on brushing ma-
plants are set out, and successive crops chines after it is dry. This brushes
are harvested about twice each year, for away adherent dust and weak fibers
periods of 4 to 6 years, or until many and brings out the luster of the fiber.
of the plants send up flower
stalks and The fibers beaten out in the brushing
die. The having no mar-
sisal leaves, process are sold as sisal waste.
ginal prickles and being more easily A
well-grown sisal plant yields 140
cut than henequen, are harvested a little to 200 leavesduring its entire life. The
more rapidly. leaves average about iy2 pounds (0.75
Sisal fiber is cleaned in the same kilo) in weight. The yield of fiber
manner as henequen and by the same ranges from 2.5 to 4 percent of the
kinds of machines. The sisal leaves weight of the green leaves, averaging
average a little more than one-half the about 3 percent. On the best planta-
thickness of henequen leaves at the base, tions in eastern Africa and Java the
and the pulp is scraped away more yield of dry clean sisal fiber is about
easily, so that less power is required 1,760 pounds per acre (2,000 kilos per
for cleaning sisal. The green sap ad- hectare) per annum during the period
• , .
of production, which i< two-thirds to The fiber is used in brushes ; sisal waste,
three-fourths of the lifetime of the beaten out in brushing, is used in cheap
plant-. twines and in upholstery tow.
Sisal fiber is cream white to clear The production of sisal, chiefly in
white. 24 to 64 inches (GO to 1(>0 cm.) East Africa and the Netherlands In-
in length, and 1
_.,,,, to 1
-,
( ,
inch (y8 to dies, begun after 1900, increased to
y2 mm.) in diameter. It is generally nearly 30,000 tons per annum before
a little more flexible than henequen. "World War I. then it dropped off,
The ultimate cells composing the fiber especially inTanganyika. Since 1920
are slightly finer than those of bene- the production has been increasing.
quen. The cellulose content of sisal The world production from L930 to
fiber is about 77 percent and that of 1939, inclusive, i- estimated in metric
henequen about 73 percent. The aver- tons as follows:
age breaking -train of >infrle strands, .v,
absorbs water and swells more quickly -j,,^ _ 1(;1 (WI ::<:,-_ 228 mm>
—
i
than abaca, but it swells vrvy slightly, 1033 __. r.:;. 1938 240,000
—
>
a resastant r
" m 3
urlons
than that of any other plant fiber ex-
action of sea water,
cept cotton, jute, and flax.
Sisal has been used most extensively
T]u principa] markets f „. sisa] are in
,
,
m
. .
. .
minimum quotations,
, ,
in cent- per
and rope- and even in marine cordage.
c „ lfil x -^-. -.-
1
pound, for
i ,•
Caretu v conducted •
*
A
1930
-,-,
., .
to
-,,,.,.,
1939,
,
inclusive, were as
., , . . . , 1933
not make ,
of Yucatan, but the leaves are more wild plant. It has not been reported
lar, the fiber softer and finer,and there is grown on a small scale for the pro-
are specific differences in the flowers duction of fiber for local use in many
and seed pods. places in El Salvador (fig. 12). It is
The letona plant develops a trunk up cultivated on large plantations for the
round-grooved on the face and have chines that are used on the henequen
acute edges extending slightly into the plantations in Yucatan.
Figure 12. — Small machine for spinning letona fiber into yarns or twines. El Salvador.
—
FIgure 13. Interior of a factory for preparing letona fiber ("Salvador henequen") for spinning
into twines. El Salvador.
Figure 14. Weaving fabric for coffee sacks from yarns of letona fiber. Kl Salvador.
20 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
Figure 15. —Mezcal plantation. Left, mezcal bianco; right, mezcal azul. Tequila, Jalisco,
Mex ico.
FIBER PRODUCTION" IX THE WESTERN HEMISPHERE 21
i
fig. 16). Pata de mula has blue-green
[eaves 2} _> to 3 inches (C to 8 cm.wide )
ment, the machine-cleaned fiber pro- dies, and to a less extent in French
duced there is officially called cantala. Indo-China, India, and Madagascar. It
The name maguey is u+cd so generally is cultivated as a fiber plant more than
inches (6 to 10 cm.) wide and about 60 cleaned with raspadors or by the larger
inches (150 cm.) often curved
long, automatic machines that are used for
sidewise, and bearing upcurved prickles sisal. The machines do not work as
on the margins (fig. 19). The terminal well with cantala as they do with sisal.
spine is bent slightly forward, and in In the Philippine Island- and most
pushing up through the bud these spines other places outside of Java the leaves
often pierce the opposite leaves and are rotted in sea water and the fiber
prevent the buds from opening. is cleaned by hand (fig. 20). The rot-
This species is rare in Mexico, where ted leaves are beaten on stone-, the pulp
it originated. supposed to have
It is is washed away in the water, and the
been introduced into Malaysia in early fiber is dried in the sun. The fiber thus
times and was first described from prepared is inferior in quality to that
plants cultivated in India. It is now prepared by machines scraping away
cultivated for fiber production in the the pulp from the freshly cut green
Philippine Islands, the Netherlands In- leaves.
Figube ii>. — Cantala plants, Cutting leaves troui plants not previouslj harvested. Photograph
by M. m. Saleeby, Philippine Bureau of Agriculture.
24 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
Figure 20. —Cantala leaves rotting in sea water, with stakes to keep them from floating away;
fiber cleaned by hand, ready to send to the local market.
The fiber is finer and softer than hard fibers, but it is not produced in
sisal,but weaker. When the leaves are America. It is not recommended for
rotted in sea water the fiber lacks cultivation under American conditions,
luster and is often rough, harsh, and but is included in this publication be-
dusty. cause an American plant, although
it is
leaf under a knife pressed against a block the manufacture of brushes; the waste
of wood. Jaumave, Mexico. fiber beaten out in straightening the
fiber for brushes is used for upholstery
A ring on a long handle is slipped over
tow.
the bud and given a quick jerk, break-
In the New York market Tula
fiber
ing out the entire cogollo and leaving
istle is During the
regularly quoted.
a cogollito to begin a new growth. (See
past 10 years the prices have ranged
fig. 21.) A
basketful of cogollos are
from 4 to 9 cents a pound (8.8 to 19.8
collected. The horny borders, includ-
cents per kilo).
ing the marginal prickles and terminal
spine, are stripped off. The leaves are JAUMAVE LECHUGUILLA
then pulled, one at a time, about five
(Amaeyixis family)
times between a blunt knife and a
block of wood, scraping the pulp away Agave funkiana Koch and Bouche.
from one end. The fiber thus cleaned The plant is called Jaumave lechu-
is wound around a small piece of wood guilla (how-u-mah-ve lech-u-geel-ya)
for a handhold, and the other end of and the fiber, istle de Jaumave. In the
the leaf is drawn five times under the market the fiber is usually called
knife (fig. The cleaned fiber is
23). Jaumave istle.
spread on the ground to dry in the sun, The Jaumave lechuguilla plant (fig.
after which it is tied into bundles. An 25) very similar to the common
is
expert workman cleans 66 to 88 pounds lechuguilla except that its leaves are
(30 to 40 kilos) per week. The bun- usually straight and longer, often 30
dles of fiber are packed by hand into to 40 inches (75 to 100 cm.) long, but
bales of about 110 pounds (50 kilos) rarely more than 2 inches (5 cm.) wide,
FIBER PRODUCTION IX THE WESTERN HEMISPHERE
Piguee24. — Spinning istle; men walk backward, paying out the fiber, which is twisted into yarn
by spindles turned by women and children. Tula. Tamaulipas, Mexii
i'n, i
1a 25. — Jaumave lechuguilla is similar t>> common lechuguilla except that Its
and the terminal spines are smaller. Fourcroya, but in the original publica-
The downward-hooked m arginal tion it was spelled Furcraea, and this
prickles are borne on a brown homy form is preferred in accordance with
border about 1^5-inch (1 mm.) wide, the rules of botanical nomenclature.
which, like that of the common lechu- The plants of this genus have rosettes
guilla, is easily stripped off. of large fleshy leaves resembling those
Jaumave lechuguilla grows in a lim- of the agaves, except that they termi-
ited area on the mountainsides sur- nate in very small horny tips instead of
rounding the Jaumave and Las Palmas well-developed spines; and the green-
Valleys in the State of Tamaulipas and ish-yellow or white flowers are scattered
also in the State of Nuevo Leon. It is along the branches, with petals spread
not cultivated. out instead of being nearly closed and
It grows in a semiarid climate and in erect clusters like those of the agaves.
is subjected to snow and light frosts
PITEIRA
nearly every winter.
The fiber is cleaned by hand in the ( Amaryllis family)
same manner as Tula istle (fig. 23).
Nearly all of it is taken to Ciudad Vic- Furcraea gigantea Vent.
toria, Avhere it is sorted according to
Furcraea foetida (L.) Haw.
Furcraea gigantea willem&tticma
length and quality and packed into
Poem.
bales for shipment.
The plant is called piteira (pee-te-ra)
The fiber is light reddish-yellow or
or piteira gigante in Brazil and other
nearly white, 12 to 30 inches (30 to
Portuguese-speaking countries, and the
75 cm.) long, cylindrical, y2 oo to y50
fiber is called pita. In Mauritius the
inch (Vs to 2 mm.) in diameter, stiff
y plant is called aloe vert, aloe creole,
and resilient. It is more nearly uni-
and malgache, and the fiber is
aloe
form throughout its length than Tula
called fiber, although the plant
aloe
istle and not so coarse and rigid at the
bears only a faint resemblance to the
base. When used in brushes, it re-
true aloe, native to Africa. The true
sembles animal bristles more nearly
aloe does not yield fiber. The fiber
than does any other vegetable fiber.
produced in Mauritius is known in the
Nearly all of the Jaumave istle is market as "'Mauritius hemp," a mislead-
exported and used in brushes of high
ing name, for the plant is not native to
quality.
Mauritius and the fiber is very different
In the New York fiber market Jau- from true hemp. In Venezuela a
mave istle is regularly quoted at prices
variety without marginal prickles is
ranging from 6 to 10 cents per pound called coeuiza mansa.
