Atex Guide: Selection
Atex Guide: Selection
in explosive atmospheres
ATEX GUIDE
Selection
2
5. EQUIPMENT SELECTION ..............................................16
6. EVOLUTION OF DUST STANDARDS............................19
7. APPLICATION EXAMPLES ............................................20
8. AMERICAN STANDARDS ..............................................31
ALUBOX-EX Series
Junction boxes in aluminium alloy................................pag. 37
OPTIMA-EX Series
Industrial plugs ............................................................pag. 40
ZENITH-T Series
Polycarbonate boxes for industrial applications in areas
classified as explosion hazard areas ...........................pag. 35
LIT-EX Series
Fluorescent housings for applications
in explosive atmosphere.............................................pag. 41
UNION-EX Series
Plastic/metal cable glands and accessories for applications
in explosive atmosphere .............................................pag. 42
ZENITH-X Series
AISI316L steel boxes suited for particularly aggressive
environments in explosive atmosphere ........................pag. 36
ATEX products
> ZENITH-P SERIES
INCREASED SAFETY ENCLOSURES
ATEX Code: II 2GD
Ex Protection type: Ex e IIC Gb
Ex e ia IIC Gb
Ex t IIIC IP66 Db
(Ta -50°C +40°C if not specified)
Certificates:
- Empty enclosures Sira 08ATEX3041U
IECEx SIR 11.0057U
- Control boxes Sira 11ATEX3008
IECEx SIR 11.0059
- Junction boxes Sira 08ATEX3042
with terminals IECEx SIR 11.0058
Protection degree: IP66
Ambient temperature: -60°C +75°C (limit)
Maximum permissible
surface temperature:
- Standard Ambient 40°C and T6 Class
- Optional Ambient 60°C and T6 Class
Ambient 60°C and T5 Class
Ambient 75°C and T4 Class
Impact resistance: 7 J
Material: • Glass reinforced polyester
(SMC) - thickness 4mm
• Carbon black loaded for
anti-static protection
Surface resistance: Anti-static properties: < 109 Ω
Finish: Natural Black RAL 9005
IEC/EN 60079-0
IEC/EN 60079-7
IEC/EN 60079-11
IEC/EN 60079-31
> REFERENCE STANDARDS
33
Via Costa Erta, 15 - Parre BG ITALY
Cod. 644.xxxx
S/N xxxxxxxxx
SIRA08ATEXxxxx.U
IECEx SIR 11.xxxx.U
Year xxxx
Ex e IIC Gb
Ex ia IIC Gb
Ex t IIIC IP66 Db
Ta -60°C to +75°C
0051
II 2 GD
Via Costa Erta, 15 - Parre BG ITALY
Cod. 644.xxxx-yyy
S/N xxxxxxxxx
SIRA08ATEXxxxx
IECEx SIR 11.xxxx
Year xxxx
V xxxx V
I xxxx A
P max xxxx W
Ex e IIC Gb Tx (Ta -xx°C to +xx°C)
Ex t IIIC IP66 Tyy°C Db (Ta -xx°C to +xx°C)
DO NOT OPEN WHEN ENERGIZED
IN PRESENCE OF EXPLOSIVE ATMOSPHERE
0051
II 2 GD
ATEX products
Junction boxes with terminals
> COMPONENTS
The term „component‟ is intended as the empty enclosure
composed of a base, cover and gasket.
• It can be completed with a back plate, continuity plate, earth
stud, hinges, etc.
• The installer/customer is responsible for certifying the
final assembly.
• The components cannot be CE marked.
•Material of the enclosure: Resin SMC LS3806 R28C BLACK
•Material of the gasket: Silicone rubber without jointing
supplied in the cover (Mesgo – MG8446N30)
• Label placed on the back inside the base
• Material of the label: Fasson Transfer PET Matt Chrome
TOP/AL170 BG42 White
• Alternatively, it is possible to use:
- Label plate in AISI316 stainless steel
- Direct laser marking
> INTERNAL FASTENINGS
Any internal fastening must be carried out using stainless
steel screws and suitable lock washers.
