Drew Catalog 2009 7th Ed

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Table of Contents
Section Description Page
Cylinder Exchange Policy ii
1 Gases, Gas Cylinders 2

2 Gas Welding and Cutting Equipment 4
3 Gas Welding and Brazing Consumables (Rods/Fluxes) 6
4 Gas Welding and Cutting Equipment –
Ships Cabinet (Safety Charts) 8
5 AMEROX® Equipment Identification Guide 10
6 AMERARC™ Equipment Identification Guide 12
7 Arc Equipment – Ships Cabinet
(Electrode Stores, Safety Chart) 14
8 Arc Welding Electrodes and Equipment Guide 15
9 Arc Welding Machines – Inverters
I-400 MST, MIG Welding 18
Wire Feeder 19
Torch 20
MIG and Cored Wire Processes 21
Model I-300S 22
I-300 ACDC 23
Arc Welding Machine - I-145 Inverter 24
Arc Welding Machine - R 500 Transformer/Rectifier 25
10 TIG Welding Equipment 26
TIG Welding Filler Metals (Rods) 27
11 Plasma Cutting Equipment 28
12 Arc Welding Equipment and Accessories 30
13 Gouging Torch 32
14 Central Gas Installation Systems (CGI) 34
Workshop Outlet Station 36
15 Refrigerants 37
Test and Charging Equipment 38
Refrigeration Products & Equipment 40
16 Product Policy 42
17 Index 43
Work Safely Precautions iii
AMEROX® Gas Welding & AMERARC™

Cutting Products Arc Welding Products
• Gases – Oxygen, Acetylene, • Arc Welding Machines and Equipment
Argon and Nitrogen • Electrodes and Accessories
• Gas Welding and Cutting Equipment • Plasma Cutting Systems
• Central Gas Installation Systems • TIG Welding Equipment,
• Gas Welding and Brazing Consumables Consumables and Accessories
• Ships Cabinet • Ships Cabinet
1
Cylinder Exchange Policy
DREW MARINE
CYLINDER EXCHANGE POLICY ALTERNATIVE 3
SALES - EXCHANGE – REDEMPTION Vessel Desires to Return Excess Cylinders, and the:
NOTICE: The key elements of the cylinder policy are summarized below. This A. Number of Returned Cylinders Equals the Number of Cylinders
summary is intended as a quick reference and not a statement of policy. For Purchased From Drew Marine DURING Preceding Twelve Months. If empty
full details as well as terms and conditions, please refer to the Drew Marine cylinders to be returned are more than the quantity of full cylinders supplied to
Delivery Receipt which shall control for all transactions. the vessel, the customer's account will be credited with a redemption value for
excess cylinders returned equal to the original purchase price, less 0.1% for
each day that the cylinder has been in the customer's possession provided
that the number of returned cylinders does not exceed fine number of cylinders
GENERAL
which have been purchased from Drew Marine within the preceding twelve
All cylinders are sold to the customer F.A.S. vessel at normal ports of storage. (12) months.
Complete ownership of the cylinder is transferred to the customer at that time
B. Number of Returned Cylinders Exceeds the Number of Cylinders
and place.
Purchased from Drew Marine Prior to Preceding Twelve Months. Drew
Drew Marine will accept cylinders for exchange or for return which are marked Marine will accept the cylinders and credit line customer's account with a
Drew Marine, or which meet the following specifications. redemption value for the excess cylinders originally purchased from Drew
Marine prior to the last twelve (12) months based on the original purchase
Oxygen, Argon and Nitrogen BS 5045 and DOT 3 AA or UN/ISO 9809 price, less the following reduction schedule:
Acetylene BS 5045 and BS 6061 or UN/ISO 3807 Reduction From
For further details, refer to WP 59, Gas and Refrigerant Cylinders Identification Length of Possession Current Drew Marine List Price
Guide. 1-2 years 50%
Drew Marine accepts no responsibility for non-standard cylinders being landed 2-3 years 65%
without prior consent in writing.
3-4 years 70%
Draw will provide normal cylinder maintenance including periodic hydrostatic 4-5 years 75%
inspection and recertification, replacement of worn top valves and caps at no
5-6 years 80%
cost to the ship owner. The repair of any damage to cylinders and top valves
caused by misuse or improper handling by the customer or missing caps will 6-7 years 85%
be charged to the account of the ship owner.
7-8 years 90%
Drew Marine will not accept for credit cylinders which have been subjected to 8- years and over 95%
arc burn, flame, fire or impact resulting in dents or gouges.
C. Cylinders Presented for Redemption Were Not Originally Purchased

Oxygen, Acetylene, Nitrogen and Argon Cylinders from Drew Marine. Drew will credit the customer's account for the return of
excess cylinders in acceptable condition which were not originally purchased
ALTERNATIVE 1 from Drew for an amount equal to fair market value.
Vessel Returns Cylinders for Exchange
Empty cylinders returned from the vessel will be exchanged for an equal
number of full cylinders supplied by Drew Marine. Customer is only invoiced for LIMITATIONS ON RETURNS OF ALL CYLINDERS
the contained gas.
Cylinders may be returned at any Drew primary port of storage as listed in the
ALTERNATIVE 2 current Drew Port Directory.
Vessel Requires Additional Cylinders
In order to maintain a balanced cylinder stock, Drew reserves the right to
If the number of empty cylinders returned is less than the number of full cylin- designate alternate ports where cylinders can be returned.
ders supplied to the vessel, the customer will be invoiced for the additional
IMPORTANT NOTICE: Drew Marine warrants that GOODS delivered hereunder
cylinders supplied as well as the contained gas product provided in all cylinders.
meet press Marine's specifications. This is Drew Marine’s sole warranty with
respect to the GOODS. ALL OTHER WARRANTIES, OTHER THAN TITLE, EITHER
EXPRESS OR IMPLIED, WHETHER ARISING UNDER LAW OR EQUITY OR CUSTOM
OF TRADE, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, ARE EXCLUDED FROM THIS AGREEMENT.
All statements information and data presented herein are believed to be accurate and reliable but are not to be taken as a guarantee express warranty or implied
warranty of merchantability or fitness for a particular purpose, or representation, express or implied for which seller assumes legal responsibility and they are offered
solely for your consideration, investigation and verification. Statements or suggestions concerning possible use of this product are made without representation or
warranty that any such use is free of patent infringement and are not recommendations to infringe on any patent.
ii
1 AMEROX® Gases and Gas Cylinders
SECTION
DREW MARINE
CYLINDER TYPE OX 40 OX5 AC 40 AC5
Cylinder Capacity (water) – Liters 40.0 5.0 40.0 5.0
Typical Weight/Cylinder
Gross Weight – KG (LBS) with Valve and Cap 61.8 (136.2) 11.2 (24.6) 82.9 (182.8) 13.2 (29.0)
Nominal Tare Weight – KG (LBS) 53.5 (118.0) 9.2 (20.2) – –
TARE S (Acetylene only) (*) – – 76.1 (167.8) TARE 11.3 (25.0)
Nominal Cylinder Dimensions

Diameter – MM 229 140 229 140
Height With Cap – MM 1350 590 1350 590
Valve Outlet Connection Whitworth 21.8 MM 1/14 RH – Ext Whitworth 26.4 MM 1/14 RH Int
Valve Type Forged Brass with Nickel Bursting Disc Forged Brass
Cylinder Color Blue – RAL 5009 Maroon – RAL 3011
Cylinder Approvals BS 5045 Part 1:1976/1982 BS 5045 Part 1:1976 /1982

and DOT 3AA-2132 with Porous Massing to BS 6061
or UN/ISO 9809 or UN/ISO 3807 / 9809
Cylinder Retest Period 5 years or specific country requirement Visual inspection at each refill, 10-year mass inspection
Acetone Content Acetylene Cylinder KG (LBS) – – 12.5 (276) 1.6 (3.5)
Cylinder Product Content Standards @ 15°C, 1ATU

Cubic Meters 6.23 0.75 6.23 0.73
Cubic Feet 220.0 26.0 220.0 26.0
KG (LBS) 8.3 (18.2) 1.0 (2.2) 6.8 (15.0)(**) 0.8 (1.8)
Cylinder Equilibrium Pressure After Filling @ 15°C

BAR 147.0 147.0 15.0 15.0
PSIG 2132.0 2132.0 218.0 218.0
KG/CM2 150.0 150.0 15.3 15.3
Cylinder Test Pressure @ 15°C - BAR (PSI) 250-263.0 (3815) 250-263.0 (3815) 60-75.0 (1088) 60-75.0 (1088)
Cylinder Product Code Number 506016 720012 507014 722018
Gas Charge Product Code Number 505018 721010 504010 723016
Maximum Recommended Continuous Withdrawal

Rate Per Cylinder, Liters/Hour N/A N/A 1000 125
(*) TARE S for acetylene cylinders includes cylinder shell, neck ring, top valve, porous mass, acetone and saturation charge.
(**) Some non-Drew marked cylinders may be limited to 6.3 KG filling weight.
Residual Pressure Valves

The Drew AMEROX Cylinder label has always included the statement
“RETURN WITH 1 BAR PRESSURE” as well as “Keep valve closed at all
times when not in use.” These instructions are not always followed and
occasionally cylinders are returned that have been exposed to salt water
with the top valves open. Water inside a cylinder can result in serious
internal corrosion, in the case of an oxygen cylinder, or a significant reduction
in the capacity of an acetylene cylinder.
Starting in January 1996, Drew Marine has equipped every new permanent
gas cylinder, and all other cylinders requiring valve replacement, with a new,
unique top valve, that automatically closes when the cylinder pressure has
dropped to about 1 bar, thus closing off the inlet and preventing the acciden-
tal entrance of water or moisture. The Drew AMEROX Residual Pressure Valve
is ideally suited to the marine industry since it assures a significant increase
in the level of safety of Drew-supplied cylinders and requires no change in
the way our customers use the gases delivered in the cylinders. No special
adapters are required, no special procedures need be followed.
Cylinders are potentially hazardous.

Refer to the Safety Precaution Charts on page 9.
2
AMEROX® Gases and Gas Cylinders 1
SECTION
Technical Information (Some cylinders may vary from these norms. Refer to cylinder shoulder stampings prior to refilling.)
CYLINDER TYPE N50 A50
Cylinder Capacity (water) – Liters 50.0 50.0
Typical Weight/Cylinder
Gross Weight – KG (LBS) with Valve and Cap 91.9 (202.6) 98.3 (216.7)
Nominal Tare Weight – KG (LBS) 81.2 (179.0) 81.2 (179.0)
Nominal Cylinder Dimensions

Diameter – MM 229 229
Height With Cap – MM 1655 1655
Valve Outlet Connection Whitworth 24.32 MM 1/14 RH – Ext Whitworth 24.32 MM 1/14 RH – Ext
Valve Type Forged Brass with Nickel Bursting Disc Forged Brass with Nickel Bursting Disc
Cylinder Color Green – RAL 6018 Gray – RAL 7023
Cylinder Approvals BS 5045 Part 1: 1976/1982 and either BS 5045 Part 1: 1976/1982 and either
DOT 3AA/ICC 3AA/DOT E 10043 DOT 3AA/ICC 3AA/DOT E 10043
or UN/ISO 9809 or UN/ISO 9809
Cylinder Retest Period 5 years or specific country requirement 5 years or specific country requirement
Cylinder Product Content Standards @ 15°C, 1ATU

Cubic Meters 9.3 10.3
Cubic Feet 327.0 364
KG (LBS) 10.7 (23.6) 17.1 (37.7)
Cylinder Equilibrium Pressure After Filling @ 15°C*

BAR 196 196
PSIG 2843 2843
KG/CM2 200 200
Cylinder Test Pressure @ 15°C – BAR (PSI) 357 (5178) 357 (5178)
Cylinder Product Code Number 724014 726010
Gas Charge Product Code Number 725012 727018
* Filling pressures are reduced to 179 BAR, 2600 PSI, 183 KG/CM 2 with a proportional reduction in contents and price in some supply locations.
Applications Heavy-Duty Oxygen/Acetylene

Regulators
YORCALBRO and CUNIFER products. Argon produces
NITROGEN
a smooth, quiet arc and excellent cleaning action
when welding aluminum and magnesium with AC
Nitrogen gas is inert and does not react with other high frequency TlG equipment. The Drew heavy-duty oxygen and acetylene regula-
substances, liquids or gases. lt is an inexpensive, tors are designed for maximum performance when
exceptionally pure and dry gas which is excellent NOTE: Nitrogen and Argon are available in most major cutting, welding, heating and brazing. Major features
for purging tanks and lines, removing moisture ports. Consult your local Drew office for details. include: a modular capsule seat assembly that sim-
plifies maintenance; a spring-loaded relief valve to
Gas Control Equipment

from refrigeration systems, blanketing dangerous
cargo and cargo that may be ruined by oxidation. protect the operator as well as downstream equip-
Nitrogen is not suitable for use as a shielding gas ment; ergonomic pressure adjustment knob with
for welding. It can be used as a plasma gas in Nitrogen/Argon Regulator color coded name plate; and total design simplicity
special applications of the plasma cutting process Product Code No. 9002015 (not shown) which minimizes failures and reduces maintenance
where oxidation of the cut surface must be kept to time, fire resistant teflon seat, and maximum pres-
Argon/CO2 Regulator w/Flowmeter sure limiting mechanism.
the absolute minimum.
Product Code No. 9079014 (not shown)
Blanketing of cargo is accomplished by pumping Blanketing Regulator
nitrogen into the cargo area and displacing the Product Code No.694019 (not shown)
atmosphere in the voids or vacant spaces. This
inert blanket helps to prevent flammable cargo
Nitrogen REGULATOR
from burning or exploding and non-dangerous
cargo such as wine, fruit juice or vegetable oils 170 BAR OUTLET
from spoiling due to oxidation. PRESSURE
ARGON
Product Code No.
9002056
Argon is an inert gas which is used as a shielding Acetylene Regulator
gas for the Tungsten Inert Gas (TIG) welding Product Code No. 546053
process. TIG welding may be used for welding Oxygen Regulator
stainless steel, aluminum and other alloys such as
Product Code No. 547051
3
2 AMEROX® Gas Welding &
SECTION
Cutting Equipment
DREW MARINE
The AMEROX Gas Welding and Cutting Kit AMEROX® Gas Welding & Cutting Kit, Product Code No. 523010
is especially designed to meet the highest
standards of the worldwide marine indus-
try and to perform under the most rigorous
shipboard conditions.
All parts in the AMEROX Kit are fully inter-

changeable with most existing equipment
now onboard and assure top performance
and reliability. Safety is always a prime
consideration, from the nozzle mixing
design of our cutting attachment, to the
recommended flashback arrestors and
backfire valves, which no welder should
be without. One example is the chrome
plating on AMEROX Blowpipes which is
specifically applied in order to avoid spat-
ter adherence and to reduce heat transfer
and possible backfires.
Our products are designed to perform

safely and reliably under the toughest con-
ditions of shipboard use. They are support-
ed with parts and service through the
Drew Marine organization in all major
ports throughout the world.
Kit Contents AMEROX® Quick Couplings

The AMEROX Gas Welding and Cutting Kit
for Twin Hose

contains all the basic components
required for manual gas welding, cutting Description Product Code No.
and brazing onboard ship. The product Torch Handle – Complete with
code number for the complete kit is 3/8” sockets and nuts 526014 Regulator to Hose
523010. Kit components are listed here Welding Blowpipe 50 Liter/Hr 527012
and may be ordered as individual replace- Welding Blowpipe 100 Liter/Hr 528010
ment parts using the product code num- Welding Blowpipe 225 Liter/Hr 529018
Welding Blowpipe 400 Liter/Hr 530015
bers indicated.
Please refer to pages 10 and 11 of the cat- Welding Blowpipe 1300 Liter/Hr 532011 Torch to Hose
alog in order to choose the other system Welding Blowpipe 1650 Liter/Hr 533019
parts such as regulators, hoses, backfire Cutting Attachment 90° 535015
valves, flashback arrestors and safety and Cutting Roller Guide 538019
protective equipment necessary to com- Cutting Circular Bar and Center 537011
plete an installation. Cutting Nozzle 3-10 MM 536013
Cutting Nozzle 10-30 MM 661018
NOTE: Drew blowpipes, nozzles, cutting AMEROX Quick Couplings provide a quick and
attachments and torch handles may be fully 541012
convenient way to connect hoses and torch
Cleaning Needles
interchangeable with existing parts now 665010 handles to the gas supply system and an
Spanner
onboard. These existing parts may be worn Spare Parts Kit 545014 equally convenient way to disconnect and
or otherwise unsafe and therefore, should Carrying Case 790015 store the equipment. The couplings are com-
be replaced with new Drew equipment to Welding and Cutting Guide WRP-17 plete and attach directly to the hose and appa-
avoid possible serious damage or injury. Safety and Operating Instruction ratus fittings. It is not necessary to install and
Booklet AMEROX Products WRP-12 secure hose sockets. Further, the upstream
piece contains an integral shutoff valve to pre-
vent the escape of the gas.
Description Product Code No.

