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Drilling Examples

The document discusses drilling equations for rotational speed, feed rate, approach distance, machining time, and material removal rate. It provides the equations for calculating each parameter and works through an example of drilling a 0.375" diameter hole at 130.5 SFPM with a 0.002" per revolution feed rate.

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Adept Titu Eki
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
211 views

Drilling Examples

The document discusses drilling equations for rotational speed, feed rate, approach distance, machining time, and material removal rate. It provides the equations for calculating each parameter and works through an example of drilling a 0.375" diameter hole at 130.5 SFPM with a 0.002" per revolution feed rate.

Uploaded by

Adept Titu Eki
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Drilling Equations

Rotational Speed (RPM’s)


v N = Rotational Speed (RPM’s)
N=
πD v = Cutting Speed (SFPM)
D = Drill Diameter

Feed Rate (Dist/Min)

fr = N f fr = Dist/Min
N = Rotational Speed
f = Feed (Dist./Rev.)

1
Drilling Equations
Approach Distance
A = 0.5 D Tan(90- ϴ/2) A = Approach Distance
D = Drill Diameter
ϴ = Drill Point Angle

Machining Time
d or t + A
Tm = Tm = Machining Time (Min.)
fr d or t = Part Thickness/Depth
A = Approach Distance
fr = Feed Rate (Dist./Min.)

2
Drilling Equations

Material Removal Rate (cu.in./Min)

π D2 fr MRR = Material Removal Rate (cu.in./Min)


MRR = D = Drill Dia.
4 fr = Feed Rate (In./Min.)

3
Drilling Example
Data: D = 0.375”; v = 130.50 SFPM; f = 0.002 in/rev;
Ө = 112O; Through Hole

0.750”

4
Drilling Example
Approach Distance
A = 0.5 D Tan (90 - Ө/2)
A = (0.5) (0.375) Tan (90 – 112/2)
A = 0.1265”
Rotational Speed
v
N=
πD
(130.50) (12)
N=
π 0.375
N = 1,329.3718 RPM’s 5
Drilling Example
Feed Rate Machining Time
t+A
fr = N f Tm =
fr
fr = (1329.3718) (0.002)
0.750 + 0.1265
Tm =
fr = 2.6587 in/Min 2.6587

Tm = 0.3297 Min

6
Drilling Example
Material Removal Rate

π D2 fr
MRR =
4
π (0.3752) (2.6587)
MRR =
4

MRR = 0.2936 in3/Min

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