Spe 25368 MS
Spe 25368 MS
SPE 25368
Light Workover
Elwin Rachmat, J.G. Suzanne, and C.G. Boibien, TOTAL Indonesie
This peper was prepared for presentation at the SPE Asia Pacific Oil & Gas Conference & Exhibition held in Singepore, 8-10 February 1993.
This paper was seleoted for presentation by an SPE Program Committee following review of information contained in an abstract submitted by the author(s) Contents of the paper
as pres~nted, have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material as presented doe~ not necessaril refleci
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2. DEFINITION AND BACK GROUND lift types required long and delicate wireline jobs (for
GLPO) and snubbing jobs (for GLM).
2.1. Definition ofLWO Since the number of old completions is decreasing, due
to either abandonment or Work Over, and now that
LWO is any job which aims to modify or remedy the the optimization problem of dual conventional gas lift
existing completion, without pulling it out or replacing has been solved, GLPO and GLM are gradually
it, to get a benefit of production / injection rate, safety abandoned or decreased. Wireline and snubbing units
and cost savings. were then less occupied. The number of wireline units
was reduced and the snubbing unit became available to
2.2. Types ofLWO perform LWO. The electrical wireline and cementing
units which are in call-out to performed LWO type II
Based on its purpose, LWO in TOTAL Indonesie can and III, still have a lot of spare time to perform LWO
be classified into 3 different types i.e. (type I). Following the first successful jobs, LWO was
developed and applied in both Handil and Bekapai
Type I : fields.
To modify or remedy a completion status in order to
increase oil / gas production or water injection rate. 3. REALIZATION
This type LWO includes the following jobs :
. Perforation. 3.1. Selection of LWO Candidates
Providing a reliable access to produce new zones,
which were not completed in original completion. Reservoir study
Isolating undesirable communication among the The selection of candidates is based on well by well
zones or leak in completion string. performance monitoring from reservoir points of view
Performing thru tubing remedial sand control. and its forecasted performance.
The success of these jobs can be easily quantified in
term of productivity or injectivitygains. The main criteria taken into account to select the
candidates are as follows :
Type II : Reserve and expected oil gain regarding position
To assist drilling rig In saving rig time or cost by and location of oil-water contact, gas-oil contact
performing : in the zone.
Workover preparation, wireli.ne job, killing well, Formation sand quality, its pay thickness.
tubing cut etc. Production history of each completed zone.
Underbalance perforations in a certain zone after Reservoir pressure.
completing the wells. Possibility of workover in the future.
When the old wells in Handil (completed before 1979) Preliminary study
had to be produced by gas lift, the most popular type of This study is based on the following elements
gas lift applied was initially pack off gas lift (GLPO)
and macaroni gas lift (GLM) as the old completions Data given in LWO request such as :
were not equipped with gas lift mandrels. In fact GLMs Objective of LWO, expected gain, reservoir
were also run in new completions (equipped with gas limitation, use of the well in future development.
lift mandrels) in order to avoid performing dual gas lift
which was difficult to optimize. Installation of both gas Well status which summarizes mainly:
416
SPE 25368 ELWIN R. , J. SUZANNE & C. BOIBIEN 3
Well history and present status such as All supporting facilities are available under contract to
Suspected or proven leaks, corrosion, scale, support routine operations. No additional supporting
obstruction in completion string, fishes, sand. facility is specially contracted to perform LWO.
Pressure test, injectivity test, cement quality,
previous LWO. The common techniques and means used for LWO are
as follows:
Availability of techniques and related equipment.
Application of a specific technique and / or Slick Line Units
equipment may be very well adapted to a These units are used to support routine well
particular well or LWO but, it may not be used maintenance operations. Their role in LWO is to
for certain reasons such as long delivery, costs. prepare the completion string candidate and to assist
LWO operations including mechanical perforations.
Experience acquired.
On technique and equipment. Electrical Wireline Unit·
On well and reservoir behaviour. This unit is used to perform the following jobs through
the existing completion :
The above elements are taken into account to electrical (included production) logging
determine whether the proposed LWO is economically tubing puncher, cutters
and technically feasible. The experience shows that tubing and / or casing perforations.
95 % of proposed LWO candidates passed this
selection step. Pumping Unit
This unit is used for all pumping jobs such as
Detailed study well killing
sand control
LWO is not a routine operation so a detailed study has zone isolation
to be done to review and analyse in detail all elements stimulation
evaluated in preliminary study, any information or data
gathered on specific points related to the LWO Snubbing Unit
procedure and anticipated behaviour of well and zone. This unit is used to perform the following jobs through
the existing completion :
A detailed operational sequence or programme is then zone isolation
written. This programme is divided in several main milling / washing excess cement
steps according to the means required to achieve the stimulation
objective e.g. : setting straddle packers
Wireline jobs. gas lift macaroni installation / start-up well
Snubbing and / or pumping jobs.
