KKHG KSH

Ground Helical Gears Steel Helical Gears

Gears
Spur
m 1~3 Page 352 m 2, 3 Page 362

Helical Gears

Helical
Gears
Internal
Gears
Racks
CP Racks
& Pinions
Catalog Number of Stock Gears
The Catalog Number for stock gears is based on the simple formula
listed below. Please order gears by specifying the Catalog Numbers.

Gears
Miter
(Example)

Helical Gears
K K H G 1 - 20 R

Gears
Bevel
Direction of Helix (R)
No. of Teeth (20)
Module (1)

Screw
Gears
Others (Ground Gear)
Type (Helical Gear)
Material (SCM440)

Products Gearboxes Gear Pair

Worm
Material Type
S S45C H Helical Gears
K SCM440
Other Information
G Ground Gears Other Bevel

 Feature Icons
RoHS Compliant
Stainless Product
Product
Re-machinable
Resin Product
Product

Finished Product Copper Alloy Product

Injection Molded
Heat Treated Product
Product
Black Oxide coated
Ground Gear
Product
347
 Helical Gears

Characteristics Selection Hints

KHK stock helical gears are quiet, compact and economical. It is important to thoroughly understand the contents of the
They are suitable wherever you require high-speed rotation in- product tables as well as “CAUTION” notes before making the
cluding in machine tools, speed reducers and other industrial selection. You must specify the right or left hand by including the
machinery. The following table lists the main features. letter R or L in the catalog number when ordering.

1. Caution in Selecting the Mating Gears.

Catalog No. KHG SH
We have two different types of KHK helical gear products, one is a
Module 1~3 2~3 KKHG gear type, and the other is a KSH gear type. Each type of
Material SCM440 S45C gear has different module systems, pressure angle designations and
Heat Treatment Thermal refined, Gear teeth — helix angles. Since the KKHG Gears are of the transverse module
induction hardened
style, and the KSH gears are of normal module style, KKHG and
Tooth Surface Finish Ground Cut
KSH gears are not interchangeable. Please keep this in mind when
Precision JIS B 1702-1:1998 N6 N8
making your selection.
Secondary Operations Possible except for tooth Possible Also, right hand and left hand helical mating gears are packaged as
Have excellent strength Having larger contact ratios a set. See the photos below for reference and for help in making a
a n d w e a r re s i s t a n c e compared to the SS spur proper selection. The table shows the possible combinations.
Features which allow your designs gears, effective in reducing
to be more compact. noise and vibration.
 Mating Helical Gear Selection Chart ( Allowable × Not allowable)

KKHG KSH KKRHG KSRH

Catalog No. & KKRHGF
Advanced grinding equipment Helix Hand
RH LH RH LH RH LH RH LH
allows for efficient production
The use of electro deposition grinding wheel produces consistent preci- RH ×  × × ×  × ×
sion with shorter grinding usage, making products affordable. KKHG
LH  × × ×  × × ×

RH × × ×  × × × 
KSH
LH × ×  × × ×  ×

 Helix Direction

Left(L)

Right(R)

Pinion(L)& Rack(R)

Gleason Cylindrical Gear Grinding Machine (RZ701) Pinion(R)& Rack(L)

348
 KHK Technical Information

 Transverse module and Normal module

The difference between transverse module and normal module
is defined as the difference of basic tooth form. As shown on the
right, the module of tooth datum orthogonal to the center axis
of gear is called transverse module. The module of tooth datum
orthogonal to the thread helix is called normal module. The charac-
teristics of each are shown as below.

 Characteristics of Transverse module and Normal module

Style Advantages Disadvantages

Transverse Replaces spur gears having the Special gear cutting or grinding
module same module, number of teeth, machines are required for pro-
(KKHG) and center distance. cessing each helix angle.
Transverse module
Have a center distance value Normal module
Modifications of spur gears are
different from that of a spur gear, al-
Normal module made by gear cutting or grind- though they have the same module
(KSH) ing machines, even if they have size and the same number of gear (CAUTION)Above is for illustration purpose only and not a representation
teeth. The center distance value is
different helix angles. rarely an integral number. of the true tooth forms. For detailed technical information,
please refer to the section of “4.3 Helical Gears” (Page 22).

2. Caution in Selecting Gears Based on Gear Strength

Allowable bending strength and surface durability values shown in product tables were computed by assuming a certain application environment. They
should be used as reference only. We recommend that each user computes his own values by applying the actual usage conditions.
To find more information on gear strength calculations, please refer to the technical reference, in the section “Bending Strength of Spur and Helical Gears”
(Page 71) or “Surface Durability of Spur and Helical Gears” (Page 78).

 Calculation assumptions for Bending Strength of Gears  Calculation assumptions for Surface Durability (Except where it is common with bending strength)
Catalog No. Catalog No.
KKHG KSH KKHG KSH
Item Item
Formula NOTE 1 Formula of spur and helical gears on bending strength (JGMA401-01) Formula NOTE 1 Formula of spur and helical gears on bending strength (JGMA402-01)

No. of teeth of Mating Gears Same number of teeth Kinematic viscosity of lubricant 100cSt (50°C)
Rotation 600rpm 100rpm Gear support Symmetric support by bearings
Durability Over 107 cycles Allowable Hertz stress σHlim(kgf/mm2) 116 49
Impact from motor Uniform load Safety factor SH 1.15
Impact from load Uniform load
(NOTE 1) The formula for gear strength is based on JGMA Standard. The units for
Direction of load Bidirectional the rotational speed (rpm) and the load (kgf/mm2) were matched to the
units needed in the equation.
Allowable bending stress at root σFlim(kgf/mm2) NOTE2 30 19 (NOTE 2) The allowable bending stress at the root σFlim is calculated from
Safety factor S F 1.2 JGMA401-01, and set to 2/3 of the value in the consideration of the use of
planetary-, idler-, or other gear systems, loaded in both directions.

 Definition of Bending Strength by JGMA 401-01(1974)  Definition of Surface Durability by JGMA 402-01(1975)
The allowable bending strength The surface durability of a gear
of a gear is defined as the allow- is defined as the allowable tan-
able tangential force at the pitch gential force at the pitch circle,
circle based on the mutually al- which permits the force to be
lowable root stress of two mesh- transmitted safely without incur-
ing gears under load. ring surface failure.

Example of the failure due to Example of the defacement

insufficient bending strength. due to insufficient surface du-
rability.

349
 Helical Gears
e In order to avoid stress concentrations, leave radii on the
Application Hints keyway corners.
In order to use KHK stock gears safely, carefully read the Ap-
plication Hints before proceeding. If there are questions or if you Tapping & Keyway Slotting
require clarifications, please contact our technical department or
your nearest distributor.

