Solid State Economizer System

(CONSISTING OF: C7046C DISCHARGE AIR SENSOR OR C7150B MIXED AIR SENSOR, C7232 OR C7632 CARBON DIOX-
IDE SENSOR, C7400 SOLID STATE ENTHALPY SENSOR OR C7660 SOLID STATE TEMPERATURE SENSOR, M7215
DAMPER ACTUATOR AND W7212, W7213 OR W7214 SOLID STATE ECONOMIZER LOGIC MODULE)

SYSTEM ENGINEERING GUIDE

FEATURES
C7046C Discharge Air Sensors have probe lengths of 8 in.
(203 mm) and nominal sensor resistance of 3000 ohms at
77°F (25°C).
• No setting or calibration required.
C7232B M7215
C7150 • Solid state components not affected by dust or dirt.
• Fast reacting.
• Rugged aluminum insertion probe.

C7150B Mixed Air Sensor is used with the M7215 Damper

C7046 Actuator to sense mixed or discharged air in rooftop packaged
air conditioning equipment.
W7212/13/14 • No setting or calibration required.

C7232 and C7632 DCV Sensors are stand-alone carbon diox-

ide (CO2) sensors for use in determining ventilation necessity
with heating ventilation and air conditioning (HVAC) control-
C7400 lers. They measure the CO2 concentration in the ventilated
C7632A space or duct. They are used in HVAC systems to control the
amount of fresh outdoor air supplied to maintain acceptable
levels of CO2 in the space.
C7660 • C7232 models available with LCD that provides sensor
readings and status information.
• Non-Dispersion-Infrared (NDIR) technology used to
measure carbon dioxide gas.
APPLICATION • Gold-plated sensor provides long-term calibration
stability.
The Solid State Economizer System provides an economical • Device provides voltage output based on CO2 levels.
method of providing cooling air by incorporating outdoor air in
the first stage of cooling in heating, ventilating and air • C7232 models available with SPST relay output.
conditioning (HVAC) systems. The Solid State Economizer • Used for CO2 based ventilation control.
System consists of the C7046 Discharge Air Sensor, C7150
Mixed Air Sensor, C7232 or C7632 Demand Control • Automatic Background Calibration (ABC) algorithm
Ventilation (DCV) Sensor, C7400 Enthalpy Sensor or C7660 based on long-term evaluation reduces required
Dry Bulb Temperature Sensor, M7215 Damper Actuator, and typical zero-drift check maintenance.
W7212 Solid State Economizer Logic Module. • C7632 has fixed 0 to 10 Vdc from 0 to 2000 ppm. No
adjustments are necessary.
(Continued)

63-2576—02
SOLID STATE ECONOMIZER SYSTEM

C7400 Solid State Enthalpy Sensor and C7660 Solid State • Used with Honeywell actuators.
Temperature Sensors are used with the W7212 Solid State
• Combines minimum and DCV maximum damper
Economizer Logic Module to allow using outdoor air as the
position potentiometers with compressor staging.
first stage of cooling in HVAC systems.
• C7400 senses and combines temperature and • Relay functions with solid state enthalpy or dry bulb
humidity of outdoor air (heat index). changeover control.
• C7660 senses dry bulb temperature only. • Terminals included for switching between Occupied
and Unoccupied operation.
• Long-lasting, solid state sensing element is accurate
and stable over time. • Terminals included for connecting optional S963B1128
Remote Potentiometer for remote minimum damper
• When enthalpy/temperature of outdoor air increases,
position control.
the outdoor air damper closes to a preset minimum
position. • LED indicates when free cooling is available.
• When enthalpy/temperature of outdoor air is low, the • LED indicates when module is in DCV mode.
outdoor air damper opens to reduce the building
• LED indicates when exhaust fan contact is closed.
cooling load.
• W7213 is used with heat pump B terminal.
• Provides 4 to 20 mA output signal to the Economizer
Logic Modules; setpoint is located on economizer • W7214 is used with heat pump O terminal.
control.
IMPORTANT
• Maximum economizer savings is achieved with two
Specifications given in this publication do not include
C7400 Enthalpy Sensors connected to one
normal manufacturing tolerances. Therefore, this unit
Economizer Logic Modules for differential enthalpy
may not exactly match the listed specifications. Also,
changeover control.
this product is tested and calibrated under closely
controlled conditions and some minor differences in
M7215 Damper Motors are 25 lb-in. spring return damper
performance can be expected if those conditions are
actuators that provide modulating control of economizer sys-
changed.
tems, ventilation dampers and combustion air dampers used
in residential or commercial HVAC equipment.
• M7215 Damper Motors provide modulating control of When Installing this Product...
economizer dampers from a 2-10 Vdc controller.
1. Read these instructions carefully. Failure to follow
• Quiet, high efficiency drive motor. them could damage the product or cause a hazardous
condition.
• High impact, glass-fiber reinforced plastic case is
2. Check the ratings given in the instructions and on the
rugged, lightweight and corrosion resistant.
product to make sure the product is suitable for your
• Provides 2-10 Vdc output signal proportional to the application.
shaft position. 3. Installer must be a trained, experienced service
technician.
W7212 Economizer Logic Modules are used with C7232 4. After installation is complete, check out product
Demand Control Ventilation (DCV) Sensors, and solid state operation as provided in these instructions.
C7400 Enthalpy Sensors or C7660 Dry Bulb Temperature
Sensors to proportion outdoor and return air dampers for con-
trol of free cooling in commercial HVAC equipment.
• Operates from thermostat and DCV sensor to provide a
CAUTION
totally integrated control system. Electrical Shock or Equipment Damage Hazard.
Can shock individuals or short equipment
• Solid state control package provides accurate, reliable circuitry.
and stable control. Disconnect power supply before installation.
• Mounts on M7215 Motor or duct work.
IMPORTANT
• Control can be tempered by DCV and fan cycling. All wiring must agree with applicable codes,
ordinances and regulations.