Perforations. Crane Barge
This unit is used normally for routine job in piping and
Each step is basically composed of data collection, platform construction. .
operation towards the objective, evaluation of the Its role in LWO is mostly to provide lifting device in
result achieved by each step before starting further Reda pump workover (water well) or to support
steps and also precaution to be taken if any. logistic needs at Bekapai.
417
4 LIGHT WORK OVER SPE 25368
Density of 6 SPF is applied to get maximum Before performing zone isolation, a thorough study
productivity since 6 SPF is the maximum shot must be made to know wether the well has potency for
density for 2 1/8" gun with zero phasing. work over or not. In general after LWO with zone
isolation, the well can not be work overed. The
Positioning and orientating tools exceptions are when the potential work over is for the
zones above the zone to be isolated by LWO or when
Orienting is required when perforating from a section the isolation is just to isolate a leaking tubing by
of a dual completion located below the short string retrievable straddle packers.
end, or perforating from dual parallel string.
When perforating from the inside of a single tubing or There are four types of isolation done by LWO.
the inside the casing, only positioning is required.
Cement
Three different techniques are used depending on the It may be set as a plug or squeezed, depending on
location of the interval to be perforated (see typical the type of isolation required, on the geometry of
well completion diagram fig-I) : the interval and on the objective of the LWO.
The cement slurry density is adjusted at 1.78 - 1.65
A magnetic positioning device (MPD) is used to SG when the cement is spotted in front of or
lean the gun against the tubing or casing wall with communicating with a reservoir; at 1.90 SG when
the charges facing the contact. This method allows the spot is in a steel confined volume.
to keep the penetration depth for the useful
media (casing, cement and formation) rather Permablock
than losing distance by travelling, in the worst Permablock is a sodium silicate solution which
case, the inside diameter of the pipe before features a density and viscosity similar to water to
reaching the wall. easily penetrate the formation. Its timed
activation produces a massive gel developing an
Orientation is required for wells completed with a extrusion resistance of about 1500 psi/ft in the
dual parallel completion string to be perforated formation.
from either string. Guns are oriented by a
Powered Orienting Tool (POT) in the dual The behaviour and sealing action of permablock
section. are entirely different from cement. The reservoir
418
SPE 25368 ELWIN R. , J. SUZANNE & C. BOIBIEN 5
to be isolated should be flooded by permablock to study and a thorough supervision of operation are
stop any production through perforation as required.
permablock would not divert by itself nor seal off
large voids. Sand consolidation
Permablock has a rather low shear strength and Sand consolidation and perforation packing with a
will not adhere to metal. This makes it preferable resin coated gravel had been performed in the
when the permablock must be milled / washed past during completion operations with drilling
before perforating the well. rig. This was replaced by internal high density
Permablock cannot be efficiently dissolved and gravel packing for many reasons which will not be
the reperforation of a reservoir would not succeed listed in this paper.
to restore productivity or injectivity due to the To get a better productivity, the sand producing
limited penetration depth of the charges reservoir is perforated with big hole gun..
compared to the radius flooded by permablock.
This technique is much more suitable to the
Thixotropic cement operating means as it is very similar to an
This cement is a thin and fluid cement during operation of cement squeeze which has been
mixing and displacement, but rapidly form a rigid performed many times.
self-supporting gel structure when pumping Therefore this technique will be tried on the next
ceases. candidate for sand control.
To reduce risk in using this kind of cement, it is
spotted as plug. 4. Result and Evaluation
419
6 LIGHT WORK OVER SPE 2536-8
Overall success ratio shows the ratio between the economical evaluation shows this technique remains a
successful jobs (from reservoir point of view) and total very advantageous prospect economically.
jobs performed. For Handil field the overall success For 103 jobs performed since '86 - Aug '92 in Handil
ratio is 64 %. and Bekapai fields, 81 were for additional oil gain, 10
for water injection and 12 for gas, the total (marginal)
Bekapai field cost is US$. 7,171,000.-
The costs stated are only marginal costs which include
LWO in Bekapai field was started only in 1988 i.e. after contracted units, purchased equipment and
having 2 years experience in Handil field. The jobs in consumable products used to perform the jobs.
Bekapai, offshore, require the logistic support of a big LWO average cost is US$. 69,500.- / LWO (or 93,800
crane barge (150 ton capacity and 50 m of boom USD / LWO for Bekapai and 66,300 USD / LWO for
length) to load and unload equipment onto / from Handil).
helideck of well platform. The preparation is,
therefore, longer and the cost per job is higher For 81 LWO for oil, the cost spent was US$.5,982,000.-
compared to similar jobs in Handil field. with cumulative production 6.4 million smo or
In the said campaigns 12 LWO jobs were performed. average cost of US$. 0.93 / Bbl oil (or US$. 0.77 / Bbl
oil for Bekapai and US$. 0.99 / Bbl oil for Handil).