(13.2 to 22 cents per kilo). The young piteira plant consists of a
rosette of bluish-green, thick, fleshy
FURCRAEA
leaves (fig. 26). As the plant grows
The genus Furcraea was named by older it develops a short trunk bearing
Etienne Pierre Ventenat, in 1793. in 75 to 150 leaves 50 to 80 inches (150 to
honor of Count Antoine cle Fourcroy, 200 cm.) long and 6 to 8 inches (16 to
chemist at the Jardin du Roi, in Paris. 20 cm.) wide at the widest part, near
The name of the genus is often spelled the middle, narrowing to about 4 inches
FIBER PRODUCTION l\ Mil. WESTERN HEMISPHERE 29
Figube 26. Piteira plant 3 years old, with leaves 17 by 7 Inches I- by 18 cm. >, from bulbil re
I
1
*
ceived from Mauritius and planted at the Federal Experiment Station, Mayaguez, P. It.
apart. The (lower stalks •_><> to •"(> feet was introduced into Brazil. grows It
(6 to 10 m.) tall, bear abundant bulbils, in the coast region of northern Colom-
nearly '-, inch (20 mm.) in diameter bia. Piteira is cultivated on a tew
from which the plants arc propagated plantations in eastern Brazil; on the
(fig. '27). High temperature and semi island of Mauritius, in tin- Indian
30 MISCELLANEOUS PUBLICATION 5 18, U. S. DEPT. OF AGRICULTURE
cultivated plantations of piteira are
not large, and many of the leaves used
for fiber production are obtained from
plants growing wild.
The leaves of piteira are too large
and too thickat the base to be handled
successfullyby machines designed for
henequen and sisal. In Brazil, large
machines are used, in which the leaves
are crushed and the pulp scraped away
by large revolving drums similar to
those in the sisal-cleaning machines.
The fiber thus cleaned and dried in the
sun is about as coarse as henequen, but
somewhat softer and generally longer.
In Mauritius the production of pi-
teira, or "aloe fiber," as it is there called,
is the most important industry in the
island, next to the production of sugar.
A machine called a gratte is used. This
Figuke 27. —Piteira plants with flower stalks
consists of two scraping drums on one
bearing scattered flowers and bulbils.
shaft, similar to a double raspador.
Mayagiiez, P. R.
The leaves are delivered in bundles of
Ocean; in Natal. Union of South 8 to 18 leaves each. The thick bases
Africa and in India.
;
of the leaves are crushed. Two men,
Piteira is propagated by the bulbils. called gratteurs, work at each machine,
These are collected as they fall from feeding the leaves endwise by hand,
the flower stalks, and are cultivated often two leaves at a time. The basal
about a year in nursery beds, or they ends are cleaned first and withdrawn;
are dug up where they have taken root
-
then the leaf is reversed and held by the
and begun to grow around the mother fiber while the gratte scrapes away the
plants. The land where they are to pulp from the remainder of the leaf.
be planted must be thoroughly cleared, Ail expert gratteur, working 4 to 6
for piteira cannot thrive in shade. In hours, produces 440 to 550 pounds (200
Mauritius, the young plants are set out to 250 kilos) of fiber a day. An aver-
in quincunx, about 51 inches (1.3 m.) age piteira leaf nearly twice as large
is
apart. The land between the plants is as a sisal leaf but yields only about the
cleared two or three times each year same amount of fiber. The yield of dry
until the first crop of leaves is har- fiberranges from 1.5 to 2.5 percent of
vested in the fourth year, and from then the weight of the green leaves. The
on the land is cleared each time the average yield is about y2 long ton per
leaves are harvested, or about twice The
acre or 1.25 metric tons per hectare.
each year. The plants continue to yield fiber coming from the gratte is tied
leaves for 12 to 16 years, when they in small bundles and washed in clear
send up flower stalks and die. The water. It is then soaked 36 to 48 hours
FIBER PRODl.'C ETON IX THE WESTERN HEMI.-I'IIERE 31
Piteira fiber i- quoted in the fiber Cabuya grows in Costa Rica and
market in New York at price- usually Panama and in the coast region of
20 to 30 percent below the quotations for northern Colombia. It is found from
henequen, but very little of this fiber the semiarid coastal plains up to an
has been imported into the United altitude of 6,000 feet (1,800 m.) in the
States in recent year-. mountains. It is reported to be abun-
dant only in Costa Rica, which is the
CABUTA
only country where it is cultivated in
i Am \ i : v r i is i amiLY)
Large plantations for fiber production.
Furcraea cabuya Trel. Cabuya plant- are propagated from
Furcraea cabuya Integra Trel. bulbils produced on the flower stalks
Both the plant and its fiber are called and also from suckers, called hijuelos.
cabuya, cabuia, or cabulla. A variety The bulbils must be cultivated in nurs-
without prickles on the margins of the eries before they are set out in the held
leave-. Furcraea cabuya Integra, is (fig. Suckers are preferred be-
28).
called cabuya olancho, cabuya blanca, cause they
are thought to produce
and cabuya sin espina. longer lived plant-. The first crop of
The cabuya plant is similar to pi- Leaves is harvested 3 to 5 years after
teira, F. gigantea, bul i- often larger. the young plant- and 20 toare set out.
It has a short trunk bearing 50 to 100 30 Leaves per plant are harvested an-
wide-open concave green leave-, often nually for 5 to B years. It is difficult
with margins turned out or rolled to 'lean the fiber from the thick bases
slightly back, 60 to LOO inches ( L50 to of the leaves ; therefore the Leaves are
250 cm.) long and 6 to s inches 15 to i often cut leaving 8 to L6 inches 20 to I
Figure 28. —Cabuya olancho: Old plants from which several crops have been cut ; bulbils grow-
ing in nursery rows. Near San Jose, Costa Kica.
where the fiber is extracted (fig. 30). al-o used they ha\e a capacity of about
:
The most common method of prepar- llu pound- (50 kilos) of fiber an hour.
ing the fiber is by mean- of the carrizo Aiier the pulp ha- been scraped awaj
(fig. 31 ). The leave- are split into the fiberi- hung on poles to dry in the
?^P "tf
Figure 31. — The carrizo. Strips of flque leaves are drawn between two sticks pressed together
to scrape away the pulp. Photograph from Sr. Adel Lopez Gomez, of the Ministry of Na-
tional Economy of Colombia.
FIBER PRODUCTION IN THE WESTERN HEMISPHERE 35
Figube 82. —
A mechanical defibrator, or raspador, made in Colombia. It lias a capacity of about
1 in pound* ."id kilns of fique fiber an hour.
i i Photograph from Sr. Adel Lopez :<'>nn>/.. of be < I
• :;
Figure 88. Fique fiber drying in the sun. The preparation of fique is n household Indus trj
in uianj parts of Colombia. Photograph from Sr. A.del Lopes Gome . of the Minlstrj of
\a ional Kconomj of
t
(
'olombia.
36 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
Figure 34. —Chuchao bulbils from the eastern slopes of the Andes in Peru.
in sacks for coffee, cacao, corn, and 170 cm.) long and 4 to 6 inches (10 to
sugar. The fiber has not been exported 15 cm.) wide, narrowed at the base,
in sufficient quantity to establish but the narrow portion not elongated
market quotations. as in fique. The marginal prickles are
hooked mostly upward and are to %
CHUCHAO % inch (5 to 8 mm.) long and to %
(Amaryllis family) % inch (15 to 20 mm.) apart. The
ovoid conical bulbils (fig. 34), borne on
Furcraea andina Trel. the flower stalks, often produce small
The names chuchao (chu-chow), leaves before falling.
cabuya, and maguey are used to desig- Chuchao grows in eastern Peru and
nate the chuchao plant and its fiber in in Ecuador and is abundant in many
Ecuador and Peru. The name chu- places from near sea level to the high
chao is preferred as it originated in passes in the Andes. It has been cul-
Ecuador, where the plant is native, and tivated and the fiber extracted as a
designates this one species, whereas the household industry in Ecuador from
other names originated in countries the earliest recorded times. The best
farther north, where they also apply to fiber comes from Ibarra, north of Quito,
other species. where it is carefully prepared, but the
Chuchao has a very short trunk, plants are more abundant farther
bearing leaves openly concave or south in the region of Riobamba and
nearly flat, 50 to 70 inches (120 to Ambato.
I'IBKH PRODICTIOX IX THE WESTERN HEMISPHERE 37
The fiber i> prepared mostly by are nearly flat. 40 to 70 inches < 100 to
hand, but in sonic place- ra-padors are 1 75 cm. ) long, lUni: inches (12 to 15
used. It i- necessary to crush tin- bases cm.) wide near the middle, and about :;
produced is used in the home industries are often single and pointing upward.
in Ecuador in the manufacture of This species may be identified usually
twine-, rope, pack-saddle blanket-, -ad- by the twined prickles.
dle girths,and sacks. About 1911 an Cocuiza plants, are abundant in many
experimental shipment of chuchao liber localities, chiefly in well-drained lime-
\va sent to the United State- where it stone lands from the coastal plains to
wa- made into binder twine of very an altitude of about 4,000 feet i
L,200
satisfactory quality. m.) in Venezuela. The plant grows
Chuchao fiber has not been exported wild in many State- of the Republic of
regularly and is not quoted in the fiber
Venezuela, particularly in Carabobo,
markets. Cordage and twine manu- Yaraciiy. and Lara. It i- plentiful on
facturers who have examined the fiber the hill- around Caracas. It has not
state that, if well prepared, it should
been reported outside of Venezuela.
command a price about equal to that About 2, acres (800 hectares) of
»
flat green leaves arc 12 to 28 inches bagging to cover cotton bales when
(30 to long and
TO cm.) to V/2 % conditions during World War I made
inches (2 to 4 cm.) wide, with numerous it impossible to obtain adequate sup-
white or gray filaments on the margins. plies of jute from India. The methods
The flower stalks are :'» to 6 feet (1 to used preparing the fiber at that
for
2 m.) high, bearing many cream-white time were too expensive for economic
flowers. Because of its flowers, the use in competition with jute and other
specie- is cultivated extensively as an fibers under normal conditions. The
ornamental plant. liber i- too short and weak for high-
The farmers in the regions where this grade twines, but if it could be prepared
yucca grows abundantly sear the leaves cheaply enough it might be used in low-
over fire and use them in place of twine grade twine- and upholstery.
to hang up hams and shoulders in the
P AT.MTT.T.A
smokehouse. Since 1920 this species
has been introduced into Germany, I 1.1IA I \\1 1IA I
cm.) long and is liner than most hard soil-,from western Texas across south-
fibers now on the market. Thus far the ern New Mexico to southeastern Ari
filler has not been produced in commer- zona, and on the plain- of northern
cial quantities, and no regular uses have Chihuahua in Mexico. The mature
been established for it. plants have trunks 3 to 15 feet (1 to
40 MISCELLANEOUS PUBLICATION 5 18, U. S. DEPT. OF AGRICULTURE
j \~.-jk. J - ^_ ifM
|
J \\
iw/mSi
•
(
s^H wMjifStL*- jSK
v iliJ S9 ig^-^-—
*>- S^jy-i
'-<*>:
&9*
1*
—
Figube 36. Palmilla large
;
.")
in.) high, mostly simple, but the crushing and washing proa and — -
larger ones often branching i fig. 36). prepared for use as upholstery tow.