63-2576—02 2
 SOLID STATE ECONOMIZER SYSTEM

C7046C DISCHARGE AIR SENSORS

Specifications 4. Fasten the sensor to the duct or plenum surface
with two No. 8 sheet metal screws (not provided).
Intended for use as a discharge sensor in rooftop applications.
Mounting in a Junction Box (Fig. 3)
Dimensions: See Fig. 1. 1. Cut a 3/8 in. (9.5 mm) hole in the duct or plenum
surface at the desired location.
Mounting: Mounting flange requiring two No. 8 screws. 2. Remove the center rear knockout from the junction box
and insert the sensing probe through the knockout with
Sensing Element: Carbon type, thermistor-resistor element. the flange flat against the outlet box.
3. Using the flange as a template, mark and drill two holes
Maximum Ambient Temperature: 250°F (121°C). in the junction box and the duct or plenum surface for
No. 8 mounting screws.
Operating Temperature Range: 40 to 150°F (4 to 66°C). 4. Insert sensor probe through both the junction box
knockout and the 3/8 in. (9.5 mm) hole drilled in the duct
Wiring Connections: 6 in. (152 mm) leadwires. or plenum and fasten the junction box and sensor to the
duct or plenum surface.
Performance Characteristics:
Reaction Time Constant with Air Approach Velocity of
SYSTEM DUCT
500 ft/min (2 m/sec): 60 seconds. OR PLENUM

Resistance/Temperature (NTC): NO. 8 (4mm)

MOUNTING SCREWS
Nominal Resistance: 3000 ohms at 77°F (25°C). SENSOR (NOT PROVIDED)
Nominal Sensitivity: 70 ohms per degree F (124 ohms per PROBE
FLANGE
degree C) at midrange.

2 (51) 8 (203) 1 (25) 6 (152)

1-1/2 (38) 1/16 (2)
PLASTIC
3/4 (19) BUSHING

1
(25)
LOCKING PUSH NEOPRENE
NUTS (2) GASKET
1/4 (6)
5/16 (9) DIAMETER DIAMETER (2 HOLES) TO
(BUSHING) APPROPRIATE
M22402
SYSTEM CONNECT SENSOR
COMPONENTS WIRES WITH TWO
WIRENUT CONNECTORS
Fig. 1. C7046C Air Temperature Sensor dimensions M22403 (NOT PROVIDED)
in in. (mm).
Fig. 2. Mounting C7046 Air Temperature
NOTE: Sensor probe diameter is 1/4 in. (6 mm). Sensor on a flat duct or plenum surface.

Installation
STANDARD UTILITY SENSOR FLANGE NO. 8 (4mm)
The sensor assembly (see Fig. 1) consists of an aluminum CONDUIT BOX PROBE MOUNTING
sensor probe (element housed internally) with attached flange SCREWS (NOT
PROVIDED)
that can be mounted on a flat duct or plenum surface, or in
a 2 in. by 4 in. (51 by 102 mm) junction box using two No. 8 BLANK
FACEPLATE
screws. Connections to the sensor are made through two 6 in. (OPTIONAL)
(152 mm) leadwires. CONNECTOR
LOCKNUT
AND
LOCATION CONDUIT

The sensor should be located in the air duct or plenum where

it will sample an average air temperature. Avoid locations
where air stratification can cause sensing errors.
TO APPROPRIATE
MOUNTING SYSTEM
COMPONENTS

Mounting on a Flat Duct or Plenum Surface (Fig. 2)

1. Cut a 3/8 in. (9.5 mm) hole in the duct or plenum
surface at the desired location. SYSTEM CONNECT SENSOR WIRES
2. Insert sensor probe into the duct or plenum until the DUCT OR
PLENUM
WITH TWO WIRENUT
CONNECTORS (NOT PROVIDED)
flange rests against the duct or plenum wall.
3. If necessary, use the flange as a template to mark Fig. 3. Mounting C7046 Air Temperature
and drill two holes for No. 8 mounting screws. Sensor in a junction box.

3 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

Wiring characteristic of the thermistor element causes its resistance

to decrease as the sampled air temperature increases. This
resistance shift is balanced with other system sensor signals
by appropriate system logic panels to stabilize system control.
CAUTION
Electrical Shock or Equipment Damage Hazard.
Can shock individuals or short equipment
Checkout
circuitry. Allow the C7046 Air Temperature Sensor to soak in the air
Disconnect power supply before installation. moving through the duct or plenum for a minimum of five
minutes before taking a resistance measurement.
1. Disconnect the sensor leadwires from the associated
CAUTION system components.
2. Connect an ohmmeter across the leadwires.
Erratic System Operation Hazard. 3. Assure nominal resistance measurements are in
Failure to follow proper wiring practices can accordance with the resistance/temperature curves
introduce disruptive electrical interference (noise). shown in Fig. 4.
Keep wiring at least one foot away from large inductive 4. Reconnect sensor leadwires to associated system
loads such as motors line starters, lighting ballasts, components.
and large power distribution panels. 5. Check operation of the complete control system.
Shielded cable is required in installations where these
guidelines cannot be met. 17000
Ground shield only to grounded controller case. 16000
15000
IMPORTANT
14000
1. All wiring must agree with applicable codes,
13000
ordinances and regulations.
2. Do not mount sensor in incorrect environment. 12000

3. Wire according to the applicable controller 11000

RESISTANCE (OHMS)

instructions. 10000
4. Erratic temperature readings from a sensor can be 9000
caused by improper wiring practices. These must 8000
be avoided to assure proper operation: 7000
•Avoid poor wiring connections. 6000
•Avoid intermittent or missing building earth ground.
5000
•Do not mount sensor in incorrect environment.
4000 3,000 OHMS
AT 77 F (25 C)
Connect low voltage wiring from the sensor to the appropriate 3000

system component terminals using solderless connectors. 2000

See Fig. 3. 1000

10 20 30 40 50 60 70 80 90 100 F

Operation -10 -5 0 5 10 15 20 25 30 35 C
TEMPERATURE (DEGREES) M17969
The C7046C Air Temperature Sensors consist of a thermistor
sensing element mounted in a tubular probe. They are applied
at various locations throughout single zone and multizone Fig. 4. C7046C Sensor resistance vs. temperature.
duct systems. The negative temperature coefficient (NTC)

63-2576—02 4
 SOLID STATE ECONOMIZER SYSTEM

C7150B MIXED AIR SENSOR

Specifications Installation
1. Install on a mounting bracket (not included) inside the
Models: See Table 1. mixed air or discharge air duct using No. 8 mounting
screws and nuts. (See Fig. 6).
Dimensions: See Fig. 5.
NOTE: When mounting, ensure that terminals do not
Mounting Arrangement: touch metallic conductive surfaces.
Integral mounting flange that requires No. 8 screws.
2. Wire using 1/4 in. (6 mm) female quick-connect
NOTE: The C7150B1004 requires four No. 8 screws; terminated wires from C7150B to control inputs.
the C7150B1046 requires two No. 8 screws.
NOTE: For C7150B1046, splice additional wiring as
Ambient Temperature Ratings: needed between sensor and connector.
Maximum: 250°F (121°C).
Operating Range: -40 to 110°F (-40 to 43°C).
Shipping Range: -30 to 150°F (-34 to 66°C). NO. 8 TO APPROPRIATE
MOUNTING SYSTEM SENSOR
SCREW INPUT
Wiring Connection: 1/4 in. (6 mm) quick-connects.

