Timing Advance Processor New
Timing Advance Processor New
Processor Manual
Index
1 Ignition system types
2 Timing advance processor list (TAP)
3 TAP definition and selection
4 TAP for breaker points Ignition System
4.1 AEB531 Installation
4.2 AEB531 Setting
4.3 AEB531 Checking
5 TAP for electronic ignition system with coil & distributor (AEB526N & AEB549N)
5.1 AEB526N & 549N Installation
5.2 AEB526N & 549N Setting
5.3 AEB526N Checking
5.4 AEB549N Checking
6 TAP for electronic ignition system with coil, distributor & ignition module (AEB515N Reprogrammable)
6.1 AEB515N Installation
6.2 AEB515N Setting
6.3 AEB515N Configuration identification
7 TAP for electronic ignition system with dual coil or one coil for cylinder (AEB510N – AEB516N – AEB511N – AEB518N – 628458000 Reprogrammable)
7.1 Signal checking and identification
7.2 Sensor type identification & suitable TAP
7.3 Specification of Crank shaft position sensor ,inductive type
7.4 Specification of Crank shaft position sensor ,Hall effect type
8 TAP for CKP sensor inductive type (AEB510N – AEB516N – Reprogrammable)
8.1 AEB510N Installation
8.3 AEB510N Setting
8.3 AEB516N Installation
8.4 AEB516N Setting
9 TAP for CKP sensor Hall effect type (AEB511N – AEB518N – 628458000 – Reprogrammable)
9.1 AEB511N Installation
9.2 AEB511N Setting
9.3 AEB518N Installation
9.4 AEB518N Setting
9.5 628458000 Installation
9.6 628458000 Setting
2
Chapter (1):
• Ignition types
• Mechanic Ignition system composed by:
2) Coil
1
2
3
Chapter (1):
• Ignition types
• Electronic Ignition system composed by:
1) Distributor
2) Ignition module
3) Coil
2
3
1
4
Chapter (1):
• Ignition types
• Electronic Ignition system composed by:
1) Distributor
3) Coil
1 3
2
5
Chapter (1):
• Ignition types
• Electronic Ignition system composed by:
1) Distributor
2) Ignition module
3) Coil
3
1
4
6
Chapter (1):
• Ignition types
• Electronic Ignition system composed by:
1) Dualcoil
2
1
3
1
7
Chapter (1):
• Ignition types
• Electronic Ignition system composed by:
1 1 1 1
8
Chapter (2):
• Timing advance processor list
Mechanical AEB531
ignition
AEB526N
Coil & distributor
AEB549N
Check the
ignition
system
Electronic Coil, distributor & AEB515N
ignition ignition module Reprogrammable
AEB510N
CKP Sensor
AEB516N
inductive type
Reprogrammable
10
Chapter (4):
• TAP for breaker point ignition system – AEB531
PLATINOS
AEB531
11
Chapter (4.1):
• AEB531 Installation
Setting
Brown Black
12
Chapter (4.2):
• AEB531 Setting
SETTING
2) By using a timing-gun check (2) the original Ignition Timing Advance and note it (I.e. Original Timing Advance 20°)
3) Manually rotate the Ditributor (3) in order to advance the Ignition timing (Advance sugggested: LPG 9° more than the original, CNG
12° more than the original)
4) Switch the vehicle in gasoline mode then, adjusting the Trimmer (4), take the Ignition Advance back to the original value (point 2)
Check it by using the Timing-gun.
1
3
2
13
Chapter (4.3):
• AEB531 Checking
A) Inpunt signal
B A
Scope setting
CH A: 5v/div
CH B: 10v/Div 14
Chapter (5):
• TAP for electronic ignition system with coil & distributor – AEB526N & AEB549N
WOLF N JOKER N
AEB526N AEB549N
15
Chapter (5):
• TAP for electronic ignition system with coil & distributor – AEB526N & AEB549N
WOLF N JOKER N
AEB526N AEB549N
16
Chapter (5.1):
IGNITION MODULE
17
Chapter (5.2):
• AEB526N & AEB549N Setting
1) Main Connection: connect to the harness included in the kit 4 Deafult Setting
12° 6° 9° 15°
18
Chapter (5.3):
• AEB526N Checking
• Use an oscilloscope with 2 channels
A) Inpunt signal
C) Input signal when the AEB526N is not suitable. In this case the
charging time H is longer than the 80% of the total period. Brown Black
C B A
h Scope setting
CH A: 20v/div
CH B: 20v/Div 19
Chapter (5.4):
• AEB549N Checking
• Use an oscilloscope with 2 channels
A) Inpunt signal
C) Input signal when the AEB549N is not suitable. In this case the charging
time H is longer than the 10% than the original. Brown Black
D) Output signal when the AEB549N is not suitable; in this case the current
limitation time is 10% longer than the original.