The main trunk or the branche.- termi- BAN \ \ \ 1 I < I
i
similar to that of the soapweed yucca. 37), are rigid, 20 to 50 inches (50 to
This palmilla fiber was also used as an 125 cm.) long, and about 1*/% inches
emergency substitute for jute in the il cm.) wide: many are curved side-
manufacture of bagging for covering wise. The fruits are fleshy and 4 to 6
bales of cotton in the first World War. inches (10 to 15 cm.) Long, suggesl _
Fun in. .".7. Bununa yucca plants, with leaves tibnul •"• feci il in.) louj a drj luuestoue la ad
The banana yucca grows in gravelly The mohave yucca develops a trunk
or rocky soils at altitudes about 7,500 usually 3 to 6 feet (1 to 2 m.) high and
feet (2,500 m.) above sea level, or usually simple, or sometimes up to 12
higher than most other yuccas, from feet (4 m.) high, with short branches.
eastern California across northern Ari- The simple trunk or branches bear at
zona to northern New Mexico. the top 50 to 75 coarse, rigid, light-
Fiber from the banana yucca is 15 to green, smooth leaves 24 to 40 inches
40 inches (40 to 100 cm.) long, about (60 to 100 cm.) long and 2 to 2%
as coarse as henequen or sisal, and inches (5 to 7 cm.) across the curved
rather stiff as prepared. It is not pro- back (fig. 38).
duced in commercial quantities. This species grows on the mountain-
sides and dry upland plains, from
MOHAVE YUCCA northern Arizona, across southern
(Lll.Y FAMILY) California, especially on the mountains
surrounding the Mojave Desert, to the
Yucca mohavensis Sarg.
northern part of Baja California. It
The name mohave yucca is also
is generally scattered, but is most abun-
which is likewise pro-
spelled Mojave,
dant at altitudes a little lower than
nounced mohave. The plant is also
those at which the banana yucca is
called the green-leaved yucca to dis-
found.
tinguish from the blue-leaved ba-
it
The fiber of the mohave yucca is
nana yucca, near which it grows in
similar to that of the banana yucca but
some parts of its range.
is a little finer, softer, and weaker.
PALMA PITA
(Lily family)
Yucca treculeana Carriere.
The names palma pita and pita palma
are used to designate this plant and its
Figure 38. —Mohave yucca, from which leaves fiber. The plant is called palma de
are being cut for fiber production near
Ledge, Calif. datiles because of its fleshy fruit, and
FIBER PRODUCTION IX THE WESTERN" HEMISPHERE 43
palma loca, a name often used to desig- 8 cm.) wide, and y8 to l/4 inch (4 to
nate other tree yuccas that are scat- 7 mm.) thick, concave, rigid, and
tered in northern Mexico. It is also rounded to a sharp point, with coarse
called Spanish-bayonet. brown curled fibers projecting out of
The palma pita has a trunk 3 to 15 the margins near the point. The flower
feet (1 to 5 in.) high, simple or spar- stalk, about 3 feetm. lone-. b<
( i i
ingly branched. The thick, concave, many large cream-white flower-, fol-
sharp-pointed leaves are bluish green lowed by fleshy fruits 2 to 3 inches
with brown margins, and 35 to 50 (5 to 8 cm.) long and iy2 indie- (4cm.)
inches (90 to 125 cm.) long and 1 to 2 in diameter. The flower- and the
inches (3 to 5 cm.) wide. sweet but somewhat bitter fruits are
Palma grows in the States of
pita eaten by people a- well a- by wild and
Chihuahua, Durango, Coahuila, Nuevo donie-t ic animal-.
Leon, and Tamaulipas, Mexico, chiefly Palma
barreta grow- abundantly.
in sandy soils, in a semiarii climate. !
forming veritable forests in the high
The coarse fiber is cleaned from the mountain valleys, 6,000 to 9,000 feet
leave- by hand, chiefly by beating and (2,000 to 3.000 m.) above sea level.
scraping. Sometimes the leaves are around Saltillo and Monterrey, Mexico,
steamed to soften the pulp so that it where there are light frosts and -now
maybe scraped away more easily. Most almost every winter. The species has
of the fiber produced is used locally in been reported from the States of Coa-
twines, cordage, and coarse sacking. huila,Nuevo Leon, Zacatecas, and San
Luis Potosi, Mexico.
PAT.MA BARRETA
Palma barreta i- not cultivated. The
(1.11. Y IA.M1IV I
leaves for fiber production are c< llected
from plant- growing wild. The pulp
Samuela carnerosana Tiel. in the older, outer leaves i- too firm and
In the States of Coahuila and Zacate- hard to be scraped away by hand:
cas, Mexico, the palma barreta is called therefore ino-t of the fiber
i- obtained
also palma samandoca, or palma zaman- from the young leaves, which form the
doque. The name date yucca has been central hud. or COgollo. A ring O]
proposed because of it- fleshy fruits. long handle i- -lipped over the spindle-
In Mexico the fiber is called istle, and shaped hud and given a .-harp jerk.
in the fiber markets outside of Mexico breaking out the cogollo in the same
it is usually called palma istle because manner that the cogollo- of lechuguilla
of certain processes in it- preparation. are collected for the production of istle
though it is unlike Tula istle or Jau- fiber. These palma barreta cogollos,
mave isl le. resembling large ear- of green corn in
The palma barreta firsl is a rosette of the husk, are -teamed about 12 hours
leaves arising from the ground and over crude \at- to -often the pulp
later develops a trunk 5 to 20 feel i
L.5 (fig. l"). They are then separated into
to 6 in.) high, simple or rarely their constituent leaves,and the pulp is
branched i fig. 39 >. The leaves are scraped away by drawing each leaf,
dark, dull green, 24 to tl inches (60 to first one end and then the other, about
a block of wood. The fiber is dried in not pull the entire leaf under the scrap-
the sun. then tied into bundle- to keep ing knife at one motion. It i- the com-
it and packed into hand-made
straight, mon practice, therefore, to rut the
bales for shipment to market. leave- The pulp i- -craped
in two.
A machine that crushes the leave- and away by drawing the leave- by hand
scrapes away t!u' pulp of even the older, under a knife pressed against a block
outer leave-, without the necessity of of wood. A fiber of better quality
steaming them, has been used for pre- might he produced by crushing instead
paring this fiber. of steaming the leaves before scraping
Some of the palma fiber is used in away the pulp. The pulp is so hard
Mexico in hand-made twine-, sacks, an 1 and firm that it could not be scraped
brushes, and it i- also exported to the away without being either -teamed or
United States and to Europe to be used crushed.
in twines, especially unoiled twine- for Zamandoque fiber i- used chiefly in
tying bundles of papers. Some of it is twine and coarse sacking.
die— ed and used in brushes. It is
softerand much less resilient than Tula
CHAPARRAL YUCCA
istle or Jaumave istle for brushes. It ( Lily family)
i- quoted in the fiber market of New
Hesperoyucca whip p lei (Torr.)
York at 3 to 5 cents a pound (about
Baker.
<;i., to 11 cents. United States currency,
Yucca whipplei Torr.
per kilo).
Chaparral yucca, the most beautiful
ZAMANDOQUE of all the yucca-, grows in abundance
in limited area- in the San Bernardino
(Lily family)
Mountains and Coast Range in south-
Hesperaloe funifera (Koch) Trel. ern California, and south into Baja
The Zamandoque plant is also called California. It i- often called flowering
samandoca, and its fiber is called ixtli yucca because of the gorgeous cream-
or Tampico fiber. white, fragranl flowers, borne in great
Zamandoque is different in appear- abundance on the erect (lower -talk- l-_'
ance from most yucca-. It- leave-. 5 to to 20 feet (4 to 6 m.) high. The blue-
7 feet ( 1.5 and 2 long and
m. | to "2 1
j
_.
1
t
green, straight, rigid, sharp-pon
inches i 1 to 6 cm.) wide, grow singly leave- about 3 feet (1 m. I long, grow
or two or three together, nearly erect, out from a trunk 8 to 20 baches (20 to
and scattered along creeping rootstocks. .".ii cm.) high, shaped like a large pine-
Zamandoque grows wild in sandy apple. The plant usually die- after
plains in the State- of Chihuahua. flowering.
Xuevo Leon, and Tamaulipas, in north- Fiber obtained from the leaves is
ern .Mexico, and i- cultivated commer- white, nearly 3 feel (1 m.) long, similar
cially in Xuevo Leon. in texture to henequen, and nearly as
The leaves are collected and steamed strong. This fiber has been produced
to soften the pulp. Most of the leaves on a small scale almost continuously
are SO long that a tallador. or Mexican since 1919. If this liber production i-
liber cleaner, sitting on the ground, can- expanded without efficient method- I
46 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
propagating and cultivating the slow- The pita floja plant, which is well
growing plants, the species will soon known by local common names in many
be exterminated in its limited range. regions from southern Mexico to Ecua-
Its value as an ornamental plant is dor, has been placed by botanists in
greater than the value of the fiber that four different genera within the past
might be obtained from it. 40 years. It is now generally agreed
that the correct botanical name is
and fingernail, and are then torn out Pita floja is very much like piiia,
entire and nearly clean from the back which i- produced from pineapple
of the leaf, which is Less firm and leaves in the Philippine Islands.
resistant than the face. In some places When properly prepared, it is light-
the full length of the leaf is beaten cream white, with good luster, and .">
511742° 13 I
48 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
lulose, which is more than that re- The plant is a perennial, growing
corded for any other hard fiber. from short rootstocks that send up fan-
The ultimate cells of which the pita shaped clusters of leaves (fig. 43).
floja strands are composed are ^6 to y± The leaves are 5 to 13 feet (1.5 to i
inch (1.7 to 6.1 mm.) in length, very m.) long and 2Vi to 1 inches (6 to 10
slender, with loug-pointed ends, narrow cm.) wide, V-shaped at the base, but
lumen, and relatively thick walls.