NOTE: The C7150B1046 includes 4 in. lead wires with

connector for W7340 compatibility.
3/8
Table 1. C7150B Models. 2 (51)
(9)

Nominal Resistance Nominal Sensitivitya

Model at 77°F (25°C) at midrange DUCT 1/2 (13)

C7150B1004 3000 ohms 70 ohms per °F

(124 ohms per °C)
C7150B1046 10K ohms 234 ohms per °F M17938A
(415 ohms per °C)
a
Negative Temperature Coefficient (NTC). Fig. 6. Mounting C7150B [C7150B1004 shown].

NOTE: Fig. 6 displays bracket (not included) and suggested

C7150B1004 C7150B1046
bracket dimensions in in. (mm).

3/4 3/4
(19) (19) Operation
1-1/2 The C7150B Air Temperature Sensor consists of a thermistor
(38) sensing element mounted on a phenolic board. It is applied in
ventilation duct systems. The thermistor element negative
temperature coefficient (NTC) characteristic causes its
3/16 (5) DIAMETER resistance to decrease as the sampled air temperature
increases. This resistance change is used as a control system
sensor to regulate discharge air temperature in a W973 Single
2-3/8 Zone System or damper position of the M7215A Motor (either
2 (60) directly, or through the Economizer Logic Module).
(51)

Checkout
2-1/2 (64)
Allow the C7150B Sensor to soak in the air moving through
2-1/4 (57) M17992
the duct for a minimum of 5 minutes before taking a resistance
measurement:
Fig. 5. C7150B approximate dimensions in in. (mm). 1. Disconnect sensor leadwires from associated system
components.
2. Connect an ohmmeter across the leadwires.
3. Nominal resistance measurements should be in
accordance with the resistance/temperature curves
shown in Fig. 7 and Fig. 8.
4. Reconnect sensor leadwires to associated system
components.
5. Check operation of the M7215A Motor, W973 System,
or the Economizer Logic Module.

5 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

17000 50000
16000
45000
15000
14000 40000

RESISTANCE (OHMS)
13000
35000
12000
11000 30000
RESISTANCE (OHMS)

10000
25000
9000
8000 20000

7000
15000
6000 10,000 OHMS
AT 77 F (25 C)
5000 10000

4000 3,000 OHMS 5000

AT 77 F (25 C)
3000
20 30 40 50 60 70 80 90 100 F
2000
-5 0 5 10 15 20 25 30 35 C
1000
TEMPERATURE (DEGREES) M20071
10 20 30 40 50 60 70 80 90 100 F

-10 -5 0 5 10 15 20 25 30 35 C Fig. 8. C7150B1046 Sensor resistance temperature.

TEMPERATURE (DEGREES) M17969

Fig. 7. C7150B1004 Sensor resistance temperature.

63-2576—02 6
 SOLID STATE ECONOMIZER SYSTEM

C7232 DCV SENSORS

Specifications Underwriters Laboratories Inc. Listed, File No. E4436.
cUL.
C7232B: Flammability Rating, UL94-5V.
Models: C7232 Sensor and Controller. A stand-alone carbon C7232A: NEMA1.
dioxide (CO2) sensor with two jumper-adjustable outputs C7232B: NEMA3.
(one analog and one spst relay).
C7232A: Wall mount model.
C7232B: Duct mount model. 1
(25)
KNOCKOUTS 2-3/8 (60)
NOTE: Models are available with or without a 4-digit LCD FOR
that indicates the current CO2 concentration. EUROPEAN
APPLICATIONS STANDARD
UTILITY
Dimensions: 5-1/16 CONDUIT
C7232A: See Fig. 9. (128) 2-3/8
BOX
(60)
C7232B: See Fig. 10. (2X4)
MOUNTING
HOLES
Sensor Performance Ratings:
Response Time: 2 min.
Carbon Dioxide Sensor:
Operation: Non-dispersive infrared (NDIR). 3-5/32 (80) M17540
Sampling: Diffusion.
Range: 0 to 2000 ppm ±5% and ±50 ppm.
Fig. 9. C7232A dimensions in in. (mm).
Annual Drift: 20 ppm (nominal).

Electrical Ratings:
3-5/16 (84) 1-13/16
Power Supply: 24 Vac ±20%, 50/60 Hz (Class 2). (46)
Maximum Power Consumption: 3W.
Peak Current (at 20 ms): 600 mA.
Relay: 5-5/8
(142)
Configuration: Shipped N.O. (reconfigure with software.)
Contact Rating: 1A at 50 Vac/24 Vdc.
Minimum Permissible Load: 1 mA at 5 Vdc. 1-5/8
Linear Analog Output: (41) 8 (203)
M17592
Voltage: 0/2-10 Vdc (resistive load greater than
5000 ohms). Fig. 10. C7232B dimensions in in. (mm).
Current: 0/4-20 mA (resistive load less than 500 ohms).

Outputs (Jumper Adjustable, see Table 3): Installation

Analog: 0-10 Vdc (Default: 2-10 Vdc, 500 to 1500 ppm).
Relay: Normally Open Spst (Default: Close at 800 ppm).

Ambient Ratings:
CAUTION
Temperature: Health Hazard.
Operating: +32°F to +122°F (0°C to +50°C). Improper use can create dangerous situations.
Storage: -4°F to +158°F (-20°C to +70°C). Use in application for sensing carbon dioxide only.
Relative Humidity (non-condensing): 0 to 95 percent. For life-safety applications, this device can function
only as a secondary or lesser device.
CO2 Pressure Dependence: 1.4% change in reading per
1 kPa deviation from 100 kPa.
CAUTION
Connections: Electrical Shock or Equipment Damage Hazard.
Wiring: Can shock individuals or short equipment
C7232A: 20-gauge cable with six 8 in. leadwires. circuitry.
C7232B: 20-gauge cable with six 6 in. leadwires. Disconnect power supply before installation.
Mounting:
C7232A: Vertical surface with standard single-gang junction
box. CAUTION
C7232B: Sheet metal duct with a sampling tube. Equipment Damage Hazard.
Electrostatic discharge can short equipment
Automatic Background Calibration (ABC) default: On. circuitry.
Ensure that you are properly grounded before
Approvals: handling the unit.
CE.