QTC ENGINEERING DEPARTMENT

PHONE: (516) 437-6700 FAX: (516) 328-3343
E-mail [email protected]

1. Caution on Performing Secondary Operations

a If you are reboring, it is important to pay special attention
to locating the center in order to avoid runout. f To avoid problems of reduced gear precision and other
b The reference datum for gear cutting is the bore. There- manufacturing difficulties, do not attempt to machine the
fore, use the bore for locating the center. If it is too difficult gears to reduce face widths.
to do for small bores, the alternative is to use one spot on g KKHG Ground Helical Gears are already stress relieved.
the bore and the runout of the side surface. But if you subject them to a heavy turning operation such
c If the rework requires using scroll chucks, we recommend as removing the hubs, the residual stress may cause defor-
the use of new or rebored jaws for improved precision. If mation.
chucking by the teeth, please apply the pressure carefully h When heat-treating SH Helical Gears, it is possible to get
to avoid crushing the teeth which will lead to noisy gears. thermal stress cracks. It is best to subject them to pen-
d The maximum bore size is dictated by the requirement etrant inspection afterwards. If the tooth strength is not
sufficient, it can be increased approximately four times by
heat-treating. On the other hand, the precision of the gear
Lathe Operations will drop about one grade.

Heat Treatment
If you apply induction hardening to the gear teeth of
S45C products, you need to designate the hardness
and where to apply the heat treatment. Below is an ex-
ample of common specifications and KHK's specifica-
tions for hardening:

• Common Specifications for Heat Treatment

Area: Tooth surface, or, Tooth surface and Tooth root
Hardness: Within 10 HRC in the range from 45 to 60
HRC. (e.g. 48 - 58 HRC)

• KHK’s Specifications for Heat Treatment

Area: Tooth surface, or, Tooth surface and Tooth root
Hardness: From 50 to 60 HRC.

* Hardness and Depth of Gear-teeth Induction Hardening

The hardening method and the state of hardened teeth
area are varied depending on the size of gears.
Since different hardening treatment is applied in accor-
dance with the module and number of teeth, the hard-
ness level you designate is referred to as the hardness
that the strength of the hub is to be higher than that of of the reference diameter. For some of our products,
the gear teeth. The maximum bore size should be 60% there may be a case that the hardness at tooth tip / root
to 70% of the hub diameter (or tooth root diameter), and may not be equal to the hardness you designated.
50% to 60% for keyway applied modifications. As to the effective case depth for S45C, it is specified
by JIS, as “The distance from the surface of the case to
the area with hardness HV450”. The case depth differs
from area to area of a tooth.

350
 KHK Technical Information

2. Points of Caution in Assembling

a KHK stock helical gears are designed to give the proper backlash
when assembled using the center distance given by the formula
on the right (center distance tolerance of H7~H8). The amount of
backlash is given in the product table for each gear.
b Please refer to overall length tolerance for Helical Gears on page 37.
c Because of the helix of the gear teeth, helical gears in mesh
produce thrust forces in the axial directions. The axial thrust bear-
ings must be able to resist these forces. The direction of the thrust where
d1 + d2
forces depend on the helix hand and the direction of rotation as a= a : Center Distance
2
shown below. For details, please refer to the technical reference, d1 : Pitch Diameter of Pinion
d2 : Pitch Diameter of Gear
section of “Gear Forces” (Page 107).

Direction of Rotation and driven drive

Thrust Force

drive driven
Thrust Bearing

R Rack L Pinion R Pinion L Rack

Thrust Thrust Thrust Thrust

L Rack
Thrust R Pinion
R Rack Thrust
L Pinion drive Thrust drive
Thrust

Application Examples

Replaceable

KSS2-30 KKHG2-30L

To increase strength, the KSS2-30 Spur Gear is replaced with the KKHG2-30R
Helical Gear (mating with the left hand of KKHG).

351
 KKHG Module 1
Ground Helical Gears
G
E F
Specifications

G
Gears

G
Spur

JIS grade N6 (JIS B1702-1: 1998)

Precision grade
JIS grade 2 (JIS B1702: 1976)
Reference
section of gear Rotating plane
Gear teeth Standard full depth
Transverse
pressure angle 20° G

D
A
B
C
Helical

Helix angle 21°30'

Gears

Material SCM440
Heat treatment Thermal refinined, tooth surface
induction hardened
Tooth hardness 50 ~ 60HRC S1
Internal
Gears

Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Direction
Catalog No. Module No. of teeth
of helix
Shape
AH7 B C D E F G
KKHG1-20R R
20 S1 6 17 20 22 8 10 18
KKHG1-20L L
KKHG1-22R R
Racks

22 S1 8 18 22 24 8 10 18
KKHG1-22L L
KKHG1-24R R
24 S1 8 20 24 26 8 10 18
KKHG1-24L L
KKHG1-25R R
25 S1 8 20 25 27 8 10 18
CP Racks
& Pinions

KKHG1-25L L
KKHG1-28R R
28 S1 8 20 28 30 8 10 18
KKHG1-28L L
KKHG1-30R R
30 S1 10 25 30 32 8 10 18
KKHG1-30L L
KKHG1-32R R
32 S1 10 25 32 34 8 10 18
Gears
Miter

KKHG1-32L L
KKHG1-35R R
35 S1 10 25 35 37 8 10 18
KKHG1-35L L
KKHG1-36R R
36 S1 10 25 36 38 8 10 18
KKHG1-36L L
Gears
Bevel

KKHG1-40R R
m1 40 S1 10 30 40 42 8 10 18
KKHG1-40L L
KKHG1-44R R
44 S1 10 30 44 46 8 10 18
KKHG1-44L L
KKHG1-45R R
45 S1 10 30 45 47 8 10 18
Screw
Gears

KKHG1-45L L
KKHG1-48R R
48 S1 10 30 48 50 8 10 18
KKHG1-48L L
KKHG1-50R R
50 S1 12 35 50 52 8 10 18
KKHG1-50L L
Products Gearboxes Gear Pair

KKHG1-60R R
Worm

60 S1 12 40 60 62 8 10 18
KKHG1-60L L
KKHG1-70R R
70 S1 12 40 70 72 8 10 18
KKHG1-70L L
KKHG1-80R R
80 S1 15 50 80 82 8 10 18
KKHG1-80L L
Bevel

KKHG1-90R R
90 S1 15 50 90 92 8 10 18
KKHG1-90L L
KKHG1-100R R
100 S1 15 50 100 102 8 10 18
KKHG1-100L L
Other

*Above is for illustration purposes only and

differs from actual tooth forms. To find more
details, please see the section “4.3 Helical
Gears” in the technical reference (Page 22).