Among 12 jobs performed in Bekapai, 8 jobs
successfully achieved the objective ; the other 4 are For 12 LWO to obtain additional gas in Handil, the
considered unsuccessful i.e. one due to reservoir failure cost spent was US$. 906,000.-. With cumulative
(low productivity of perforated water zone), one was production 13.8 BCF, it makes an average cost US$.
due to mechanical failure / constraint in the well (the 75,500.- / LWO or US$. 0.42 / barrel equivalent oil.
liner hanger was leaking) and 2 others are due to sand
sedimentation after perforation. Overall success ratio For 10 LWO for water injection purpose the cost spent
ofLWO performed in Bekapai field is therefore 67 %. was US$. 273 000 (US$. 224 000 for 9 job in Handil and
US$. 49 000 for 1 job in Bekapai) with cumulative
4.2. Overall success ratio injection 10 million bbls or average cost US$. 0.02 /
bbls.
From 103 jobs performed since '86 (91 in Handil and
12 in Bekapai), 90 jobs (87 %) were technically Compared to a heavy workover which may cost from
successful and 66 jobs (64 %) achieved the reservoir 0.75 million USD to 2.0 million USD each, including
objectives. . capital cost, LWO is economically more effective.
6 PERFOS 4 OIL
1987 2 CMT + PERFOS 1 WATER 8/0 5/3 5/3 3 No PI improvement fTl
r
3 GAS :IE:
I---l
Z
12 PERFOS 15 OIL 2 Technical failure ::0
1988 5 CMT + PERFOS 5 WATER 19/2 16/3 16/5 1 Low PI
I 4 CMTONLY 1 GAS 1 High BSW
Ii I , ! 1 No injectivity improvement t..J
il-
i
I
it
...... 1989 6 PERFOS 10 OIL 8/3 5/3 5/6 3 Technical failure U'l
C
5 CMT + PERFOS 1 GAS 3 Low PI
I
I Z
N
:t:>
Z
8 PERFOS 17 OIL 15/3 12/3 Ii 12/6 3 Technical failure
fTl
Ro
1990 6 CMT + PERFOS 1 GAS 2 No PI improvement
4 ISOLATION
1
1
I 1 Sand production .
("')
CD
o·
1-1
7 PERFOS 11 OIL 13/1 8/5 8/6 1 Technical failure CD
1991 5 CMT + PERFOS 3 GAS 5 No PI improvement 1-1
fTl
2 ISOLATION Z
1986 8 PERFOS 5 Oil 165 386510 STBO 0.43 $/BBl 178 BOPD
3 WATER 55 10370 BBlS 5.30 $/BBl 0
1988 12 PERFOS 15 Oil 776 1152362 STBO 0.67 $/BBl 616 BOPD ::E
o
5 CMT + PERFOS 5 WATER 149 4796752 BBlS 0.03 $/BBl 1567 BWPD ::0
4 CMT ONLY 1 GAS 26 6.3 MMSCF 27 $/BEP 0 MSCFD "o
<
1989 6 PERFOS 10 Oil 685 468622 STBO 1.46 $/BBl 262 BOPD IT1
::0
5 CMT + PERFOS 1 GAS 115 0 MMSCF 0 MMSCFD
~
I\) I
I
I
I
1990 8 PERFOS 17 Oil 1477 1332966 STBO 1.11 $/BBl 1518 BOPD
6 CMT + PERFOS 1 GAS 76 75.5 MMSCF 6.37 $/BEP 0 MMSCFD
4 ISOLATION
1991 7 PERFOS 11 Oil 897 437272 STBO 2.26 $/BBl 1129 BOPD
5 CMT + PERF OS 3 GAS 457 1523.1 MMSCF 1.90 $/BEP 7.4 MMSCFD
2 ISOLATION I
AUG. '92 6 PERFOS 8 Oil 705 210302 STBO 3.35 $/BBl 2487 BOPD
1 ISOl + PERFOS 3 GAS 147 270.7 MMSCF 3.44 $/BEP 0.4 MMSCFD
4 ISOLATION
Ul
"'C
1986 - 53 PERFOS 68 Oil 4905 4968939 STBO 0.99 $/BBl 6277 BOPD IT1
AUG. '92 24 ISOl + PERF OS 9 WATER 224 10068394 BBlS 0.02 $/BBlS 3362 BWPD
14 ISOLATION 12 GAS 906 13760.2 MMSCF 0.42 S/BEP I
1 8.3 MMSCFD '"
VI
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PRODUCING ZONE
PRODUCING ZONE .1
POWER
SNUBBING POT ORIENTING
MACARONI TOOL
MECHANICAL
MOD ORIENTING
DEVICE
FIGURE 2 FIGURE 3
424
SPE 25368 ELWIN R. , J. SUZANNE & C. BOIBIEN 11
I I II
II
IIIIIT
I I
ORIGINAL SAND WASHING THEN FILL UP RATHOLE
STATUS CUT TAIL PIPE WITH GRAVEL PACK
SAND
-
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I I
!
tmm
t>
;:~
I:·::·g:t
I I
PUNCH LS THEN RUN PERFORM GRAVEL GRAVEL PACK EVALUATION
GRAVEL PACK SCREEN PACKING FROM LS LOGGING FROM LS THEN
IN SHORT STRING THROUGH MACARONI FROM SHORT STRING
425