nearly flat above. Some varieties have
These characters indicate that they are
leaves with a red midrib and red mar-
well adapted to the manufacture of
gins. These red marks on the leaves
strong tissue paper, and this has been
further demonstrated by experiment. sometimes appear as scarlet threads in
Pita floja fiber is very resistant to the fiber.
deterioration in sea water and is used The harakeke lily is native to certain
by the natives for fishlines and nets. parts of New Zealand, where the tem-
It is used for sewing leather in sad- perature is remarkably uniform, rarely
dles, belts, and especially fancy leather rising above 65° F. or falling much
articles. has been spun experi-
It
below freezing. It grows mostly in
mentally on flax-spinning machinery.
marshes or on reclaimed swamplands
When further supplies of the fiber are
available for more extensive trials,
where water does not often stand on
many uses may be found for it in the surface but where the level of free
twines and fabrics requiring strength water in the soil is not more than 3
and durability. feet below the surface and the soil is
Because of the peculiar characteris- rich in nitrogen. Some varieties grow
tics of the pita floja fiber, especially its
well on uplands, in soils well supplied
strength and its resistance to injury
from sea water, and the abundance and
with humus. A few fields of harakeke
this may be regarded as one of the most New Zealand, but most of the leaves for
promising hard fibers not yet in gen- fiber production are cut from plants that
eral commercial use. are left when other vegetation is cleared
FIBER PRODUCTION" IN" THE WESTERN" HEMISPHERE ill
handle than the shorter stilt leaves of Botanical garden, Berkeley, Calif.
i < <
i.:
14. Phormium plant with leaves thin and shriveled by li.>t weather, although it has
been well supplied with moisture bj spraying and irrigation. Chico, Calif.
50 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
henequen, are tied in bundles and taken in Argentina and Chile appear to be
to the "flax mills,"where the fiber is more promising, though not yet fully
seeds do not mine true to typo. The is required for the abaca plain-. A
plants are propagated from suckers or small plot of less than 200 plain- has
from rootstocks in the same manner as grown well at the Federal Experiment
bananas. Station at Mayagiiez, I'. K.. in a ravine
Abaca requires a continuous warm protected from drying winds, with a
moist tropica] climate. In the Philip- rainfall of about l."> inches (115 cm.).
pine Islands as Ear north as Manila The plant- require a fertile soil of
(al)out lap 15° X.) the plants do not rather loose texture affording good
grow well. They have not grown well drainage. They will not endure either
in northern Honduras or near the swampy condit ions or drought. Strong
northern coast of Cuba; but in western wind- arc injurious, for the large
Panama, where there abundant mois-
is leaves arc easily whipped into shreds.
ture and warm weather throughout the
1
Abaca* is native to tin- Philippine
year, they have made excellent growth. Islands. It is cultivated for fiber pro-
At the Plant Introduction Garden at duction in main place-, from the south-
Summit, in the Canal Zone, irrigation ern part of the island of ] iiizon to the
52 MISCELLANEOUS PUBLICATION 5 18, U. S. DEPT. OF AGRICULTURE
Figure 46. — Stripping abaca by pulling tbe tuxie under a serrated knife pressed against a block
ofwood by means of a spring pole. Province of Albay, P. I. Photograph from Philippine;
Bureau of Science.
FIBER PRODUCTION IN THE WESTERN HEMISPHERE >3
i hick. The tuxies from the outer leaf by these large machines is classified
stems, yielding brownish fiber, and those separately, and in the Philippine
Islands it i- called deco.4
from the inner leaf stems, yielding finer
and whiter fiber, are kepi separate. The total production of abaca fiber
These tuxies are pulled by hand under ranges from about L50,000 to 2
tons per annum. There are some 16
a finely serrated knife pressed against
recognized grades, based chiefly on tex-
a block of wood by means of a spring
ture, cleaning, and color. The quota-
pole (fig. 46). This process usually
tions in the New York fiber marker for
scrapes away all of the pulp at one these various grades range from about
pulling. The fiber is dried in the sun, 4 to 15 cent- a pound (8.S to 33 cents
then made up into bundles and taken to per kilo).
a warehouse, where it is sorted into The consuming countries
principal
grades, inspected, and certified by fiber are Great Japan, and the
Britain,
inspectors of the Philippine Govern- United State-. Abaca i- used in 18
ment, and baled for market. cordage mills in the United State- and
In some place- a small machine is in many other mill- in Canada, Cuba,
used. The workman using this ma- Mexico, and South America. It i- used
chine places a tuxie under the knife,
more than all other fibers combined in
marine cordage, well-drilling cable-.
which i.- pressed down by weights or
hoisting ropes, transmission rope, tent
springs, and holding one end of the
cordage, and hay ropes and in all coarse
tuxie. gives it a turn around a revolving
cordage requiring strength, durability,
spindle and pulls it enough to make the
and reliability.
loop cling to the spindle and draw the
In the Philippine Islands some of the
tuxie under the scraping knife. These besl abaca i- combed and the fibers
machines, sometimes operated by water are drawn out one by one and tied end
power, relieve the workman from the to end. making a continuous long
strenuous labor of pulling the tuxies strand called knotted
These abaca.
under the knife. strands are woven on hand loom- into
On two or three large plantations in fabrics called sinamay and tinampipi
the Philippine Islands and in Sumatra. that are used in clothing and especially
are fed sidewise. The trunks are cut which are exported to America to be
into pieces not more than 70 inches sewed up into so-called "hemp bats"
(180 cm.) in length, and these are splil for women'- wear.
usually quarters. The coarse brown-
in Abaca is \\-^'\ extensively in Japan
ish from the outer-leaf stems is
fiber in making strong paper for the movable
mixed with the finer white fiber from partition- in the homes. In recent
the interior unless the outer-leaf stems years it has been used in increasing
arc taken off and kept separate, as is
quantities in the United States in the and characters, and in uses. They are
manufacture of fine strong tissue paper. therefore treated as a separate group.
Worn and discarded abaca rope (ma- Fibers or fibrous materials have been
nila rope) is made into rope manila obtained from a great many different
paper, a very strong paper used in sacks species of palms native to the Amer-
for flour, cement, lime, and similar ican Tropics, but only a few are defi-
materials. nitely recognized as yielding fiber in
combing out the fibers. A workman and are frayed into fibrous ribbon- by
can collect about 6."( pounds (30 kilo-) the wind and weather. This palm
grow- mostly in sandy soils, someti
of crude piassava fiber in a day.
The fiber is stiff, of firm texture, does
subject to overflow, but not in swampy
land-, along the tributaries of the
not absorb water readily, is light to
dark chocolate in color, and '_..- to 1
.-,
Amazon above Manaos in Brazil, and
along the Orinoco in Venezuela.
inch (1 to 5 nun.) in diameter at the
The long fibrous strands of the old
angular base, tapering to a slender
strand at the upper end. This liber is
Leaf stems are collected and combed by
band. The filter- are •"•
to 6 feet 1 to 2
very durable and retain- it- resiliency
i
the principal port of Bahia, range from Sabal palmetto Room, and Schult.
about 40,000 to 75,000 bundle-, or from I,k,,L palmetto
,
(Roem. and
about 2,000 to 4,500 long tons (2,000,- Schult.) O. F. look.
000 to 1,500,000 kilos). In quantity, The cabbage palmetto is so-called be
this i- the most important liber, except cause of it- edible laid. i- sometimesIt
the only native tall palm growing in are produced in such abundance that
the Carolinas. The Seminole Indians with reasonable care the supply may
call this palm tah-lah-kul-kee. be kept up when the old trees are cut
The cabbage palmetto is a fan palm down for fiber production.
with a trunk 20 to 40 feet (G to 12 m.) The cabbage palmetto grows chiefly
high. When young the trunk is covered in the coast region and on the coastal
with the broad, bases of the leaf stems, islands, from Florida nearly to Wil-
called boots (fig. 47). Later the lower mington North Carolina, but very
in
part of the trunk is smooth, but the sparsely north of Charleston in South
leaf stem bases, or boots, persist on the Carolina. It is often planted as a street
upper part, the upper ones being still tree or as an ornamental tree in parks.
green and alive long after the large leaf Brush fiber of the best quality is ob-
blades have died and fallen. The leaves tained from the young leaf stems 3 feet
are 3 to 10 feet (1 to 3 m.) in length and (1 m.) or more in length that have not
nearly as wide, and are recurved at the yet emerged from the top of the trunk.
apex. The leaves are borne on long The tree cut clown and the trunk
is
stems and are pushed up through the split open to obtain these young leaf
interior of .the trunk from the base of stems. If the trunk is cut above the
the bud nearly 6 feet (2 m.) below the base of the bud, the tree may live and
top. New up inside
leaves are pushed develop a new top. Coarser fibers are
of the circle of older ones. The pal- obtained from the stems of fully devel-
metto is propagated from seeds, which oped leaves, and even from the live
FIBER PRODUCTION IX THE WESTERN HEMISPHERE 57
The leaves of the scrub palmetto, a pinnate palm native to the West In-
Sabal etonia, a fan palm without an dies. It grows most abundantly in the
YARAY
(Palm family)
Sabal causiarum (0. F. Cook) Becc.
/nodes caxmarum, O. F. Cook.
The palm known in Puerto Rico as
Figure 49. —Taray, or Puerto Riean hat palm :
Figiri 51. — Making hats from strips of yaray palm leaves, a household industry iu
Cabo Bojo, P. It.
firm in texture mi that they are not called paja de toquilla. The name
woven so closely as to prevent ventila- meaning straw and also desig-
jipi japa.
tion. The finer hats arc woven in the nating a district in Ecuador where the
morning and evening or in rainy hats are made, is used to designate the
weather, but the cheaper hats may be prepared fiber and also the hats.
woven at any time (fig. 51). Cheap, Manabi is another name for hats made
stiff, machine-made straw hats and -till in Ecuador, and Suaza is a name for
cheaper paper hats have reduced the one of the principal hat-making dis-
market for nood Puerto liican hats. tricts in Colombia. Other name- used
to designate the plant or it- fiber are
TOQUILLA
cogollo in Venezuela, juneo in Hon-
(Si Kl.U 1>!\I AMII.Y
Colombia, and
I
1
duras, palmichi in
Carludovica palmata Ruiz and Pav. raicilla in Panama. The name "Pan-
The botanical name Cm in,; ama hat palm" i- misleading, for al-
commemorates Charles IV and Queen though the so-called "panama" hat-
Louisa of Spain. The name toquilla were formerly exported through the
(to-ke£l-lyah) is widely used to desig- city ofPanama, they are not made in
nate the plant and in many places the Panama, and the plant itself is not a
prepared fiber. The fiber is often palm.