Regulator Quick Coupling, Pair 9037053
Torch Handle Quick Coupling, Pair 9037059
4
AMEROX® Gas Welding & 2
SECTION
Cutting Equipment
Oxygen and Acetylene Regulators AMEROX Flashback Arrestors and

A vessel's oxygen and acetylene supply is provided either by cylinders Backfire Valves
mounted securely in the workshop or from the preferred safer and
more convenient Central Gas Installation Systems (see Section XIII, Warning: Backflow check valves will not stop a flashback.
page 33). In order to connect the torch handle to the cylinder supply Approved flashback arrestors should always be attached to the inlet
and to provide safety protection, Flashback Arrestors and Backfire connections of a welding torch handle or a cutting torch. The
Valves must be installed. AMEROX Flashback Arrestor contains a sintered stainless steel filter
element that arrests (quenches) a flashback originating at the torch.
It also includes a built-in backflow check valve. However, in the
event of repeated flashbacks, the arrestor element may become so
overheated that the flashback is
reignited and continues upstream
through the hose to the regulator, Backflow
Direction of Gas Flow ➞

Check
resulting in an explosion. Valve
Acetylene Cylinder Regulator Oxygen Cylinder Regulator
Therefore, to prevent serious
with Backfire Valve with Backfire Valve
damage and possible injury, Filter
AMEROX Backfire Valves should Element
be installed at the regulator. In
case of backfire, these backfire
Torch Handle valves will automatically stop the
Torch Handle with Hose with Quick
Quick Couplings Couplings Attached flow of gas in either direction,
extinguish the backfire and Flashback Arrestor
Attached
relieve any excess pressure Cut-Away View
Description Product Code No. buildup in the hose.
Oxygen Cylinder Regulator 547010
Acetylene Cylinder Regulator 546012
1/4” Twin Hose 20 M Assembled w/Fittings & Coupler 9097016
3/8” Twin Hose 20 M Assembled w/Fittings & Coupler 9098014 Description Product Code No.
Oxygen Cylinder Regulator, Heavy Duty 547051 Flashback Arrestor, Acetylene 542010
Acetylene Cylinder Regulator, Heavy Duty 546053 Flashback Arrestor, Oxygen 543018
Backfire Valve, Acetylene 548026
Backfire Valve, Oxygen 549024
Acetylene Cylinder
Regulator, Heavy Duty AMEROX Accessories
AMEROX accessories are designed for the safety, comfort and con-
venience of a vessel’s engineer. Welding goggles in particular are
vitally important to the safety and comfort of the user and Drew
Parts & Accessories Product Code No. Marine pays particular attention to these requirements by provid-
Oxygen Content Gauge and Profile Washer (0-315 BAR) 552019 ing a "flip front" system which allows the welding lenses to be
Acetylene Content Gauge and Profile Washer (0-40 BAR) 550013 flipped up out of the way. Eye protection is retained through sec-
Oxygen Working Gauge and Profile Washer (0-16 BAR) 553017 ondary clear acetate lenses which always cover the eyes so long
Acetylene Working Gauge and Profile Washer (0-2.5 BAR) 551011 as the comfortable soft plastic goggles are worn. A small point per-
Oxygen Regulator Washer (10/Pkg)* 662016 haps, but an important one. All Drew welding products are
Acetylene Regulator Washer (10/Pkg)* 663014 designed with this attention to detail and user comfort and safety.
Oxygen Hose Joint 1/4” RH 711011
Acetylene Hose Joint 1/4” LH 712019
Oxygen Hose Joint 3/8” RH 557019 Parts and Accessories (continued) Product Code No.
Acetylene Hose Joint 3/8” LH 556011 Gas Welding Goggles (50 MM) Flip Front 565012
Hose Socket 3/8”* 559015 Colored Gas Welding Lens (50 MM) Shade 5 566010
Hose Socket 1/4” R3/8”* 667016 Cover Lens (50 MM) Acetate 567018
Gouging Nozzle 544016 Gas Ignitor – Triplex 568016
Multiflame Blowpipe 2500L/Hr 534017 Replacement Flints (4 Triple Flints/Card) 693011
Multiflame Blowpipe 5000L/Hr 534041 Cylinder Trolley (Single Cylinder) 570011
Socket Nut 3/8” RH* 560012 Gas Welding and Cutting Safety Precautions Chart (see page 9) 9076051
Socket Nut 3/8” LH* 664012
Nozzle Retainer Nut 9088015
Hose Clamp (fits both 1/4” and 3/8”) (2/Pkg) 666018
Other gas welding and cutting supplies and accessories such as gas
O-Ring Set (6 pairs/Pkg) 728016
rods, fluxes and gloves are listed elsewhere in this catalog. All are
Unless indicated otherwise, sold and packaged as individual items. stocked at major ports throughout the world.
* Included in Spare Parts Kit PCN 545014
5
3 Gas Welding & Brazing Consumables
SECTION
DREW MARINE
AMEROX Fluxes
Drew Marine fluxes are designed to exact-
ly match the characteristics of the brazing
rods with which they are recommended for
use. The flux removes the oxide layers
which are present both prior to brazing and
at elevated brazing temperatures. Fluxes
also improve the flow of the melted braz-
ing rod onto the base material. Since most
fluxes are corrosive, it is best to remove
any residual flux after the workpiece has
cooled. More detailed instructions may be
found in our Welding Handbook. Flux qual- AMEROX Fluxes
ity is assured by the tough plastic jar and
cap and moisture-proof seal.
AMEROX Silver Brazing

Rods
Packaged in individual sealed plastic tubes
to assure factory freshness, these flux-
coated, cadmium-free rods are provided in
two popular alloys, SL60 and SL45.
AMEROX Gas AMEROX Silver Brazing Rods
Welding and
Brazing Rods
These rods and coating are low-fuming,
specially formulated to meet the demand-
ing marine applications and are all user-
friendly products. Flux coatings, where
required, are selected for easy wetting of
the workpiece and rapid cleanup, as well
as a very low hygroscopic level.
Each rod is selected for the solution of a

specific welding and brazing problem and
is particularly useful on difficult jobs such AMEROX Gas Welding and Brazing Rods
as thin materials or special alloys or mate-
rial combinations.
High density polyethylene tubing with clear

AMEROX Cast Iron
Welding Kit
PCN 523036
screw caps assures highest quality at
delivery, as well as resealability after initial
use. Complete product description and
application information is included on the 3.25 X 450 MM
package label. The AMEROX CI Cast Iron Welding Kit con-
tains flux and gas welding rods for making
machinable welds in cast irons. The rods are
a strong, nickel-iron alloy for making crack-
resistant welds on all types of light-to-heavy-
duty gray, malleable or white castings.
NOTE: All Drew welding and brazing rods Excellent for filling surface defects, building
are cadmium-free. up worn or missing sections of castings.
6
Gas Welding & Brazing Consumables 3
SECTION
AMEROX Fluxes
WORKING TEMPERATURE FOR USE WITH
FLUX TYPE SIZE CONTAINER PRODUCT CODE NO.
RANGE °C AMEROX® ROD
113 GM 582016 500 - 800 SL60 and SL45
SF SILVER BRAZING FLUX
250 GM 584012 700 - 950 BR and WB
BF BRONZE BRAZING FLUX
AF ALUMINUM BRAZING FLUX 200 GM 586018 500 - 700 AL
AMEROX® Gas Welding and Brazing Rods

ROD DIAMETER/ PRODUCT RECOMMENDED APPLICATION
FOR JOINING TYPE LENGTH CODE NO. FLAME INFORMATION
(MM X MM) FLUX
MS 2.0 X 1000 9011016

AMEROX MS is recommended for oxy-
MILD STEEL MILD STEEL 3.0 X 1000 705014
Neutral acetylene welding of low carbon steels
No Flux Required (less than .20% carbon). Also suitable for
WT: 2.5 KG/Pkg TIG welding.
ALUMINUM AL Excess Acetylene AMEROX AL is an aluminum silicon alloy

AMEROX AF Flux designed for brazing of aluminum cast-
ALUMINUM 3.0 X 500/460 707010
ings and forging alloys. A clean work-
SILICON WT: 0.5 KG/Pkg piece is essential as well as close tem-
perature control.
AMEROX SL60 is a cadmium-free high

Neutral
SL60 2.0 X 500 574013
AMEROX SF Flux
silver alloy used for brazing copper and
stainless steel joints–particularly for
COPPER ALLOYS FLUX COATED WT: 0.5 KG/Pkg
food/water containers. It provides a good
STAINLESS SILVER color match for stainless steel.
OTHER STEELS
(SEE HANDBOOK) SL45 2.0 X 500 575011
Neutral AMEROX SL45 is a cadmium-free medi-
um silver alloy used for brazing steel,
FLUX COATED AMEROX SF Flux stainless and copper alloys where high
WT: 0.5 KG/Pkg
SILVER capillarity is important.
STEEL BR Slightly Oxidizing or AMEROX BR is a flux coated low-fuming

FLUX COATED 2.0 X 500/460 576019 bronze rod for joining and surfacing steel,
COPPER ALLOYS 577017
Neutral
BRONZE 3.0 X 500/460 copper, brass, bronzes and gray cast iron
AMEROX BF Flux as well as galvanized steel.
WT: 1.0 KG/Pkg
IRON
FOR WEAR-
WB Neutral AMEROX WB is a flux-coated bronze rod
3.0 X 500/460 578015 with excellent wear and seawater corro-
FLUX COATED AMEROX BF Flux
RESISTANT 5.0 X 500/460 579013 sion resistance for buildup of shafts,
WEARING WT: 1.0 KG/Pkg gears, cams, sliderails and certain bear-
BUILDUP BRONZE ing surfaces.
(SEE HANDBOOK)
7
4 AMEROX® Gas Welding &
SECTION
Cutting Equipment
DREW MARINE
Ships Cabinet
AMEROX Ships Cabinet
The AMEROX Welding and Cutting Ships
Cabinet, full, is available for installation on
new buildings or may be retrofitted into
existing vessels. Each full cabinet includes
rods, fluxes and accessories required for
gas welding, cutting and brazing onboard.
Regulators, hose, backfire valves, flash-

back arrestors, as well as the gas supply or
central gas installation and cylinders, must
be ordered separately.
An empty cabinet also is available when an

owner wishes to order contents separately
in order to satisfy special requirements.
AMEROX Gas Welding Cabinet

Full – Product Code No. 717019
Empty – Product Code No. 522012
CONSUMABLES LAYOUT
Suggested products for spare positions are TIG (GTAW Gas Tungsten Arc Welding) rods.
See page 27 for additional information.
8
AMEROX® Gas Welding & 4
SECTION
Cutting Equipment
Each full cabinet 717019 is shipped with the following equipment and supplies. Resupply is available at all designated ports. In addition
to the empty cabinet 522012, Welding Handbook WRP-10, Safety and Operation Instruction Booklet WRP-12, and the Gas Welding and
Cutting Operators Chart WRP-17, the following standard equipment and consumables are included:
Cabinet Contents In order to provide the necessary gas supply (oxygen and acety-
Description Quantity Product Code No. lene) to fully equip a ship's workshop and to supplement the basic
Torch Handle 1 526014 equipment and consumables supplied in the AMEROX Ships
Welding Blowpipe 50L 1 527012 Cabinet, the following additional items should be ordered:
Welding Blowpipe 100L 1 528010
Welding Blowpipe 225L 1 529018 1. A supply of gas cylinders sufficient for a normal voyage. The ratio
Welding Blowpipe 400L 1 530015 is normally three oxygen cylinders to two acetylene cylinders.
Welding Blowpipe 650L 1 531013
Welding Blowpipe 1000L 1 660010 2. Gas cylinder regulators and backfire valves for both oxygen and
Welding Blowpipe 1300L 1 532011 acetylene are required. The regulators mount directly to the cylin-
Welding Blowpipe 1650L 1 533019 ders; the backfire valves connect to the outlet of the respective reg-
Cutting Attachment 90° 1 535015 ulator.
Cutting Roller Guide 1 538019
Cutting Circular Bar 1 537011
3. Connecting hoses for oxygen and acetylene, either 1/4” or 3/8”
Cutting Nozzle 3-10 MM 1 536013 twin hose assemblies with fittings assembled, 20 meters in length,
Cutting Nozzle 10-30 MM 1 661018 quick couplings, and a pair of flashback arrestors at the torch end.
Cutting Nozzle 30-60 MM 1 539017
4. For a new building, a Central Gas Installation System provides the
Cutting Nozzle 60-100 MM 1 540014
Spare Parts Kit 1 545014
safest, most easily managed gas supply facility. The system con-
Spanner 1 665010 sists of a manifold, pressure regulator, high pressure flexible hoses,
SF Silver Flux 1 582016 brackets and cylinder storage racks for the appropriate number of
AF Aluminum Flux 1 586018 oxygen and acetylene cylinders. The system is usually installed in
BF Bronze Flux 2 584012 separate, ventilated compartments on the main deck.
MS 2.0 MM 2 9011016
MS 3.0 MM 3 705014 5. For a central gas installation, one oxygen and acetylene outlet
BR 2.0 MM 2 576019 station in the workshop, complete with low pressure regulator,
BR 3.0 MM 2 577017 pressure gauges and backfire valves.
WB 3.0 MM 2 578015
SL45 2.0 MM 1 575011
SL60 2.0 MM 1 574013
Drew Marine Cylinder Safety Smart Chart – WP65 (500 x 800 MM)
AL 3.0 MM 1 707010
Welding Goggles 1 565012
For copies of charts, contact your local Drew Account Center.
Gas Ignitor 1 568016
Cleaning Needles 1 541012
Gas Welding and Cutting and Safety Precautions Chart

(400 x 500 MM) PCN 9076051
9
5 AMEROX® Equipment
SECTION
Identification Guide
DREW MARINE
1. Cylinder OX 40 – Oxygen 506016 22. Socket Nut 3/8” LH 664012 45. Welding Blowpipe 1650L 533019
2. RPV Type, Top Valve Oxygen 501057 23. Socket Nut 3/8” RH 560012 46. Multiflame Blowpipe 2500L 534017
3. Oxygen Regulator, Washer 10/Pkg 662016 24. Acetylene Flashback Arrestor 542010 47. Multiflame Blowpipe 5000L 534041
4. Oxygen Regulator, Cylinder 547010 25. Oxygen Flashback Arrestor 543018 48. Spanner 665010
5. Oxygen Content Gauge 552019 26. Torch & Regulator Spare Parts Kit 545014 49. O-Ring Set 728016
6. Oxygen Working Gauge 553017 27. Hose Socket 1/4”, R3/8” 667016 50. Welding Goggles 50 MM Flip Front 565012
7. Oxygen Backfire Valve 549024 28. Welding Torch Handle 526014 51. Colored Welding Lens 50 MM SH5 566051
8. Hose Socket 3/8” 559015 29. Cutting Attachment 90° 535015 52. Cover Glass 50 MM Acetate 567059
9. Hose Clamp – 2/Pkg 666018 (75° Available on Special Order) 53. Gas Ignitor Triplex 568016
10. Twin Welding Hose 1/4” 20 M 9097016 30. Cutting Torch 75° Angle 747016 54. Replacement Flints – 4/Pkg 693011
Twin Welding Hose 3/8”, 20 M 9098014 31. Cutting Torch 180° Angle 747024 55. Cleaning Needles 541012
11. Oxygen Hose Joint 3/8” RH 557019 32. Cutting Nozzle 3-10 MM 536013 56. Blowpipe/Cutting Attachment Nut 798019
12. Acetylene Hose Joint 3/8” LH 556011 33. Cutting Nozzle 10-30 MM 661018 57. Hose Couplers, 3/8” BSP, Pair 795015
13. Oxygen Hose Joint 1/4” RH 711011 34. Cutting Nozzle 30-60 MM 539017 58. Regulator Quick Coupling, Pair 9037053
14. Acetylene Hose Joint 1/4” LH 712019 35. Cutting Nozzle 60-100 MM 540014 59. Torch, Quick Coupling, Pair 9039059
15. Cylinder AC 40 – Acetylene 507014 36. Nozzle Retainer Nut 9088015 60. Regulator Gauge Guard 663097
16. Top Valve Acetylene 500018 37. Gouging Nozzle 544016 61. Heavy Duty Cutting Torch 554015
17. Acetylene Regulator, Wash. 10/Pk 663014 38. Welding Blowpipe 50L 527012
18. Acetylene Regulator – Cylinder 546012 39. Welding Blowpipe 100L 528010
3/8” to 3/8” Hose Joint
19. Acetylene Content Gauge 550013 40. Welding Blowpipe 225L 529018
20. Acetylene Working Gauge 551011 41. Welding Blowpipe 400L 530015 23 8 11 8 23
21. Acetylene Backfire Valve 548026 42. Welding Blowpipe 650L 531013
43. Welding Blowpipe 1000L 660010
44. Welding Blowpipe 1300L 532011
4 6 22 8 12 8 22
2 1/4” to 1/4” Hose Joint
5 13
3 23 27 27 23
1
22 27 14 27 22
58
3/8” to 1/4” Hose Joint
58 23 8 57 27 22
7 60
22 8 57 27 23
A
To convert non-
standard hose
connections to
20 Drew Marine
18 standard, cut
19 hose A and install
16 fittings listed at B.
8 9
17 B 9
23
15 22 9
8
58
58
21
10
10
AMEROX® Equipment 5
SECTION
31
47 30
46
45
44
43 32
42
41 33
36
40
39 34
38
35
37
49
56 29
53
61
54
26 55
28 48
50
25 24
10 59
59 59
59 51 52
11
6 AMERARC™ Equipment
SECTION
DREW MARINE
1. Arc Welding Accessory Kit 716029
2. AMERARC Arc Welding Ships Cabinet 716011
3. Cable Drum with Crank 605016
4. Cable Connector, Pair 692054
5. Welding Cable (**) (Refer to cable selection chart)
35 MM2 (*) 602012
50 MM2 (*) 603010
3 70 MM2 (*) 604018
6. Ground Clamp 600 AMP 613019
Ground Clamp 200 AMP (for AMERARC I-140) 613050
7. Safety Electrode Holder 400 AMP 614017
Safety Electrode Holder 150 AMP (for AMERARC I-140) 614058
8. Face Shield with Headband 615015
9. Chipping Hammer 627010
10. Wire Brush 626012
Stainless Steel Wire Brush for TIG 812017
11. Clear Glass (page 32) (not shown) --------
12. Arc Welding Electrodes --------
13. Dark Glass (page 32) --------
14. Shatterproof Lens (page 32) --------
15. Gloves 616013
16. Apron 618019
17. Gloves TIG Welding 813015
18. Face Shield with Handle 9089013
19. Electrode Holder (Whip) Assembly, “Stinger” 614025
20. Ground Clamp Cable Connector 613027
12 *Refers to cable cross-sectional area in square mm.
**Welding cable is supplied in 25 meter lengths per carton and priced by the meter.
19
2
20
12
AMERARC™ Equipment 6
SECTION
5 WELDING CABLE SELECTION CHART

