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ITP For Process Piping

This document outlines an inspection and test plan for process piping. It lists 32 inspection and test activities to be performed at various stages of the project, from receiving materials to final surface preparation and painting. For each activity, it specifies the reference documents, acceptance criteria, verifying documents, and responsibilities of the contractor, third party inspector, and client. Key stages include spool making and welding in the shop, field assembly and welding, non-destructive testing, pressure testing, and coating application. Abbreviations are provided to define hold points, witness points, and document review responsibilities.

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Sebastian Rajesh
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889 views

ITP For Process Piping

This document outlines an inspection and test plan for process piping. It lists 32 inspection and test activities to be performed at various stages of the project, from receiving materials to final surface preparation and painting. For each activity, it specifies the reference documents, acceptance criteria, verifying documents, and responsibilities of the contractor, third party inspector, and client. Key stages include spool making and welding in the shop, field assembly and welding, non-destructive testing, pressure testing, and coating application. Abbreviations are provided to define hold points, witness points, and document review responsibilities.

Uploaded by

Sebastian Rajesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Inspection and Test Plan for Process Piping 

Activity By Remark
No. Inspection and Test Plan Reference Document  Acceptance Criteria Verifying Document
Contrac. TPI Client ‐

1 Pre‐Inspection Meeting Spec. Spec. MOM H H H ‐

Documention Control

2 Receiving Material Check ASME B31.3, Spec. ASME B31.3, Spec Related Forms H W A ‐

Material Certificate
3 ASME SEC II, Spec. ASME SEC II Certificates H W A ‐
 Control
4 WPS ASME IX, Spec. ASME IX WPS H H ‐ ‐

5 PQR ASME IX, Spec. ASME IX PQR H H A ‐

6 WPQ ASME IX, Spec. ASME IX WPQ Records H H ‐ ‐

7 NDT Operator Certificate ASME B31.3, Spec ASME B31.3 Certificates H H A ‐

Calibration Certificate 
8 ASME B31.3, Spec Spec. Records H H A ‐
Cotrol

SPOOL MAKING (SHOP)

Cutting and Beveling of
9 each parts & Check of WPS/Spec. ASME B31.3 ‐ H SW R ‐
identification

10 Fit up of spools WPS/Spec. ASME B31.3 Dialy Fit‐Up Report H W R ‐

11 Monitoring of Welding WPS/Spec. ASME B31.3 Dialy Welding Report H W R ‐

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12 PWHT (If Any) WPS/Spec. ASME B31.3 PWHT Report H W R ‐

13 Final Inspection WPS/Spec. ASME B31.3 ‐ H H R ‐


Identification of Spools
14 Spec. Spec. ‐ H W R ‐
Control
Painting of Spools (Primer)
Daily Surface 
15 Surface Preparation SSPC, Spec. SSPC H W R ‐
Preparation Report
Daily Painting 
16 DFT Measurment SSPC, Spec. SSPC H W R ‐
Inspection Report

Field Assembly

Inspection of internal
17 cleaness prior of Spec. ASME B31.3, Spec ‐ H SW R ‐
installation

18 Fit up WPS/Spec. ASME B31.3 Daily Fit‐Up Report H W R ‐

Check that no significant
19 Spec. ASME B31.3 ‐ H W R ‐
stresses on line

20 Surverying Spec. ASME B31.3, Spec Surveing Report H W R ‐

21 Monitoring of welding WPS/Spec. ASME B31.3 Daily Welding Report H W R ‐

22 PWHT (If Any) WPS/Spec. ASME B31.3 PWHT Report H W R ‐

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NDT Request Report
RT Test Report
23 NDT ASME B31.3, Spec ASME B31.3 H W R ‐
PT Test Report
UT Test Report

24 Pipe Support DWG/WPS DWG Pipe Support Report H W R ‐


Line Check (Punch List
25 WPS/DWG WPS/DWG Punch List Report H W R ‐
acc. to Isometric DWG)
ASME/NDT map/NDT
26 Pressure Test ASME VIII Pressure Test Report H R ‐
Procedure
Pipes History Report
Test Package Line List
27 Test Package  Spec./DWG Spec./DWG H R ‐
NDT Test Reports
Hydrostatic Test Report

28 Valve Installation Spec./DWG Spec./DWG Valve Installation Report W R ‐

Final Inspection
29 Spec./DWG Spec./DWG Reinstatment Certificate H H R ‐
(Reinstatement)

Final Field Coat
Daily Surface 
30 Surface Preparation SSPC, Spec. SSPC H W R ‐
Preparation Report
31 Wrapping for UG Piping SSPC, Spec. SSPC Wrapping Report H W R
Daily Painting 
32 DFT Measurment SSPC, Spec. SSPC H H R ‐
Inspection Report

Abbreviations: 

H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test
W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;
Client can waive this inspection based on his discretion and informs TPI Inspector accordingly.

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R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.

A: Approval 
SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; 
For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.

MOM: Minute of Meeting 

P.O: Purchase Order

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