> DOCUMENTATION
Each „component‟ must be accompanied by:
• certificate of conformity of the component with the directive
• instructions sheet in the language of the country in which it
will be used (making the instructions available on the Internet
is not sufficient)
> EXAMPLE OF ATEX - IECEx MARKING ACCORDING TO THE STANDARD IEC/EN 60079-0 ED 5
> EQUIPMENT
The term „equipment‟ is intended as the enclosure composed
of a base, cover and gasket complete with terminals.
• It can be completed with a back plate, continuity plate, earth
stud, hinges, holes, cable glands, etc.
• Scame is responsible for certifying the product.
• Material of the enclosure: Resin SMC LS3806 R28C BLACK
•Material of the gasket: Silicone rubber without jointing
supplied in the cover (Mesgo – MG8446N30)
• Label placed externally on the cover and on the back
inside the base
• Material of the label: Fasson Transfer PET Matt Chrome
TOP/AL170 BG42 White
• Alternatively, it is possible to use:
- Label plate in AISI316 stainless steel
- Direct laser marking
34
ATEX products
EN 61241-0
EN 61241-1
EN 60079-0
EN 60079-15
> ZENITH-A SERIES
ALUMINIUM BOXES
> ACCESSORIES
> TECHNICAL CHARACTERISTICS
ATEX Code: II 3GD
Ex Protection type: Ex nA II
Ex tD A22 IP66 T90°C U/C
Protection degree: IP66/IP67
Ambient temperature: -40°C +80°C
Impact resistance: 7 J
IK Degree at 20°C: IK10
Material: LM6 (AL DIE CASTING)
Colour: Grey RAL 7035
Gasket: Neoprene/Silicone
Screws/inserts: Steel
Internal fastenings: Yes (DIN Guide)
Wall fastening: External
UNDER DEVELOPMENT - ZONE 1/21
> REFERENCE STANDARDS
- DIN Guide (horizontal / vertical)
- Back plate (zinc-plated steel)
- Earth stud
35
> TECHNICAL CHARACTERISTICS
ATEX products
ATEX Code: II 3GD
Ex Protection type: Ex nA II
Ex tD A22 IP65 T80°C
Protection degree: IP66/IP67, NEMA 4X
Ambient temperature: -40°C +120°C
Impact resistance: 7 J
IK Degree at 20°C: IK09
Self-extinguishing GW test: GW750, UL94-V2
Material: Polycarbonate
Colour: Grey RAL 7035
Gasket: Polyurethane
Screws/inserts: Steel/brass
Complete insulation: Yes
Halogen free: Yes
Internal fastenings: Yes
Wall fastening: Internal (external with gasket)
Walls with breakthrough holes: No
UNDER DEVELOPMENT - ZONE 1/21
EN 60670-1
EN 60670-22
EN 61241-0
EN 61241-1
EN 60079-15
EN 60079-31
> REFERENCE STANDARDS
> ACCESSORIES
- DIN Guide (horizontal / vertical)
- Back plate (zinc-plated steel)
- Hinges (external assembly)
- Lock (triangular / Yale)
- Fastening brackets
> ZENITH-T SERIES
POLYCARBONATE BOXES
36
> ACCESSORIES
> ZENITH-X SERIES
STEEL BOXES
> TECHNICAL CHARACTERISTICS
ATEX Code: II 2GD
Ex Protection type: Ex e II T6/T5
Ex ia IIC T6/T5
Ex e ia IIC T6/T5
Ex tD A21 IP66 T85°C T100°C U/C
Protection degree: IP66/IP67
Ambient temperature: -50°C +60°C
Impact resistance: 7 J
IK Degree at 20°C: IK10
Material: AISI316L
Colour: Satin-finished
Internal/external shot-peening
Gasket: Silicone
Screws/inserts: Steel
Internal fastenings: Yes (DIN Guide)
Wall fastening: External
UNDER DEVELOPMENT - ZONE 1/21
IEC/EN 60079-0
IEC/EN 60079-7
IEC/EN 60079-11
IEC/EN 61241-0
IEC/EN 61241-1
IEC/EN 61241-11
> REFERENCE STANDARDS
ATEX products
- DIN Guide (horizontal / vertical)
- Back plate (steel)
- Earth stud
- Hinge with lock
- Lock
- Removable walls
- Drain valve
37
ATEX products
> ALUBOX-EX SERIES
JUNCTION BOXES
> TECHNICAL CHARACTERISTICS
ATEX Code: II 3GD
Ex Protection type: Ex nA II
Ex tD A22 IP66 T90°C U
Protection degree: IP66
Ambient temperature: -20°C +60°C
Maximum permissible
surface temperature: T90°C
Impact resistance: 4 J
IK Degree at 20°C: IK08
Material: Aluminium alloy
Colour: RAL 7037
Cable inlets: Blank sides
DIN rail fixing: Yes
EN 61241-0
EN 60079-0
EN 61241-1
EN 60079-15
> REFERENCE STANDARDS
> ACCESSORIES
- Back plates
- DIN guide kit
> NOTES
- Suitable for outdoor use.