Maximum Distance from Welding Power Source to Welding Location
Amperage 1 Ft = .3048 M
Ft 49 99 132 165 197 247 296 329
M 15 30 40 50 60 75 90 100
100 35* 35 35 50 50 70
150 35 50 50 70
200 35 50 70
250 50 70
300 50
350 50
400 70
* Cable cross-sectional area in square mm.
SAFETY WARNING It is extremely important to follow recommended safe practices while using welding equipment and consumables.
Always wear suitable protection against ultraviolet and infrared radiation, including Face Shield with proper shade lens, goggles, and gloves.
Always provide adequate ventilation to avoid exposure to harmful fumes and to avoid possible accumulation of explosive gases from a leak.
For additional information, refer to the Drew Marine Welding Handbook WRP-10. The AMERARC Arc Welding Safety Placard (PCN 9076044)
is recommended for the workshop.
13
14
18
16
7
15 17
9
10
19 20
13
7 Arc Welding Equipment
SECTION
Ships Cabinet
DREW MARINE
The AMERARC Arc Welding Ships Cabinet, full, is
available for installation in new shipbuildings or
may be retrofitted into vessels. Each full cabinet
contains a range of AMERARC electrodes in
most popular types and diameters.
An empty cabinet also is available for those
instances in which an owner wishes to order
contents separately in order to satisfy special
requirements.
AMERARC Welding Cabinet

Full – Product Code No. 716011
Empty – Product Code No. 601014
Each full cabinet is supplied with the following

popular AMERARC electrode types and sizes.
Resupply is available at all designated ports.
1 box EO PLUS 2.5 MM

2 boxes EO PLUS 3.25 MM
2 boxes EO PLUS 4.0 MM
1 box ER PLUS 2.0 MM
1 box LH PLUS 2.5 MM
2 boxes LH PLUS 3.25 MM
1 box LH PLUS 4.0 MM
1 box LV PLUS 3.25 MM
1 box LV PLUS 4.0 MM
LV PLUS LV PLUS LH PLUS LH PLUS LH PLUS LH PLUS CH
1 box TE 3.25 MM
3.25 4.0 2.5 3.25 3.25 4.0 3.25
1 box ST 2.5 MM
1 box ST 3.25 MM
EO PLUS EO PLUS EO PLUS EO PLUS EO PLUS ER PLUS ER PLUS 1 box NI60 3.25 MM
2.5 3.25 3.25 4.0 4.0 2.5 3.25 1 box Nl99 2.5 MM
1 box Nl99 3.25 MM
ST ST PLUS NI99 NI99 NI60 TE ER PLUS 1 box CH 3.25 MM
2.5 3.25 2.5 3.25 3.25 3.25 2.0 1 each Welding Handbook WRP-10
AMERARC CABINET CONTENTS CHECKLIST

14
Arc Welding Electrodes 8
SECTION
Packaging
AMERARC PLUS Electrode packages are also built for the marine
environment. Many in the marine industry will recognize the
unique plastic tube that stores our AMERARC PLUS welding elec-
trodes. Polyethylene construction makes this heavy-duty con-
tainer highly resistant to water and moisture – exactly the con-
struction needed for shipboard use. The snap-on polypropylene
cap, sealed to the container when delivered, has a specially
designed gasket to permit efficient resealing.
Drew Marine maintenance and repair electrodes are placed in a

cardboard tray that is then vacuum-sealed in a resealable com-
posite metal foil pouch. The pouch is packed in a square or rec-
tangular high density, rigid multi-layer box and then shrink-
wrapped for further protection. All parts of the package can be
AMERARC Arc Welding Electrodes are approved by major classifica- easily incinerated.
tion societies. If an electrode is not listed, no approval code exists
for its class. Copies of approval certificates are available on AMERARC COCR is packaged in two 1.1 KG pouches per box, typ-
request. ically providing a sealed package for each repair. A temperature
indicating crayon (302°C/575°F) is included to assure the proper
DREW AMERARC ELECTRODE APPROVALS preheat temperature.
Classification Society ER PLUS EO PLUS LH PLUS LV PLUS

American Bureau of Shipping Grade 2 Grade 2 3H-3Y 3YVdBF3M
Det Norske Veritas Grade 2 Grade 2 3Y, H10 3Y, H10
Lloyd's Register Grade 2 Grade 2 3-3YH 3YMH15
Bureau Veritas Grade 2 Grade 2 3-3YHH 3YMH15
Germanischer Lloyd Grade 2 Grade 2 3YHH 3YH1O
DREW MARINE PRODUCT SPECIFICATIONS

ELECTRODE AWS ISO EN 499/1599
ER PLUS A5.1: E6013 E 42 0 RR 12
E0 PLUS A5.1: E6012 E 38 0 RC 11
LH PLUS A5.1: E7018-H4R E 42 3 B 32 H5
LV PLUS A5.1: E7048-H8 E 42 3 B 15 H10
ST A5.4: E 316L-16 3581: E 19 17 3LR26 E 19 12 3 L R 12
TE A5.4 :E 312-16 E 29 9 R 32
Nl99 A5.15: E Ni-CI E Ni-BG 12
NI60 A5.15: E NiFe-CI E NiFe-1-BG 12
SN A5.6: E CuSn-A EL-CuSn-7
AB A5.6: E CuA1-A2
AL A5.3: E 4043 Al-4043A
SSM0 A5.4: E 309Mo L-16
COCR A5.13: E Co Cr-A
PIPE A5.1: E 6010 2560: E 433 4 C10 E 42 2C 25
ECEL A5.1: E 6011 2560: E 43 4 C10
EOHP A5.1: E 7024 2560: E 43 2 RR 110
CRMO A5.5: E 8018-B2 3580: E1CrMo B24
STV A5.4: E 316L-16 3581: E19.12.3 LR23
DP A5.4: E 2209-17
15
8 Arc Welding Electrodes
SECTION
DREW MARINE
AMERARC Ferrous Electrodes
ELECTRODE WT. DIA/L PRODUCT RECOMMENDED
FOR WELDING TYPE (KG/PK) (MM X MM) CODE NO. AMPERAGE APPLICATION INFORMATION
ER PLUS 1.5 2.0 X 300 628034 40 - 80

AMERARC ER PLUS is a heavily coated rutile electrode used in all positions on AC or DC with positive or
negative polarity. Arc action is particularly stable even when welding with low open circuit voltage trans-
GENERAL 4.1 2.5 X 350 629032 50 - 110 formers. Bead appearance is smooth and flat, and slag removal is easy. AMERARC ER PLUS electrodes
PURPOSE have excellent wetting action and produce shallow penetration making it suitable for thin metal welding
3.25 X 450 630039 80 - 150
RUTILE as well as butt, fillet and outside corner welds.
AC/DC (+/-) Tensile Strength: 490-600 N/MM2
AMERARC EO PLUS is a general purpose mild steel electrode that can be used in all positions. When
EO PLUS 4.4 2.5 X 350 631037 45 - 80 used at lower current levels (shallow penetrations), it is superior for welding thin sections, joints with poor
fit-up or for bridging gaps. The weld bead is smooth in appearance, wetting and fill are excellent. Slag
GENERAL 4.7 3.25 X 350 632035 75 - 110 is easily removed. AMERARC EO PLUS is especially easy to use for vertical down welding. Striking and
PURPOSE 4.8 4.0 X 350 633033 105 - 150 restriking is easy, even on low voltage transformers. AMERARC EO PLUS is used for general mild steel
ORGANIC AC/DC (+/-) fabrication in all positions, for tack welding most rusty or galvanized plates and for ordinary ship’s plates
of A-, D- and E-Quality. Tensile Strength: 480-580 N/MM2
AMERARC PIPE is an all-position cellulosic electrode producing an exceptionally smooth, evenly rippled
PIPE 4.3 2.5 X 350 993015 45 - 80 weld bead with light slag and a high quality weld deposit. The arc is stable over a wide range of current
DEEP 4.6 3.25 X 350 993023 75 - 110 and is forceful, providing good control in all positions including vertical down applications. Penetration is
PENETRATION ALL deep, producing highly ductile, sound root welds free of defects. AMERARC PIPE electrodes are recom-
MILD STEEL POSITION
4.5 4.0 X 350 993031 105 - 150
mended for welding pipe, pressure vessels, tanks with plain or galvanized surfaces and general shipboard
NORMAL DC (+) maintenance. Tensile Strength: 520 - 535 N/MM2
CONDITIONS
AMERARC ECEL is an all-position cellulosic electrode, producing an exceptionally smooth, excellent qual-
ity weld deposit with very light slag. The forceful arc is easy to control, has good stability even at low
4.5 2.5 X 350 994013 25 - 75 current and freezes quickly. The penetration is deep, producing highly ductile, sound root welds, free from
ECEL porosity and lack of fusion. The coating generates a large volume of shielding gas to eliminate porosity
4.5 3.25 X 350 994021 35 - 125 and problems associated with dirt and oil contamination. AMERARC ECEL electrodes are used for weld-
ALL POSITION
4.5 4.0 X 350 994039 50 - 160 ing mild steels such as ASTM A-36,-283,-284,-285,-515,-516, and ABS Hull and Boiler steel. Typical
AC/DC (+) applications include pressure vessels, fabricated structures, piping, tanks and general shipboard mainte-
nance. Tensile Strength: 520 - 535 N/MM2
AMERARC EOHP PLUS is a heavily coated, iron powder electrode providing high deposition rates for flat
EOHP 6.3 4.0 X 450 995151 140 - 190 (downhand) and horizontal welding with good weldability and superior mechanical properties. The elec-
trode easily produces equal leg fillets with smooth bead appearance and self-cleaning slag. Features
PLUS 6.1 5.0 X 450 995169 180 - 230 include increased penetration with minimal root porosity in the recommended welding positions. The
5.7 6.3 X 450 995144 220 - 280 electrode is easy to control. AMERARC EOHP PLUS is ideal for making high speed horizontal fillet, butt
HIGH
AC/DC (+) and lap welds on mild plate and structural steels such as decking, hatch covers, etc.
PERFORMANCE Tensile Strength: 480 - 570 N/MM2
AMERARC LH PLUS is a basic coated general purpose electrode with controlled low hydrogen well-suited for a
LH PLUS 4.1 2.5 X 350 634031 65 - 110 broad range of general welding and repair applications. The superior mechanical properties of the weld metal
make AMERARC LH PLUS a superior choice for applications with higher stress levels due to base metal chemistry
LOW 4.0 3.25 X 450 635039 100 - 140 or joint configuration. The coating produces a good weld bead appearance with a stable arc. The iron powder
HYDROGEN 4.1 4.0 X 450 636037 140 - 200 content of the coating produces a high deposition rate and metal recovery rate of 120%. Superior welding per-
formance in the vertical up position. AMERARC LH PLUS is well-suited for welding ordinary and high strength
ELECTRODE AC/DC (+/-) ship’s plates of A-, D- and E-Quality and also for galvanized plates. Tensile Strength: 550 - 610 N/MM2 PLUS
MILD STEEL
AMERARC LV PLUS is a basic-type, low hydrogen electrode with outstanding operating characteristics in
UNDER LV PLUS the vertical down position. AMERARC LV PLUS can be used at relatively higher amperages providing high
HIGH STRESS LOW welding speeds with low heat input – the result – enhanced productivity and low residual stress and defor-
(Vertical Down) mation. Excellent mechanical properties make AMERARC LV PLUS well suited for welding structures sub-
HYDROGEN
VERTICAL 5.1 3.25 X 450 637035 130 jected to high stress conditions and/or low temperature impact loading. AMERARC LV PLUS is recom-
5.0 4.0 X 450 638033 190 mended for welding ordinary and high strength ship plates of A-D quality, including high strength, low alloy
DOWN steels. Tensile Strength: 500-640 N/MM2
AC/DC (+)
AMERARC HF38 is an intermediate range hard-facing electrode with mechanical work-hardening prop-
erties well suited to applications combining high compressive loading and abrasion with excellent resist-
HF38 ance to impact loading. The hardness of the weld deposit is Rc33-41/HBN 310-380. The weld deposit is
MID-RANGE machinable and can be flame cut. AMERARC HF38 is well suited to repair hatch cover rails and rollers,
4.3 3.25 X 350 817025 90 - 110 sheaves and winches and components of bulk carrier unloading gear. It is also an excellent choice for
AC/DC (+) build up of severely worn areas prior to the application of AMERARC HF60.
HARD FACING
AMERARC HF60 is a high hardness range hard facing electrode based on a high chromium carbide com-
HF60 4.5 3.25 X 350 996019 110 - 140
posite with a rutile coating. It is ideally suited for rebuilding surfaces that have been worn due to mod-
erate impact and/or severe abrasion. The very high chrome content produces a dense, smooth, easily
HIGH 4.5 4.0 X 350 996027 160 - 200 polished, wear resistant surface. The as-welded surface has a minimum of ripple for this purpose.
HARDNESS AC/DC (+) AMERARC HF60 is an excellent choice for resurfacing worn machine parts, hatch coamings, grates, con-
veyor screws, shackles, buckets, rails and cat’s pawls.
AMERARC ST is a basic rutile type stainless steel electrode providing an 18 Cr, 12 Ni, 2 Mo weld deposit.
It is suitable for welding austenitic steels of types AISI 316/316L Werkstoff 1.4404, 1.4401 and 1.4406
ST 1.5 2.5 X 300 639023 50 - 80 and similar standards. Operates well on both AC and DC positive polarity and has excellent out-of-posi-
STAINLESS 1.7 3.25 X 350 640020 70 - 120 tion characteristics. Arc striking and restriking with AMERARC ST is easy and the electrode is free from
AC/DC (+) short circuiting during welding. Slag removal is good and fillet welds have outstanding appearance. It is
STEEL
AUSTENITIC an extra low carbon type for highest corrosion resistance.
Tensile Strength: 580 N/MM2 (Avg)
STAINLESS AMERARC STV is a specially formulated low carbon stainless steel electrode for joining titanium and nio-
bium-stabilized 18/8 stainless steels. It is excellent for all positions of welding but excels in vertical down
STEEL STV 2.2 2.5 X 300 997017 60 - 80 applications. The electrode produces a very smooth bead with good wetting resulting in a high quality
VERTICAL DOWN 2.2 3.25 X 300 997025 90 - 110 weld deposit with a minimum of spatter and easily removable slag. AMERARC STV provides a smooth
running arc, produces excellent welds in thin walled stainless steel piping and tanks in the vertical posi-
AC/DC (+)
tion. Tensile Strength: 560 N/MM2 (Avg)
AMERARC SSMO is a highly alloyed rutile coated molybdenum stainless steel electrode suitable for weld-
ing in all positions with AC or DC. The slag is self-releasing, revealing a weld bead of exceptionally smooth
SSMO 1.7 1.6 X 300 816043 25 - 45 contour without undercut or cold lap. The higher chromium and nickel content in combination with the
2.2 2.5 X 300 816019 40 - 80 molybdenum provides exceptional corrosion resistance of the weld deposit. AMERARC SSMO is especial-
MOLYBDENUM
STAINLESS 2.2 3.25 X 350 816027 65 - 120 ly well suited for welding or repairing stainless clad steel plates where corrosion resistance of the weld
metal is critical. It is ideal for joining or repairing stainless steel piping, heating coils and fittings in stain-
STEEL 2.2 4.0 X 350 816035 90 - 150 less steel cargo tanks. Tensile Strength: 650 N/MM2 (Avg)
AC/DC (+)
16
Arc Welding Electrodes 8
SECTION
ELECTRODE WT. DIA/L PRODUCT RECOMMENDED

TYPE (KG/PK) (MM X MM) CODE NO. AMPERAGE APPLICATION INFORMATION
AMERARC DP is a duplex stainless electrode for welding and cladding of austenitic/ferritic stain-
less steels. The nitrogen-based weld metal is resistant to chloride-containing medias. Also, the
STAINLESS DP 1.7 2.5 X 300 919011 50-80 AMERARC DP has high strength and good overall welding characteristics to combine with the
DUPLEX 1.7 3.25 X 350 919029 70-100 excellent corrosion resistance. In the as-welded condition, the deposits have between 30%-50%
STEEL STAINLESS (+/-) ferrite and welding conditions should be used that will result in this same structure.
Tensile Strength: 800 N/MM2
STEEL
AMERARC CRMO is a basic coated, extra low hydrogen electrode with major alloying elements of
chromium and molybdenum. A limited carbon content reduces the possibility of cracking when
ALLOY CRMO 4.5 2.5 X 350 815011 65-95 welding the alloy steels for which this electrode is intended. These steels include 1/2% Cr - 1/2%
Mo, 1% Cr - 1% Mo, 11/4% Cr - 1/2% Mo, which are typically used in high pressure boilers and
CHROME-MOLY
4.5 3.25 X 350 815029 90-140
power piping with a maximum service temperature of 550°C. AMERARC CRMO is ideally suited for
STEELS LOW HYDROGEN (+/-) welding creep and hydrogen resistant CrMo steels. The electrode provides high welding speed and
deposition rate and easily removed slag. Tensile Strength: 550 - 520 N/MM2
AMERARC TE is recommended for welding medium and high carbon hardenable steels, machine
components, tools, springs and other steels of unknown composition. It is highly tolerant of base
TE 1.7 3.25 X 350 641028 65 - 120 metal dilution and is generally free of hot cracking tendencies. AMERARC TE may also be used for
HARDENABLE HIGH AC/DC (+/-) welding dissimilar steels or under conditions where high temperature scaling resistance is impor-
tant. The electrode operates well on both AC and DC positive polarity, has good slag removal and
CHROME-
STEELS NICKEL
the finished weld bead may be polished to a hard high gloss surface with excellent wear charac-
teristics. AMERARC TE is not recommended for welding cast irons or for repairing engine valves.
COBALT COCR 2.2 3.25 X 350 814013 80 - 110 AMERARC COCR is a cobalt, chromium, tungsten alloy electrode with superior resistance to wear,
erosion and impact at high temperatures. The metal core is fully alloyed assuring specified deposit
CHROMIUM COBALT 2.2 4.0 X 350 814021 100 - 150 composition if coating is chipped. AMERARC COCR is well suited for repairing/refacing engine
HIGH TEMPERATURE CHROMIUM AC/DC (+) valves and valve seats, pump rotors and corrosive fluid valve elements.
HIGH IMPACT TUNGSTEN Tensile Strength: 890 N/MM2 (Avg)
TUNGSTEN ALLOY
AMERARC Nl99 is a low slagging, high nickel electrode especially designed for cold welding of cast
irons to produce crack-free, machinable welds in all positions. The unique coating produces a
NI99 1.7 2.5 X 300 642026 30 - 70 pulsed arc providing good penetration through surface skin and contaminants for a porosity-free
2.1 3.25 X 350 643024 55 - 110 weld without overheating and avoiding stress cracks. Preheating is not usually required.
HIGH AMERARC Nl99 can also be used for welding cast irons to other metals such as steel, stainless
CAST IRON NICKEL
AC/DC (-)
steel, clad steel and copper-based metal alloys.
and
CAST IRON AMERARC Nl60 is a lower nickel alloy than the AMERARC Nl99 companion electrode. It has excel-
lent operating characteristics with very low slagging and will operate on either DC positive or AC
TO 1.9 3.25 X 350 644022 70 - 110 welding power. AMERARC Nl60 is recommended for welding cast iron where color matching is
OTHER NI60 1.9 4.0 X 350 645020 90 - 130
important or where large cavities must be filled. Always use the lowest possible amperage and
weld for short time periods intermittently in order to reduce heat-induced stresses and the possi-
NICKEL AC/DC (+)
STEELS IRON
bility of cracking. For heavy sections, preheating to 300°C is advisable. Peening between passes to
reduce residual stresses is recommended and the work should be covered or blanketed in order to
produce a slow cooling rate. The electrode may also be used to weld malleable cast iron and for
welding iron to steel. The deposit is machinable. Tensile Strength: 520 N/MM2 (Avg)
AMERARC™ Non-Ferrous Electrodes