Normal Module Transverse Module

 For products not categorized in our Stock Gear series', custom gear
production services with short lead times is available. For details see page VI.
352
 KKHG

Ground Helical Gears

Gears
Spur
Helical
Gears
Internal
Gears
Allowable torque (N·m) Allowable torque (kgf·m) [Caution on Product Characteristics]
Backlash Weight
(mm) (kg)
Catalog No. a The allowable torques shown in the table are calculat-
Bending strength Surface durability Bending strength Surface durability
ed values according to the assumed usage conditions.
KKHG1-20R Please see page 349 for more details.
7.79 4.98 0.79 0.51 0.08~0.16 0.034
KKHG1-20L b The backlash values shown in the table are the theo-
KKHG1-22R retical values for the backlash in the normal direction

Racks
8.92 6.14 0.91 0.63 0.08~0.16 0.037
KKHG1-22L of a pair of identical gears in mesh.
KKHG1-24R c These gears produce axial thrust forces. See page 351
10.1 7.43 1.03 0.76 0.08~0.16 0.046 for more details.
KKHG1-24L
d Right handed and left handed helical gears in the same
KKHG1-25R
10.7 8.12 1.09 0.83 0.08~0.16 0.048

CP Racks
module are designed to mesh as a pair, but KHG gears

& Pinions
KKHG1-25L
are not interchangeable with KSH type helical gears.
KKHG1-28R
12.4 10.4 1.27 1.06 0.08~0.16 0.056
KKHG1-28L [Caution on Secondary Operations]
KKHG1-30R a Please read “Caution on Performing Secondary Op-
13.6 12.1 1.39 1.23 0.08~0.16 0.072
KKHG1-30L erations” (Page 350) when performing modifications
KKHG1-32R and/or secondary operations for safety concerns.
13.5 12.6 1.37 1.29 0.08~0.16 0.078

Gears
Miter
KKHG1-32L b Due to the gear teeth being induction hardened, no
KKHG1-35R secondary operations can be performed on tooth ar-
15.1 15.4 1.54 1.57 0.08~0.16 0.088
KKHG1-35L eas including the bottom land (approx. 1 to 2 mm).
KKHG1-36R c While cutting off the entire hub may cause curvature
15.7 16.3 1.60 1.67 0.08~0.16 0.091 deformation by residual stress, some products are
KKHG1-36L

Gears
straightened and annealed after refining the material.

Bevel
KKHG1-40R
17.9 20.5 1.83 2.10 0.08~0.16 0.120
KKHG1-40L
KKHG1-44R
20.2 25.3 2.06 2.58 0.08~0.16 0.140
KKHG1-44L
KKHG1-45R
20.7 26.5 2.12 2.71 0.08~0.16 0.140

Screw
Gears
KKHG1-45L
KKHG1-48R
22.5 30.5 2.29 3.11 0.08~0.16 0.160
KKHG1-48L
KKHG1-50R
23.6 33.3 2.41 3.40 0.08~0.16 0.180
KKHG1-50L

Products Gearboxes Gear Pair

Worm
KKHG1-60R
29.3 49.4 2.99 5.04 0.10~0.18 0.260
KKHG1-60L
KKHG1-70R
35.2 68.9 3.58 7.02 0.10~0.18 0.320
KKHG1-70L
KKHG1-80R
41.0 91.8 4.18 9.36 0.10~0.18 0.440
KKHG1-80L Bevel
KKHG1-90R
46.9 118 4.78 12.1 0.10~0.18 0.530
KKHG1-90L
KKHG1-100R
50.4 142 5.14 14.5 0.10~0.18 0.620
KKHG1-100L
*Please see book one for additional products in these modules.
Other

For updated information, please visit qtcgears.com. 353

 KKHG Module 1.5
Ground Helical Gears
G
E F
Specifications

G
Gears

G
Spur

JIS grade N6 (JIS B1702-1: 1998)

Precision grade
JIS grade 2 (JIS B1702: 1976)
Reference
section of gear Rotating plane
Gear teeth Standard full depth
Transverse
pressure angle 20° G

D
A
B
C
Helical

Helix angle 21°30'

Gears

Material SCM440
Heat treatment Thermal refinined, tooth surface
induction hardened
Tooth hardness 50 ~ 60HRC S1
Internal
Gears

Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Direction
Catalog No. Module No. of teeth
of helix
Shape
AH7 B C D E F G
KKHG1.5-20R R
20 S1 12 24 30 33 12 12 24
KKHG1.5-20L L
KKHG1.5-22R R
Racks

22 S1 12 26 33 36 12 12 24
KKHG1.5-22L L
KKHG1.5-24R R
24 S1 12 28 36 39 12 12 24
KKHG1.5-24L L
KKHG1.5-25R R
CP Racks

25 S1 12 30 37.5 40.5 12 12 24
& Pinions

KKHG1.5-25L L
KKHG1.5-26R R
26 S1 12 32 39 42 12 12 24
KKHG1.5-26L L
KKHG1.5-28R R
28 S1 15 36 42 45 12 12 24
KKHG1.5-28L L
KKHG1.5-30R R
30 S1 15 38 45 48 12 12 24
Gears
Miter

KKHG1.5-30L L
KKHG1.5-32R R
32 S1 15 40 48 51 12 12 24
KKHG1.5-32L L
KKHG1.5-35R R
35 S1 15 42 52.5 55.5 12 12 24
KKHG1.5-35L L
Gears
Bevel

KKHG1.5-36R R
36 S1 15 45 54 57 12 12 24
KKHG1.5-36L L
KKHG1.5-40R R
m1.5 40 S1 15 50 60 63 12 12 24
KKHG1.5-40L L
KKHG1.5-44R R
44 S1 15 50 66 69 12 12 24
Screw
Gears

KKHG1.5-44L L
KKHG1.5-45R R
45 S1 18 50 67.5 70.5 12 12 24
KKHG1.5-45L L
KKHG1.5-48R R
48 S1 18 50 72 75 12 12 24
KKHG1.5-48L L
Products Gearboxes Gear Pair
Worm

KKHG1.5-50R R
50 S1 18 60 75 78 12 12 24
KKHG1.5-50L L
KKHG1.5-52R R
52 S1 18 60 78 81 12 12 24
KKHG1.5-52L L
KKHG1.5-60R R
60 S1 20 60 90 93 12 12 24
KKHG1.5-60L L
Bevel

KKHG1.5-70R R
70 S1 20 60 105 108 12 12 24
KKHG1.5-70L L
KKHG1.5-80R R
80 S1 20 70 120 123 12 12 24
KKHG1.5-80L L
KKHG1.5-90R R
Other

90 S1 20 70 135 138 12 12 24
KKHG1.5-90L L
KKHG1.5-100R R
100 S1 20 70 150 153 12 12 24
KKHG1.5-100L L

*Above is for illustration purposes only and

differs from actual tooth forms. To find more
details, please see the section “4.3 Helical
Gears” in the technical reference (Page 22).

