This document describes the methodology used to evaluate the screen analysis of chalk powder. Two apparatuses were used: a Wiley mill to crush the chalk into a powder, and a sieve shaker to separate the powder by particle size. Chalk powder from both the mill and mortar/pestle was screened through a series of pans with different mesh sizes. Equations were then used to calculate various particle size representations from the collected data.
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Screen Analysis Method
This document describes the methodology used to evaluate the screen analysis of chalk powder. Two apparatuses were used: a Wiley mill to crush the chalk into a powder, and a sieve shaker to separate the powder by particle size. Chalk powder from both the mill and mortar/pestle was screened through a series of pans with different mesh sizes. Equations were then used to calculate various particle size representations from the collected data.
Download as DOCX, PDF, TXT or read online on Scribd
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METHODOLOGY
The Apparatus Used
The apparatuses used in the
experiment are sieve shaker and Wiley mill. The Wiley mill was used to crush the chalk and produce powdered chalk. Figure 1 shows the apparatus while Figure 2 shows its diagram with parts.
Figure 2. Wiley Mill Diagram and Parts
Another apparatus used in this
experiment is the sieve shaker. Figure 3 shows its diagram and its parts. The Ro-Tap Sieve Shaker is composed of three main parts namely – the motor, the tapper, and the pans.The motor is what makes the apparatus running. The motor rotates the pans and activates the tapper. The tapper taps the top of the pans. And, the pans are used to sieve the materials at the bottom pan. The pans are classified according to mesh numbers which corresponds to a specific mesh length therefore, each pan has a different mesh length.
Figure 1. Wiley Mill
The hopper is where the materials to
be crushed are passed through. The transformer is the power source of the Wiley mill. Lastly, the glass container is used as a collection vessel for the crushed material.
Figure 3. Ro-Tap Sieve Shaker
Evaluation of Screen Analysis determine the average mesh length of 2 consecutive pans. Eqn. (3) was used to In this experiment, chalk was determine the length mean diameter. Eqn. (4) powdered using the Wiley Mill and the was used to calculate for the volume mean mortar and pestle. Using the Wiley mill, diameter. Eqn. (5) was used to compute for crude pieces of chalk was placed inside the the surface mean diameter. And, Eqn. (6) was mill throug the hopper. Then, the powdered used to compute for the volume surface chalk was collected through a beaker. Using diameter or the Sauter mean diameter. the mortar and pestle, pieces of chalk were crushed using the pestle. The chalk was not 𝑀𝑝𝑐 −𝑀𝑝 𝑥𝑖 = 𝑇𝑜𝑡𝑎𝑙 𝑀𝑎𝑠𝑠 (1) crushed thoroughly with the pestle to easily 𝐷1+𝐷2 observe which particles will be able to pass 𝐷𝑝𝑖 = (2) 2 through certain mesh sizes. 𝑥𝑖 𝛴( ) 𝐷𝑝𝑖 2 A mixture of 25 grams of chalk from ̅𝑝 = 𝐷 (3) 𝑥𝑖 𝛴( 3) the Wiley mill and 25 grams of chalk from 𝐷𝑝𝑖
the mortar and pestle was prepared. Then, the 1
3 mass of each pan was determined before 1 ̅𝑝𝑉 = [ 𝐷 ] (4) starting the screen analysis. After weighing 𝛴( 𝑥𝑖 𝐷𝑝𝑖 3) the pans, the chalk mixture was placed inside the bottom pan and the pans were nested 1 𝑥 2 according to there mesh sizes and was placed 𝛴( 𝑖 ) 𝐷𝑝𝑖 ̅𝑝𝐴 = [ 𝐷 ] (5) on the sieve shaker. The pans were shook for 𝑥𝑖 𝛴( 3) 𝐷𝑝𝑖 15 minutes and were weighed again to determine the weight of the pan plus the 1 ̅𝑝𝑉𝐴 = 𝐷 (6) 𝑥 chalk. 𝛴( 𝑖 ) 𝐷𝑝𝑖
Treatment of Results
Using the data procured from the
experiment, a plot was made to observe the amount of chalk distributed in each of the pans. The Y-axis of the plot is the mass fraction of chalk while the X-axis is the average mesh size.
Using the data procured, the particle
size representations were determined. Eqn. (1) was used to get the mass fraction of chalk present in the pan. Eqn. (2) was used to