FOR WELDING ELECTRODE WT DIA/LT PRODUCT RECOMMENDED APPLICATION INFORMATION
TYPE (KG/PK) (MM X MM) CODE NO. AMPERAGE
COPPER SN
AMERARC SN is a tIn-bronze electrode recommended for joining copper base alloys to them-
selves or to steel or cast iron. It may also be used for welding cast iron without preheat where
BASE TIN 1.9 3.25 X 350 648024 100 - 150 machining after welding is not required and for cladding of steels and other material and for fill-
BRONZE DC (+) ing cavities. AMERARC SN is used with DC positive polarity only. Avoid working temperature range
ALLOYS of 400-600°C due to risk of hot shortness.
and
JOINING AMERARC AB is an aluminum-bronze electrode intended for building up or joining copper base
DISSIMILAR AB alloys or for welding copper base alloys to steel. May also be used for buildup of cast iron using
1.8 3.25 X 350 646028 90 - 125 normal precautions for this crack-sensitive material. AMERARC AB deposits exhibit high strength
ALUMINUM
METALS BRONZE DC (+)
and are highly resistant to abrasion and wear. As on all copper welding, preheating is advisable.
Best results obtained in flat or horizontal position with DC positive.
SEE HANDBOOK
AMERARC AL is an aluminum-silicon electrode suitable for welding cast or extruded aluminum

alloys of relatively heavy thickness. Typical applications are repair of aluminum castings or archi-
AL 0.8 3.25 X 350 80 - 130
tectural or decorative components. AMERARC AL is used with DC positive polarity only. The elec-
ALUMINUM ALUMINUM 647026 trode exhibits high burn-off rates and high welding speeds and therefore for starts and on heavy
DC (+) sections preheating may be required. The residual slag is corrosive and should be completely
removed following welding.
AMERARC CH is specifically designed for gouging out cracks, or back gouging of welds and for joint
GOUGING preparation. Its thick, specially-developed coating produces a strong plasma and gas jet which removes
the material melted by the arc. AMERARC CH may be used for gouging most engineering materials such
ELECTRODE CH as steel, stainless cast iron and many non-ferrous metals. The resulting grooves are smooth and even
CHAMFERING 2.8 3.25 X 350 649022 160 - 180 and welding may follow immediately after gouging except on stainless steel, which should be thorough-
NOT FOR WELDING GOUGING ly cleaned prior to welding. Either AC or DC negative polarity may be used. The electrode should be struck
AC/DC (-) perpendicular to the work and then pointed in the direction of travel at an angle of approximately 20
degrees to the perpendicular. Travel speed of l00-150 CM/Min should be maintained. AMERARC CH can
also be used for cutting and piercing holes. Good ventilation in closed areas is recommended.
17
9 AMERARC™ Arc Welding Machines
SECTION
DREW MARINE
AMERARC I-400 MST Multipurpose Inverter
Arc Welding Machine
MIG WELDING I-400MST
The AMERARC I-400 MST arc welding machine is an inverter type
arc welder with 400 amps output for use with constant current (CC)
and constant voltage (CV) welding operations. The MST model is
ideal for welding with all the major shipboard welding processes:
• Gas Metal Arc Welding (GMAW-MIG) using the short spray

technique with 0.9 mm (0.035”) solid wire or the spray arc
technique with 1.3 mm (0.052”) wire
• Flux-Cored Arc Welding (FCAW) with cored wires up to 2.4 mm (3/32”)
• Gas Tungsten Arc Welding (GTAW-TIG), with lift or scratch

starting with current as low as 5 amps
• Shielded Metal Arc Welding (SMAW-Stick) with all types

and sizes of electrodes
SPECIFICATIONS • Carbon Arc Gouging (CAC-A) with gouging rods up to 9 mm (3/8”)

Rated Output
Amps 400A Welding with any process is easy. The operator simply selects a
Volts 44V process, sets his current or voltage, and starts his job.
Duty Cycle 25% @ 400A Programmable controls allow for maximum flexibility, offering
60% @ 300A either machine or remote control of electric power and contactor.
Output Range The MST allows adjustments for hot starting, hot current and arc
Amps 5 – 400A
control in the SMAW mode, inductance and material selection for
Volts 10 – 36V
Maximum OCV 80 OCV GMAW, and pulse and slope controls for GTAW. Five welding pro-
Input Hz 50/60 Hz grams can be saved for standard applications.
Dimensions The AMERARC I-400 MST weighs only 29 kg so it is not difficult to

Width 8.25 in/220 MM take the machine to the work area, avoiding long cable lengths and
Length 16.5 in/420 MM both the associated voltage drops and safety concerns due to
Height 16.9 in/430 MM cables strewn about the ship.
Weight 64.2 lb/29.2 KG
The MST accepts any power configuration: 208/330/460 volts,
LOAD CHARACTERISTICS
1/3 phase, 50/60 Hz. The proper input voltage can be selected by
simply adjusting a switch; no tools are required. If the machine
Input 400A 300A NO is accidentally connected to improper voltage, SMART LOGIC1
50/60 Hz 36V 32V Load
technology prevents the machine from damage.
230V 3 phase 55A 37A 1.3A
460V 3 phase 27A 18A 0.6A
KW 16.9 KW 11.3 KW 0.3 KW The AMERARC I-400 MST is equipped with a 14 pin receptacle for
KVA 21.9 KVA 14.6 KVA 0.5 KVA powering and operating a 24 or 110 volt AC wire feeder for GMAW
and FCAW.
ACCESSORY EQUIPMENT
Drew Marine offers several accessory items with the AMERARC
I-400 MST. For GMAW/FCAW, the F4 wire feeder and Number 4 MIG
HOW TO ORDER
torch, with associated spare parts as outlined in this section.

A hand held Spool Gun and Controller, especially well suited for
aluminum GMAW is also available by special order.
I-400 MST CC/CV 400 Amp Inverter
Arc Welding Machine NOTE: Ask for a demonstration of the MIG System to compare its
208/230/460 Volt, 1/3 ph, 50/60 Hz 600123
quality, convenience and capability to speed your welding operations.
1
Registered trademark of Thermadyne Corporation.
18
AMERARC™ Gas Metal Arc Welding (MIG) 9
SECTION
MODEL F4 WIRE FEEDER

DESCRIPTION
The AMERARC Model F4 Wire Feeder is a heavy-duty, 4-roll drive
feeder providing excellent performance for gas metal arc welding
(GMAW/MIG) and flux cored arc welding (FCAW). The F4 Wire
Feeder is used with the AMERARC I-400 MST inverter power
sources when using the machines in the CV (Constant Voltage)
mode.
The F4 Feeder works on a 24-volt circuit provided through the

welder control cable. Optional 3-meter and 6-meter control cables
are available to extend the feeder operation at convenient distances
from the welder. Included with the feeder are gas purge and wire
jog switches.
The Feeder is equipped with contactor control, voltage and wire

speed controls, gas solenoid, drive rolls for 0.9 MM and 1.2 MM
wire, guide tube and 2.2 meter control cable and gas hose. Wire
SPECIFICATIONS
speed range of 1-20 meters per minute, with the digital meter for
display of wire feed speed and voltage provides accurate control of
Input Power (from Power Source) 24V AC, 5A, 50/60 Hz, 1-pH feed speeds for the modes of GMAW welding, including: short cir-
Wire Feed Speed Range 1-20 meters/minute (50-750 IPM) cuit, globular, spray and pulsed spray.
HOW TO ORDER
Wire Sizes Accommodated:
Hard/Soft 0.6-1.6 MM
Cored 0.9-2.4 MM Description Product Code No.
MIG F4 Wire Feeder 892019
Width 23 CM Wire Feeder Spares Kit 892035
Height 24 CM Wire Feeder Mounting Platform 998031
Length 54 CM Wire Feeder Jumper Cable 780016
Weight 13.6 KG (from machine to Feeder)
Flowmeter Regulator 9079055
Supplied with 0.9/1.2 MM drive rolls and guide tube for solid wire. Inert Gas Hose 792011
Accessory Parts Kit including knurled drive for pressure rolls for Extension Cable 9 M/18 M (to operate OR
cored wire welding. Feeder remote from welding machine)
Close-up view showing 4-roll drive system with indexed View showing F4 Wire Feeder atop MST 400 Welder with
pressure guides for adjusting wire feed tension. welding Torch connected.
19
9 AMERARC™Gas Metal Arc Welding
SECTION
(MIG) with the I-400 MST Welder

DREW MARINE
Trigger
Nozzle Insulator
Nozzle
Liner View showing part of
AMERARC 400 AMP Torch
Gas Diffuser
with parts.
Contact Tip
Wire Feeder Spare Parts Kit
MODEL 400 AMP MIG TORCH

DESCRIPTION
The AMERARC 400 Amp is an air-cooled welding torch with EURO-
MAG connection for use with the AMERARC F4 wire feeder. It
comes equipped with nozzle, contact tip and liner for 0.9 MM
(0.035 in.) diameter wire.
The “goose-neck” style torch is rated at 400 amps, 60% duty cycle
using CO2 gas. The torch hose and cable length is 4.5 M (15 ft).
Torch and cable connections include four (4) integrated assem- MIG Torch Spare Parts Kit
blies for feeding: gas, wire, arc welding power and power for the
SPECIFICATIONS
torch trigger to control wire feed. For operator safety, the torch trig-
ger switch is controlled by a low voltage AC circuit supplied by the
feeder.
Total Weight 6 KG (14 lbs.)
Length Hose & Cable 4.5 M (15 ft.)
Rating 400 amps at 60% duty cycle with CO2 gas

shielding De-rate torch when using cored
wires or gas mixtures.
HOW TO ORDER
AMERARC 400 AMP Torch 892027
Torch Spare Parts Kit 892043
consists of:
Item Quantity
Nozzles 8
ACCESSORIES
Tips 50
Diffusers 12
Drew Marine can provide all the accessories for MIG welding, Insulators 20
including gases and an assortment of solid and flux cored wires, in Trigger Assembly 1
several diameters and spool sizes. Assortment includes high qual- Liner 2
ity steel, stainless steel, aluminum and copper alloys. MIG Pliers 1
Conductor Tube 1
20
AMERARC™Gas Metal Arc Welding 9
SECTION
(MIG) with the I-400 MST Welder

INTRODUCTION There are several significant variations of the process such as the
The gas metal arc welding process, commonly referred to as flux cored arc welding process (FCAW), which uses a “hollow” or
GMAW or MIG, is widely used in a number of forms in industry and tubular wire with a small amount of flux in the center to improve
throughout the world. Most variations of the process are used the welding characteristics such as deposition rate and vertical or
extensively in the shipbuilding industry. Most recently, interest has overhead performance. Many variations of shielding gas mixtures
developed in the application of the process for major repairs and are used depending upon the metal(s) to be welded and the
steel renewal onboard. Drew Marine has complete packages process parameters. In some cases, sufficient flux is provided in
available to meet the needs of ship owners/managers planning the core to eliminate the need for a gas shield. This type of wire
such projects. is sometimes referred to as an “air wire.”
THE PROCESS The typical GMAW welding package consists of an arc welding
The GMAW/MIG process uses a bare electrode in the form of a coil machine, a wire feeder which may be a part of the welding
of wire, the end of which is automatically fed into an arc between machine in some cases, a torch with an integral hose, cable and
the end of the wire and the base metal. The wire is fed into the arc casing/liner assembly, a supply of shielding gas (cylinder), a
at a constant speed set at the wire feeder control by the operator. flowmeter regulator and a spool of welding wire of the required
A continuous gas shield (which may be inert or chemically active alloy composition and diameter.
gas) surrounds the arc to protect the molten base metal. The weld-
ing current is carried by a flexible cable to the contact tip at the end
of the torch where it is transferred to the wire. The shielding gas
flows to the torch through a hose to the gas nozzle.
Basic elements of the Flux Cored (FCAW) Process
WIRE FEEDER/TORCH
The wire feeder includes a spindle to mount the wire spool, an
Basic elements of GMAW (MIG) Process adjustable constant speed motor and drive roll assembly to pull
the wire off the spool and feed it into the casing/liner assembly of
In the MIG process, the arc length is determined by the arc voltage, the torch, a gas solenoid to start and stop the flow of shielding gas
which is set by the operator. If the arc length increases due to a and digital display of the selected wire feed speed. The torch
higher melting rate, the welding current decreases automatically to assembly includes a gas hose to carry the shielding gas to the
reduce the arc length. The opposite occurs if the arc length torch and a flexible cable to conduct the welding current to the
decreases due to a lower melting rate. This is a very important contact tip at the end of the torch. At the contact tip the current is
characteristic of the constant CV, type of arc welding machine pre- transferred to the wire and a replaceable liner, sized to match the
ferred for this process.* wire diameter, in the casing.
*An alternate system, with more limited applications, uses a con-

stant current, CC, arc welding machine and an arc voltage sensing
wire feeder. The feeder adjusts the wire feed speed to maintain the
desired arc voltage.
21
9 AMERARC™ Welding Machines
SECTION
DREW MARINE
AMERARC I-300S Inverter Arc Welding
Machine
Description
The AMERARC I-300S welding machine is a highly efficient, light-
weight and reliable, constant current (CC) inverter arc welder. The
rugged, compact and very portable case, with carrying handle make it
well-suited for shipboard maintenance and repair activities.
The machine operates on single- or three-phase, 50/60 Hz supply
voltages and supply 300 amps of direct current at 40% duty cycle,
(250 amps at 60% duty cycle). A high quality arc is assured, even at
a minimum of 5 amps for precision TIG (Gas Tungsten Arc Welding
welding, using the LIFT-TIG operating mode. The machines also have
excellent arc characteristics for all STICK (Shielded Metal Arc Welding)
welding applications and are ideal for handling electrode sizes of 1.6
- 5 mm. To power TIG controls, use the available 14 pin receptacle.
Features
Applications
• Advanced state-of-the-art inverter system provides lightweight, The AMERARC™ I-300S inverter are welding machine is an
high efficiency and outstanding reliability. especially well suited to shipboard use because of its low weight and
• Precise current adjustment, arc current control, hot start and inverter technology design. These features allow carrying the machine
line voltage compensation provides optimum quality of welding to the work area, eliminating the need for long cable lengths that
• Easy-Link™, Smart Logic, and Thermal Overload Protection affect the quality of the arc and create hazards as they are strewn
insure the absence of failures. Voltage about the ship.
• Reduction Device all but eliminates the risk of shock in the Inverter technology offers other advantages in addition to mobility The
welding circuit circuitry responds so quickly to arc changes (up to thousands of
times a second) that the operator achieves the best advantage of all
• Meet or exceed IEC 60974-1 (CE), NEMA, CSA, and IP23S electrode types, regardless of weld position or current level within the
standards including the 10 minute water spray required current range. For example, welders easily control or "whip"
the rod to direct the weld puddle when welding at high amperages.
Specifications
This action speeds up the weld, while still obtaining a quality weld
joint. Some additional advantages of inverter technology include: the
machines are not affected by line voltage changes up to 10%, and
Rated Duty Output Primary Current at Input Voltage
they perform very effectively using less than 2O-3O% power than
Output Cycle Voltage Phase 208 230 460 kW kVA
300 40% 32 3 45 41 21 12.0 16.0 conventional welding machines.
250 60% 25 3 35 32 16 9.4 12.6
No Load -- -- 3 1.4 1.3 0.7 0.3 0.5
How To Order
250 40% 30 1 76 68 -- 9.4 15.7
200 60% 28 1 44 40 -- 5.4 9.0
No Load -- -- 1 2.5 2.2 -- 0.3 0.5 Primary Voltage Product Code No
208/230-460 596058
DIMENSIONS: Metric English
Accessories
Width 210 mm 8.3 in.
Height 420 mm 16.5 in.
Length 450 mm 17.7 in. Remote Foot Current Control 599094
Weight 20.0 kg 44.0 lbs. Remote Hand Switch, Torch-Mounted 599078
Remote Hand Amp Control, Torch-Mounted 599086
For additional specifications, details and technical data,

refer to Product Data Sheet WRP 67.
NOTE: IT IS STRONGLY RECOMMENDED (required by many marine regulations) that the
primary cable be connected to a fused safety switch using fuses rated as listed above to
permit complete electrical shutdown of the arc welder when not in use for maintenance,
and to protect other circuits in case of overload in the arc welder branch circuit. A fused
safety switch cannot be used to guarantee protection of the arc welder in case of a short
circuited secondary. Duty cycle is defined as the cumulative percentage of any ten (10)
minute period during which the arc welder can be operated at the specified current with-
out overheating.
22
AMERARC™ Welding Machines 9
SECTION
AMERARC I-300 ACDC