Transverse Module
Normal Module

354
 KKHG

Ground Helical Gears

Gears
Spur
Helical
Gears
Internal
Gears
Allowable torque (N·m) Allowable torque (kgf·m) [Caution on Product Characteristics]
Backlash Weight
Catalog No. a The allowable torques shown in the table are calcu-
Bending strength Surface durability Bending strength Surface durability (mm) (kg)
lated values according to the assumed usage condi-
KKHG1.5-20R tions. Please see page 349 for more details.
26.3 18.5 2.68 1.89 0.08~0.16 0.088
KKHG1.5-20L b The backlash values shown in the table are the theo-
KKHG1.5-22R retical values for the backlash in the normal direction

Racks
27.4 20.8 2.79 2.12 0.08~0.16 0.11 of a pair of identical gears in mesh.
KKHG1.5-22L
KKHG1.5-24R c These gears produce axial thrust forces. See page
30.9 25.3 3.15 2.58 0.08~0.16 0.13 351 for more details.
KKHG1.5-24L
d Right handed and left handed helical gears in the same
KKHG1.5-25R

CP Racks
32.7 27.7 3.33 2.83 0.08~0.16 0.15 module are designed to mesh as a pair, but KHG gears

& Pinions
KKHG1.5-25L are not interchangeable with KSH type helical gears.
KKHG1.5-26R
34.5 30.2 3.52 3.08 0.08~0.16 0.17
KKHG1.5-26L [Caution on Secondary Operations]
KKHG1.5-28R a Please read “Caution on Performing Secondary Op-
38.1 35.7 3.89 3.64 0.08~0.16 0.19
KKHG1.5-28L erations” (Page 350) when performing modifications
KKHG1.5-30R and/or secondary operations for safety concerns.

Gears
41.8 41.6 4.26 4.24 0.08~0.16 0.22

Miter
KKHG1.5-30L b Due to the gear teeth being induction hardened, no
KKHG1.5-32R secondary operations can be performed on tooth ar-
45.5 48.0 4.64 4.89 0.08~0.16 0.26 eas including the bottom land (approx. 1 to 2 mm).
KKHG1.5-32L
KKHG1.5-35R c While cutting off the entire hub may cause curvature
51.1 58.5 5.21 5.96 0.10~0.18 0.30 deformation by residual stress, some products are
KKHG1.5-35L

Gears
straightened and annealed after refining the material.

Bevel
KKHG1.5-36R
52.9 62.2 5.40 6.35 0.10~0.18 0.33
KKHG1.5-36L
KKHG1.5-40R
60.5 78.5 6.17 8.00 0.10~0.18 0.42
KKHG1.5-40L
KKHG1.5-44R
68.1 96.8 6.95 9.87 0.10~0.18 0.47

Screw
Gears
KKHG1.5-44L
KKHG1.5-45R
70.0 102 7.14 10.4 0.10~0.18 0.47
KKHG1.5-45L
KKHG1.5-48R
75.8 117 7.73 12.0 0.10~0.18 0.52
KKHG1.5-48L

Products Gearboxes Gear Pair

Worm
KKHG1.5-50R
79.6 128 8.12 13.1 0.10~0.18 0.63
KKHG1.5-50L
KKHG1.5-52R
83.5 140 8.51 14.2 0.10~0.18 0.67
KKHG1.5-52L
KKHG1.5-60R
99.1 191 10.1 19.5 0.10~0.18 0.81
KKHG1.5-60L Bevel
KKHG1.5-70R
114 256 11.6 26.1 0.12~0.20 1.02
KKHG1.5-70L
KKHG1.5-80R
132 343 13.5 35.0 0.12~0.20 1.37
KKHG1.5-80L
KKHG1.5-90R
Other

151 442 15.4 45.1 0.12~0.20 1.65

KKHG1.5-90L
KKHG1.5-100R
170 554 17.4 56.5 0.12~0.20 1.97
KKHG1.5-100L
*Please see book one for additional products in these modules.

For updated information, please visit qtcgears.com. 355

 KKHG Module 2
Ground Helical Gears
G
E F
Specifications

G
Gears

G
Spur

JIS grade N6 (JIS B1702-1: 1998)

Precision grade
JIS grade 2 (JIS B1702: 1976)
Reference
section of gear Rotating plane
Gear teeth Standard full depth
Transverse
pressure angle 20° G

D
A
B
C
Helical

Helix angle 21°30'

Gears

Material SCM440
Heat treatment Thermal refinined, tooth surface
induction hardened
Tooth hardness 50 ~ 60HRC S1
Internal
Gears

Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Direction
Catalog No. Module No. of teeth
of helix
Shape
AH7 B C D E F G
KKHG2-15R R
15 S1 12 24 30 34 16 13 29
KKHG2-15L L
KKHG2-16R R
Racks

16 S1 12 26 32 36 16 13 29
KKHG2-16L L
KKHG2-18R R
18 S1 12 30 36 40 16 13 29
KKHG2-18L L
KKHG2-20R R
20 S1 15 32 40 44 16 13 29
CP Racks
& Pinions

KKHG2-20L L
KKHG2-22R R
22 S1 15 36 44 48 16 13 29
KKHG2-22L L
KKHG2-24R R
24 S1 15 38 48 52 16 13 29
KKHG2-24L L
KKHG2-25R R
25 S1 15 40 50 54 16 13 29
Gears

KKHG2-25L L
Miter

KKHG2-26R R
26 S1 15 42 52 56 16 13 29
KKHG2-26L L
KKHG2-28R R
28 S1 15 45 56 60 16 13 29
KKHG2-28L L
KKHG2-30R R
Gears
Bevel

30 S1 18 50 60 64 16 13 29
KKHG2-30L L
KKHG2-32R R
32 S1 18 50 64 68 16 13 29
KKHG2-32L L
KKHG2-35R R
35 S1 18 50 70 74 16 13 29
KKHG2-35L L
Screw
Gears

m2
KKHG2-36R R
36 S1 18 50 72 76 16 13 29
KKHG2-36L L
KKHG2-40R R
40 S1 20 60 80 84 16 13 29
KKHG2-40L L
Products Gearboxes Gear Pair

KKHG2-44R R
44 S1 20 60 88 92 16 13 29
Worm

KKHG2-44L L
KKHG2-45R R
45 S1 20 60 90 94 16 13 29
KKHG2-45L L
KKHG2-48R R
48 S1 20 60 96 100 16 13 29
KKHG2-48L L
KKHG2-50R R
Bevel

50 S1 25 60 100 104 16 13 29
KKHG2-50L L
KKHG2-52R R
52 S1 25 65 104 108 16 13 29
KKHG2-52L L
KKHG2-60R R
60 S1 25 65 120 124 16 13 29
KKHG2-60L L
Other

KKHG2-70R R
70 S1 25 70 140 144 16 13 29
KKHG2-70L L
KKHG2-80R R
80 S1 25 80 160 164 16 13 29
KKHG2-80L L
KKHG2-90R R
90 S1 25 90 180 184 16 13 29
KKHG2-90L L
KKHG2-100R R
100 S1 25 100 200 204 16 13 29
KKHG2-100L L
*Please see book one for additional products in these modules.