7 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

C7232A Cover Removal/Replacement NOTE: When mounting on a junction box, see Fig. 12.

C7232A COVER REMOVAL (SEE FIG. 11) 3. Replace the cover.

1. Remove button head socket cap screw and set it aside.
DUCT MOUNTING (SEE FIG. 13)
2. Insert the head of a small screwdriver into the slot at the
center and near the top of the cover. 1. Place gasket on aspiration tube.
3. Gently pull the handle down toward the bottom of the
device until a small gap between the subbase and the IMPORTANT
cover appears. Ensure largest tab at tube control end is at the top.
4. Remove the screwdriver and pull the cover straight
down until it meets a stop. 2. Insert tube into duct; attach using screws and washers.
5. Pull the cover straight off the subbase.
IMPORTANT
C7232A COVER REPLACEMENT Leakage into the duct or the C7232 box cover from
1. Feed the wires through the opening in the subbase. the room will skew the sensor readings. Ensure the
2. Place the cover, with a small gap at the top, flat on top box cover and duct seal completely.
of the subbase.
3. When the cover rests flat on the subbase, slide it 3. Place o-ring on tube end; mount the control to the tube.
straight up until it latches in place.
STANDARD UTILITY CONDUIT BOX

NO. 6 SCREW
B

FRONT
COVER

SUBBASE
BUTTON HEAD
SOCKET CAP
SCREW NO. 6 SCREW
BUTTON HEAD
SOCKET CAP M17542
SCREW
Fig. 12. Junction box mounting (C7232A).
A C
M17541 ALLEN TOOL

OW
Fig. 11. C7232A cover removal. FL

Location and Mounting

C7232 Sensors mount directly on the wall, sheet metal duct,
or a panel. When planning the installation, allow enough
clearance for maintenance and service. Mount the sensor in a
well-ventilated area.

NOTES: Do not install the sensor where it can be affected by:

— drafts or dead spots behind doors and in corners.
— air from ducts.

WALL MOUNTING
The C7232 Wall Mount models can be mounted using two or
four screws:
1. Remove C7232 cover.
2. Mount the subbase to the wall using washers and two or
M17591
four screws (not supplied) appropriate for the wall
material.
Fig. 13. Duct mounting (C7232B).

63-2576—02 8
 SOLID STATE ECONOMIZER SYSTEM

Wiring Operation
The factory ships the device with the output default settings
shown in Table 3 and Table 4. Set the jumpers and wire the Input Signal
device (see Table 2 and Fig. 14).
The C7232 Sensors have an adjustable range. These ranges
are determined by the SW1 and SW2 jumper settings
(see Table 3).
CAUTION
Electrical Shock or Equipment Damage Hazard. Table 3. CO2 Range Jumper Settings
Can shock individuals or short equipment
circuitry. SW1 SW2 AN (ppm) Relaya (ppm)
Disconnect power supply before installation. On On 0 to 1000 1000
On Off 0 to 2000 1200
CAUTION Offb Onb 500 to 1500 800
Equipment Damage Hazard. Off Off 500 to 2000 1200
Electrostatic Discharge Can Short Equipment
a
Circuitry. When the level reaches this value, the contacts close;
Ensure that you are properly grounded before when the level drops 100 ppm below this value, the con-
handling the unit. tacts open.
b Setting when shipped from the factory.
IMPORTANT
1. All low voltage connections to this device must be
24 Vac Class 2.
Output Signal
2. All wiring must comply with applicable local codes, The output signal can be adjusted for 0/2-10Vdc or 0/4-20mA
ordinances and regulations. (see Table 4).

Table 2. C7232 Wiring Connections (see Fig. 14). Table 4. Output Signal Jumper Settings

Wire Color Designation Function OUT

Red G+ 24 Vac Hot AN 0-100% 20-100%
Black G0 24 Vac Common Voltage 0-10Vdc 2-10Vdc
Yellow OUT1 Analog Output Signal Current 0-20 mA 4-20 mA
Brown M Analog Output Common
NOTES:
Orange NO Relay Output Normally Open — On duct models, remove the screw holding the
Green COM Relay Output Common board in place to view jumper settings on reverse.
(See Fig. 15.)
— The CO2 settings and the output signal settings
C7232 RED L1
are independent of each other. 0-100% and
24V BLACK
(HOT) 20-100% are simply markings for the OUT jumper
L2
1
settings on the sensor (to differentiate between
+ YELLOW the two voltage and the two current ranges) and
ANALOG
OUT BROWN do not refer to or alter the ppm range chosen.
– 1 POWER SUPPLY. PROVIDE
DISCONNECT MEANS AND
ORANGE
OVERLOAD PROTECTION
GREEN AS REQUIRED.
M17543

Fig. 14. Wiring the C7232. SW2SW1 OUT

AN
20 – 100%
0 – 100%

Voltage
Current
OFF
ON
OFF
ON

M19424

Fig. 15. C7232 default jumper settings.

9 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

Example
For a CO2 setting of 0-2000 ppm and a voltage output of 0-10 Vdc, the output would be as shown in Table 5 (arbitrary points
along the analog curve).

Table 5. 0-10 Vdc Output Example.

CO2 Level (ppm) 0 200 400 600 800 1000 1200 1400 1600 1800 2000
Voltage Output (Vdc) 0 1 2 3 4 5 6 7 8 9 10

For a CO2 setting of 0-2000 ppm and a voltage output of 2-10 Vdc, the output would be as shown in Table 6 (arbitrary points
along the analog curve).

Table 6. 2-10 Vdc Output Example.

CO2 Level (ppm) 0 250 500 750 1000 1250 1500 1750 2000
Voltage Output (Vdc) 2 3 4 5 6 7 8 9 10

Calibration Checkout
Typically, calibration is unnecessary. No calibration kits are Perform a quick test of the unit with the unit powered:
available. However, if CO2 gas can be purged from the sensor 1. Stand close to the unit and breathe air into the sensor.
chamber using a general gas purge device, the sensor can be 2. Check the CO2 level registered by the controller to
rezeroed: ensure a strong rise.
3. When connected to a damper in a ventilation system,
IMPORTANT the controller typically signals an increase in air flow.
Any CO2 present during calibration skews the sensor
zero level resulting in incorrect CO2 level reports.

1. Once the sensor stabilizes, use a screwdriver to

connect the two MENU soldering pads.
2. The display should indicate CAL.
3. Execute the zero calibration by connecting the two
ENTER soldering pads.
4. The display should return to providing the measured
CO2 level.