60 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
The toquilla plant is much like a Ecuador, and Peru, and east of the
trunkless fan palm, with leaves often Andes in Venezuela and British
3 feet (1 m.) or more in diameter, Guiana. It has been introduced into
deeply cut into four or five divisions, Puerto Rico, Java, the Philippine
and these again cut and borne on tri- Islands, and probably elsewhere in the
angular stems 3 to 10 feet (1 to 3 m.) Tropics. Some attempts have been
long (fig. 52). The flowers are borne made to cultivate toquilla by propagat-
in a spike at the base of the leafstalks. ing it from seeds or from suckers, but
The leaves reach nearly their full most of the material used in making
length folded in plaits in the bud. hats is obtained from wild plants.
Toquilla grows in fertile, moist low- Toquilla grows most abundantly in
lands in partial shade. It is found fertile lowlands in western Ecuador
from Guatemala and Honduras, and in the valleys of the upper Magda-
through Central America to Colombia, lena River in Colombia.
—
Figure 52. Toquilla, from
which the so-called "pan-
ama" hats are made, intro-
duced at Mayaguez, P. E.
FIBER PRODUCTION IX THE WESTERN HEMISPHERE 61
It is said that the first toquilla hat tributed or sold to the hat mat
was made about L630 in the Province of The hat weaver-, mostly women and
Manabi, Ecuador, by Francisco Del- children, -elect uniform
Straw," or
gado, an Ecuadorean. In recent years jipijapa. for each Beginning at hat.
the most importanl centers of the in- the center of the crown with a des 2
dustry have been in Jipijapa, Monte- usually characteristic for each hat-
cristi, Santa Rosa, Cuenca, and Guaya- making locality, they weave outward
quil in Ecuador, and in Suaza, An- and downward. Long "straw" is
tioquia, Zapatoca, and Bucaramanga in selected crown, so that they
for the
( lolombia. will have to be pieced.
not The
The young leaves attain their full "straw" used in the rim i- often pieced,
length of 3 feet (1 m.) or more while but the end- are tucked in so they do
still folded in the bud. They are col- not -how. In some places the hats are
lected in this condition with }
_> to 1 woven over wooden form-, and some-
inch (15 to 25 cm.) of the stem at- times two or four women sitting oppo-
tached to be used as a handle, espe- site one another work together on the
cially in the hot-water treatment. The same hat. The "straw" must be kept
coarse veins are removed, and the moist throughout the process of weav-
leave-, -till folded in plaits, are (lipped ing. In some place- most of the work.
repeatedly in boiling water: some in especially on the finer hats, i- done
places they are boiled in water a few early in the morning or in rainy
minutes. Sometimes lemon juice i- weather, but there i- no authentic rec-
added to the water to bleach the seg- ord that the hats are woven under wa-
ments. After boiling or dipping in hot ter, as is often stated in fairy tales.
water, the segments are shaken to re- The jipijapa is injured by being soaked.
move water clinging to them. In some It must be moist but not too wet.
places they are exposed to the sun to Three to six months, in which the hat
bleach, but generally they are kept in weaver works about i hour- a da;
the shade. In some place- they are required to complete one of t:
exposed to the night air. They are and highest priced hats, but a child
wrapped in cloth to retain lnoi-iuiv can make two of the cheap hats from
and to keep them clean, and they are undressed "straw" in a day. The
handled a- far as possible by the -tem>. woven hat i- trimming the
finished by
The plaits are separated and -plit brim, edging the border, and fastening
lengthwise by mean- of the thumb and all projecting ends so they cannot be
little finger nail or by a gage consisl ing
-een. The hat i- washed in clean cold
of needle points in a wooden handle.
water, coated with a thin solution of
The -lender strips, .-till attached to the
gum, and polished with dry sulfur.
stem, are allowed to dry. or are first
fine cylindrical strands. These cylin- resistance to soaking with water, and
drical strands, called jipijapa. are dis- the property of being easily washed
62 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
Figure 53. —Hemp sown broadcast for fiber production. Harvesting hemp by hand.
Lexington, Ky.
when soiled. A good hat well cared for Soft or Bast Fibers
will last many years.
Toquilla hats, exclusive of the excep- None of the important soft fibers of
tionally fine ones that are not found in commerce are obtained from plants na-
the ordinary markets, are sold at prices tive to the Western Hemisphere. Fiber
ranging from $2 to $40 a dozen. They flax, hemp, jute, and ramie have been
are generally regarded as the best introduced into both North America
standard hats for summer wear. Hats and South America, but the production
woven from fine strips of palm leaves of their fibers has never attained im-
are sometimes called "panama" hats by portance in the Americas as compared
retail dealers, but nearly all palm hats with their production in the Old World.
made in the Americas are heavier than All of the commercially important
the toquilla hats, and the strands are soft fibers are obtained from the inner
flat instead of cylindrical. barks of herbaceous plants. Some soft
The coarser material from the to- fibershave been obtained from the in-
quilla plant, not suitable for good- ner bark of trees or woody shrubs, such
quality hats, is made into baskets, mats, as the linden and willows in the Old
and fancy articles. Fibers extracted World and majagua in the American
from the leaf stems are rather stiff and Tropics, but these are not produced in
resilient, and they are sometimes used be regarded as
sufficient quantities to
in brushes and brooms. commercially important.
FIBER PRODUCTION IX THE WESTERN' HEMISPHERE 63
HEMP
(Mulberry family)
Cannabis sativa L.
The hemp plant lias been cultivated.
to some extent at least, in nearly all
countries of the Temperate Zones and
has received names in nearly all lan-
guages. Both the plant and its fiber Figure -">4.
— Hemp grown in checks for seed
are known by the names canamo in production; pistillate <>r seed-bearing plant
Spanish, canhamo in Portuguese, chan- (left) and staminate or pollen-bearing
plant, which dies after shedding pollen.
vre in French, canapa in Italian, hanf
Arlington Experiment Farm, Arlington, Va.
in German, hennup in Dutch, and hemp
in English. of 12 to 16 feet (4 to 5 m.) and a
Unfortunately, all of these names, diameter of % to 2 inches (10 to 50
which were first used to designate the nun.) and bear spreading branches
true hemp and its fiber, have been (fig. 54). Ideal stalks for fiber produc-
applied to many other long fibers, both tion are about y5 inch (5 nun.) in
soft and hard, but never to flax fiber, diameter and about 6 feet ('_' m.) high.
which is most nearly like hemp. Con- Larger and thicker stalks have more
fusion will be avoided if the term wood and les- fiber and are difficult to
"hemp" is used to designate only the handle. The leaves are palmately com-
true hemp to which it was originally pound and have 7 to 11 Leaflets. The.
applied and if other fibers are called by plants are dioecious: that is, the stami-
their distinctive names. nate or pollen-bearing flowers and the
Hemp is an annual herbaceous plant pistillate or seed-bearing (lowers are on
with a slender, erect stalk ',)
to 10 feet separate plant-. The two kind- of
(1 to :$ m.) high and Yq to -"v. inch plants are alike except for the flowers
( 1 to 20 mm.) in diameter, and without and the seeds, and there i- no apparent
branches if crowded in broadcast cul- difference in the liber, provided the crop
ture as it is grown for the production is harvested at the proper time, when
of fiber (fig. 53). If grown in checks the staminate plant- are in flower. The
or drills and cultivated for seed pro- staminate plant- die a> soon as the
duction, the stalks often attain a height pollen is shed, whereas the pistillate
one field or group counted, the propor- or gravelly soils that dry out quickly.
tion of staminate to pistillate plants On peaty marshlands the plants may
may vary 40 to 60 percent either way, grow large, but the fiber will be small
but the average ratio is about 50 to 50. in quantity and poor in quality.
Next to flax, hemp was the earliest The land for growing hemp must be
plant cultivated for fiber production of prepared by thorough plowing and re-
which we have a definite record. The peated harrowing so as to make a fine
Lu Shi, a Chinese work of the Sung mellow seedbed, as uniform as possible
Dynasty, about A. D. 500, contains a over the entire field. The seed is sown,
statement that the Emperor Shen at the rate of about 1 bushel or 44
Nung, in the twenty-eighth century pounds per acre (50 kilos per hectare),
B. C, taught the people of China
first as early in the spring as the land can
to cultivate "ma," a plant of two forms, be worked to good advantage. The
male and female, for the production of seed may be sown broadcast by hand
fiber. and covered with a light harrow, or it
Hemp is now
cultivated for fiber pro- may be sown with a grain drill. Most
duction China, Japan, Iran, and
in grain drills, adjusted for wheat or oats,
Turkey in Asia Russia, Italy, Poland,
;
cover the seed too deeply for hemp.
Rumania, Hungary, Yugoslavia, and The seeds of hemp ought not to be cov-
Spain in Europe and Chile, Argentine,
;
ered more than 1 inch (3 cm.) deep.
and the United States in the Western Roller-disk drills often give better re-
melting on the stalks aid in retting the After the seed is sown, the crop re-
bark where dew-retting is practiced. quires no further attention until har-
FIBER PRODUCTION IN THE WESTERN' HEMISPHERE 65
V fe^t
*.>;.
rK-s •
ing the fibers together are also dis- ness, very strong but too stiff and rib-
solved and the strands of fiber are bonlike to spin well in ordinary hemp-
partly freed from each other. If the spinning machinery. Attempts to split
retting is continued too long, it causes it by hackling result in too much waste.
too much of the cementing materials to Chemical retting has received much
be destroyed, and the fibers become attention in the press during the past 50
weakened. A series of certain groups of years. Numerous chemical treatments
bacteria that are always present are have been tried, but none of them can
the active agents in the process of be regarded as satisfactory on a com-
retting. mercial scale.
Most of the hemp is retted by spread- Hemp fiber is separated from the
ing the stalks on the ground in thin retted stalks and prepared for market
uniform layers, or swaths, and leaving by two mechanical processes, breaking
them exposed to the weather 3 to 8 and scutching. The stalks are first
weeks. Warm
moist weather hastens dried, then the woody interior portion
retting, and cool dry weather retards isbroken into short pieces called hurds.
it. Light snow melting on the stalks is This process, performed by various
favorable for retting, but if the stalks methods in different countries, is called
are buried under a heavy snow for a breaking. The loosened fiber is sep-
month or more they are likely to be arated fromhurds by various
the
overretted and the fiber ruined. methods of beating and scraping, a
FIBER PRODUCTION IN THE WESTERN HEMISPHERE 67
Figure r>6. — Hand brake by means of which retted hemp .stalks are crushed and the w ly In-
terior portion broken into small pieces that are removed by whipping the fiber across the
top of the brake. Kouts, Ind.
loosened hurds are then removed by mills the bundles of dew-retted stalks
whipping handfuls of fiber across the brought from the Farms are stored in
top of the brake. This rarely removes stack- or Large sheds to await the work
all of the hurds, and most of the fiber of scutching. This work i- carried on
thus prepared must be drawn over a when there
inside buildings in winter,
coarse hackle before it is made up into is demand for labor on the farms.
less
hands (fig. and baled for market.