356
 KKHG

Ground Helical Gears

Gears
Spur
Helical
Gears
Internal
Gears
Allowable torque (N·m) Allowable torque (kgf·m) [Caution on Product Characteristics]
Backlash Weight
Catalog No. a The allowable torques shown in the table are calcu-
Bending strength Surface durability Bending strength Surface durability (mm) (kg)
lated values according to the assumed usage condi-
KKHG2-15R tions. Please see page 349 for more details.
40.5 22.8 4.13 2.32 0.10~0.20 0.11
KKHG2-15L b The backlash values shown in the table are the theo-
KKHG2-16R retical values for the backlash in the normal direction

Racks
40.6 24.1 4.14 2.46 0.10~0.20 0.13 of a pair of identical gears in mesh.
KKHG2-16L
KKHG2-18R c These gears produce axial thrust forces. See page
48.5 31.9 4.95 3.25 0.10~0.20 0.17 351 for more details.
KKHG2-18L
KKHG2-20R d Right handed and left handed helical gears in the same
56.6 40.8 5.77 4.16 0.10~0.20 0.20

CP Racks
module are designed to mesh as a pair, but KKHG gears

& Pinions
KKHG2-20L
are not interchangeable with KSH type helical gears.
KKHG2-22R
64.9 50.6 6.62 5.16 0.10~0.20 0.25
KKHG2-22L
[Caution on Secondary Operations]
KKHG2-24R
73.3 61.4 7.47 6.26 0.10~0.20 0.30 a Please read “Caution on Performing Secondary Op-
KKHG2-24L erations” (Page 350) when performing modifications
KKHG2-25R and/or secondary operations for safety concerns.
77.5 67.3 7.90 6.86 0.10~0.20 0.33

Gears
KKHG2-25L

Miter
b Due to the gear teeth being induction hardened, no
KKHG2-26R secondary operations can be performed on tooth ar-
81.8 73.4 8.34 7.49 0.12~0.22 0.37
KKHG2-26L eas including the bottom land (approx. 1 to 2 mm).
KKHG2-28R c While cutting off the entire hub may cause curvature
90.4 86.6 9.21 8.83 0.12~0.22 0.43
KKHG2-28L deformation by residual stress, some products are
KKHG2-30R

Gears
straightened and annealed after refining the material.

Bevel
99.1 101 10.1 10.3 0.12~0.22 0.50
KKHG2-30L
KKHG2-32R
108 117 11.0 11.9 0.12~0.22 0.55
KKHG2-32L
KKHG2-35R
121 142 12.3 14.5 0.12~0.22 0.63
KKHG2-35L

Screw
Gears
KKHG2-36R
126 151 12.8 15.4 0.12~0.22 0.65
KKHG2-36L
KKHG2-40R
143 191 14.6 19.5 0.12~0.22 0.85
KKHG2-40L

Products Gearboxes Gear Pair

KKHG2-44R
161 236 16.5 24.0 0.12~0.22 0.98

Worm
KKHG2-44L
KKHG2-45R
166 248 16.9 25.3 0.12~0.22 1.02
KKHG2-45L
KKHG2-48R
172 273 17.5 27.9 0.12~0.22 1.13
KKHG2-48L
KKHG2-50R
Bevel
181 299 18.4 30.5 0.12~0.22 1.16
KKHG2-50L
KKHG2-52R
189 326 19.3 33.2 0.14~0.24 1.29
KKHG2-52L
KKHG2-60R
225 447 22.9 45.6 0.14~0.24 1.65
KKHG2-60L
Other

KKHG2-70R
269 625 27.4 63.7 0.14~0.24 2.21
KKHG2-70L
KKHG2-80R Transverse Module
301 799 30.7 81.4 0.14~0.24 2.93 Normal Module
KKHG2-80L
KKHG2-90R *Above is for illustration purposes only and differs from
344 1030 35.0 105 0.14~0.24 3.73
KKHG2-90L actual tooth forms. To find more details, please see the
KKHG2-100R section “4.3 Helical Gears” in the technical reference
387 1290 39.4 132 0.14~0.24 4.64 (Page 22).
KKHG2-100L

For updated information, please visit qtcgears.com. 357

 KKHG Module 2.5
Ground Helical Gears
G
E F
Specifications

G
Gears

G
Spur

JIS grade N6 (JIS B1702-1: 1998)

Precision grade
JIS grade 2 (JIS B1702: 1976)
Reference
section of gear Rotating plane
Gear teeth Standard full depth
Transverse
pressure angle 20° G

D
A
B
C
Helical

Helix angle 21°30'

Gears

Material SCM440
Heat treatment Thermal refinined, tooth surface
induction hardened
Tooth hardness 50 ~ 60HRC S1
Internal
Gears

Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Direction
Catalog No. Module No. of teeth
of helix
Shape
AH7 B C D E F G
KKKHG2.5-15R R
15 S1 15 30 37.5 42.5 20 14 34
KKHG2.5-15L L
KKHG2.5-16R R
Racks

16 S1 15 32 40 45 20 14 34
KKHG2.5-16L L
KKHG2.5-18R R
18 S1 15 38 45 50 20 14 34
KKHG2.5-18L L
KKHG2.5-20R R
CP Racks

20 S1 18 40 50 55 20 14 34
& Pinions

KKHG2.5-20L L
KKHG2.5-22R R
22 S1 18 44 55 60 20 14 34
KKHG2.5-22L L
KKHG2.5-24R R
24 S1 18 48 60 65 20 14 34
KKHG2.5-24L L
KKHG2.5-25R R
S1 20 50 62.5 67.5 20 14 34
Gears

25
Miter

KKHG2.5-25L L
KKHG2.5-26R R
26 S1 20 50 65 70 20 14 34
KKHG2.5-26L L
KKHG2.5-28R R
28 S1 20 60 70 75 20 14 34
KKHG2.5-28L L
Gears
Bevel