Inverter Arc Welding Machine
Description
The AMERARC 1-300 ACDC special purpose welding machine is a
constant current (CC) inverter arc welder that offers both DC and
adjustable frequency AC. The AMERARC 1-300 ACDC machine also
features wave balance adjustment for precision TIG welding of
aluminum with advanced embedded microprocessor technology.
This control of the wave form changes the amount of time spent on
DCEP (cleaning) and DCEN (penetration) parts of each cycle, increas-
ing arc stability. The rugged, compact and very portable unit makes it
well- suited for shipboard maintenance and repair activities.
The machine operates on single- or three-phase, 50/60 Hz supply
voltages and supplies 300 amps of direct current at 25% duty cycle,
(250 amps at 40% duty cycle). A high quality arc is assured, even at
a minimum of 5 amps for precision T1G (Gas Tungsten Arc Welding)
Features
welding. The machines also have excellent arc characteristics for all
STICK (Shielded Metal Arc Welding) welding applications and are ideal
• Advanced state-of-the-art inverter system provides lightweight, high for handling electrode sizes of 1.6 - 5 mm. To power TIG controls, use
efficiency and outstanding reliability. the available 14 pin receptacle.
• Precise current adjustment, arc current control, hot start and line
voltage compensation as well as high-frequency starting, slope and
Application
pulse controls, provide optimum quality of both SMAW (STICK) and
GTAW (TIG) welding. The AMERARC™ I-300ACDC inverter arc welding machine is especially
well suited to shipboard use because of its light-weight and inverter
• EASY-LINK™, SMART LOGIC™, and thermal overload protection insure
technology design. These features allow carrying the machine to the
the absence of failures. Voltage reduction device all but eliminates the
work area, eliminating the need for long cable lengths that affect the
risk of shock in the welding circuit.
quality of the arc and create hazards as they are strewn about the
• Meet or exceed IEC 60974-1 (CE), NEMA, CSA, and IP235 standards ship.
including the 10-minute water spray.
Inverter technology offers other advantages in addition to mobility.
Specifications
The circuitry responds so quickly to arc changes (up to thousands of
times a second) that the operator achieves the best advantage of all
Rated Duty Output Primary Current at Input Voltage electrode types, regardless of weld position or current level within the
Output Cycle Voltage Phase 208 230 460 kVA kw required current range. For example, welders easily control or "whip"
300 36% 32 3 47 41 21 17 12.8 the rod to direct the weld puddle when welding at high amperages.
250 40% 30 3 37 32 16 13.5 10 This action speeds up the weld, while still obtaining a quality weld
No Load -- -- 3 1.4 1.1 0.7 0.5 0.13 joint. Some additional advantages of inverter technology include:
250 25% 32 1 96 87 -- 20 12 the machines are not affected by line voltage changes up to 10%,
200 40% 30 1 71 64 -- 14.8 8.9
and they perform very effectively using 20-30% less power than
No Load -- -- 1 2.5 1.8 -- 0.5 0.13
conventional welding machines.
*460 volt machine cannot be operated on single phase primary supply.
DIMENSIONS:
Width
Metric
210 mm
English
8.3 in.
How To Order
Height 420 mm 16.5 in. Primary Voltage Product Code No
Length 450 mm 17.7 in. 208/230-460 0886160
Weight 24.0 kg 53.0 lbs.
For additional specifications, details and technical data, Accessories

refer to Product Data Sheet WRP 79. Remote Foot Current Control 599094
Remote Hand Switch, Torch-Mounted 599078
Remote Hand Amp Control, Torch-Mounted 599086
23
9 AMERARC™ Welding Machines
SECTION
DREW MARINE
AMERARC I-145 Inverter Arc Welding
Machine
Description
The AMERARC I-145 Welding Machine is a constant current arc
welding rectifier providing140 amps welding current at 35% duty
cycle. Open circuit voltage is 48 volts. The AMERARC I-145
Welding Machine can be connected to any 200-240 volt, single
phase, 50/60 Hz supply. The control includes compensation for
line voltage variations up to 10% while welding. Included with the
package is a 5 M welding cable with electrode holder and a 3 M
ground cable with ground clamp and two male connectors, and a
4.5 M primary supply cable.
Features
• Reliable inverter technology provides a lightweight, portable The AMERARC I-145 Welding Machine provides two modes of
operation, controlled by a switch; one for stick electrode welding
welding system.
(SMAW) and the other for Lift-TIG welding (GTAW) without high fre-
• Stepless welding current adjustment from 5-140 amps output. quency. The unit has thermal overload protection indicated by a
warning light on the control panel. The machine produces an
• Automatic overload protection.
extremely stable DC welding current which is adjustable by a sin-
• Line voltage compensation. gle potentiometer control on the panel.
• Choice of stick or Lift-TIG welding made by toggle switch.
In the stick welding mode the machine has operator features for
• Meets EN 60974-1 regulation and IP23 protection. hot start, arc force and anti-sticking.
Specifications Hot Start – temporary increase in output current when starting for
Input: 200-240 Volts, Single Phase, 50/60 Hz up to 22 Amps quick starts
Power at Rated Outputs: Arc Force – temporary increase in output current to clear short cir-
Output: Duty Cycle Input Power cuits that may occur during welding
140 Amps @ 25.6V: 35% 3.9 KW
100 Amps @ 24.0V: 100% 6.2 KW Anti-Sticking – temporary decrease in output current in the event
of operator error causing the electrode to stick to the workpiece
Output Range: 5-140 Amps
Applications
Open Circuit Voltage: 48 Volts
Width: 145 MM The AMERARC I-145 Welding Machine is best suited for routine
Height: 254 MM shipboard maintenance and repairs utilizing the stick welding
Depth: 350 MM process (SMAW) with electrodes up to 4.0 MM diameter and TIG
Weight: 6 KG welding (GTAW) of mild and stainless steels using argon shielding
gas without high frequency. When TIG welding, the arc is started
using the Lift-TIG feature by contacting the tungsten electrode to
How To Order
the workpiece with the argon gas flowing. Lift the torch several
millimeters off the work and the arc is established immediately
AMERARC I-145 with primary cable, welding and ground cable, and TIG welding can proceed. No electrode contamination will
electrode holder and ground clamp with two male connectors. occur if the electrode is cold at the start. The short circuit current
Product Code No. 595068 is limited to approximately 5 amps and thus no heating occurs.
AMERARC TIG Torch, flexible head, 150 Amp, with 3.8 MM hose The exceptionally smooth, well-regulated output results in high
and cable with male connector attached. quality welds with excellent appearance using AMERARC SSMO,
Product Code No. 587016 ST, STV and DP (duplex) electrodes on stainless steel.
Accessories Product Code No.

Cable Connector, T-25 Male 606055
Safety Electrode Holder, 150 Amp 614058
Ground Clamp, 200 Amp 613050
TIG Accessory Kit 521014
24
AMERARC™ Welding Machines 9
SECTION
AMERARC R–500 DC Rectifier Arc

Welding Machine
Description
The AMERARC R-500 Arc Welding Machine is a heavy duty three-
phase rectifier ideally suited for all shipboard repair and mainte-
nance activities. The machine provides an extremely smooth, rip-
ple-free direct current that can be easily controlled to accomplish
the most difficult welding tasks. The arc starting current can be
adjusted to eliminate striking and restriking problems as well as
electrode sticking.
Applications
The AMERARC R-500 Arc Welder is especially well suited for use
with low hydrogen and stainless steel electrodes and also for all
"out of position welding." Electrodes up to 6.0 MM (1/4 IN) diam-
eter can be used to produce high quality welds efficiently. The
machine provides a stable arc at low current levels for welding
with small diameter electrodes and can also be used for arc goug-
ing and TIG welding with scratch starting or with the optional high
Specifications
frequency unit (PCN 598013).
Primary/lnput (50/60 Hz, Three Phase)
Voltage: 220 380 440
Current @ Rated Output (Amps): 74 43 37
Features
Recommended Fuse, 3 required (Amps): 100 60 50
Primary Cable Size (MM2): 4 x 16 4 x 16 4 x 16
• Full wave, three-phase silicon rectifier.
Secondary/Output
Rated Output • Continuous current adjustment from 60-500 amps at the panel
500 Amps, 40 Volts @ 60% Duty Cycle
or with optional remote control.
Maximum Open Circuit Voltage (OCV): 67 Volts
• Arc force control adjusts short circuit current.
Height: 700 MM
Width: 565 MM • Ideal arc characteristics for all-position welding with all types
Depth: 630 MM of electrodes.
Net Weight: 182 KG
How To Order
• Line voltage compensation.
R-500 DC Rectifier PCN 597015 • Protective circuits guard against damage resulting from
Accessories Product Code No. overloads or surges.
2
Primary Cable 5 M 4 x 16 MM 594011
• Corrosion protection is provided by dipping and totally enclosed
Remote Control for R-500 599029
control circuit compartment.
NOTE: IT IS STRONGLY RECOMMENDED (required by many marine regulations)

that the primary cable be connected to a fused safety switch using fuses
rated as listed above to permit complete electrical shutdown of the arc
welder when not in use for maintenance, and to protect other circuits in case
of overload in the arc welder branch circuit. A fused safety switch cannot be
used to guarantee protection of the arc welder in case of a short-circuited
secondary.
25
10 AMERARC™ TIG Welding Equipment
SECTION
DREW MARINE
The Drew TIG Accessory Kit, provides an
assortment of collets, holders and caps for
various welding operations. Additional parts
are shown on the chart on page 28. Argon
gas, tungsten electrodes and regulator
with flowmeter must be used with a suit-
able power source such as the LS 300, the
400GTS or the GTSW inverter welding
machines.
The AMERARC I-300GTSW is ideally suited

for TIG welding of all metals. When utilizing
other machines, especially transformers,
without high frequency, an auxiliary high
frequency generator is essential.
The Drew High Frequency Unit provides

high frequency spark so the welding cur-
rent will flow, producing the arc.
The Gas Tungsten Arc Welding process is a con-copper, copper-nickel, brasses, silver,
very popular choice for joining metals of phosphor bronze, plain carbon and low- The high frequency signal may be switched
thicknesses less than 4 MM, where high alloy steels, cast iron, and others. The to "ON" which means the high frequency is
quality, spatter-free welds with superior process is also used for welding combina- on continuously – required for AC welding –
appearance or corrosion resistance are tions of dissimilar metals, and for applying or may be switched to "START" and will be
desired. hard facing and surfacing materials to steel. on only until a stable arc is established
when using DC current. The High
The welds are protected from atmospheric The Drew flex neck TlG torch is excellent for Frequency Unit also provides a timed flow
contamination by shielding gas, resulting in the marine environment, offering quality of inert gas to purge the torch and blanket
stronger, more ductile, and more corrosion- and long life, along with a simple design the weld area prior to switching on the
resistant welds than those made with the that is easy-to-use and adaptable to all welding current.
shielded metal arc welding methods. In shipboard situations. The torch comes com-
addition, since no flux is required welding is plete with cable, gas hose, heat shield and Finally, when the arc is broken at the end of
applicable to a wide variety of joint types. backcap. the weld, inert gas will continue to flow for
Further, corrosion due to flux entrapment an adjustable time period selected accord-
cannot occur, and expensive post-welding ing to the material thickness to protect the
cleaning operations are not needed. The weld zone while it cools.
TIG Accessories Product Code No.

entire welding action takes place without
spatter or sparks. Fusion welds can be
made in nearly all metals such as alu- 0.5 x 180 MM Pure Tungsten* (10/Pkg) 524018
minum, stainless steel, magnesium alloys, 1.0 x 180 MM Pure Tungsten (10/Pkg) 524026
nickel and nickel-base alloys, copper, sili- 1.6 x 180 MM Pure Tungsten (10/Pkg) 524034
2.4 x 180 MM Pure Tungsten (10/Pkg) 524042
TIG Accessory Kit

3.2 x 180 MM Pure Tungsten (10/Pkg) 524059

0.5 x 180 MM 2% Thor Tungsten* (10/Pkg) 525016
1.0 x 180 MM 2% Thor Tungsten (10/Pkg) 525024
1.6 x 180 MM 2% Thor Tungsten (10/Pkg) 525032
The TIG ACCESSORY KIT includes a starting 2.4 x 180 MM 2% Thor Tungsten (10/Pkg) 525040
supply of the most commonly used torch 3.2 x 180 MM 2% Thor Tungsten (10/Pkg) 525057
accessories. TIG Torch, Flex Head, 200 amps, 7.6 M Hose and Cable 515017
TIG Torch, Flex Head, 150 amps, 7.6 M Hose and Cable (for I-140) 587016
Description Product Code No. Accessory Kit, TIG 521014
3 Collets 1.6 MM 800012 Wire Brush, Stainless Steel for TIG 812017
3 Collets 2.4 MM 800020 Gloves, TIG Welding 813015
1 Long Back Cap 811019 Gas Hose Assembly, TIG 792011
1 Collet Body 1.6 MM 801010 Jumper Cable, TIG 780016
1 Collet Body 2.4 MM 801028 Argon/Co2 Regulator with Flowmeter 9079014
2 C5 Ceramic Cups 802026 High Frequency Unit (for use with R-500 Rectifier Machine) 598013
2 C6 Ceramic Cups 802034
2 C7 Ceramic Cups 802042 * Other Tungsten types available on request.
1 Heatshield 810011 Pure tungsten electrodes are customarily used while welding aluminum. The 2% thoriated variety is usually preferred
for all other applications.
26
AMERARC™ Torch Head & Accessories 10
SECTION
TIG Welding Equipment
BACKCAP TORCH SERIES HEATSHIELD COLLET COLLET BODY CUP (NOZZLE)

STANDARD
BACKCAP HEATSHIELD COLLET COLLET BODY ALUMINA CUP

LONG 810011 1.6 MM 800012 1.6 MM 801010 A4 6.4 MM 804014
811019 2.4 MM 800020 2.4 MM 801028 A5 7.9 MM 804022
3.2 MM 800038 3.2 MM 801036 A6 9.5 MM 804030
4.0 MM 800046 4.0 MM 801044 A7 11.1 MM 804048
BACKCAP A8 12.7 MM 804055
MEDIUM
8110027
CERAMIC CUP
BACKCAP C4 6.4 MM 802018
SHORT C5 7.9 MM 802026
STANDARD GAS LENS

811035 C6 9.5 MM 802034
C7 11.1 MM 802042
C8 12.7 MM 802059
Drew PCN 515017 includes the 200

Amp torch with control valve, short
backcap, heatshield, gas hose and HEATSHIELD COLLET GAS LENS ALUMINA CUP
810029 See Above for 1.6 MM 839011 AG6 9.5 MM 837015
electrical cable. Parts Numbers 2.4 MM 839029
SHORT
HEATSHIELD COLLET COLLET BODY ALUMINA CUP

810011 SHORT SHORT SA4 6.4 MM 809014
1.6 MM 805012 1.6 MM 806010 SA5 7.9 MM 809022
2.4 MM 805020 2.4 MM 806028 SA6 9.5 MM 809030
NOTE: CERAMIC CUP

REDUCE CONTINUOUS DUTY RATING BY 25% WHEN SC4 6.4 MM 807018
SC5 7.9 MM 807026
USING SHORT COLLET, WITH SHORT COLLET BODY. SC6 9.5 MM 807034
AMERARC™ TIG Rods

Drew filler metals for TIG welding are specifically alloyed to produce superior deposit quality and ease of use with Argon gas shielding.
Refer to the Drew Marine Welding Handbook for additional details.
FOR TIG WELDING ELECTRODE WT DIA/LT PRODUCT APPLICATION INFORMATION
TYPE (KG/PK) (MM X MM) CODE NO.
AMERARC ABT is a specially formulated TIG rod which is used for joining and surfacing aluminum
ABT bronzes, particularly high manganese alloys and YORCALBRO, as well as other copper alloys and
YORCALBRO ALUMINUM 1.5 2.4 X 1000 708018 steel using the TIG process.
BRONZE
ALUMINUM ALT AMERARC ALT is for TIG welding of aluminum magnesium alloys containing up to 3 percent mag-
ALUMINUM 0.5 3.0 X 1000 710013 nesium. It has good corrosion resistance.
MAGNESIUM MAGNESIUM
AMERARC CNT is recommended for TIG welding many copper-nickel alloys such as 70/30 and also for
CUNIFER CNT 2.0 2.4 X 1000 709016 overlaying other metals to improve sea water corrosion resistance.
COPPER NICKEL
ALLOY CRT AMERARC CRT is recommended for TIG welding alloy steels of type -1/2% Cr 1/2% Mo, 1% Cr - 1/2%
CHROMIUM 2.5 2.4 X 1000 824012 Mo, 1-1/4% Cr - 1/2% Mo commonly used in high pressure boilers and power piping. Argon backup is
STEELS MOLYBDENUM recommended for the most critical applications.
AMERARC SST is ideally suited for welding most marine stainless steels including overlays. Piping,
SST 1.6 X 1000 818015 tanks, valves and fittings are typical applications. Argon backup is recommended to prevent internal
STAINLESS 2.5
2.4 X 1000 818023 corrosion.
STAINLESS STEEL
STEEL SMT 1.6 X 1000 838013