.">7) The hemp -talk- first pas- through a
Some of it. without hackling, goes di- steam-heated drier about 100 feet 30
I
rect to the Spinning mill, where it is in.) lotiir : then endwise between s or
carded, making a tow suitable for spin- 10 pairs of fluted breaking roller-..
ning into coarse yarns. Some goes w Inch crush and break into -mall pic i
-
68 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
Figure 57. —Hand of rough hemp ready to be ure with American dew-retted hemp.
baled for market. Kentucky. It requires 20 or more laborers to op-
the dry woody shells of the stalks. erate it to full capacity.
Most of the hurds drop out in this Other machines have been used, and
breaking process. The fiber coming new ones are brought out at frequent
from the rollers is turned sidewise and intervals, but thus far none of them
grasped near the middle by a pair of has proved to be as efficient as the ma-
)
chines used for preparing sisal and Hemp fiber is used chiefly in the man-
henequen. ufacture of twines, including t\
In theform of scutched fiber, hemp twines, seine twine, sacking twine, mat-
is composed of groups of strands in fhit tress twine, upholstery twine, hat
ribbons Vko to Vs n n ,( '-"' tu mm.)
'
'' •"'
twine, bookbinder's twine. Lashings for
wide and 40 to 200 inches (100 to 250 suspending telephone cables, soles for
cm.) long. It is split into finer strands alpargatas (sandals) , shrouds in .stand-
by hackling. Dew-retted hemp is ing rigging, houselines and marlines on
gray, and water-retted hemp is shipboard, and ropes up to inch in 1
usually cream white. Fiber of good diameter, usually tarred. Hem]) is still
quality is lustrous and has a decided used in Europe for cordage, and until
snap in breaking. The ultimate cells it was superseded by abaca ("manila
composing the strands of hem]) are y5 hemp"), about tlic middle of the lasl
to 2y5 inches (5 to 55 mm.) long by lG/t century, hemp was used more than all
to 50/j. in diameter, rather blunt-pointed other fibers in marine cordage.The so-
but some with ends forked. They are called"hemp ropes" are no longer made
composed of pectocellulose, with about of hemp but of hard fibers. Hemp tow
77 percent cellulose. Hemp is more is used extensively in oakum, for pack-
nearly like flax than any other com- ing in pumps, engines, and pipe fittings,
mercial fiber, and it may be hackled and for calking boats.
so as to be as fine as the coarser grades The prices quoted in the New York-
of flax. It is not linen, however, as is market for hemp fiber in recent years
sometimes claimed. In a series of com- have ranged from 10 to 15 cents a
parative tests for strength the ratios pound from G to
for scutched fiber, '•>
were as follows: Hemp 29, flax 36, jute cents a pound for tow of American
20. Hemp endures heat, moisture, and dew-retted hemp, and from 12 to 18
friction with less injury than any other cents a pound for scutched Italian
soft fiber except flax. water-retted hem]). There ha- been a
The total world production of hemp tendency toward an increase in market
fiber in recent years has ranged from quotations and a decrease in use.
275,000 to 350,000 metric tons per an-
CADILI.O
num. The largest quantity is produced
in Russia, mostly for home consump- (Mallow FAMILY
tion. Italy exports from 40,000 to L00,-
Urena lobata L.
000 metric tons of hem]) annually,
The cailillo which i- widely
plant,
chiefly toGreat Britain and Germany. distributed Tropics and sub-
in the
The importations into the United tropics of both hemispheres, ha- many
States, which is the principal hemp-
local names, some of which are a- fol-
consuming country in America, for lows: aramina, carrapicho, and guax
1930-39 were as follows:
una vermelha in Brazil: cadillo, gui-
iii in/) //. nip
) . ./ i imiy i Tear {tons) za/.o,and malva blanca in Cuba:
1930 1,457 I'.t:',-!. _ !>L'T
Caesar weed in Florida; cousin rouge
1931 1,018 1936 _ t:;:.
TSJ
and grand cousin in Guadeloupe;
1932 508 1937 .
the growing stalks are left about 4 to soil and consequently in a thin stand.
6 inches i ID to 15 cm.)
ha\e leafy branches half way down from
When the stalk- are 6 to 12 feel (2 to
the top. Arlington Experiment Farm. Ar-
4 m.) high and beginning to produce lington, Va.
(lower-, about month.- after seeding,
•">
bundles of -talk- are placed in water The fiber is dried on the bushes or any
immediately after they are cut. and in convenient support. Much oi it i->
other places the -talk- are lir-t dried washed later in clean running water.
in shocks and then placed in water. An expert workman can clean 65 to x ">
They are weighted down in the water pound- (30 to in kilos) <>\' dry jute fiber
to keep all of
submerged. the -talk- a day.
The temperature of the water in the The nverage yield of jute fiber is
shallow pools of the Ganges Valley is about 1,300 pound- per acre 1,500 Kilos (
7"> to 80 I'", at the time id' jute retting per hectare i. The green stalks yield
74 MISCELLANEOUS PUBLICATION" 518, U. S. DEPT. OF AGRICULTURE
cotton. The short, blunt-pointed ulti- of its lack of strength, lack of elasticity,
mate cell one of the weak charac-
is and especially lack of durability, it is
ters of jute fiber. Another weak char- not adapted for this purpose. Jute is
acter is its chemical composition. Jute well adapted for uses where cheapness
has a higher percentage of lignin than is more important than strength or dur-
any other commercial soft fiber, even but owing to its lack of durabil-
ability,
higher than that of most hard fibers. ity ought not to be used for any
it
Fibers with a higher percentage of cel- purpose where this property is im-
lulose are generally stronger and more portant.
durable or longer lived. Jute fiber has
RAMIE
only about 63 percent cellulose. This
may be compared with 77 percent in (Nettle family)
hemp, 82 percent in flax, and 86 percent
in cotton. The low percentage of cellu- Boehmeria nivea (L.) Gaud.
lose and high percentage of lignin in Vrtica nivea L.
jute result in a fiber lacking in strength The name ramie, with slight varia-
is its lack of durability. Because the Spanish and rameh in Dutch, is used
may be harvested in 1 year. The crop- after the middle of the last century.
are not equal, however, and three or In 1869 the Government of British
four crops in one season do not pro- India offered a reward of 25,000 for a
duce three or four time- ;i- much as one machine that would decorticate ramie
crop. Small green or greenish-yellow successfully. The interest aroused l>\
Figure 63. —Ramie branch bearing clusters of seeds. Arlington Experiment Farm,
Arlington, Va.
Ramie lias been introduced into experimental plantings where the win-
nearly warm-temperate countries.
all ters are cold, the rootstocks may be
Numerous efforts have been made to protected by heavy mulching, but this
develop ramie fiber production in Ar- is not practical in commercial fields.
gentina, Cuba, Guatemala, Mexico, and Ramie grows best in a very fertile sandy
the United States, as well as in Europe loam soil not subject to drought. It
and Africa. Thus far, however, ramie will not endure prolonged inundation
fiber, has never been produced in com- and does not grow well where free
mercial quantities anywhere in the water in the soil is within 2 feet (60
American hemisphere. cm.) of the surface. After the plants
Ramie is not a tropical plant, but are well established they can survive
rather a plant of the warm-temperate
rather severe droughts, but they re-
regions. grows better at Washing-
It
quire abundant moisture to yield good
ton, D. C, where winter weather com-
crops. Ramie requires more moisture
pels a resting period, than in Puerto
than corn, cotton, or cowpeas, but not
Rico, where it continues to grow
throughout the entire year. Where as much as sugarcane; and unlike cot-
severe winter weather freezes the ton, a growth of stalk rather than
ground to a depth of 8 to 10 inches, the fruiting bolls is desired. Rich bottom
ramie rootstocks are likely to be killed, lands, rather than dry uplands, are
especially in poorly drained soils. In better for ramie.
FIBER PRODUCTION IN THE WESTERN HEMISPHERE 77
water from furrows beside the beds. producing the largest yield, but the
Usually not more than 70 percent of liber is coarser than that of succeeding
the seeds germinate. The young seed- crops. The second and third crops con-
lings are very susceptible to attacks of tain more gum. The liber of the -e,
a destructive fungus of the genus ond crop is usually the finest.
Fusarium. The young seedlings may Various method.- of harvesting are
be transplanted to the field when two practiced in different place- in China.
or more buds appear near the base of In some place- the leave- are stripped
the stein 60 to 90 days after sowing. off, and then the bark, including the
The tops are cut oil' to reduce trans- is peeled nil from the bottom up.
lil>er,
piration, and (') to 8 inches (15 to 20 leaving the stalks standing in the field.
cm.) of the steins is left attached to In other place- the stalks are cut one at
78 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
a time and the bark and fiber peeled off fibers. In China the fiber is degummed
in ribbons. These ribbons are drawn and bleached by repeated washing and
by hand between a bone knife and a drying in the sun. Ramie fiber in the
bamboo thimble worn on the thumb, form of China grass is regularly im-
and the thin outer bark, most of the ported into England, France, and Ger-
green coloring matter, and some of the many, where it is degummed by chemi-
gum are thus scraped away. Some- cal processes in the ramie spinning
times the stalks or the ribbons are mills in those countries. In America
placed for a short while in running many tons of China grass have been
water to keep them fresh until the degummed by chemical methods, but
treatment can be completed, but ramie thus far this work has not been estab-
is not retted like other soft fibers. lished as a permanent industry. De-
After the ribbons have been scraped gumming ramie fiber is not a part of
and the fiber washed and dried, it is in the work of the farmer who grows the
the form known as China grass, and in plants, but is either a part of the work
this form it is placed on the market. in ramie spinning mills or an inter-
In some parts of Japan the fiber is mediate step between the grower and
separated from the stalk and cleaned by the manufacturer.