KKHG2.5-30R R
30 S1 20 65 75 80 20 14 34
KKHG2.5-30L L
m2.5
KKHG2.5-32R R
32 S1 20 70 80 85 20 14 34
KKHG2.5-32L L
KKHG2.5-35R R
35 S1 20 70 87.5 92.5 20 14 34
Screw
Gears

KKHG2.5-35L L
KKHG2.5-36R R
36 S1 20 70 90 95 20 14 34
KKHG2.5-36L L
KKHG2.5-40R R
40 S1 25 70 100 105 20 14 34
KKHG2.5-40L L
Products Gearboxes Gear Pair
Worm

KKHG2.5-44R R
44 S1 25 75 110 115 20 14 34
KKHG2.5-44L L
KKHG2.5-45R R
45 S1 25 75 112.5 117.5 20 14 34
KKHG2.5-45L L
KKHG2.5-48R R
48 S1 25 75 120 125 20 14 34
KKHG2.5-48L L
Bevel

KKHG2.5-50R R
50 S1 25 80 125 130 20 14 34
KKHG2.5-50L L
KKHG2.5-52R R
52 S1 25 80 130 135 20 14 34
KKHG2.5-52L L
KKHG2.5-60R R
Other

60 S1 25 80 150 155 20 14 34
KKHG2.5-60L L

*Please see book one for additional products in these modules.

358
 KKHG

Ground Helical Gears

Gears
Spur
Helical
Gears
Internal
Gears
Allowable torque (N·m) Allowable torque (kgf·m) [Caution on Product Characteristics]
Backlash Weight
Catalog No. a The allowable torques shown in the table are calcu-
Bending strength Surface durability Bending strength Surface durability (mm) (kg)
lated values according to the assumed usage condi-
KKHG2.5-15R tions. Please see page 349 for more details.
71.8 41.1 7.32 4.19 0.10~0.20 0.20 b The backlash values shown in the table are the theo-
KKHG2.5-15L
KKHG2.5-16R retical values for the backlash in the normal direction

Racks
79.4 47.9 8.09 4.89 0.10~0.20 0.24 of a pair of identical gears in mesh.
KKHG2.5-16L
c These gears produce axial thrust forces. See page
KKHG2.5-18R
94.8 63.4 9.67 6.47 0.10~0.20 0.33 351 for more details.
KKHG2.5-18L
d Right handed and left handed helical gears in the same
KKHG2.5-20R

CP Racks
111 81.3 11.3 8.29 0.10~0.20 0.38 module are designed to mesh as a pair, but KKHG gears

& Pinions
KKHG2.5-20L are not interchangeable with KSH type helical gears.
KKHG2.5-22R
127 101 12.9 10.3 0.12~0.22 0.47
KKHG2.5-22L [Caution on Secondary Operations]
KKHG2.5-24R a Please read “Caution on Performing Secondary Op-
143 122 14.6 12.5 0.12~0.22 0.57
KKHG2.5-24L erations” (Page 350) when performing modifications
KKHG2.5-25R and/or secondary operations for safety concerns.

Gears
151 134 15.4 13.7 0.12~0.22 0.61

Miter
KKHG2.5-25L b Due to the gear teeth being induction hardened, no
KKHG2.5-26R secondary operations can be performed on tooth ar-
160 146 16.3 14.9 0.12~0.22 0.65 eas including the bottom land (approx. 1 to 2 mm).
KKHG2.5-26L
KKHG2.5-28R c While cutting off the entire hub may cause curvature
176 173 18.0 17.6 0.12~0.22 0.83 deformation by residual stress, some products are
KKHG2.5-28L

Gears
straightened and annealed after refining the material.

Bevel
KKHG2.5-30R
193 201 19.7 20.5 0.12~0.22 0.97
KKHG2.5-30L
KKHG2.5-32R
211 232 21.5 23.7 0.12~0.22 1.13
KKHG2.5-32L
KKHG2.5-35R
236 284 24.1 28.9 0.12~0.22 1.28

Screw
Gears
KKHG2.5-35L
KKHG2.5-36R
245 302 25.0 30.8 0.12~0.22 1.34
KKHG2.5-36L
KKHG2.5-40R
268 365 27.3 37.2 0.12~0.22 1.53
KKHG2.5-40L

Products Gearboxes Gear Pair

Worm
KKHG2.5-44R
302 451 30.8 46.0 0.14~0.24 1.85
KKHG2.5-44L
KKHG2.5-45R
310 474 31.6 48.3 0.14~0.24 1.92
KKHG2.5-45L
KKHG2.5-48R
336 547 34.2 55.8 0.14~0.24 2.13
KKHG2.5-48L Bevel
KKHG2.5-50R
353 599 36.0 61.0 0.14~0.24 2.35 Transverse Module
KKHG2.5-50L Normal Module

KKHG2.5-52R
370 652 37.7 66.5 0.14~0.24 2.51 *Above is for illustration purposes only and differs from
KKHG2.5-52L
actual tooth forms. To find more details, please see the
KKHG2.5-60R
Other

439 890 44.7 90.8 0.14~0.24 3.20 section “4.3 Helical Gears” in the technical reference
KKHG2.5-60L (Page 22).

For updated information, please visit qtcgears.com. 359

 KKHG Module 3
Ground Helical Gears
G
E F
Specifications

G
Gears

G
Spur

JIS grade N6 (JIS B1702-1: 1998)

Precision grade
JIS grade 2 (JIS B1702: 1976)
Reference
section of gear Rotating plane
Gear teeth Standard full depth
Transverse
pressure angle 20° G

D
A
B
C
Helical

Helix angle 21°30'

Gears

Material SCM440
Heat treatment Thermal refinined, tooth surface
induction hardened
Tooth hardness 50 ~ 60HRC S1
Internal
Gears

Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Direction
Catalog No. Module No. of teeth
of helix
Shape
AH7 B C D E F G
KKHG3-15R R
15 S1 18 36 45 51 25 16 41
KKHG3-15L L
KKHG3-16R R
Racks

16 S1 18 38 48 54 25 16 41
KKHG3-16L L
KKHG3-18R R
18 S1 18 40 54 60 25 16 41
KKHG3-18L L
KKHG3-20R R
CP Racks

20 S1 20 50 60 66 25 16 41
& Pinions

KKHG3-20L L
KKHG3-22R R
22 S1 20 54 66 72 25 16 41
KKHG3-22L L
KKHG3-24R R
24 S1 20 58 72 78 25 16 41
KKHG3-24L L
KKHG3-25R R
25 S1 20 60 75 81 25 16 41
Gears
Miter