63-2576—02 10
 SOLID STATE ECONOMIZER SYSTEM

C7400A AND C7400C SOLID STATE ENTHALPY SENSORS

Specifications — Use the C7400A sensor with economizer logic
modules with A, B, C, and D set points and use
the C7400C sensor with economizer logic mod-
Dimensions: See Fig. 16. ules with A, B, C, D, and E set points.
Output Signal: 4 to 20 mA current signal increases from
4 mA to 20 mA as enthalpy decreases. Operation
The C7400 Solid State Enthalpy Sensor is used with a solid
Ambient Temperature Ranges: state economizer logic module and damper actuator to
Operating: 32°F to +125°F (0°C to +52°C). proportion an outdoor air damper in a ventilation system.
Shipping: -40°F to +150°F (-40°C to +66°C).
Each enthalpy control setpoint (A, B, C, and D for C7400A
Maximum Power Consumption: 0.50 VA at 24 Vdc. and A, B, C, D, and E for C7400C) combines temperature and
humidity conditions, resulting in the control curve shown in
Supply Voltage: 12 to 40 Vdc. Fig. 35. When the enthalpy of the outdoor air is below (left of)
the appropriate curve, the outdoor air damper can proportion
Electrical Connections: open on a call for cooling. If the outdoor enthalpy rises above
Two 1/4 in. (6 mm) quick connect terminals. (right of) the control curve, the outdoor air damper closes to
the minimum position.
Approvals:
Underwriters Laboratories Inc. Flammability Rating: UL94-5V. NOTE: Curves illustrate reset in temperature control point
due to changes in relative humidity.
5/16 (8)
For differential enthalpy, turn the control setpoint to D for
C7400A and to E for C7400C (fully clockwise ):
— If outdoor air enthalpy is lower than return air enthalpy, the
outdoor air damper proportions open on a call for cooling.
3-5/32 + — If outdoor air enthalpy is higher than return air enthalpy, the
(80)
outdoor air damper closes to minimum position. Differential
S
2-3/4 enthalpy control provides energy savings and increased
(70) comfort by using the air with the lowest enthalpy.
— If outdoor air enthalpy and return air enthalpy are equal, the
outdoor air damper proportions open on a call for cooling.

9/16
NOTE: The relationship between the C7400A Sensor output
(14) 7/32 3-7/8 (96) current and relative humidity is shown in Fig. 17.
(6)
1 (25) M9096

C7400A OUTPUT CURRENT

Fig. 16. Approximate dimensions of C7400 Solid State 100
Enthalpy Sensor in in. (mm).
90

Installation 80

Location 70
PERCENT RF

IMPORTANT 60
20 m

16 m

12 m

When selecting the location, make sure the C7400

8m

4m
18 m

14 m

10 m

Solid State Enthalpy Sensor is not exposed to rain,

A

50
A

A
A

6m

snow or direct sunlight.

A

A
A

40
NOTES:
— The C7400 Sensor can be mounted in any 30
position. However, the sensor must be installed
where it is exposed to freely circulating air, but 20
protected from rain, snow and direct sunlight.
— Differential enthalpy control requires two C7400 10
Sensors. Mount one sensor in the outdoor intake 40 50 60 70 80 90 100
duct, the other in the return air duct. (4) (10) (16) (21) (27) (32) (38)
— The C7400 Sensor is designed to operate in TEMPERATURE F ( C) M22117
500 ft/min. minimum airflow.
Fig. 17. C7400A Sensor output current vs. RH.

11 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

NOTE: The relationship between the C7400C Sensor output

current and relative humidity is shown in Fig. 18.

C7400C SENSOR OUTPUT CURRENT

100

90

80

70
PERCENT RF

60
18 m

16 m

12 m
14 m
20 m

10 m

6m
8m

4m
A
A

A
A

A
A
A

50

40

30

20

10
40 50 60 70 80 90 100
(4) (10) (16) (21) (27) (32) (38)
TEMPERATURE ºF ( ºC) M27816

Fig. 18. C7400C Sensor output vs. RH.

63-2576—02 12
 SOLID STATE ECONOMIZER SYSTEM

C7632A DCV SENSORS

Specifications
Models: C7632 Sensor and Controller. A stand-alone carbon
dioxide (CO2) sensor with one 0-10 Vdc analog output.
C7632A: Wall mount model. 3-3/8
C7632B: Duct mount model. 4-1/8
(86)

(104)
Dimensions:
C7632A: See Fig. 9.
C7632B: See Fig. 10.

Ambient Ratings: 2-11/16 (68) 1-1/16

Temperature: 3-7/8 (99) (27) M19794

Operating: +32°F to +122°F (0°C to +50°C).

Storage: -4°F to +158°F (-20°C to +70°C). Fig. 19. C7632A dimensions in in. (mm).
Relative Humidity (non-condensing): 0 to 95 percent.

Automatic Background Calibration (ABC) default: On. 3-5/16 (84) 1-13/16

(46)

Electrical Ratings:
Power Supply: 24 Vac ±20%, 50/60 Hz (Class 2). 5-5/8
Maximum Power Consumption: (142)

Average: 1W.
Peak: 2W. 1-5/8
Peak Current (at 20 ms): 300 mA. (41) 8 (203)
Linear Analog Output: 0-10 Vdc. M19795

Mounting: Fig. 20. C7632B dimensions in in. (mm).

C7632A: Vertical surface with standard single-gang junction
box.
C7632B: Sheet metal duct with a sampling tube. Installation
CO2 Pressure Dependence: 1.6% change in reading per
1 kPa deviation from 100 kPa. CAUTION
Health Hazard.
Output: Analog: 0-10 Vdc, 0-2000 ppm (fixed).
Improper use can create dangerous situations.
Use in application for sensing carbon dioxide only.
Sensor Performance Ratings:
For life-safety applications, this device can function
Response Time: 2 min.
only as a secondary or lesser device.
Carbon Dioxide Sensor:
Operation: Non-dispersive infrared (NDIR).
Sampling: Diffusion.
Range: 0 to 2000 ppm (fixed). CAUTION
Annual Drift: ±10 ppm (nominal). Electrical Shock or Equipment Damage Hazard.
Accuracy: ±(30 ppm+2%) at normal temperature/pressure. Can shock individuals or short equipment
circuitry.
Wiring Connections: Disconnect power supply before installation.
C7632A: Terminal block.
C7632B: 20-gauge cable with three 6 in. leadwires.

Approvals: CAUTION
CE. Equipment Damage Hazard.
Underwriters Laboratories Inc. Listed, File No. E4436. Electrostatic discharge can short equipment
cUL. circuitry.
C7632B: Flammability Rating, UL94-5V. Ensure that you are properly grounded before
C7632A: NEMA1. handling the unit.
C7632B: NEMA3.