decorticating machines. Improvements Many claims about yields of ramie
are being madein these machines, but have been based on the yield of a few
thus far has not been demonstrated
it by the esti-
selected stalks, multiplied
that they are efficient enough to be mated number of stalks per acre. Very
operated profitably except where wages few estimates based on actual acre
are very low. With either the hand yields are available. At the Louisiana
methods in China or the machines in Agricultural Experiment Station an
Japan, the fiber is separated from the acre of good land produced in the sec-
freshly cut green stalks and cleaned as
ond year 53,510 pounds of green ramie
soon as possible after being cut and
plants in four cuttings. Of this total,
before the gums begin to solidify. The
47,800 pounds were suitable for fiber
stalks and the leaves together contain
production and produced 1,231 pounds
about 80 percent moisture, and they dry
slowly and ferment more quickly than of ribbons (bone dry), or 535 pounds
other farm crops. No practical method of pure fiber. Other estimates, based
has been devised for drying them in a on actual weights, give the yield of
humid climate. A practical method of degummed fiber as approximately 1
decortication, including the separation percent of the Aveight of the green
retting in the preparation of other bast often subdivided to its ultimate cells,
1IBEH PRODUCTION IX TI1K WESTERN HEMISPHERE 79
especially when prepared in the form wool, or cotton. The yarns are use in I
grass consists of flat fibers 2 to 5 feet Ramie thread makes beautiful and very
(60 to 150 cm.) long and yso to % 5 inch durable hand-made laces, and it is also
(0.5 to 3mm.) wide containing two or used in embroidery and drawn work.
more strands. The ultimate cells are The average annual production of
% to 20 inches (2 to 50 cm.) long, aver- ramie fiber in the form of China grass
aging about inches (15 cm.) and 20/*. is estimated at about 100,000 metric
to 70/x in diameter. They are three to tons. The exports China to
from
five times larger in diameter than silk, Europe range from 3,000 to 6,000 metric
cotton, or flax fiber. Degunimed ramie tons per annum. The total annual ex-
filasse consists of nearly pure pecto- ports to all of the countries in the West
cellulose, with a cellulose content of ei'n Hemisphere average less than <
about 78 percent. The cellulose ele- tons.
ments are arranged in spirals in the cell The market price of China grass in
wall, causing the fiber to turn clockwise Europe ranges from £30 to £40 per met-
when moistened and allowed to dry. ric ton, c. i. f. European ports.
All other textile fibers except flax turn
counterclockwise.
SHORT OR ONE-CELLED FIBERS
Ramie remarkably strong.
fibers are
Single ramie cells have a tensile The short fibers are % to 2 inches
strength of 17 to 20 gm., whereas the (15 to 50 mm.) long and most of them
average for cotton is about 7 gm. are one-celled. Unlike the long fiber-,
Ramie is less affected by moisture than which are, embedded in (he tissues of
most other fibers. It takes up and gives the plant, the short libers project out
off moisture quickly, but with almost from the surfaces on which they grow.
no shrinking or stretching. Ramie re- They are sometimes called plant hairs.
sists the action of chemicals more than One of the functions of long fibers in
most other fibers. 1( is resistant to the living plant is to carry plant juice-.
injury from sea water, and for this rea- and these fibers readily absorb water.
son it is used in Japan for making fish Important functions of short fibers in
nets. The thin walls of this relatively the plant are insulation and buoyancy,
nonelastic fiber do not endure rubbing and these filters in their raw state do
under tension. It is not satisfactory not readily absorb water. Nearly all
for tire fabrics, belting for machinery, of the short fibers are borne inside of
or similar fabrics. seed pods, either on the seeds, as in the
In China ramie is used largely in cottons and milkweeds (not included in
summer clothing, and much of it i- this publication), or on the inner sur
spun and woven by hand. Ramie grass faces of the seed pods, as in kapok,
cloth woven by hand with strands
is samohu, and related species. The cot-
thai are not spun or twisted. In Europe tons are the most important plant fibers
ramie is spun by special machine--, used in textiles: the other short fibers
either alone or mixed with mohair. are not adapted for spinning.
511742° 13 8
80 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
southern
in a
v
Mexico and Central America. It was
introduced into Malaysia by the early
navigators, and now most of the kapok
of commerce comes from Java. Kapok
trees have been widely introduced in
the Tropics of both hemispheres.
Kapok fiber is produced in the Nether-
lands Indies, the Philippine Islands, Figure 65. —Kapok seed pods and ->•>,]-.
Tahiti.
Ecuador, and tropical West Africa.
There are many areas in the American
There are several large kapok plan-
Tropics where the tree- grow well, but
tations in Java where trees of selected
the production of the fiber has not been
developed on a large scale because it
strains are set out and cultivated like
requires much hand labor to collect the orchards of fruit tree-, but more than
seed pods and prepare the fiber. '.in percent of the kapok produced in
Kapok trees in .lava and most other Java come- from trees growing along
oriental Tropics have branches in roadsides and borders of fields or
whorls and do noi have large trusses around the hou-e- id' the natives.
at the base of the trunk as do most
The trees begin to produce seed pods
kapok tree- in the American Tropic-.
5 to 7 years after they are set out. and
The oriental variety is called ('< iba />< n-
the crops increase tor several year-.
tandra indica (DC.) Bakh. to dis-
tinguish it from the American form, The tree- may live for a century or
called C. pentandra caribbea (DC.) more, but it is difficult to collect the
The seed pods are picked after they thin, nearly smooth, and impervious to
have attained full size but before they water or air. The cells are filled with
pop open. The fiber must not fall on air, and until crushed or broken each
the ground, where it may be soiled and hairlike fiber is a diminutive elongated
discolored. The harvesters use ladders gas bag. This construction is respon-
and long poles with hooks. They also sible for its valuable properties of
climb up in the large trees, but such buoyancy and resiliency and its useful-
climbing is dangerous because the limbs ness in insulation for heat and sound.
are brittle. It is more buoyant than cork or other
The seed pods
are taken to a central materials used in life preservers. It is
station where they are spread out on a more than cotton or similar
resilient
clean floor like a floor for drying coffee. soft materials used in cushions and
to keep the fiber from being blown which eat wool and feathers. It breaks
away. The drying floors are open to down under repeated beating or crush-
the sun, but many of them have covers ing and therefore is not as durable as
that may be drawn over quickly in case cotton, feathers, or wool. Careful tests
of showers. The seed pods pop open have demonstrated that it is one of the
as they dry in the warm sunshine. The best insulators for heat and sound. Its
fiber and seeds are picked out by hand value for any of these purposes is
and separated by means of simple ma- greatly decreased if the fibers are
chines in which the mass is stirred broken or crushed.
while a blast of air blows the light fiber Because of its superior buoyancy
out at the top and the heavier seeds combined with lightness, kapok is used
fall to the bottom. In many places the in life preservers and life jackets. Be-
seeds and fiber are separated by a three- cause of buoyancy combined with re-
its
pointed at the ends, % to 1% inches (15 place. It is used in the walls of air-
to 30 mm.) long, or about the same planes as an insulator for both sound
length as cotton fibers. The walls are and heat.
FIBER PRODUCTION IN THE WESTERN HEMISPHERE 83
im.
*•'
Figure 66. —Pochote tree, also calledmosmote, hearing pods that yield liber similar to kapok.
Cercanlas de Tepecoacuilco, Guerrero, Mexico.
Kapok filters do not cling together and the fiber of four or five fiber-pro-
and are not readily spun into yarns. ducing species of the bombax family
These fibers have been spun by means native to that country. It is doubtless
of special treatment and special ma- applied most frequently to the species
chinery, but the yarns and the woven now known as (\-iba aesvulifol'm be-
fabrics made of the yarns are weaker cause this is more widely distributed
and less durable than those made of and more abundant than the others.
cotton. Kapok fabrics may have a spe- In Yucatan it is also called by the
cial value because of their superior in- Mayan names piini and yaxche. The
sulating properties, but thus far they name mosmote is used in Guerrero.
have not been produced in sufficient The pochote tree attain- a height of
quantity to demonstrate their uses. 30 to 50 feet (ID to l."» m.). usually
diffusely branching above the compar-
POCHOTE The gray
atively short trunk (fig. 66).
(BOMBAX FAMILY) trunk and branches and even the young
wood are armed with numerous sliorl
Ceiba aesculifolia (II. B. K.) Britt.
conical -pine- (fig. 67). The leaves are
and Baker.
palmately compound, with five to -even
Bombax <t c s c u 1 i
f o 1 i a Ilumb.,
lea lets, similar to those ^( a horseehest -
The name pochote «>r pochotl is used smooth or have sparse simple hairs on
in Mexico to designate both the trees the under side. The large showy
84 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
Figube 68. —Pochote seed puds, with section of pod and seeds. Guerrero, Mexico.
young wood i- usually unarmed. The tral placenta, have no attachment at ma-
leaves an- like those of the pochote tree, turity. The seeds are nearly spherical.
except that they are covered on the 1
,
to % inch i 7 to 10 mm.) in diameter,
under surface with branching (stellate) dark brown or black, and usually shiny.
hairs. The flower.- an- smaller, having The seeds yield oil similar to cottonseed
petals 2y2 to 4 inches (0 to 10 cm.) oil. amounting to nearly 20 percent of
long, white on the face, and densely their weight.
covered with yellow or brownish hairs The liher i- lustrous, white or slightly
on the hack. The >fi'i\ pods are 4 to tawny. •"•, to 1% inches (20 to :'..'.
mm.)
12 inches 1 l<> to 30 cm.) long, generally Long, ami usually longer ami straighter
blunt-pointed or narrowed toward the than kapok from Java. The yield of
apex, hut showing a wide variation in filler ranges from 7 to 15 percent of
form. The five woody sections of the the weight of the seed pod. Oval pods
-ceil pod break away at maturity by thick in proportion to length yield the
well-defined sutures, leaving the fiber highesl percentage of fiber.
mass intact, hut this soon puffs out Northern pochote grows in northern
(fig. 69). The fibers and seeds, borne Mexico, from Baja California through
on the five ridges of the paperlike cen- Sonora, Chihuahua, and Zacatecas to
86 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
Figdee 70. —
Buoyancy test of northern pochote
liber. Ten grams of fiber, in a cheesecloth
sack carrying a weight of 150 gm., begin-
ning to sink at the end of 259 days. Fiber
from Sonora, Mexico.
PALO BORRACHO
(BOMBAX FAMILY)
fed (10 to 15 in.) high. The leaves are March. The seed pod-. 1 to 6 ii
broomroot
s \MOHU
(Grass family)
i
BOMBAX I AMILY)
Muhlenbergia macroura (Benth.)