KKHG3-25L L
KKHG3-26R R
26 S1 20 60 78 84 25 16 41
KKHG3-26L L
KKHG3-28R R
28 S1 20 70 84 90 25 16 41
KKHG3-28L L
Gears
Bevel

KKHG3-30R R
30 S1 25 75 90 96 25 16 41
KKHG3-30L L
m3
KKHG3-32R R
32 S1 25 75 96 102 25 16 41
KKHG3-32L L
KKHG3-35R R
35 S1 25 80 105 111 25 16 41
Screw
Gears

KKHG3-35L L
KKHG3-36R R
36 S1 25 80 108 114 25 16 41
KKHG3-36L L
KKHG3-40R R
40 S1 25 80 120 126 25 16 41
KKHG3-40L L
Products Gearboxes Gear Pair
Gear Pair
Worm

KKHG3-44R R
Worm

44 S1 25 80 132 138 25 16 41
KKHG3-44L L
KKHG3-45R R
45 S1 25 80 135 141 25 16 41
KKHG3-45L L
KKHG3-48R R
48 S1 25 85 144 150 25 16 41
KKHG3-48L L
Bevel

KKHG3-50R R
50 S1 30 85 150 156 25 16 41
KKHG3-50L L
KKHG3-52R R
52 S1 30 85 156 162 25 16 41
KKHG3-52L L
KKHG3-60R R
Other

60 S1 30 90 180 186 25 16 41
KKHG3-60L L

*Please see book one for additional products in these modules.

 For products not categorized in our Stock Gear series', custom gear
production services with short lead times is available. For details see page VI.
360
 KKHG

Ground Helical Gears

Gears
Spur
Helical
Gears
Internal
Gears
Allowable torque (N·m) Allowable torque (kgf·m) [Caution on Product Characteristics]
Backlash Weight
Catalog No. a The allowable torques shown in the table are calcu-
Bending strength Surface durability Bending strength Surface durability (mm) (kg)
lated values according to the assumed usage condi-
KKHG3-15R tions. Please see page 349 for more details.
129 74.7 13.2 7.62 0.10~0.20 0.36
KKHG3-15L b The backlash values shown in the table are the theo-
KKHG3-16R retical values for the backlash in the normal direction

Racks
143 87.2 14.6 8.89 0.10~0.20 0.42 of a pair of identical gears in mesh.
KKHG3-16L
KKHG3-18R c These gears produce axial thrust forces. See page
171 115 17.4 11.8 0.12~0.22 0.53 351 for more details.
KKHG3-18L
d Right handed and left handed helical gears in the same
KKHG3-20R

CP Racks
199 148 20.3 15.1 0.12~0.22 0.70 module are designed to mesh as a pair, but KKHG gears

& Pinions
KKHG3-20L are not interchangeable with KSH type helical gears.
KKHG3-22R
228 184 23.3 18.8 0.12~0.22 0.86
KKHG3-22L [Caution on Secondary Operations]
KKHG3-24R a Please read “Caution on Performing Secondary Op-
258 224 26.3 22.8 0.12~0.22 1.03
KKHG3-24L erations” (Page 350) when performing modifications
KKHG3-25R and/or secondary operations for safety concerns.

Gears
272 245 27.8 25.0 0.12~0.22 1.12

Miter
KKHG3-25L b Due to the gear teeth being induction hardened, no
KKHG3-26R secondary operations can be performed on tooth ar-
287 268 29.3 27.3 0.12~0.22 1.19 eas including the bottom land (approx. 1 to 2 mm).
KKHG3-26L
KKHG3-28R c While cutting off the entire hub may cause curvature
318 316 32.4 32.2 0.12~0.22 1.47 deformation by residual stress, some products are
KKHG3-28L

Gears
straightened and annealed after refining the material.

Bevel
KKHG3-30R
348 369 35.5 37.6 0.12~0.22 1.65
KKHG3-30L
KKHG3-32R
363 407 37.0 41.5 0.12~0.22 1.82
KKHG3-32L
KKHG3-35R
407 498 41.5 50.7 0.14~0.24 2.17

Screw
Gears
KKHG3-35L
KKHG3-36R
422 530 43.0 54.0 0.14~0.24 2.27
KKHG3-36L
KKHG3-40R
482 670 49.2 68.3 0.14~0.24 2.69
KKHG3-40L

Products Gearboxes Gear Pair

Worm
KKHG3-44R
543 828 55.4 84.4 0.14~0.24 3.16
KKHG3-44L
KKHG3-45R
558 869 56.9 88.6 0.14~0.24 3.28
KKHG3-45L
KKHG3-48R
604 1000 61.6 102 0.14~0.24 3.75
KKHG3-48L Bevel
KKHG3-50R
635 1090 64.7 112 0.14~0.24 3.95 Transverse Module
KKHG3-50L Normal Module

KKHG3-52R
666 1190 67.9 122 0.14~0.24 4.24 *Above is for illustration purposes only and differs from
KKHG3-52L
actual tooth forms. To find more details, please see the
KKHG3-60R
Other

757 1560 77.2 159 0.14~0.24 5.57 section “4.3 Helical Gears” in the technical reference
KKHG3-60L (Page 22).

For updated information, please visit qtcgears.com. 361

 KSH Module 2, 3
Steel Helical Gears
G
Specifications
E F
Gears

JIS grade N8 (JIS B1702-1: 1998)

Spur

Precision grade
JIS grade 4 (JIS B1702: 1976)
Reference Normal plane
section of gear
Gear teeth Standard full depth
Transverse 20°
pressure angle
Helix angle 15°
Helical
Gears

D
A
B
C
Material S45C
Heat treatment —
Tooth hardness (less than 194HB)
S1
Internal
Gears

Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Direction
Catalog No. Module No. of teeth
of helix
KSHape
AH7 B C D E F G
KSH2-15R R
15 S1 12 24 31.06 35.06 25 10 35
KSH2-15L L
Racks

KSH2-20R R
20 S1 12 32 41.41 45.41 25 10 35
KSH2-20L L
KSH2-30R R
30 S1 12 50 62.12 66.12 25 10 35
KSH2-30L L
m2
KSH2-40R R
CP Racks
& Pinions

40 S1 18 60 82.82 86.82 25 10 35
KSH2-40L L
KSH2-60R R
60 S1 18 70 124.23 128.23 25 10 35
KSH2-60L L
KSH2-90R R
90 S1 18 120 186.35 190.35 25 10 35
KSH2-90L L
Gears

KSH3-15R
Miter

R
15 S1 15 36 46.59 52.59 35 15 50
KSH3-15L L
KSH3-20R R
20 S1 15 50 62.12 68.12 35 15 50
KSH3-20L L
KSH3-30R R
m3 30 S1 20 70 93.17 99.17 35 15 50
Gears
Bevel

KSH3-30L L
KSH3-40R R
40 S1 20 80 124.23 130.23 35 15 50
KSH3-40L L
KSH3-60R R
60 S1 20 140 186.35 192.35 35 15 50
KSH3-60L L
Screw
Gears

*Please see book one for additional products in these modules.