13 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

C7632A Cover Removal/Replacement 4. Mount the subbase and wallplate to the junction box
The cover of the C7632A is fixed by a latch on the underside using the lower screw.
of the unit. 5. Replace the cover.

C7632A COVER REMOVAL (SEE FIG. 11) DUCT MOUNTING (SEE FIG. 13)
1. Unless the device is mounted, hold the base using the 1. Place gasket on aspiration tube.
wiring hole and/or the perforated vent.
2. Depress the tab on the underside of the device. IMPORTANT
3. Swing the cover away from the base. Ensure largest tab at tube control end is at the top.
4. Lift cover from base.
2. Insert tube into duct; attach using screws and washers.
C7632A COVER REPLACEMENT
1. Place top cover tab over the ridge along the base top. IMPORTANT
2. Swing the cover down. Leakage into the duct or the C7632 box cover from
3. Press the lower edge of the case to latch. the room will skew the sensor readings. Ensure the
box cover and duct seal completely.

Location and Mounting 3. Place o-ring on tube end; mount the control to the tube.
C7632 Sensors mount directly on the wall, sheet metal duct,
or a panel. When planning the installation, allow enough
clearance for maintenance and service. Mount the sensor in a
well-ventilated area.

NOTES: Do not install the sensor where it can be affected by:

— drafts or dead spots behind doors and in corners.
— air from ducts.

M19797

Fig. 22. Junction box mounting (C7632A).

OW
FL

M19796

Fig. 21. C7632A cover removal.

WALL MOUNTING (C7632A)

Mount the C7632A to the wall as follows:
1. Remove the C7632 cover.
2. Mount the device in a vertical position.
3. Mount the subbase directly on a wall using the type of
screws (not supplied) appropriate for the wall material.
4. Replace the cover.

JUNCTION BOX MOUNTING (FIG. 12)

Mount the C7632A to a junction box as follows: M19798

1. Attach the wallplate using only the top screw.

2. Remove the C7632 cover. Fig. 23. Duct mounting (C7632B).
3. Place the subbase on the wallplate hook.

63-2576—02 14
 SOLID STATE ECONOMIZER SYSTEM

Wiring (Fig. 14) Calibration

Typically, calibration is unnecessary. No calibration kits are
available. However, if CO2 levels can be brought to a
CAUTION desirable level, the sensor can be reset using either zero or
background calibration:
Electrical Shock or Equipment Damage Hazard.
Can shock individuals or short equipment IMPORTANT
circuitry. • With zero calibration, all CO2 present during
Disconnect power supply before installation. calibration skews the sensor zero level.
• Using background calibration, practical operation
(with a higher than zero level set) can be obtained.
CAUTION
Equipment Damage Hazard. Zero Calibration
Electrostatic Discharge Can Short Equipment 1. Remove the sensor cover and set it aside.
Circuitry. 2. Apply a steady flow of CO2-free gas at 0.1 to 0.5 liter per
Ensure that you are properly grounded before minute into the gas inlet tube located on the gold sensor.
handling the unit. 3. Execute calibration by shorting the proper two soldering
pads (see Fig. 25).
IMPORTANT
1. All low voltage connections to this device must be NOTE: The device should now provide accurate out-
24 Vac Class 2. put.
2. All wiring must comply with applicable local codes,
ordinances and regulations. 4. Check the output signal. (See “Checkout” on page 16.)
5. Reinstall the device.
Table 7. C7632 Wiring Connections (see Fig. 14).
Designation C7632B Wire Color Function Background Calibration
G+ Red 24 Vac 1. Remove the sensor cover and set it aside.
G0 Black Common 2. Ventilate the area and reduce occupancy to lower the
CO2 levels.
CO2 Brown Analog Output Signal 3. Maintain a reasonable proximity from the sensor to
avoid breathing on it, thus skewing calibration accuracy.
4. Keep the sensor in this environment for three to four
C7632 L1 minutes.
(HOT)
L2
5. Execute calibration by shorting the proper two soldering
G0 CO2 G+ 1 pads (see Fig. 25).

0-10 Vdc
NOTE: The device should now provide accurate out-
put.
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED. M19799 6. Check the output signal. (See “Checkout” on page 16.)
7. Reinstall the device.
Fig. 24. Wiring the C7632.
ZERO BACKGROUND
CALIBRATION CALIBRATION
Output (Table 5)
Table 8. 0-10 Vdc Output Signal.
CO2
Level 0 200 400 600 800 1000 1200 1400 1600 1800 2000
(ppm)
Voltage
Output 0 1 2 3 4 5 6 7 8 9 10 M19856

(Vdc)
Fig. 25. C7632 calibration pads.

15 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

Checkout b. If the output is incorrect, repeat calibration

procedure.
Perform a quick test of the unit with the unit powered: c. Otherwise, continue with checkout.
1. After calibration: 2. Stand close to the unit and breathe air into the sensor.
a. Check output signal immediately following proper
calibration (with minimum environmental change): NOTE: When connected to a damper in a ventilation
(1) Proper zero calibration: 0 Vdc. system, breathing on the sensor typically
(2) Typical background calibration: 2 Vdc. Depending signals an increase in air flow.
on ambient CO2 level, range: 1.75 to 2.5 Vdc.
3. Check the output to ensure a strong rise in CO2 level.

63-2576—02 16
 SOLID STATE ECONOMIZER SYSTEM

C7660 SOLID STATE TEMPERATURE SENSOR

Specifications
5/16 (8)

Dimensions: See Fig. 26.

Case: Duct mount.

3-5/32 +
Temperature Sensing Element: Thermistor. (80)

S
2-3/4
Output Signal: (70)
4 mA not OK to economize or 20 mA OK to economize.

Operating Ambient Temperature Range:

+40°F to +100°F (+4°C to +38°C). 9/16
(14) 7/32 3-7/8 (96)
(6)
Shipping Temperature Range: 1 (25) M9096
-40°F to +150°F (-40°C to +66°C).
Fig. 26. C7660 Thermistor Temperature Sensor
Maximum Power Consumption: 0.45 VA.
Dimensions in in. (mm).
Supply Voltage: 15 to 23 Vdc.
Installation
Electrical Connections:
Two 1/4 in. (6.5 mm) quick connect terminals.
Location
Approval: The C7660 Temperature Sensor can be mounted in any
Underwriters Laboratories Inc. Flammability Rating: UL94-5V. position as long as the air flow through the device is linear and
is in the air intake of the unit. However, the sensor must be
installed where it is exposed to freely circulating air, but
protected from rain and direct sunlight.

