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VSM Process Symbols

This document defines symbols used in value stream mapping (VSM) to represent processes, material flow, information flow, and other elements. Key symbols include: - Process icons for supplier, customer, dedicated process, shared process, and workcell. - Material flow icons like inventory, shipments, push/pull arrows, supermarkets, FIFO lanes, and safety stock. - Information flow icons like production control, manual/electronic info, kanbans, MRP/ERP, and verbal communication. - Other symbols like kaizen bursts, operators, and timelines.

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chaparro60
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434 views

VSM Process Symbols

This document defines symbols used in value stream mapping (VSM) to represent processes, material flow, information flow, and other elements. Key symbols include: - Process icons for supplier, customer, dedicated process, shared process, and workcell. - Material flow icons like inventory, shipments, push/pull arrows, supermarkets, FIFO lanes, and safety stock. - Information flow icons like production control, manual/electronic info, kanbans, MRP/ERP, and verbal communication. - Other symbols like kaizen bursts, operators, and timelines.

Uploaded by

chaparro60
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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VSM Process Symbols

This icon represents the Supplier when in the upper left, the usual
starting point for material flow. The customer is represented when
placed in the upper right, the usual end point for material flow.
Customer/Supplier

This icon is a process, operation, machine or department, through which


material flows. Typically, to avoid unwieldy mapping of every single
processing step, it represents one department with a continuous,
internal fixed flow path.
In the case of assembly with several connected workstations, even if
some WIP inventory accumulates between machines (or stations), the
Dedicated Process
entire line would show as a single box. If there are separate operations,
where one is disconnected from the next, inventory between and batch
transfers, then use multiple boxes.

This is a process operation, department or workcenter that other value


stream families share. Estimate the number of operators required for the
Value Stream being mapped, not the number of operators required for
Shared Process processing all products.

This icon goes under other icons that have significant information/data
required for analyzing and observing the system. Typical information
placed in a Data Box underneath FACTORY icons is the frequency of
shipping during any shift, material handling information, transfer batch
size, demand quantity per period, etc.
Typical information in a Data Box underneath MANUFACTURING
PROCESS icons: C/T (Cycle Time) - time (in seconds) that elapses
between one part coming off the process to the next part coming off,
C/O (Changeover Time) - time to switch from producing one product on
the process to another Uptime- percentage time that the machine is
Data Box
available for processing EPE (a measure of production rate/s) -
Acronym stands for "Every Part Every___". Number of operators - use
OPERATOR icon inside process boxes Number of product variations
Available Capacity Scrap rate Transfer batch size (based on process
batch size and material transfer rate)

This symbol indicates that multiple processes are integrated in a


manufacturing workcell. such cells usually process a limited family of
similar products or a single product. Product moves from process step to
Workcell process step in small batches or single pieces.

VSM Material Symbols


These icons show inventory between two processes. While mapping
the current state, the amount of inventory can be approximated by a
quick count, and that amount is noted beneath the triangle. If there is
more than one inventory accumulation, use an icon for each.
Inventory This icon also represents storage for raw materials and finished goods.
This icon represents movement of raw materials from suppliers to the
Receiving dock/s of the factory. Or, the movement of finished goods
from the Shipping dock/s of the factory to the customers
Shipments

This icon represents the "pushing" of material from one process to the
next process. Push means that a process produces something
Push Arrow regardless of the immediate needs of the downstream process.

This is an inventory 'supermarket" (kanban stockpoint). Like a


supermarket, a small inventory is available and one or more
downstream customers come to the supermarket to pick out what they
need. The upstream workcenter then replenishes stocks as required.
When continuous flow is impractical, and the upstream process must
Supermarket operate in batch mode, a supermarket reduces overproduction and
limits total inventory.

Supermarkets connect to downstream processes with this "Pull" icon


that indicates physical removal.
Material Pull

First-In-First-Out inventory. Use this icon when processes are


connected with a FIFO system that limits input. An accumulating roller
conveyor is an example. Record the maximum possible inventory.
FIFO Lane

This icon represents an inventory "hedge" (or safety stock) against


problems such as downtime, to protect the system against sudden
fluctuations in customer orders or system failures. Notice that the icon is
closed on all sides. It is intended as a temporary, not a permanent
storage of stock; thus; there should be a clearly-stated management
Safety Stock policy on when such inventory should be used.

Shipments from suppliers or to customers using external transport.


External Shipment

VSM Information Symbols

This box represents a central production scheduling or control


department, person or operation.
Production Control

A straight, thin arrow shows general flow of information from memos,


reports, or conversation. Frequency and other notes may be relevant.
Manual Info
This wiggle arrow represents electronic flow such as electronic data
interchange (EDI), the Internet, Intranets, LANs (local area network),
WANs (wide area network). You may indicate the frequency of
information/data interchange, the type of media used ex. fax, phone,
Electronic Info etc. and the type of data exchanged.

This icon triggers production of a pre-defined number of parts. It


signals a supplying process to provide parts to a downstream process.
Production Kanban

This icon represents a card or device that instructs a material handler


to transfer parts from a supermarket to the receiving process. The
material handler (or operator) goes to the supermarket and withdraws
Withdrawal Kanban the necessary items.

This icon is used whenever the on-hand inventory levels in the


supermarket between two processes drops to a trigger or minimum
point. When a Triangle Kanban arrives at a supplying process, it
signals a changeover and production of a predetermined batch size of
Signal Kanban the part noted on the Kanban. It is also referred as "one-per-batch"
kanban.

A location where kanban signals reside for pickup. Often used with
two-card systems to exchange withdrawal and production kanban.
Kanban Post

This icon represents a pull system that gives instruction to


subassembly processes to produce a predetermined type and quantity
of product, typically one unit, without using a supermarket.
Sequenced Pull

This icon is a tool to batch kanbans in order to level the production


volume and mix over a period of time
Load Leveling

Scheduling using MRP/ERP or other centralized systems.


MRP/ERP

Gathering of information through visual means.


Go See

This icon represents verbal or personal information flow.


Verbal Information

VSM General Symbols


These icons are used to highlight improvement needs and plan kaizen
workshops at specific processes that are critical to achieving the Future
State Map of the value stream.
Kaizen Burst

This icon represents an operator. It shows the number of operators


required to process the VSM family at a particular workstation.
Operator

Other useful or potentially useful information.


Other

The timeline shows value added times (Cycle Times) and non-value
added (wait) times. Use this to calculate Lead Time and Total Cycle
Timeline Time.

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