C h
D B A
b Scope setting
CH A: 20v/div
CH B: 20v/Div 20
Chapter (6):
• TAP for electronic ignition system with coil, distributor & ignition module – AEB515N
reprogrammable
PUMA
AEB515N
21
Chapter (6.1):
• AEB515N Installation
COIL
22
Chapter (6.2):
• AEB515N Setting
3
Default Setting
1) Main Connection: connection for the harness included in the kit
2) Red Led: it is ON when the TAP is working in gas mode and advancing;
it is OFF when the vehicle is in petrol mode, the advance is deactivated, Advance setting – Switches 1 – 2
the TAP is not suitable or damaged
12° 6° 9° 15°
4) Trimmer: used to set the advance threshold according to the TPS signal
4 Advance activation – Adjusting trimmer
5) Emergency connector: used to bypass the TAP in case of failure
5
4
3 1 2
23
Chapter (6.3):
AEB515N-07
12V
B
24
Chapter (7):
• TAP for electronics ignition systems with dualcoil or one coil per cylinder – AEB510N – AEB516N –
AEB511N – AEB518N – 628458000 – Reprogrammable
COBRA
AEB510N
SPIDER
AEB511N
Crank shaft
position sensor
SHARK
AEB516N
PANDA
AEB518N
PANDA 3H
Crank shaft 628458000
position sensor
25
Chapter (7.1):
B
A B
Scope setting
CH A: 10v/div
CH B: 5v/Div CRANCK SHAFT POSITION SENSOR
PETROL ECU
DUAL COIL
26
Chapter (7.1):
• CKP sensor signal finding
• Use an oscilloscope with 2 channels
One engine cycle signal (2 engine revolutions)
A B
B
Scope setting
CH A: 10v/div CRANCK SHAFT POSITION SENSOR
CH B: 5v/Div
PETROL ECU
DUAL COIL
27
Chapter (7.2):
• Sensor type identification & suitable TAP
Sensor Description:
POSITIVE SIGNAL
Two wires sensor
Positive signal
Negative signal
Or
Positive signal
Ground
Shield
Or
Positive Signal
Ground
Shield
29
Chapter (7.4):
3 wires sensor
12V
Power Supply (it can be 12 or 5V)
Ground
Signal (it can be 12 or 5V)
5V
30
Chapter (8):
COBRA SHARK
AEB510N AEB516N
31
Chapter (8.1):
• AEB510N Installation
*Connect the CAM shaft sensors only if necessary (see pag 28)
Crank shaft
Cam shaft sensor* sensor
Green
Blue
Green-black
White
Red Blue-Yellow Black Blue
Positive signal
TO GAS VALVE
TO TPS SIGNAL GROUND
ADAPTER CABLE AEB410F
Black
Brown
12V IGNITION
Negative signal
32
Chapter (8.2):
• AEB510N Setting 3 Default Setting
2) Red Led: it is ON when the TAP is working in gas mode and advancing; it Advance setting – Switches 1 – 2
is OFF when the vehicle is in petrol mode, the advance is deactivated, the
12° 6° 9° 15°
TAP is not suitable or damaged
4) Trimmer: used to set the advance threshold according to the TPS signal Vehicle type setting – Switch 3
5) Emergency connector: used to bypass the TAP in case of failure Renault & Volvo
5
Advance always Advance activated
4 activated according to TPS
3 1 2
33
Chapter (8.3):
• AEB516N Installation
Yellow Green
Blue
Yellow-Black Green-black
White
TPS SIGNAL GROUND GAS VALVE OPTIONAL RPM OUTPUT FOR GAS ECU
Brown
12V IGNITION • Connect the CAM shaft sensors only if necessary (see pag 28) & REPROGRAM
THE TAP WITH THE CORRECT CONFIGURATION where the advance must
Negative signal
be activated in one or both the cam shafts sensors
34
Chapter (8.4):
• AEB516N Setting
3 Default Setting
2) Red Led: it is ON when the TAP is working in gas mode and advancing; Advance setting – Switches 1 – 2
it is OFF when the vehicle is in petrol mode, the advance is deactivated,
the TAP is not suitable or damaged
12° 6° 9° 15°
4) Trimmer: used to set the advance threshold according to the TPS signal
4 Advance activation – Adjusting trimmer
5) Emergency connector: used to bypass the TAP in case of failure
5
4
3 1 2
35
Chapter (9):
36
Chapter (9.1):
• AEB511N – Installation
* Connect the CAM shaft sensors only if necessary (see pag 28)
Green
Crank shaft sensor
Green-black
Red Blue-Yellow Black Blue
Pink
TO TPS SIGNAL
Pink-Black
37
Chapter (9.2):
• AEB511N – Setting
3 Default Setting
4) Trimmer: used to set the advance threshold according to the TPS signal 4 Advance activation – Adjusting trimmer
5) Emergency connector: used to bypass the TAP in case of failure Advance always Advance activated
activated according to TPS
5
4
3 1 2
38
Chapter (9.3):
• AEB518N – Installation
Brown
Green
Crank shaft sensor
Green-black
Pink
TO TPS SIGNAL
Pink-Black
TO GAS VALVE
12V IGNITION GROUND
39
Chapter (9.4):
• 518N – Setting
3 Default Setting
2) Red Led: it is ON when the TAP is working in gas mode and advancing; Advance setting – Switches 1 – 2
it is OFF when the vehicle is in petrol mode, the advance is deactivated,
the TAP is not suitable or damaged
9° 15°
4) Trimmer: used to set the advance threshold according to the TPS signal
4 Advance activation – Adjusting trimmer
5) Emergency connector: used to bypass the TAP in case of failure
5
4
3 1 2
40
Chapter (9.5):
• 628458000 – Installation
Yellow Green
Pink
Pink-Black
Red Blue-Yellow Black
Blue
41
Chapter (9.6):
• 628458000 – Setting
3 Default Setting
2) Red Led: it is ON when the TAP is working in gas mode and advancing; Advance setting – Switches 1 – 2
it is OFF when the vehicle is in petrol mode, the advance is deactivated,
the TAP is not suitable or damaged
9° 15°
4) Trimmer: used to set the advance threshold according to the TPS signal
4 Advance activation – Adjusting trimmer
5) Emergency connector: used to bypass the TAP in case of failure
5
4
3 1 2
42