AMERARC SMT with higher levels of chromium and nickel is especially well suited for welding stain-
less steel pipe on LNG carriers and for other applications requiring superior corrosion resistance, includ-
STAINLESS 2.5
STEEL 2.4 X 1000 838021 ing repairs of stainless steel-clad tanks.
AMERARC DPT is a duplex stainless filler rod for welding and cladding of austenitic/ferritic stainless
DPT steels. The nitrogen bearing weld metal is resistant to chloride-containing medias. Also, the AMERAC
DUPLEX STAINLESS STEEL 2.5 2.5 X 1000 937013
DPT has high strength and good overall welding characteristics to combine with the excellent corrosion
resistance. In a welded condition, the deposits have between 30/50% ferrite.
27
11 AMERARC™ Plasma
SECTION
Cutting Equipment
DREW MARINE
Description
The AMERARC XL PLUS Series Air/Nitrogen Plasma Cutting
Systems is especially well suited for marine applications. The
machine is based on inverter technology, providing an exceptional
degree of reliability and low weight for portability. The 1O2XL Plus
model is available, rated for cutting 25mm thick material under all
conditions and 45mm under specific conditions (lower speed). The
machine can be operated from any primary input from 208 to 460
vac +1- 10%, single or three phase, 50 or 60 Hz.
The AMERARC Plasma machine can be used to cut any metal that
is electrically conductive. All steels, stainless steels, cast irons,
AMERARC Plasma Cutting System

aluminum, and copper alloys can be cut easily, quickly and clean-
ly. The combined effect of a high intensity arc and a hot, high veloc-
ity plasma gas results in a very clean, high speed cut. Most sur-
faces require only minimum cleanup and have sharp, well defined NOTE: Initial shipments of the AMERARC PLUS series of plasma
edges. Piercing, beveling and gouging can also be done with ease cutting systems include the standard kit of consumable parts, plus a
"Sea Stock" of parts for the special needs of ships stores. Contents
Applications of the kits, including a schematic, are illustrated on next page.
Features
The plasma cutting process is especially recommended for:
• Routine maintenance onboard chemical carriers and other ves-
sels that have stainless steel, aluminum or other alloys not easily • Two-Year Warranty - Assurance of high reliability.
cut by conventional oxy-acetylene process.
• Increased Output - For rated cutting thickness at higher speeds.
• Maintenance and repair on vessels where metal cutting must be
carried out in areas having little or no ventilation, where acetylene • Improved Torch Design:
fuel gas or oxygen leaks would present a major safety problem. - Torch Leads - Enclosed in a one-piece, heavy-duty flexible cable.
• Routine maintenance on vessels that are restricted by the This provides durability and handling ease.
charterer to only a few gas cylinders onboard.
• Major steel renewal programs on vessels operating in areas of - ATC1 cable connectors allow simple torch replacement, ability to
the world where the supply of larger quantities of oxygen and add extensions up to 24 meters (70 feet).
acetylene cannot be assured. - Operator Friendly Handle - For ease and comfort, including
trigger latch.
• Standards approval - Canadian Standards approval; certified
to comply with standard CSA 22.2, No. 60.
• Tip Saver Circuit - Consumable parts last longer.
• Smart Start1 (Auto Pilot) - Minimizes machine recycling,
restarts quickly.
• Smart Logic1 (Over Voltage Protection) - Will not power on unless
correct input.
• Universal Input Power - Versatile - simple change, with proper cable
and plug units can be used with 208-460, 1/3 phase, 50/60 Hz.
• TRUE GUARD' roll bar provides easy transportation and protects the
front and rear of the power supply for unmatched durability.
• Portable - Goes anywhere there's cutting to be done.
• High quality air filter included. Helps promote maximum life
of parts and good cut quality.
• IP-23C Protection Certified (Water Spray Test) - rugged,
durable for marine use.
• 7.6M/15.2M Torch Leads - select package to suit needs.
28
AMERARC™ Plasma 11
SECTION
Cutting Equipment
CONTENTS OF SEA STOCK KIT TSL-100 TORCH - innovative Design/Patented Electrode Locking
Mechanism
Description PCN QTY.
The new electrode is easy to install, no tools are required. The result is
Electrode 980178 25
precise tip and electrode alignment, providing more efficient operation
Shield Cup 980186 3 and improved parts life. This, together with the new trigger latching fea-
Tip-l00 Amp 980160 50 ture and extended tip for maximum viewing of cut, provides more on
the job time for greater operating efficiency.
Standoff Cutting Guide 980202 1
Torch Package - 6.1 meter length PCN 931098
Start Cartridge 980194 3
Torch Package - 15.2 meter length PCN 931106
AMERARC™ PLASMA CUTTING SYSTEMS
DESCRIPTION 1O2XL PLUS

High quality cutting and gouging 25 mm
Severance Cutting 45 mm
Output Current, continuously variable 15-100 amps
Duty Cycle 40 10A, 100% @ 65A
Torch Model SL-100
Plasma Gas Air/Nitrogen
Gas Pressure 4.8 bar (70 psig)
Gas Flow 212 1pm (450 scth)
DIMENSIONS:
Height 380 mm (15 in)
Width 305 mm (12 in)
Length 760 mm (30 in)
Weight 28 kg (62 lbs)
Cutting Guide Kit
How To Order
ADAPTER KITS
AMERARC P102XL PLUS
Adapter kits for the Model SL-100 Torch are
available to convert many competitive as DESCRIPTION P1O2XL PLUS
well as earlier Drew Marine cutting systems AMERARC P1O2XL PLUS (with 6.1M torch) 980145
to the new torch design. The conversion is SL 100 Torch and Leads, 6.1 M 931098
quite simple and results in an ideal way to SL 100 Torch and Leads, 15.2 M 931106
gain the benefits of innovative torch design P1O2XL Sea Stock Kit 980152
and lower cost consumables at reasonable Plasma Cutting Guide Kit 931080
cost. P1O2XL Electrode (5) 980178
P1O2XL Tip (10) 980160
NPUT POWER: AMPS P1O2XL Start Cartridge 980194
208 - 460 VAC (± 10%), 1/3 Phase, 50/60 Hz P1O2XL Shield Cup 980186
P1O2XL Start Off Guide 980202
Voltage 1O2XL PLUS Plasma Cut Filter 771015
208 96.1-phase Filter First Stage 771023
230 87, 1-phase Filter Second Stage 771031
460 22A, 3-phase
Plasma
Cut Filter
29
12 Arc Welding Equipment and
SECTION
Accessories
DREW MARINE
A full range of auxiliary equipment is offered to complement

and match AMERARC Arc Welding Machines and
AMERARC consumables.
Welding Cable 35 MM2 602012
Cable Drum with Crank 605016
Electrode Whip (Stinger) 614025
The following chart compares Drew Electrode Holder Whip 614???
Marine cable sizing (MM2 of conductor Cable Connector, Pair 692054
area) to other cable standards. Ground Clamp 600 AMP 613019
Welding Cable Comparison Chart Safety Electrode Holder 400 AMP 614017
Ground Clamp Whip 613027
MM2 CIRCULAR MILS AWG SIZE
26.7 52,620 #3
33.6 66,360 #2
35.0* 69,072 –
42.4 83,690 #1
Cable Drum with Crank.
50.0* 98,675 –
Ground Clamp, Safety 53.5 105,600 1/0
Electrode Holder and Cable 67.4 133,100 2/0
Are Available Separately. 70.0* 138,145 –
85.0 167,800 3/0 Cable Connector, Pair
95.0 187,483
(accommodates each size cable)
107.2 211,600 4/0
*Drew standard sizes 35, 50 and 70 MM2
WELDING CABLE SELECTION CHART

Maximum
Location Distance from Welding Power Source to Welding
Amperage 1Ft = .3048 M
Ft 49 99 132 165 197 247 296 329 AMERARC Accessories
M 15 30 40 50 60 75 90 100 For personal safety during welding or when handling hot metal,
100 35* 35 35 50 50 70 ** AMERARC welding gloves and aprons offer maximum protection.
150 35 50 50 70 Gloves should be replaced if they show signs of cracking or embrit-
200 35 50 70
tlement. For safety, protection and convenience, AMERARC Arc
250 50 70
300 50 Welding accessories are recommended for the personal use of
* Cable cross-sectional area in Square MM.
350 50 ** Consult your Drew representative for unlisted all welders.
400 70 cable ratings.
Apron
Ground Clamp
Ground Clamp Whip
Chipping Hammer
Safety Electrode Holder Gloves
Brush
Electrode Whip (Stinger)
30
Arc Welding Equipment and 12
SECTION
Accessories
Auto Darken Face Shield

The AMERARC Auto Darken Face Shield is a com-
plete face shield with fully adjustable headband and
the most advanced auto-darkening welding filter
available. The filter automatically turns dark the
instant (within 1/2000 second) the arc is struck and
returns to the light condition 0.2 seconds after the
arc is broken. In either the light or dark condition, the
filter provides ultraviolet/infrared protection to shade
16. The unit is solar powered and requires no
replacement batteries. It contains one lithium battery
(10-year life) to insure operation in total darkness.
The auto darken Face Shield enables the welder to

strike the arc at precisely the spot where it must be
Face Shield with Headband Auto Darken Face Shield struck to eliminate the risk of arc burns, which is
especially critical in stainless steel welding. It also
Description Product Code No. eliminates the risk of arc flashes when welding in
Welding Gloves 616013 confined, out-of-position locations or while tack
Gloves, TIG Welding 813015 welding.
Welding Apron 618019
Wire Brush 626012 2 1
Wire Brush, Stainless Steel 812017
Chipping Hammer 627010
Face Shield with Headband* (Flip Front) 615015
Face Shield with Handle* 9089013
Auto Darken Face Shield 617011
Glass, Clear 2” x 4 1/4” (10) 688053 3
Lens, Clear Shatterproof 2” x 4 1/4” (10) 797052
Dark Glass SH8 2” x 4 1/4” (5) 682055
Dark Glass SH9 2” x 4 1/4” (5) 683053 DREW Non-DREW
Dark Glass SH10 2 “x 4 1/4” (5) 684051 WELD Type Lens 2” X 4 1/4” 60 X 110 MM
Dark Glass SH11 2” x 4 1/4” (5) 685059 SIDE Face Shield Face Shield
Dark Glass SH12 2” x 4 1/4” (5) 686057 1 Clear Glass “Waster” Plate 688053 625055
Dark Glass SH13 2” x 4 1/4” (5) 687055 Shade 8 Dark Glass Under 682055 619058
Dark Glass SH14 2” x 4 1/4” (5)/ Shade 9 Dark Glass 200 683053 620055
Lens, Clear, Shatterproof 60 x 110 MM (10) 796054 Shade 10 Dark Glass* Amps 684051 621053
Glass, Clear 60 x 110 MM (10) 625055
2 Shade 11 Dark Glass 200 685059 622051
Dark Glass SH8 60 x 110 MM (5) 619058
Shade 12 Dark Glass to 686057 623059
Dark Glass SH9 60 x 110 MM (5) 620055
400 Amps
Dark Glass SH10 60 x 110 MM (5) 621053
Dark Glass SH11 60 x 110 MM (5) 622051 Shade 13 Dark Glass Over 687055 624057
Dark Glass SH12 60 x 110 MM (5) 623059 Shade 14 Dark Glass 400 Amps O.R.
Dark Glass SH13 60 x 110 MM (5) 624057 3 Clear Shatterproof Lens 797052 796054
EYE * Shade 10 supplied as standard with Drew Face Shield. Final shade decision
*Uses 2” x 4 1/4” size clear and dark glass. Faceshields are each must be made by engineer using equipment.
SIDE
shipped with a shade 10 dark glass.
31
13 AMERARC™ Gouging Torch
SECTION
DREW MARINE
Shipboard Application
The AMERARC Gouging Torch is an effective metal removal tool for
fabrication jobs on ships in shipyards or in any instance where it is
necessary to improve productivity and profitability. This gouging torch
decreases the amount of time spent on weld removal, backgouging,
edge preparation, defect repair and many other metal removal jobs.
The AMERARC gouging torch can be used on all common metals.
Arc gouging with the AMERARC torch is fast, and it causes little to no
deformations because the heat input is so low.
Operating Features
• Improved Torch Air Flow
Increases efficiency of air supply which provides for a faster
removal operation.
• New Four-Barrel Air Nozzle
Optimizes air flow to the arc. Efficiently cleans slag from groove
edge.
• Optimized Air Flow to Control Noise
Allows torch usage in areas where noise cannot exceed 115
decibels. Permits torch usage at lower air pressure and flow to
obtain acceptable grooves. Features and Benefits
• Air-Assist Positive Air Shut-Off • Natural 150 Torch Angle - improves operator comfort
Minimizes air supply unit cycling on and off. Permits torch usage
• 3600 Swivel Cable - decreases cable twist & strain on operator
when air supply is marginal.
• Positive Grip Handle - increases operator comfort & ease in
• Improved Cable Electrical Conduction
positioning the torch
Decreases heat build up in cable and torch and improves
cable service life. • Reduced Weight - reduces cable & torch weight to minimize fatigue
• Insulated Connection Boot and Hook-Up Kit Increases ease of • High Quality Cable Hose - offers high heat & abrasion resistance
torch hook-up. Virtually eliminates the possibility of arcing when • Rugged Construction - provides protection for the harsh environment
contacting electrically hot parts.
Description Part No. Description Part No. Technical Specifications

Complete Torch 01-082-002
Accepts
• Pointed Carbons (4 mm to 13 mm)
1. Insulators and Screws 94-433-183 9. 0-Ring (2 required) 94-710-036
• Flat Carbons (10 mm and 16 mm)
2. Upper Insulator (N/A) N/A 10. Spool Only 94-801-010
3. Lower Insulator (N/A) N/A 11. Upper Arm 94-048-088 Maximum Current: 1 250 Amps
4. Lever and Screw 94-476-066 12. Head and Screw 94-378-368
5. Valve Bonnet 94-104-016 13. Torch Body 94-103-206 Compressed Air
6. Bonnet Wrench 94-960-001 14. Hinge Pin 94-632-094 • Pressure: 5.6 kg/cm' (80 psi*)
7. Bonnet Only 94-104-012 15. Spring 94-800-077
8. Spoot and 0-Rings 94-801-011 16. Handle 94-370-163 • Flow Rate: 0.8 m3/min (28 cfm)
Torch and Cable Weight
32 • 2.4kg(5.4lbs)
AMERARC™ Gouging Torch 13
SECTION
Description Part No.
7.11 (2.1 m) Cable Assembly 70-084-207

10' (3 m) Cable Assembly 70-084-210
1 Retainer Screw 94-170-182
2 0-Ring See Above
3 Connector See Above
4 Spring Washer 94-940-104
5 Flat Washer 94-940-103
6 Swivel Sleeve (N/A) N/A
7 Clamp (2 Required) 98-167-010
8 7(2.1 m) Conductor 96-130-263
8 10 (3 m) Conductor 96-130-261
9 7(2.1 m) Cover 94-171-274
Description Part No. 9 10(3m)Cover 94-171-274
Complete Hook-Up Kit 94-463-045 10 Insulating Boot 94-105-014
1 Male Gouging Connector 94-170-181 11 Female Connector 94-170-150
2 Cable Boot Cap 94-105-027
3 4 WPC-R Connector 94-251-427
4 Pigtail Air Supply Hose 94-396-205
CURRENT REQUIREMENTS
Carbon Diameter 5 mm 6 mm 8 mm 10 mm flat 16 mm flat
Minimum Amps 200 300 350 450 800
Maximum Amps 250 400 450 600 1000
Techniques for Specific Metals

Carbon Steel Copper Base Alloys
This material can be easily gouged or cut using DCEP Heat dissipation due to high conductivity of
(reverse polarity). Normal conditions use a 35° electrode to these materials makes them more difficult
work angle with a maximum of 7 (17.8 cm) electrode stick-
out. The air blast is always positioned between the to cut or gouge than carbon steel. Use DC
electrode and workpiece. electrodes with DCEN (straight polarity) at the
Stainless Steel maximum amperage rating of the electrode.
These alloys can be easily gouged using the same techniques
as described in carbon steel.
Ordering Information
Aluminum
Description Part No.
The electrode stickout should be no more than 3 (7.6 cm). Be
Torch w/1 0 ft. Cable 580010
careful not to touch the electrode to the work surface, as a
carbon deposit will occur. The finish of the groove/cut will
require a stainless steel brush to remove the black oxide Electrode Types/50 Pieces per Box
(oxides not carbon) from the area. Recommend using DC
Copperclad1 electrodes on DCEP (reverse polarity). If this DC Copperclad Round Part No.
doesn't work well, then switch to DCEN (straight polarity). 5 mm x 300 mm 581018
Gray, Ductile and Malleable Cast Iron 6 mm x 300 mm 583014
These materials require a special operating procedure when 8 mm x 300 mm 585010
attempting to gouge with CAC-A. It is recommended that the
10 mm x 4 m x 300 mm 585119
current range for gouging be 1000 amps or higher. This also
requires using 1/2fl (12.7 mm) diameter carbons or larger. 16 mm x 5 m x 300 mm 585127
Attempts to gouge with smaller carbons will deposit refracto-
ry slag (gray crystalline surface) resulting in little or no goug-
ing progress while burning up carbons.
1
Registered trademark of Thermadyne Industries, Inc.
33
14 Central Gas Installation Systems
SECTION
DREW MARINE
AMEROX CGI Systems
The following major CGI Systems are available from stock in
Rotterdam, Singapore, and Yokohama. Spare parts and service are
available at most major ports.
Basic Gas System with Rack
Acetylene 2-cylinders with Racks 9082025
Acetylene 3-cylinders with Racks 9082033
Acetylene 2 plus 2-cylinders with Racks 9082124
Acetylene 3 plus 3-cylinders with Racks 9082132
Acetylene 1-cylinder with Rack 511015
Oxygen 2-cylinders with Racks 9080029

Oxygen 3-cylinders with Racks 9080037
Oxygen plus 2-cylinders with Racks 9080128
Oxygen plus 3-cylinders with Racks 9080136
Oxygen 1-cylinder with Rack 508012
Outlet Station Including Backfire Valves