The C7660 is designed to operate in 500 ft/min minimum

airflow.

Control Dial Setting

Control setpoint scale is located on the cover of the logic
module. Control point is selected by selecting one of the 8
change over temperatures. Adjust the dip switch on the device
to match the temperature setting required for change over.
The economizer will economize 1°F below the setpoint and
will not economize 1°F above the setpoint providing a 2
degree total hysteresis.

17 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

M7215 DAMPER MOTORS

Specifications Spring Return: 13 ±5 seconds.
25 lb-in. (2.8 N•m) torque, foot-mounted spring-return damper Motor Rotation (Viewed From Shaft End):
motor with 2-10 Vdc feedback signal. Accepts 2-10 Vdc Closed Position: Limit of clockwise rotation.
control signal. Open Position: Limit of counterclockwise rotation.
Crank Arm Rotation Limits: See Fig. 28.
Dimensions: See Fig. 27. Shipped with shaft in closed position.
Electrical Ratings: Ambient Ratings:
Supply Voltage: 24 ±6 Vac 50/60 Hz. Temperature:
Power Consumption: Operating: -25°F to +125°F (-32°C to +52°C).
24 Vac, 60 Hz: 8.7 VA. Storage: -30°F to +150°F (-34°C to +66°C).
24 Vac, 50 Hz: 8.4 VA. Humidity: 5 to 95 percent relative humidity, noncondensing.
Torque: Terminal Connections: 1/4 in. (6 mm) quick-connect
Lift and Hold: 25 lb-in. (2.8 N•m). terminals mounted on motor.
Spring Return: 25 lb-in. (2.8 N•m).
Breakaway: 40 lb-in (4.5 N•m). Shaft: Single-ended drive shaft with crank arm supplied.
IMPORTANT Reliability:
Never use motor continuously at the breakaway Full-Stroke Cycles: 60,000.
torque rating. Repositions: 1,500,000.
NOTE: NOTE:Breakaway torque available to overcome Approvals:
occasional large loads such as a seized damper. Underwriters Laboratory Inc.:
Flammability Rating: UL94-5V.
Stroke: Component Recognized: File No. E4436, Guide No.
Travel: 90°. XAPX2, Vol. 9, Section 1, 7-25-83.
Timing:
Driving: 86 ±5 seconds.

4-1/2 (114)
1/4 (6)

4-1/32 1-3/8 (35)

(102)
4-1/2
(114)
4-1/2 3-1/8 (79)
(114)

5
(127)

2-1/4 (57)
7/16 3-1/2 (89) 1-1/4
(11) (32)
5-3/16 (132)
TOP VIEW SIDE VIEW POWER END VIEW M3851

Fig. 27. M7215 Damper Motor dimensions in in. (mm).

63-2576—02 18
 SOLID STATE ECONOMIZER SYSTEM

4. Reconnect crank arm to the motor hub.

5. If there is an excess length of linkage rod, cut it to size.
Make necessary minor adjustments until desired
operation is obtained.
6. Tighten all nuts and set screws.

MAXIMUM MAXIMUM
Wiring
OPEN 1 CLOSED
POSITION POSITION

CAUTION
Electrical Shock or Equipment Damage Hazard.
MOTOR MOUNTING SURFACE Can shock individuals or short equipment
1 CRANK ARM FIELD ADJUSTABLE IN 7.5 DEGREE INCREMENTS. M3850 circuitry.
Disconnect power supply before installation.
Fig. 28. Limits of crank arm rotation.
The M7215 Damper Motor accepts input from a 2-10 Vdc
controller. The motor can be checked out either directly or by
Installation using a controller.

IMPORTANT
CAUTION 1. If necessary, release one of the previously tightened
linkage connections to prevent damage.
Electrical Shock or Equipment Damage Hazard. 2. Check for proper operation, making sure that the link-
Can shock individuals or short equipment age does not bind and that the motor travels smoothly
circuitry. throughout its cycle from fully open to fully closed.
Disconnect power supply before installation.
NOTES: This motor checkout assures that:
1. The motor operates the load.
CAUTION 2.
3.
The motor responds properly to the controller.
There is no linkage binding or motor stalling at
Personal Injury Hazard.
Spring-return assembly can release. any point of travel.
Leave end covers attached to the motor. 4. If questions arise regarding this product, contact
your distributor or local Honeywell representative.
Location and Mounting
Locate motor as close as possible to the equipment to be Direct Checkout
controlled. Refer to Fig. 27 for mounting dimensions. 1. Mount the motor for the required application.
2. Check the damper position and make sure 24 Vac is
1. Mount motor with the shaft horizontal to ensure present across TR and TR1.
maximum life. 3. Apply 10 Vdc to IN+ and IN- to move damper to the
opposite position. The motor should drive the damper.
NOTE: Operation in other positions is possible when 4. If the motor does not run, verify that the motor and crank
required by the application. arm are properly installed for either clockwise or
counterclockwise rotation.
2. Remove crank arm (secured with two screws) from the 5. If installation is correct, but the motor does not run,
motor hub. replace the motor.
IMPORTANT
Position crank arm on hub so it does not strike motor Controller Checkout
mounting surface during any portion of full stroke. 1. Adjust controller setpoint to call for cooling. Observe the
See Fig. 28. motor.
2. If the damper is closed, it should begin to open.
3. Reposition the crank arm to accommodate specific 3. If the damper remains closed, move controller setpoint
damper requirements. farther below room temperature.
4. If the damper still does not move, check for the
NOTE: Crank arm position is adjustable in eight presence of 24 Vac in the input.
degree increments. 5. If 24 Vac is present and motor does not operate, reverse
controller leadwires to determine if device was miswired.
6. If the wiring is correct and 24 Vac is present on the input
terminals but the motor does not run, replace the motor.

19 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

W7212, W7213, W7214 LOGIC MODULES

Specifications
For use with any Honeywell 2-10 Vdc actuator; includes DCV 4-3/8 (112)
input; adjustable exhaust fan setpoint.

NOTES: 1-5/8
— All models include a minimum damper position (41)
potentiometer, and setpoints for: enthalpy or
dry-bulb, occupied/unoccupied control, DCV
operation, and DCV maximum.
— Occupied/Unoccupied overrides minimum
damper position setting when building is
unoccupied. 2-1/16
(53)
Dimensions: See Fig. 29. 1-15/16
(49)

Electrical Ratings:
4-1/8
Input Voltage: 24 Vac ±20%; 50/60 Hz (Class 2). (104)
Nominal Power Consumption (at 24 Vac, 60 Hz): 11.5 VA.
Relay Contact Rating at 30 Vac (maximum power from class 2
input only): 1.5A run, 3.5A inrush.

