Fadec
Fadec
Abstract
Full Authority Digital Engine Control (FADEC) Systems is a system consisting of a digital computer and
ancillary components that control an aircraft’s engine and propeller. The system consists of a digital
computer, called an electronic engine controller (EEC) or engine control unit (EEU), and its related
accessories that control all aspects of aircraft engine performance. This paper includes the functionality and
importance of this technology.
Keywords: FADEC, Airplane control System, EEC, ECU
ENGINE CONTROL
Engine functions such as speed, manifold pressure,
temperature, power setting, starting conditions, etc.
are controlled electronically using TCM’s
PowerLink system, by advanced computer
processors, that collect data automatically and
compute the settings for optimum performance of Figure 1: FADEC Purpose
the engine. These settings include the oil
temperature, ignition timing and fuel mixture to
FADEC SYSTEMS – IN AVIATION
deliver improved starts and maximum power as FADEC systems get rid of the requirement for
required. In the PowerLink system, each cylinder magnetos, carburetor heat, mixture controls, and
of the engine is optimized continuously, which engine priming. A single throttle lever is
means the pilots can always be assured of top
considered as a characteristic of an aircraft that is
performance and fuel efficiency. equipped with a FADEC system. The pilot has to
only simply position the throttle lever to the
SAFETY AND DIAGNOSTICS desired position such as the start, idle, cruise
The system is designed and developed with the power, or max power, and the mode that has been
FAA-required backups including diagnostics chosen is adjusted and applied to the engine and
software that runs in the background to conduct propeller automatically by the FADEC system.
pre-flight checks and continuously monitor the The pilot does not have to monitor or control the
health of all the PowerLink components and their air/fuel mixture manually.
associated backup systems. PowerLink systems The FADEC readies the cylinders, adjusts the fuel
have shown more than 12,000 hours of continuous mixture, and positions the throttle based on the
operation during the testing phase. engine temperature and ambient pressure during
starting the aircraft. During the flight, the FADEC
DATA LOGGING constantly observes the engine and adjusts the flow
Approximately a hundred individual elements of of fuel, and ignition timing in each cylinder
data every second with consolidated data being individually. This accurate control of the
held on a flash memory chip can be recorded by combustion process leads to decreased fuel usage
the PowerLink system. All data are constantly and boost in horsepower.
monitored for troubleshooting and engine FADEC systems are considered an important part
diagnostics and prognostics. TCM is planning on of the engine and propeller control, are generally
eventually pursuing an on-condition service model powered by the primary electrical system of the
for its PowerLink controlled engines using the data aircraft. In many aircrafts, a separate generator
logging function. connected to the engine provides power to the
FADEC system. In both cases, there has to be a
backup source of electricity available as the failure
of a FADEC system would result in the complete
loss of engine thrust. To stop the loss of thrust, two
separate and identical digital channels are installed
DISADVANTAGES
the engineering processes that are used to
design, manufacture, install and maintain
the sensors that measure and report flight
and engine parameters to the control system
itself Figure 4: FADEC Design
The path over which this data flows and the
integrity and reliability of the materials Laptop computers, voltmeters, software updates
The safety-critical control systems the and the like will be just as much part of diagnosing
software engineering processes used in the and repairing a FADEC-equipped engine as they
design, implementation and testing of the are when working on integrated avionic in today’s
software requirements. This led to the advanced cockpits. "Although the technical talk on
development and use of specialized FADEC often centers on improved fuel
software such as SCADE consumption and pilot friendliness," Lewis said,
"the PowerLink system is expected to
revolutionize the piston aircraft [engine]
maintenance experience."
"The Aerosance FADEC continues to evolve both
in its performance features and maintenance
capabilities. For example, the system as certified
today contains expansion capabilities that can
contact the FBO over a cellular phone line and
download required maintenance information so
Figure 3: FADAC Interfaces that the technicians are ready to service the aircraft
upon its arrival," Lewis said. "This is used by
CONCLUSION AND FUTURE WORK commercial airlines today but is a first in piston
FADEC is the future of piston engine technology. aviation. It is such innovative advances that TCM
While Diamond and Liberty are currently the only and Aerosance are bringing to the market and both
two OEMs to offer factory FADEC, other expect the PowerLink system to become standard
companies are already offering Thielert’s FADEC- fare on their OEM engine fleets in the future."
equipped, jet fuel diesel CENTURION engine as
an aftermarket alternative on Cessna 172s. And, no REFERENCES
doubt, others are in the works. 1. "Chapter 6: Aircraft Systems" (PDF).
Thielert and TCM are taking steps now to help Pilot's Handbook of Aeronautical
technicians prepare for the day when a FADEC- Knowledge. Federal Aviation Administra-
equipped engine shows up in their shop. In fact, tion. 2008. pp. page 6–19. Retrieved 2013-
both companies are already offering training 12-18.
AUTHOR PROFILE
NIKHIL KUMAR C is currently pursuing
Bachelor of engineering in Computer Science and
Engineering from REVA Institute of Technology
and Management, Bengaluru, India. He Interned at
Efficient Electronics Ltd. Where he successfully
designed and developed Digital Battery Charge
Control System using Microcontroller and Arduino
tools. He also interned at Yu – Televentures owned
by micromax Mobile, India, Where he was a
member of technical team, providing technical
support to the customers.