With Cabinet, Complete 517013
Without Cabinet 739013
Cabinet Only 514019
Three-cylinder CGI oxygen manifold shown with CGI regulator, Cabinet, Left-hand Hinge 514027
vent, pipeline and pipe clamps. CGI Parts
Regulator (CGI), Acetylene 518011
Regulator (CGI), Oxygen 741018
Drew Marine Central Gas Installation (CGI) Systems comply with
Flexible Hose Assembly, AC 787012
the requirements of the Norwegian Maritime Directorate (NMD) and Flexible Hose Assembly, OX 783010
the DNV (Det Norske Veritas) for new buildings or upgraded gas
supply systems. Cylinder Rack Assemblies
Rack Assembly, 1 cylinder 9041013
Drew CGI systems are engineered especially for the marine envi- Rack Assembly, 2 cylinder 9042011
ronment. They provide a high level of safety as well as conven- Rack Assembly, 3 cylinder 9043019
ience of operation and flexibility. These features are highlighted in
the following brief description of the new “MANY-FLOW” Other Components
CGI System. Pipe Bushing, Through Deck (19.5-28.5 MM) 9008013
Pipe Clamp (21.3 MM) 9006017
Outlet Connection Assembly*/ AC, Socket Weld 9060013
The CGI MANY-FLOW System uses a unique, unit-body, 3-gas-con-
Outlet Connection Assembly*/ OX, Socket Weld 9061011
trol that accommodates two or three cylinder inputs, each with Outlet Connection Assembly*/ AC, Butt Weld
integral check valve. The MANY-FLOW System provides a simple Outlet Connection Assembly*/ OX, Butt Weld
method to customize the CGI system to meet the need of any ship. Placards: (Also available in Spanish)
In the event expansion is required, additional component sets may Oxygen 9076028
be ordered. Acetylene 9076010
Outlet Station 9076036
Drew also provides the necessary pipeline pressure regulation,
through deck fittings, operational safety placards and venting and
* Optional items, pipeline connection fittings to connect
workshop outlet stations, for any requirement the owner, shipyard
to J.l.S. pipe standards where required by shipyard.
or naval architect may specify. Our engineering staff at Boonton or
specialists at regional centers are prepared to assist in the design,
ON DECK
specification and installation, as well as testing, of any standard or
A typical oxygen central installation includes cylinders, manifold
special custom need. Consult with your Drew account executive for
and piping, rigidly secured to a bulkhead in order to prevent the
full details.
possibility of unsafe condition in a seaway. Oxygen and acetylene
CAUTION: CHEMICALS OR OTHER FLAMMABLE MATERIALS systems may be mounted together in the same room if the total
SHOULD NEVER BE STORED IN THE CYLINDER COMPARTMENTS. number of cylinders, both on line and in reserve storage, does not
exceed eight (8). The Norwegian Marine Directorate requires that if
Complete systems for other combinations of cylinders, as well as the total of oxygen and acetylene cylinders exceeds eight, that
other gases such as nitrogen, are available on request. Engineered
separate rooms must be provided. In either case, for safety, vent-
systems for blanketing cargo tanks and boilers are also available.
ing from the outlet on the manifold regulator must be provided to
a safe area outside the storage location.
34
Central Gas Installation Systems 14
SECTION
The oxygen cylinder central compartment is sized to meet the cylinder storage requirements of the vessel. It
provides secure storage of welding gas cylinders onboard and ready access for the exchange of cylinders in port.
The cylinders are connected

For the utmost in safety,
by a manifold system
40-litre acetylene cylinders
(individual inlet connection
are kept in a separate
valves and flexible high
compartment. The system
pressure hoses) for easy
operates similarly to the oxy-
switching of cylinders
gen system. No special tools
on/off line. Each cylinder
or keys are required
is isolated by a non return
to operate the system.
check valve. A cylinder
can be connected directly
to the system as supplied
by Drew or most other
suppliers.
Locate one or more

satellite stations
wherever welding
may be required on a The main workroom is fully equipped with
frequent basis – such equipment, accessories and consumables
as the ramp deck. to perform arc welding and gas cutting and
The satellite station welding; an outlet station which houses and
is equipped with an protects oxygen and acetylene regulators;
outlet station, ships arc welding machine and cable, welding
cabinet, arc and/or table, AMEROX® and AMERARC™ Ships
gas welding gear and Cabinets which provide secure storage for
protective clothing. the welding consumables, and personal
protective safety gear.
▼
A Central Gas Installation (CGI) System consists of various

components, allowing the controlled withdrawal of a gas from
cylinders through a specially vented regulator to a low pressure
piping system. For a single cylinder, the system includes the
regulator, outlet coil, mounting bracket, main shutoff valve, high
pressure inlet hose, and outlet connection fitting, for both the
oxygen and the acetylene cylinder. Optional racks to secure the
cylinders may or may not be included. Specify by the product
code number. For multiple cylinder supply, additional components
include a high-pressure manifold with individual manifold valves
with non return (check) valves to isolate each individual cylinder.
The Drew Marine Central Gas and Welding Outlet Station System
is engineered to meet specific needs aboard ship. These systems
provide safe and efficient operation under all conditions.
Outlet stations offer optimum

Reverse flow check valves control and protection for gas Relief vent valves, which are required Retaining racks, with Approved and specially
in the acetylene and oxy- welding and cutting in the by most agencies, are an important designed clamps and bush-
easy-to-detach clamps
gen manifolds provide iso- workshop. The system includes safety feature. The manifold system ings support the piping sys-
and bushings, keep cylin-
lation of the individual an adjustable low pressure reg- requires only one adjustable, high tem through decks and bulk-
ders well secured while
cylinders at all times and ulator, delivery pressure gauge pressure regulator which is preset for heads.
under way.
additional protection during and backfire valve for each gas maximum delivery pressure.
changeover. – acetylene and oxygen.
35
14 AMERARC™ Central Gas
SECTION
Installation Systems
DREW MARINE
AMEROX CGI Systems
FULLY CERTIFIED
All Drew Marine AMEROX equipment, including Central Gas
Installation Systems, comply with the requirements of the
Norwegian Maritime Directorate. The shipyard is, of course,
responsible for the installation of the system including the pipeline
between the deck storage room and workshop. Drew specialists
are available in major shipbuilding areas to advise and assist the
shipyards in designing each installation to a specific owner’s
requirements. Pipeline clamps and through-deck bushings are
available as standard components.
The selection of a central gas installation system of appropriate

size and proportion should be based on the minimum capacity
required to satisfy the equipment onboard, with sufficient standby
storage capacity for typical voyages. For example, a minimum of
two AC 40 acetylene cylinders are required, on line, to supply one
Workshop Outlet Stations 1650 liter welding blowpipe and the oxygen manifold capacity
Each workshop outlet station is equipped with backfire valves (oxy- should be 1.5 to 2 times the acetylene capacity. Thus, a 2 AC + 3
gen and acetylene), as well as pressure adjusting regulators and OX or a 2 AC + 4 OX system is indicated.
pressure gauges, to provide an optimum and safe gas supply at the
point of use.
Two or more outlet stations can be supplied from one CGI system.
Drew Marine Central Engineering can design special systems tai-
lored to a vessel's needs.
A workshop should also include as a minimum:

AMEROX® Ships Cabinet
AMERARC Ships Cabinet
AMERARC Arc Welding Machines
Gas and Arc Accessories
Safety Equipment
Consult with your Drew Marine Account Executive or Marketing

Specialist for a complete system specially designed for your
new building needs. 5-Liter Cylinders with Backpack Frame
SAFETY WARNING
It is extremely important to follow recommended safe practices For added personal safety and convenience, Drew Marine offers a
while using welding equipment and consumables. Always wear system of 5 liter water capacity oxygen (OX5) and acetylene (AC5)
suitable protection against ultraviolet and infrared radiation, cylinders mounted in a convenient, lightweight backpack. This
including face shield with proper shade lens, goggles, and gloves. portable gas welding, brazing and cutting system allows complete
Always provide adequate ventilation to avoid exposure to harmful flexibility and ready access to all areas of a vessel while retaining all
fumes and to avoid possible accumulation of explosive gases the technical advantages of the normal 40 liter system and the
from a leak. For additional information, refer to the Drew Marine marine certified AMEROX equipment range. Available in selected
Welding Handbook WRP-10. The AMERARC Arc Welding Safety ports. (Cylinders sold separately)
Placard (PCN 9076044) is recommended for the workshop.
36
Refrigerants, Test and 15
SECTION
Charging Equipment
AMERFROST A-22 REFRIGERANT AMERFROST A-134a AMERFROST A-404A

CHCIF2 REFRIGERANT REFRIGERANT
CHLORODIFLUOROMETHANE ETHANE, 1,1,1, 2-TETRAFLUORO HYDROFLUOROCARBON BLEND
AMERFROST A-22 Refrigerant is the leading AMERFROST A-134a refrigerant is the The leading medium and low temperature
HCFC refrigerant for all types of shipboard ozone-friendly, chlorine-free hydrofluoro- HFC refrigerant is used for both retrofitted
refrigeration and A/C systems. With a boil- carbon (HFC) that has become the new and new refrigeration and A/C systems. It
ing point of -40.8°C @ 1 ATM, it is particu- industry standard for use with medium- can be used in most marine water-cooled
larly useful for applications that employ temperature appliances. Ideal for retro- condensers and reciprocating compres-
reciprocating compressors. fitting CFC-12 systems, it can be used in sors. This non-ozone-depleting refrigerant
most marine systems utilizing water-cooled is a good replacement for A-22.
The outstanding properties of AMERFROST condensers and reciprocating, screw, or
A-22 refrigerant permit using smaller centrifugal compressors. It is suitable for AMERFROST A-404A has a boiling point of -
equipment than is possible with other A/C and refrigeration systems with evapo- 46.1°C (-51°F) @ 1 ATM*. Although a blend,
refrigerants. The result is space savings rator/diffuser temperatures above -23°C (- this refrigerant has a relatively small tem-
onboard the vessel. 10°F). perature glide.
Refrigerant Charge (Refills in KG) Refrigerant Charge (Refills in KG) Refrigerant Charge (Refills in KG)
Product Code Number: 651019 Product Code Number: 830019 Product Code Number: 0829012
*Bubble point temperature
Technical Information
A-22 A-134a A-404A A-407C A-410A A-507
Chemical Formula CHCIF2 CF3CH2F Blend Blend Blend Blend
Cylinder
Capacity (Water) (L) 56.0 56.0 56.0 56.0 56.0 56.0
Typical Weight KG (LB)
Gross w/valve & cap 76.8 (169.2) 76.8 (169.2) 64.8 71.8 71.3 64.8
Net 57.0 (125) 57.0 (125) 45.0 (100) 52.0 (115) 45.0 (100) 45.23.8 (100)
Empty 23.8 23.8 23.8 23.8 26.3
Dimensions (MM)
Diameter 256 256 256 256 256 256
Height with cap 1370 1370 1370 1370 1370 1370
Color Light Green Sky Blue Medium Blue Chocolate Brown Rose Teal
Cylinder Approval DOT 4BA/BW DOT BA/BW DOT BA/BW DOT BA/BW DOT BA/BW DOT 4BA/BW
300/400 300/400 300/400 300/400 300/400 300/400
VALVE CGA 668 CGA 668 CGA 668 CGA 668 CGA 668 CGA 668
Outlet Connection 1.030" x 14 NGO 1.030" x 14 NGO 1.030" x 14 NGO 1.030" x 14 NGO 1.030" x 14 NGO 1.030" x 14 NGO
Type Liquid/Vapor Liquid/Vapor Liquid/Vapor Liquid/Vapor Liquid/Vapor Liquid/Vapor
REFRIGERANT
Nominal Purity 99.8% 99.8% 99.8% 99.8% 99.8% 99.8%
Stability Excellent Excellent Excellent Excellent Excellent Excellent
Toxicity Very Low Very Low Very Low Very Low Very Low Very Low
Drew Marine reserves the right to refuse acceptance or exchange of a damaged, contaminated or otherwise unserviceable cylinder.
37
15 Refrigerants, Test and
SECTION
Charging Equipment
DREW MARINE
PROPERTIES AND PRECAUTIONS CYLINDER EXCHANGE POLICY
AMERFROST A-407C
SALES EXCHANGE REDEMPTION
REFRIGERANT PROPERTIES OF AMERFROST
HYDROFLUOROCARBON BLEND REFRIGERANTS General:
All cylinder deliveries are F.A.S. vessel at
STABILITY normal Drew Marine ports of storage.
For use in marine refrigeration and air con- AMERFROST refrigerants are generally sta-
ditioning systems. A non-ozone-depleting ble and non-corrosive. Refrigerant Cylinders which Drew Marine
replacement for A-22. will accept are limited to the following:
NON FLAMMABLE
AMERFROST A-407C has a boiling point of - None of the AMERFROST refrigerants is DOT/ICC 4BA 300 400
46.3°C (-46°F) @ 1 ATM*. This refrigerant flammable or explosive. 4BW 300 400
has a moderately high temperature glide.
LUBRICANT-COMPATIBLE Drew Marine accepts no responsibility for
Refrigerant Charge (Refills in KG) AMERFROST refrigerants are fully compat- non-standard cylinders being landed with-
Product Code Number: 0571019 ible with lubricating oils commonly used in out prior consent in writing.
refrigeration systems.
AMERFROST A-410A
REFRIGERANT CYLINDERS:
REFRIGERANT
LOW TOXICITY
ALTERNATIVE 1.
HYDROFLUOROCARBON BLEND
AMERFROST refrigerants are very low
VESSEL RETURNS CYLINDERS FOR
in toxicity.
EXCHANGE
PRECAUTIONS Empty cylinders returned from the vessel
AMERFROST A-410A is a non-ozone-
As with all shipboard chemicals, certain will be exchanged for an equal number of
depleting refrigerant developed for use in
basic precautions should be taken in order full cylinders supplied by Drew Marine.
new equipment and systems. It can be used
to avoid unnecessary risks or accidents. If Customer is invoiced only for the con-
in marine air conditioning and refrigeration
in doubt, contact Drew Marine. tained refrigerant.
systems.
ALTERNATIVE 2.
AMERFROST 410A is a high pressure, high 1. Always be sure to provide adequate ven- VESSEL REQUIRES ADDITIONAL
capacity refrigerant. Although a blend, this tilation wherever the possibility of a CYLINDERS
refrigerant exhibits no temperature glide. refrigerant leak exists. Refrigerant gases
can displace air from an enclosed space If the number of empty cylinders returned
The boiling point of AMERFROST 410A is less than the number of full cylinders
is -52.7°C (-62.90°F) @ 1 ATM*. and cause suffocation.
supplied to the vessel, the customer will
2. Avoid highly elevated temperatures be invoiced for the additional cylinders as
Refrigerant Charge (Refills in KG) supplied as well as the contained refriger-
Product Code Number: 572017 where decomposition occurs. Toxic by-
products are formed. ant product provided in all cylinders.
AMERFROST A-507
ALTERNATIVE 3.
REFRIGERANT
3. Never store cylinders in the sun or in areas VESSEL DESIRES TO RETURN EXCESS
HYDROFLUOROCARBON BLEND
with ambient temperatures above 60°C. REFRIGERANT CYLINDERS
4. Do not abuse cylinders. Do not drop or Drew Marine will credit the customer's
use cylinders as rollers. Do not lift a account for the return of acceptable
The leading medium and low temperature HFC cylinder by its valve or valve cap. Keep excess refrigerant cylinders which were
refrigerants are used for both retrofitted and protective cap on the cylinder when not originally purchased from Drew Marine at
new refrigeration and A/C systems. They can connected to a refrigerant system. the original purchase price of the cylin-
be used in most marine water-cooled con- ders. If excess refrigerant cylinders
densers and reciprocating compressors. 5. Avoid contact of refrigerant with skin. It returned were not originally purchased
These non-ozone- depleting refrigerants are is low in toxicity but can cause freezing from Drew Marine, credit will be issued for
good replacements for A-22. or frostbite because of low temperature. an amount based on fair market value.
AMERFROST A-404A and AMERFROST 6. Avoid contamination of cylinders through

A-507 have boiling points of -46.1°C introduction of liquids or vapors from the
(-51°F) @ 1 ATM.* refrigerant system into the cylinder.
Refrigerant Charge (Refills in KG) 7. Do not apply open flame to cylinder.
Product Code Number: 0808016
8. Close valve after use and when empty.
*Bubble point temperature
38
Refrigerants, Test and 15
SECTION
Charging Equipment
RECOVERY/RECYCLING/RECLAMATION
The Montreal Protocol and environmental regulations in most countries now mandate the recov-
ery of refrigerant from a system prior to beginning service work. While most marine systems
contain receivers capable of containing the entire system charge and that can be isolated from
the rest of the system, it may still be necessary to have recovery equipment on board to meet
current requirements. In addition, with the rising costs of all refrigerants,
it makes good economic sense to recover as much refrigerant as possible and recycle it back into
the system, rather than replacing the charge with new refrigerant.
In addition to a recovery machine and charging manifold, recovery cylinders are necessary. These
cylinders can be used for temporary storage, or for landing used refrigerant for reclamation. Drew
Marine offers 56-liter 45-kg capacity recovery cylinders with dual port/dual valve connections in
many ports. 12-liter 10-kg capacity recovery cylinders are also available in select ports. Drew
Marine is also coordinating a reclamation program in several ports to help maintain an adequate,
ongoing source of supply of R22 for the future, to help keep the marine industry’s costs more sta-
ble.
For all refrigerant handling, use and recovery/reclamation questions, contact your Drew Marine
representative.
39
15 Refrigeration Products and
SECTION
Equipment
DREW MARINE
REFRIGERATION RECOVERY MACHINE
• Powerful 1HP (0.8 kW) oil-less reciprocating recovery compressor
• Exceptional compressor, condensing and cooling systems allow fast recovery in high
temperature environments
• Automatic low-pressure shut-off feature turns unit off when recovery is completed
• Suitable for all HCFC and HFC refrigerants
• Capacity: 0.22 kg/min. vapor, 7 kg/min. liquid
Product Code Description

0882036 Refrigeration Recovery System 120 V
0882044 Refrigeration Recovery System 220 V
0882069 Recovery Repair Kit CR700 110/220
DUAL STAGE VACUUM PUMP