- Supplied with enclosure earthing kit.
- Use only non-sparking components and cable glands compliant
with the ATEX directive.
38
> ISOLATORS-EX SERIES
SWITCHES - DISCONNECTORS
> REFERENCE STANDARDS
EN 61241-0
EN 61241-1
EN 60947-1
EN 60947-3
ATEX products
Switch - disconnector
In thermoplastic – General use
> VERSIONS
Switch - disconnector
In aluminium – General use
Switch - disconnector
In aluminium – Emergency control
Switch - disconnector
In thermoplastic – Emergency control
> TECHNICAL CHARACTERISTICS
ATEX Code: II 2D
Ex Protection type:
Thermoplastic: Ex tD A21 IP66 T80°C
(Ta -25°C +40°C)
Ex tD A21 IP66 T90°C
(Ta -25°C +60°C)
Aluminium: Ex tD A22 IP65 T80°C
(Ta -25°C +40°C)
Ex tD A22 IP65 T90°C
(Ta -25°C +60°C)
Protection degree: IP65 (aluminium)
IP66 (thermoplastic)
Ambient temperature: -25°C +60°C
Maximum permissible T90°C
surface temperature: (aluminium, thermoplastic)
Self-extinguishing GW test: 650°C (thermoplastic)
Material: Aluminium/Thermoplastic
Colour: Satin-finished (aluminium)
Grey RAL 7016
(thermoplastic)
Polarity: 2P - 3P - 4P
Rated current: 20A-32A-40A-63A (aluminium)
20A-32A-40A (thermoplastic)
UNDER DEVELOPMENT – ALUMINIUM ZONE 21
39
> VERSIONS WITH ELECTRICAL INTERLOCK
With contactor
> ADVANCE-GRP SERIES
SWITCHED INTERLOCKED SOCKET OUTLETS
> VERSIONS WITH MECHANICAL INTERLOCK
With switch-disconnector
With switch-disconnector and fuse
With fuse and switch-disconnector
With molded case circuit breaker with
thermal magnetic trip unit
With molded case circuit breaker with
thermal magnetic and residual current
release trip units
> TECHNICAL CHARACTERISTICS
ATEX Code: II 2D
Ex Protection type: Ex tD A21 IP66 T90°C U
Protection degree: IP66
Ambient temperature: -25°C +60°C
Maximum permissible
surface temperature: T90°C
Impact resistance: 7 J
Self-extinguishing GW test: 850°C/960°C
Self-extinguishing UL94: V0
Material: Thermoset
Colour: Grey RAL 7037
Rated current: 16A-32A-63A-125A
Rated voltage: 100÷690V~
Frequency: 50÷60Hz
Insulating voltage: 500/690V~
Cable inlets: Top side max 3xM63
Bottom side max 2xM63
EN 60309-1
EN 61241-0
EN 60309-2
EN 61241-1
EN 60309-4
> REFERENCE STANDARDS
ATEX products
40
> OPTIMA-EX SERIES
INDUSTRIAL PLUGS
ATEX products
> TECHNICAL CHARACTERISTICS
ATEX Code: II 2D
Ex Protection type: Ex tD A21 IP66 T90°C U
Protection degree: IP66
Ambient temperature: -25°C +60°C
Maximum permissible
surface temperature: T90°C
Impact resistance: 7 J
Self-extinguishing GW test: 850°C/960°C
Self-extinguishing UL94: 5VA
Material: Thermoplastic
Colour: Grey
Rated current: 16A-32A-63A-125A
Rated voltage: 200÷415V~
Frequency: 50÷60Hz
EN 60309-1
EN 61241-0
EN 60309-2
EN 61241-1
EN 60309-4
> REFERENCE STANDARDS
41
ATEX products
> LIT-EX SERIES