Products Gearboxes Gear Pair
Worm

 KSH Helical Gear Center Distance  KSH Helical Gear Center Distance

Catalog No. KSH2-15 R KSH2-20 R KSH2-30R KSH2-40R KSH2-60R KSH2-90R Catalog No. KSH3-15 R KSH3-20 R KSH3-30 R KSH3-40R KSH3-60 R
L L L L L L L L L L L

KSH2-15 R 31.06 — — — — — KSH3-15 R 46.59 — — — —

L L
Bevel

KSH2-20 R 36.23 41.41 — — — —

L KSH3-20 R 54.35 62.12 — — —
L
KSH2-30 R 46.59 51.76 62.12 — — —
L
KSH3-30 R 69.88 77.65 93.17 — —
L
KSH2-40 R 56.94 62.12 72.47 82.82 — —
Other

L
KSH3-40 R 85.41 93.17 108.70 124.23 —
KSH2-60 R 77.65 82.82 93.17 103.53 124.23 — L
L

KSH2-90 R 108.70 113.88 124.23 134.59 155.29 186.35 KSH3-60 R 116.47 124.23 139.76 155.29 186.35
L L

 For products not categorized in our Stock Gear series', custom gear
production services with short lead times is available. For details see page VI.
362
 KKHG
KSH

Ground Helical Gears

Gears
Spur
Helical
Gears
Internal
Gears
Allowable torque (N·m) Allowable torque (kgf·m) BacklaKSH Weight [Caution on Product Characteristics]
Catalog No. a The allowable torques shown in the table are calculat-
Bending strength Surface durability Bending strength Surface durability (mm) (kg)
ed values according to the assumed usage conditions.
KSH2-15R Please see page 349 for more details.
43.7 2.90 4.46 0.30 0.12~0.26 0.15
KSH2-15L b The backlash values shown in the table are the theo-
KSH2-20R retical values for the backlash in the normal direction of

Racks
67.1 5.85 6.84 0.60 0.12~0.26 0.30
KSH2-20L a pair of identical gears in mesh.
KSH2-30R c These gears produce axial thrust forces. See page 351
117 15.3 11.9 1.56 0.14~0.30 0.72 for more details.
KSH2-30L
d Right handed and left handed helical gears in the same
KSH2-40R

CP Racks
169 28.9 17.2 2.95 0.14~0.30 1.21 module are designed to mesh as a pair, but KSH gears

& Pinions
KSH2-40L are not interchangeable with KKHG type helical gears.
KSH2-60R
275 70.8 28.0 7.22 0.18~0.36 2.61
KSH2-60L [Caution on Secondary Operations]
KSH2-90R a Please read “Caution on Performing Secondary Opera-
437 173 44.6 17.6 0.20~0.44 6.17
KSH2-90L tions” (Page 350) when performing modifications and/
KSH3-15R or secondary operations for safety concerns.

Gears
Miter
138 9.67 14.0 0.99 0.14~0.32 0.52 b Avoid performing secondary operations that narrow
KSH3-15L
the tooth width as it affects precision and strength.
KSH3-20R
211 19.4 21.6 1.98 0.14~0.32 0.99
KSH3-20L
KSH3-30R
368 50.2 37.5 5.12 0.18~0.38 2.20
KSH3-30L

Gears
Bevel
KSH3-40R
531 95.5 54.1 9.73 0.18~0.38 3.80
KSH3-40L
KSH3-60R
866 236 88.3 24.0 0.20~0.44 9.18
KSH3-60L

Screw
Gears
Products Gearboxes Gear Pair
Bevel Worm

Transverse Module
Normal Module
Other

*Above is for illustration purposes only and differs from

actual tooth forms. To find more details, please see the
section “4.3 Helical Gears” in the technical reference
(Page 22).

For updated information, please visit qtcgears.com. 363

 Gear Cube

KGCU
Gear Assembly Kit (For use in learning about gears)
KGCU-M
KGCU-H
KGCU-N

0 mm
10
100

KGCU-W
mm

KGCU-R KGCU-S
10
0m
m
al
Option

KGCU-H45 Hand Wheel

KGCU-S Spur Gear Kit KGCU-H Helical Gear Kit KGCU-R Rack Kit
Installment : Parallel axes gears Installment : Parallel axes gears Installment : Parallel axes gears
(Two-stage)  Gear Type : Helical Gears Gear Type : Racks & Pinions
Gear Type : Spur Gears (Screw Gears) Gears : KSRO1.5-500
Gears : 2 units of KSS1.5-16 Gears : KSN2.5-10L KPS1.5-20
KPN2.5-10R
2 units of KPS1.5-22 Weight : Approx. 1kg
Gear Ratio : 1
Gear Ratio : 1.89
Weight : Approx. 1kg
Weight : Approx. 1kg

The Gear Kit contains two-stage spur gears and HelIcal gears have more strength than spur gears of Use of racks enables the conversion of rotation
allows speed increases / reductions, and includes the the same dimensions and have the advantage of being motion to linear motion. Applications include devices
most commonly used combinations of gears. less noisy. that provide lift.

KGCU-M Miter Gear Kit KGCU-N Screw Gear Kit KGCU-W Worm Gear Pair Kit
Installment : Intersecting Installment : Nonparallel and Installment : Nonparallel and
axes gears nonintersecting gears nonintersecting gears
Gear Type : Miter Gears Gear Type : Screw Gears Gear Type : Worm Gear Pair
Gears : KSM2-25 Gears : KSN2.5-10R Gears : KSW2-R1
KPM2-25 KPN2.5-10R KPG2-20R1
Gear Ratio : 1 Gear Ratio : 1 Gear Ratio : 20
Weight : Approx. 1kg Weight : Approx. 1kg Weight : Approx. 1kg

Use of bevel gears allows the changing of the shaft Screw Gears are helical gears used in nonparallel Worm Gear Pairs can be used to make large reductions
angle by 90 degrees. Applications include the and nonintersecting situations. Applications include in speed in a single phase. The Worm gear cannot be
changing of the direction of power. devices like conveyers with light loads. driven by the worm wheel due to inherent self-locking.

These kits are not for actual use to transmit power and please use only as representations of gear systems.

364