• Dual voltage design operates on 110V or 220V
• 6 cubic feet per minute capacity
Motor: 1/2 HP (.4 kW)
Frequency: 50/60 Hz
RPM: 1440@50Hz - 1730@60Hz
Voltage: 110-220/ 220/240 VAC
Internal Start: Yes
Capacitor-Thermal: Yes
Overload Protector: Yes
Oil Capacity: 0.9 liter
Dimensions: 430 mm x 145 mm x 265 mm
Shipping Weight: 13.7 kg

0704024 Refrigeration Vacuum Pump 6CFM (9 liters/min.)
REFRIGERATION CHARGING SCALE

• High capacity 100 kg/220 lb refrigerant scale
• Calibrated to strict NIST standards
• Removable metal scale platform
• Large high resolution LCD readout w/ 6° (1.8 m) coil cord
• Accuracy to .015% of reading
• Operates 60 continuous hours on two 9V alkaline batteries
Fully enclosed and removable metal scale platform enables use of product in or out of the
protective case. The ergonomic hand-held remote controller incorporates a 6 ft coil cord, a
hanging hook and is backed with a magnet for attaching to metal surfaces. Full mechanical
and visual overload protection.
Accuracy: .015% of Reading

Resolution: ±10g/(±1/4oz)
Platform Size: 223 mm x 223 mm (8 3/4" x 8 3/4")
Weight: 2.55 kg/5.6 lb
Operating Temp: -10° C to 50° C/-4° F – 156° F

0129511 Refrigeration Charging Scale
40
Refrigeration Products and 15
SECTION
Equipment
ELECTRONIC REFRIGERANT LEAK DETECTION

• State-of-the-art Cold Cathode Diode (CCD) sensor technology
• For use with all CFC/HFC/HCFC refrigerants
• 75 hour battery life (3 “C” batteries)

0820028 Automatic Electronic Leak Detector
0820036 Spare Sensor
ACCESSORY ITEMS
0129503 AC Ratchet Wrench, 4-way, N1000
0658015 Manifold System with Case, R12,R22,R502
0658023 Manifold System with Case R134A,R404A,R507
0698011 Gauge, Compound Blue - R12,R22,R502
0698029 Gauge, Compound Blue - HFCs
0699019 Gauge, Pressure Red - R12,R22,R502
0699027 Gauge, Pressure Red - HFCs
0700014 Charging Hose, Blue 1/4" X 60" (1.5 m)
0701012 Charging Hose, Yellow 1/4" X 60" (1.5 m)
0702010 Charging Hose, Red 1/4" X 60" (1.5 m)
0703018 Charging Hose, Black 3/8" X 60" (1.5 m)
0129529 Infrared Thermometer
• Simple one-handed operation, laser point sighting
• °C/°F select ability
0129537 Electronic Vacuum Gauge
• Handles 400 PSI of positive pressure
• 1/4" standard refrigerant connectors
• Includes adapter
0655011 Valve Adapters 1/4" (4/Set)
41
16 Product Policy
SECTION
DREW MARINE
For full policy statement on terms and conditions, refer to the
reverse side of the delivery receipt.
Delivery of Drew Marine products is made at no charge in the pri-

mary ports of storage listed in the current Service Directory on an
F.A.S. vessel basis. Special handling, launch deliveries or deliveries
outside primary ports are subject to additional charges. Contact
your local Drew Marine representative for details. Advance notice
may be required for delivery from primary ports of storage to out-
ports. Deliveries to outports are subject to additional charges.
See Worldwide Price Book for details of availability of gases. If a

price is listed, the product is normally available in the primary port
of storage and can be delivered with advance notice to outports
with delivery charges applied. Oxygen (OX40) and Acetylene (AC40)
cylinders and refills are normally available at all DREW WELDING
PRODUCTS primary ports of storage. Other gas products such as
nitrogen (N50), argon (A50) and 5-liter (portable) oxygen (OX5) and
acetylene (AC5) cylinders and refills are available only at ports
where prices are indicated in the current price book.
Every reasonable effort is made to maintain adequate stock of

material in all ports where Drew Marine is represented. No liability
of any kind will be accepted or acknowledged in the event that
materials are unavailable at a particular time in a given port.
Except for returnable cylinders, no merchandise will be accepted for

return and credit unless approved by an authorized Drew Marine
representative at Drew Marine's sole discretion. Damaged or partial
containers, obsolete merchandise, modified equipment and prod-
ucts held by the customer for over one year are not returnable. A
restocking fee will be charged for all returns.
In order to assure product quality, the contents of gas cylinders are

not returnable for credit.
42
17
SECTION
INDEX
A Acetylene 2
Acetylene Cylinder-5 Liter 2
F Face Shields 31
Flashback Arrestors 5, 10, 11
P
Packaging, Electrodes 15
Packaging, Gas Rods 6, 7
Acetylene Cylinder-40 Liter 2 Flints, Gas Ignitor 5, 10, 11 Plasma Cutting Systems 28
Aluminum Brazing Rod (AL) 7 Flux, Aluminum Brazing 6, 7
Aluminum Bronze Electrode (AB) 17 Flux, Bronze Brazing 6, 7 Quality Assurance, Electrodes 15
Aluminum Electrode (AL) 17 Flux, Silver Brazing 6, 7
Q Quick Couplings 4, 5, 10, 11
Approvals, CGI 32
Approvals, Electrodes 15 Gauges, Content 5 Regulator, Acetylene (CGI) 32
Apron 12, 13, 30
G Gauges, Working 5 R Regulator, Acetylene (Cylinder) 3, 5, 10
Arc Welding Machines 18, 22-25 Glass, Clear Shatterproof (Faceshield) 31 Regulator, Argon/CO2 with Flowmeter 3
Argon 3 Glass, Dark (Faceshield) 31 Regulator, Nitrogen/Argon 3
Argon/CO2 Regulator with Flowmeter 3 Gloves 30 Regulator, Nitrogen Blanketing 3
Argon Cylinder-50 Liter 3 Goggles 5 Regulator, Oxygen (CGI) 32
Arrestors, Flashback 5, 10, 11 Ground Clamps 12, 13, 31 Regulator, Oxygen (Cylinder) 3, 5, 10
Auto Darken Faceshield 31 Gases, Technical Data 2, 3 Rods, Gas Aluminum (AL) 7
Gouging, Torch 32 Rods, Gas Bronze (BR) 7
B Backfire Valves 5 Rods, Gas Silver (SL60, SL45) 7
Backpack-5 Liter Cylinders 36
H Handle, Torch 5 Rods, Gas Steel (MS) 7
Blowpipes, Multiflame 2500/5000 5, 10, 11 High Tensile Electrode (TE) 17 Rods, Gas Wearing Bronze (WB) 7
Blowpipes, Welding 4, 10,11 Hose Clamps 5
Bronze Brazing Rod (BR) 7 Hose Joints 5
S Safety and Operating Instructions 2
Bronze (Wearing) Brazing Rod (WB) 7 Hose, Twin 5 Safety Electrode Holder 12, 13
Brushes, Wire 12, 13 Hoses, Flexible, CGI 34 Safety Precautions 2, 9, 14, inside back cover 34
Ships Cabinet, Arc 12, 14
Cabinet, Ships-Arc 12, 14 Ignitor, Gas Triplex 10, 11 Ships Cabinet, Gas 8, 9
C Cabinet, Ships-Gas 8, 9 I Inverter, Arc Welding Machines 18, 22-24 Silver Brazing Rods (SL45, SL60) 6, 7
Cable, Arc Welding 30 Inverter, Plasma Cutting Machines 28 Socket Nuts 5
Central Gas Installations (CGI) 32 Spare Parts Kit 4, 10, 11
Chamfering Electrode (CH) 17 J.l.S. Standard (CGI Couplings) 34 Stainless Electrodes (ST, SSMO) 16
Check Valves, Backflow,
J Steel Brazing Rods (MS) 7
(see Flashback Arrestors) 5 Steel Electrode (EO, ER) 16
Chipping Hammer 30 Kit, Welding and Cutting 4
K
Clamp, Hose 5 Kit, Spare Parts 4, 30 TIG Rods, Aluminum (ALT) 27
T
Classifications, Electrodes 15 TIG Rods, Aluminum Bronze (ABT) 27
Connector, Cable 30 Lens, Clear, Goggles 50 MM 5 TIG Rods, Boiler (CRT) 27
L
Cutting Attachment 4 Lens, Colored, Goggles 50 MM 5 TIG Rods, Stainless Steel (SST, SMT) 27
Cylinder Policy (inside front cover) Lens, Shatterproof (Faceshield) 32 TIG Welding Equipment 26, 27
Cylinder Racks 32 Low Hydrogen Electrodes (LH, LV) 16 Tin Bronze Electrode (SN) 17
Cylinder, Technical Data 2, 3 Top Valves, Cylinders 2
Cylinder Trolley 5 Manifolds 34 Trolley, Cylinder 5
M MIG Welding Machine 18, 19 Twin Hose 5
D Drum, Cable 30
Delivery Terms 42
N Needles, Cleaning 10, 11 U Ultimate (Tensile) Strength 16, 17
Nickel Electrode (Nl 99) 17
E Electrode, Aluminum (AL) 17 Nickel-Iron Electrode (Nl 60) 17
Electrode, Aluminum Bronze (AB) 17 Nitrogen 3 Valve (Top), Cylinder, Standards 2, 3
Electrode, Approvals 15 Nitrogen/Argon Regulator 3
V Valve, Residual Pressure, 2
Electrode, Boiler Tube (CRMO) 17 Nitrogen Cylinder-50 Liter 3
Electrode, Chamfering (CH) 17 Nozzle, Cutting 4, 10, 11 Washer, Regulator 5
W
Electrode Classifications 15 Nozzle, Gouging 5, 10, 11 Welding Apron 12, 13, 30
Electrode, Cobalt Chrome (COCR) 17 Welding Electrodes 16, 17
Electrode, Hard Facing (HF38, HF60) 16 Outlet Stations (CGI) 36 Welding Machines, Arc 18-25
Electrode, High Tensile (TE) 17
O Oxygen 2 Wire Brushes 12, 13
Electrode Holder, Safety 12, 13 Oxygen Cylinders-5 Liter 2
Electrode, Low Hydrogen (LH) 16 Oxygen Cylinders-40 Liter 2
XYZ YORCALBRO, TIG Welding 27
Electrode, Low Hydrogen (LV) 16 Zinc Coated Cylinder, OX40, OX5,
Electrode, Nickel Iron (Nl 60) 17 N50, A50 2, 3
Electrode, Nickel (Nl 99) 17
Electrode, Stainless (ST, STV) 16
Electrode, Stainless (SSMO) 16
Electrode, Steel (EO, EOHP) 16
Electrode, Steel (ER, ECEL, PIPE) 16
Electrode, Tin Bronze (SN) 17
Exchange Policy, inside front cover
Electrode Packaging 15
43
Work Safely Precautions
WORK SAFELY PRECAUTIONS WARNING
Oxygen under pressure may react violently in contact with oil, grease or other
combustible materials. Do not use oil on any welding or cutting equipment.
1. Always secure cylinders with racks, clamps or chains in an upright
position during storage, transportation or use. Do not use rope. Pure acetylene forms dangerously explosive compounds with copper. Do not use
fittings in contact with acetylene which have a copper content greater than 65
percent.
2. Always keep the cylinder cap securely mounted on the cylinder
during storage, movement or road transportation. Many materials that will only char or smolder in air will flare up in the presence
of oxygen-rich atmosphere, e.g . clothing, gloves, cigarettes, pipes. etc.
3. Never lift a cylinder by its valve or cap or with slings, chains or Therefore, do not allow oxygen to permeate such articles.
magnets. A net or an approved cradle or platform is recommended.
Never use oxygen to blow dirt or dust away from clothing.
4. Never hammer, pry or wedge a stuck or frozen cylinder top valve to Oxygen leaks can be as dangerous as fuel gas leaks!
open and never use a wrench/spanner. If valve will not open by hand
Inert gases pose a serious health hazard by their ability to displace oxygen in a
set cylinder aside and notify Drew Marine.
confined (non-ventilated) area. In absence of air in a confined area, occupants
face the threat of asphyxiation and death after a very short time of exposure.
5. Do not drop cylinders.
It is essential that adequate positive ventilation be provided wherever inert gases
6. Do not allow grease, oil or other combustible material to touch any are being stored or used. Furthermore, every possible precaution should be
part of a cylinder. This is particularly critical with oxygen cylinders. taken to make sure that all connections of inert gas systems are tight without
any leakage.
7. Never strike an arc on a cylinder or expose a cylinder to high tempera-

tures from oxy-acetylene flame from a torch or any other source.
NOTICE: Drew Marine reserves the right to refuse
8. Cylinders must be stored and used at less than 130°F (54°C). acceptance or exchange of damaged, contaminated
or otherwise unserviceable cylinders.
9. Keep acetylene cylinders well separated from oxygen cylinders during
storage. Six meters (20 feet) is a minimum separation unless a fire-
proof barrier is erected. Provide adequate ventilation at all times. Never FOR SAFETY ONBOARD, SOME SAFETY PROCEDURES TO REMEMBER
store cylinders with combustible materials (oil, acids or chemicals).
1. BEFORE USE, READ AND FOLLOW INSTRUCTIONS IN THE SAFETY AND
INSTRUCTION MANUAL-WRP12. ADDITIONAL COPIES ARE AVAILABLE
10. For safety, cylinder maintenance of any kind should only be carried out by UPON REQUEST.
authorized personnel designated by Drew Marine. Any cylinder which has a
defect should be marked and set aside unused and returned to Drew 2. Never allow oil or grease on any regulator or top valve. The combination of
Marine at the earliest opportunity oxygen at high pressure with the lubricant can cause a violent explosion.
3. Be sure all gas connections are tight. Leaks are potentially hazardous. If in
11. Always return cylinders with some positive gas pressure. Be sure question, use soap and water solution to check for leakage.
valves are closed after use in order to avoid contamination.
4. Never use oxygen to blow off chips or clean clothing. It's not air and can
cause injury.
12. Cylinders should be used only to contain gas. They are not to be used
as rollers, braces props or work platforms. Avoid any condition which 5. A torch is not a hammer. For your safety, don't use it as one.
might dent, nick or otherwise damage the cylinder shell.
6 Open cylinder valves slowly and when changing cylinders clean the valve
with a short blast of gas to remove any foreign material before mounting
13. Only qualified persons should handle, transport and use cylinders. No
regulator.
attempt should be made to transfill gas between cylinders or to mix gases.
7. Acetylene is potentially hazardous when combined with copper. Use only
14. Use only correct and approved regulators and regulator connections and brass or steel in contact with acetylene.
other equipment in welding and cutting service with Drew Marine supplied
8. Never strike an arc on gas cylinders.
welding gas cylinders.
9. Protect your eyes.
15. Refer to WRP12 - Drew Marine Safety and Operating Instruction Booklet 10. Only use approved AMEROX® equipment and parts.
for additional details.
11. Always close top valves tightly before removing cylinder regulators, even
when the cylinder is empty, and replace the valve protection caps.
iii

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Section Description Page

Cylinder Exchange Policy ii

1 Gases, Gas Cylinders 2

AMEROX® Gas Welding & AMERARC™

C. Cylinders Presented for Redemption Were Not Originally Purchased

Nominal Cylinder Dimensions

Cylinder Color Blue – RAL 5009 Maroon – RAL 3011

Cylinder Approvals BS 5045 Part 1:1976/1982 BS 5045 Part 1:1976 /1982

Acetone Content Acetylene Cylinder KG (LBS) – – 12.5 (276) 1.6 (3.5)

Cylinder Product Content Standards @ 15°C, 1ATU

Cylinder Equilibrium Pressure After Filling @ 15°C

Cylinder Product Code Number 506016 720012 507014 722018

Gas Charge Product Code Number 505018 721010 504010 723016

Maximum Recommended Continuous Withdrawal

Residual Pressure Valves

Cylinders are potentially hazardous.

Nominal Cylinder Dimensions

Cylinder Color Green – RAL 6018 Gray – RAL 7023

Cylinder Product Content Standards @ 15°C, 1ATU

Cylinder Equilibrium Pressure After Filling @ 15°C*

Cylinder Product Code Number 724014 726010

Gas Charge Product Code Number 725012 727018

Applications Heavy-Duty Oxygen/Acetylene

Gas Control Equipment

All parts in the AMEROX Kit are fully inter-

Our products are designed to perform

Kit Contents AMEROX® Quick Couplings

for Twin Hose

Description Product Code No.

Oxygen and Acetylene Regulators AMEROX Flashback Arrestors and

Direction of Gas Flow ➞

AMEROX Silver Brazing

AMEROX Gas AMEROX Silver Brazing Rods

Each rod is selected for the solution of a

High density polyethylene tubing with clear

AMEROX® Gas Welding and Brazing Rods

MS 2.0 X 1000 9011016

ALUMINUM AL Excess Acetylene AMEROX AL is an aluminum silicon alloy

AMEROX SL60 is a cadmium-free high

STEEL BR Slightly Oxidizing or AMEROX BR is a flux coated low-fuming

Regulators, hose, backfire valves, flash-

An empty cabinet also is available when an

AMEROX Gas Welding Cabinet

Gas Welding and Cutting and Safety Precautions Chart

5 WELDING CABLE SELECTION CHART

AMERARC Welding Cabinet

Each full cabinet is supplied with the following

1 box EO PLUS 2.5 MM

AMERARC CABINET CONTENTS CHECKLIST

Drew Marine maintenance and repair electrodes are placed in a

Classification Society ER PLUS EO PLUS LH PLUS LV PLUS

DREW MARINE PRODUCT SPECIFICATIONS

ER PLUS 1.5 2.0 X 300 628034 40 - 80

ELECTRODE WT. DIA/L PRODUCT RECOMMENDED

AMERARC™ Non-Ferrous Electrodes

AMERARC AL is an aluminum-silicon electrode suitable for welding cast or extruded aluminum

• Gas Metal Arc Welding (GMAW-MIG) using the short spray

• Flux-Cored Arc Welding (FCAW) with cored wires up to 2.4 mm (3/32”)

• Gas Tungsten Arc Welding (GTAW-TIG), with lift or scratch