FLUORESCENT HOUSINGS
> TECHNICAL CHARACTERISTICS
ATEX Code: II 2GD
Ex Protection type: Ex emb II
Ex tD A21 IP66/IP67 T100°C
-30+55/32/53°C T4, T5, T4
Protection degree: IP66/IP67
Ambient temperature: -30°C +55°C
Material: Polycarbonate
Colour: Grey RAL 7035
Power available: 2x18W
2x36W
2x58W
Power supply voltage: 110Vac to 240Vac (50/60Hz)
Gasket: Silicone
Screws/inserts: Steel/brass
Entries: 2xM20 (1 provided)
Complete insulation: Yes
Emergency range: -15°C
Internal fastenings: Yes
Wall fastening: External
IEC/EN 60079-0
IEC/EN 60079-18
IEC/EN 60079-7
IEC/EN 61241-0
IEC/EN 61241-1
> REFERENCE STANDARDS
> ACCESSORIES
- Battery for emergency versions
- Entries from 0 to 5 M20
- Quick assembly/fastening brackets
42
> TECHNICAL CHARACTERISTICS
EN 60079-0
EN 60079-1
EN 60079-7
EN 61241-0
EN 61241-1
> ACCESSORIES
> UNION-EX SERIES (by RCN)
METAL CABLE GLANDS
> TECHNICAL CHARACTERISTICS
ATEX Code: II 2GD / IM2
Ex Protection type: Ex d IIC
Ex e II
Ex d I
Ex e I
Ex tD A21
Protection degree: IP66/IP68
Ambient temperature: -40°C +100°C (EDPM)
-70°C +220°C (silicone)
Material: Brass, nickel-plated brass,
steel AISI316L
Gaskets: Silicone, EDPM
Surface treatment: Chrome-plated nickel
Thread: Metric (NPT, PG on request)
> REFERENCE STANDARDS
> ACCESSORIES
- Gaskets
- Caps
- Fittings
ATEX Code: II 2GD
Ex Protection type: Ex e II
Ex tD A21 IP66/IP68
Protection degree: IP66/IP68
Ambient temperature: M12: -20°C +80°C
M16-M63: -35°C +95°C
Material: Polyamide
Colour: RAL 9005 (Black)
RAL 5012 (Blue)
Gaskets: Silicone, EDPM
Thread: Metric (long or short thread)
(NPT/PG on request)
EN 60079-0
EN 60079-7
EN 61241-0
EN 61241-1
> UNION-EX SERIES (by SIB) > REFERENCE STANDARDS
PLASTIC CABLE GLANDS
ATEX products
- Gaskets
- Caps
- Fittings
43
ATEX products
> UNION-EX SERIES
DRAIN AIR VALVE
> TECHNICAL CHARACTERISTICS
ATEX Code: II 2GD / IM2
Ex Protection type: Ex e I/II Mb Gb
Ex tb IIIC Db IP66
Certificates: SIRA99ATEX3050U
Class I, Zone 1, Ex e II;
Class I, Division 2, Groups ABCD
POCC GB MO14.B00030
IECEx SIR08.0024U
Protection degree: IP66, Enclosure CSA type 4x,
NEMA 4x
Ambient temperature: -50°C +85°C
Impact resistance: 20Nm
(7Nm GF Nylon and aluminium)
Material: Brass CZ121 (ACDPEB)
Steel AISI316L (ACDPES)
Aluminium alloy (ACDPEA)
30% Glass fibre reinforced nylon
(ACDPEN)
Thread: Metric, NPT, NPS, BSP, PG
Gasket: Nitrile, silicone, EPDM
Treatment: Zinc-plated, nickel-plated,
titanium nitride,
chemical nickel deposit
Dimensions: M20 and M25
> REFERENCE STANDARDS
IEC/EN 60079-0
IEC/EN 60079-7
IEC/EN 61241-0
IEC/EN 61241-1
ScameOnLine
SCAME PARRE S.p.A.
VIA COSTA ERTA, 15
24020 PARRE (BG) ITALY
TEL. +39 035 705000
FAX +39 035 703122
Click&Go
www.scame.com/atex
www.scame.com
[email protected]
ZP00750-GB-3