Chorisia speciosa St. Hilaire. Hitchc.
This specie- is generally called by Epicampes macroura Benth.
the Guarana name samohuor zamohu, In Mexico broomrool is called zaca-
or sometimes palo borr&cho and arvore tdn, elsewhere sometimes bunchgrass.
de paina. Both name- are commonly applied to
The tree i- L5 to 30 feet (5 to 10 m ) other tall grasses, especially those grow-
tall, of a round symmetrical form, with ing in dense bunches. The fiber is
The small bundles from the receiving ing moss, ha ilia de palo. musgo negro,
stations are taken to the factory, where and igan. In the upholstery market it
they are piled loosely in a closed room is generally called just moss, but this
and bleached by being subjected for name is also applied to other commer-
about 24 hours to the fumes of burning cial products.
sulfur. The roots are again washed, Treebeard is a flowering plant, not
sorted according to size and quality. even distantly related to the true
tied in small bundles, and bleached mosses. It belongs to the same family
again in sulfur fumes -24 to 48 hours. as the pita floja and pineapple. It is
They are then brought out, separated not a parasite but a true epiphyte, or
into four grades, made up into bundles air plant, obtaining its nourishment
of 110 pounds (50 kilos) each, and from the air, not from the tree- on
baled for shipment. which it hangs (fig. 72 i.
The prepared broomroot is light to Treebeard consists of slender, branch-
deep canary yellow, 8 to 1G inches (20 ing, gray stems 10 to 80 inches (25 to
to 40 cm.) Long, and about ^5 mrU 200 cm.) long, bearing short, awl-
(1 mm.) in diameter, wavy or crimped. shaped, recurved leaves and small yel-
and resilient. It has the defeci
stiff, low-green flowers in summer, followed
of becoming brittle when thoroughly about 10 months later by brownish seed
dry. pods %
to l § inches (2 to 3 cm.) Long.
1
Broomroot is used in stiff brushes, The steins and leaves are covered by
such as scrubbing brushes, and espe- small gray scales capable of absorbing
cially butchers' brushes to scrape off moisture. Through the action of these
chopping blocks. It is also used in scales and the plant food dissolved from
whisks that are stiffer than those made dust in the air and washed under them
of broomcorn. by rain, the plant receives it> nourish-
Germany and France were formerly ment. The numerous seeds are covered
the principal markets for broomroot, with barbed hairs that may cling to
and the shipments to those countries birds and squirrels or to the bark of
ranged from 2,000 to 3,000 metric tons trees. The plant seems to be propa-
a year at prices ranging from 15 to 30 gated chiefly by pieces of the stems that
Mexican pesos per 50 kilos. The de- are blown from one tree to another.
mand has fallen off, chiefly owing to the Treebeard is widely distributed, and in
competition of palm fibers from India
many places is abundant. Ii is found
it
. • liSL As
Figure 72. —Treebeard, hanging from cypress trees. Photograph from J. C. T. Uphoff,
Orlando, Fla.
Treebeard grows on many different •sell the freshly collected raw material
kinds of trees, such as cypress, tupelo, to the local dealer, but many of them
live oak, and hickory, that grow either cure it so as to obtain a higher price.
in the swamps or where there is abun- The curing process rots off the outer
dant moisture in the air. It sometimes gray covering.
grows on dead trees or even on tele- In some places treebeard was form-
graph wires, but less vigorously than erly placed in pits and covered with
on living trees, where the foliage tends water to simulate conditions in the
to conserve moisture and affords more swamps. The term "pitting" is still
surface from which the dust may be used, although the material is now gen-
washed onto the treebeard. Although erally piled in long heaps about 5 feet
the treebeard does not take plant food (1.5 m.) high and soaked with water
from the trees, it sometimes becomes so (fig. 73). A fermentation is induced
abundant as to smother the trees and that rots off the gray outer covering
prevent the normal growth of foliage. so that it may be easily removed from
Treebeard is collected chiefly in late the threadlike fibrous inner part of the
fall and winter, when the fiber is of stem. This process is commonly called
the best quality. After severe wind- curing. The fermentation produces
storms it is picked up from the ground; heat in the interior of the pile, and if
in swamps it is often left in the water the temperature gets too high the fiber
several weeks to rot off the outer cov- is injured. More water is thrown on
ering. Most of it is collected directly to keep down the temperature or the
from the trees by means of hooks on heap pitched over and repiled by
is
the ends of long poles. Some pickers placing the unrotted material from the
FIBER PRODUCTION IX THE WESTERN HEMISPHERE 91
Figure 73. —Treebeard in long piles kept moist to cure, that is. to rot off the gray outer cover-
ing. Photograph from J. ('. T. Uphoff, Orlando, Fla
outside in the inside of the new pile, The prepared fiber is brown to nearly
which is again soaked with water. The black, and if well prepared it is lustrous
curing process requires about 3 weeks and resilient. A lustrous dark seal-
in summer or nearly 3 months in win- brown fiber is preferred. It is some-
ter. The cured material is hung on times dyed with iron sulfate.
poles or wires to dry (fig. 71). When Treebeard is used most extensively in
dry, it is taken to the moss gin. It is upholstering furniture. It is also used
there put through
machine consist-
a in cushions for automobiles, railway
through the ij'in a second time and in branched and horsehair is not.
some places through another gin with It is estimated that an average work-
finer teeth closer together. It is then man may oat her 100 to 600 pound- of
sorted into about three grades based on green treebeard in a day. and for this
color, uniformity, and
freedom from he is paid about 30 cent- per 100
dirt. packed
It in
is hales of aboul 70 pounds; for well-cured material deliv-
kilos each and covered with burlap to ered at the gin he is paid about $3 per
keep it clean. The final yield of the !00 pound-. The market price for the
finished product is only lo to L5 per- finished product fluctuates with suppl)
cent of the weight of the green and demand, and this depend- to some
i reebeard, extent on the changing fashions that
create a demand sometimes for over
92 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
Figure 74. —Treebeard "cured," hanging on wires to dry. Photograph from J. C. T. Uphoff,
Orlando, Fla.
1928. the tropical rops. 145 pp., illus. New York. '
Berliaxd. S.
1934. [method in establishing ramie ni rsebies in western Georgia.] CVbctcokoe
Pamin [in Russian]. Contrib. from the Transcaucasian Expt. Si a., pp. 11-1").
Moscow.
Bolio, J. A.
1(114. MAUNAL PRACTICO DEL HENEQUEN, SU CULTTVO Y EXPLOTACIoX. 1 '.
' t pp., illus.
Merida.
Carter, G. L., and Hortox, P. M.
1936. RAMIE. A CRITICAL SURVEY OF FACTS CONCERNING THE FIBER BEARIXG . . .
1925. abaca [and 25 other articles on fibers]. Book of Rural Life. Chic
Dodge, ('. R.
1895. -hie (i ltivation "i ramie. 1 .
S. Dept. Agr. Fiber Invest. Rpt. 7. 63pp., illus.
ls'.iti. (i i. ii hi. ni hemp and jute. U. S. Dept. Agr. Fiber Invest. Rpt. 8 13 pp., illus.
I l'U vrds, H. T.
1920. 111. PRODI
I riON "I BIND! H- \\ INI. nil B 1\
I Hi: l'llll LPPINE I I 1 1-1 LNDS. U.S.
Agr. Bui. 930, 19 pp., illus.
1924. PRODUI PION OF III NI IN FIBER ...i IN 1 I ( \ 1 \N \N1) CAMPECHE. U. S. Dept. Aur.
Bul. 1278, 20 pp., illus.
1927. la industria del henequen. I'liion Panaincr. BoL 61: ill 155, illus. v
ington.
93
94 MISCELLANEOUS PUBLICATION 518, U. S. DEPT. OF AGRICULTURE
(23) Goulding, E.
1927. THE DEVELOPMENT OF BAST AND LEAF FIBRE CULTIVATION IN THE BRITISH EMPIRE.
Jour, of the Textile Inst. 18: P83-P98.
(24) Hilgard, E. W.
1891. FIBER PLANTS FOR CALIFORNIA. THE PRODUCTION OF RAMIE. Calif. Agr. Expt.
Sta. Bui. 90, pp. 1-3.
(25) Hoehne, F. C.
1927. BOMBACACEAS DOS HERVARIOS DA seccao de botanica do museu paulistra e
DA COMISSAO RONDON E ALGUMAS INFORMACOES A RESPEITO DO APPROVEITA-
mento DA "paina" nas diversas industrias. Pp. 561-569. Sao Paulo.
(26) Humboldt, A., Bonpland, A. J. A., and Kunth, K. S.
1815-25. NOVA GENERA ET SPECIES PLANTARUM. 7 V.
(27) Kempski, K. E.
1931. die ramiekultur. 116 pp., illus. Hamburg.
(28) Marsh, O. G.
1919. the henequen industry of yucatan. Union Pan Amer. Bui. 9: 640-648, illus.
Washington.
(29) Matthews, J. M.
1924. THE TEXTILE FIBERS, THEIR PHYSICAL, MICROSCOPICAL AND CHEMICAL PROPERTIES.
Ed. 4, 1053 pp.,illus. New York.
(30) Medvedev, T.
1934. THE DEVELOPMENT OF RAMIE. 5-10. MOSCOW.
(31) MlCHOTTE, F.
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pp., illus. Paris.
(32) Notcutt, L. A.
1923. sisal economics. [35] pp., illus. London. [Reprint.]
(33) Nutman, F. J.
1931. the field for sisal research in east africa. Bui. of Imp. Inst. 29: 299-307,
illus.
(34) Opsomer, J. E.
1932. LA CULTURE DU KAPOKIER A JAVA, AVEC QUELQUES NOTES SUR SA CULTURE EN
d'autres regions. Bui. Agr. du Congo Beige 23: (1): 1-53; (2): 166-204.
(35) Pitier. H.
1908. ENSAYO SOBRE LAS PLANTAS USALES DE COSTA RICA. 175 pp., UluS. San Jose.
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1932. DIE DEUTSCHE YUCCAFASER, EINE WARENKUNDLICHE STUDIE. Arch. f. Pflanzenbau.
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(37) Rose, J. N.
1897-1901. notes on useful plants of mexico. U. S. Natl. Mus. Contrib. U. S.
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(38) Saleeby, M. M.
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(43)
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1913. v.gave in tiii; west indies. Men;. Nat. Acad, of Sci. 11: 1— 55, filus
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\
V)