IMPORTANT
All inputs and outputs must be 24 Vac Class 2.

Ambient Ratings: 1/8 (4)

Temperature: -40°F to +149°F (-40°C to +65°C). 2-5/8 (66) M20578A

Humidity: 5 to 95 percent rh (noncondensing).

Fig. 29. Logic module dimensions in in. (mm).
Inputs:
Enthalpy (C7400): 2-wire (18,20,22 AWG) connection.
Dry Bulb Temperature (C7660): 2-wire (18,20,22 AWG)
Installation
connection.
Discharge Air (C7046): 2-wire (18,20,22 AWG) connection. Location and Mounting
Mixed Air (C7150): 2-wire (18,20,22 AWG) connection. The logic modules mount on a sheet metal duct or panel.
DCV Sensor (C7232): 0/2-10 Vdc control signal; When planning the installation, allow enough clearance for
100K ohm input impedance. maintenance and service (see Fig. 29 for dimensions). Mount
device in a location protected from rain, snow, and direct
Outputs: sunlight. Secure device to sheet metal using the two supplied
Actuator Signal: 2-10 Vdc. mounting screws, see Fig. 31.
Minimum Actuator Impedance: 1K ohm.
Exhaust Fan: Contact closure.
24 Vac Out: 25 VA maximum.
CAUTION
Approvals: Equipment Damage Hazard.
Underwriters Laboratories Inc.: UL873 listed. Mounting screws longer than 5/8 in. can damage
Flammability Rating: UL94-5VB. internal motor components.
Plenum Rated. When mounting the module to an M7215 use only the
CE. included #6 5/8 in. thread-forming screw.
C-tick.
NOTE: See Fig. 32 for representative locations of connected
system devices.

63-2576—02 20
 SOLID STATE ECONOMIZER SYSTEM

Wiring
M7215 DAMPER MOTOR

CAUTION
Electrical Shock or Equipment Damage Hazard.
Can shock individuals or short equipment
circuitry.
Disconnect power supply before installation.
W7212
ECONOMIZER
LOGIC MODULE IMPORTANT
1. All wiring must comply with applicable local codes,
ordinances and regulations.
2. All device inputs and outputs must be 24 Vac Class 2.
3. Ensure proper polarity of sensor connections.
Incorrect polarity negates the sensor signal.

C7400 Enthalpy Sensor and C7660 Dry

Bulb Temperature Sensor
W7212, W7213, W7214 Logic Modules accept signals from
5/8 INCH SCREW INCLUDED WITH LOGIC MODULE. M20717A either the C7400 Enthalpy Sensor or the C7660 Dry Bulb
Temperature Sensor. The wiring is the same for either sensor.
Fig. 30. Direct mounting of module.
IMPORTANT
When using differential sensing, both sensors must
be of the same type (enthalpy or dry bulb).

Only use enthalpy with differential enthalpy, the

C7660 is not designed for differential dry bulb and
the system will not work.

Outdoor Air Sensing

1. Mount sensor in any orientation exposing it to freely
circulating air while protecting it from rain, snow, and
direct sunlight.
2. Connect it to the SO and SO+ terminals of the device.

Return Air Sensing

1. Ensure differential enthalpy control has a second
sensor in the return air duct. Differential dry bulb cannot
be used with the C7660 sensor.
2. Connect this sensor to the SR and SR+ terminals.
M20601

Demand Control Ventilation

Fig. 31. Mounting the module on sheet metal. The DCV can be any sensor that provides a 0/2-10 Vdc
output. The DCV modulates the outdoor damper to provide
ventilation based on occupancy. The designer determines
contaminants to monitor, selects appropriate sensor,
determines the sensor threshold, and adjusts the DCV
potentiometer accordingly. The DCV LED lights when the
DCV signal is above setpoint. Mount the sensor according to
the manufacturer specifications. If not available, use the
following guidelines:
1. Mount sensor in an area with unobstructed air
circulation.
2. Connect it to the AQ and AQ1 terminals of the W7212
(see “Wiring” on page 21 for details).
3. Adjust the DCV potentiometer setpoint to correspond to
DCV voltage output at the threshold.

21 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

DISCHARGE SPACE
AIR SENSOR THERMOSTAT

DIRECT DCV
C7046A 2 C7232
EXPANSION SENSOR
COIL

2
W7212, C7150B
W7213, C7400 ENTHALPY
1
W7214 MIXED AIR SENSOR
SENSOR
INDOOR
FAN
HONEYWELL
DISCHARGE ACTUATOR
AIR

OUTDOOR
AIR

C7400 1

ENTHALPY
SENSOR

1 FOR DIFFERENTIAL ENTHALPY, THE TWO C7400

ENTHALPY SENSORS ARE CONNECTED TO THE
ECONOMIZER LOGIC MODULE—ONE EXHAUST
IS MOUNTED IN RETURN AIR, AND THE OTHER IS FAN
MOUNTED IN OUTDOOR AIR.

2 USE EITHER MIXED AIR SENSOR OR DISCHARGE

AIR SENSOR, NOT BOTH.
RETURN AIR EXHAUST AIR
M19547A

Fig. 32. Representative locations of connected economizer system devices.

Optional Applications IMPORTANT

— The minimum position signal takes priority over the
HEAT PUMP CHANGEOVER (W7213, W7214 ONLY) DCV maximum position signal. With DCV maximum
In heat pump applications, the controller must have control of set below the minimum, the logic module signals the
the changeover valve. To provide the logic module with the actuator to maintain the minimum position.
information necessary for proper information, there must be a — Freeze protection logic takes priority over all signals.
connection to the logic module O/B terminal. This terminal For details, see the notes in the “Adjusting Minimum
alerts the logic module as to when the system operates in and Maximum Positions” on page 24.
cooling (the only time the economizer is used). NOTE: For additional wiring applications, refer to the Design
and Application Guide for Honeywell Economizers
W7213 (Changeover Terminal B)
(form 63-8594).
Connect the B terminal according to the following details:
— 24V power to B: System is in heating mode, free cool The purpose of the economizer is to use outdoor air for
disabled. cooling, whenever possible, to reduce compressor operation.
— No power to B: System is in cooling mode, free cool
available. Actuator operates according to W7213 When wired as shown in Fig. 37, the logic module responds to
Economizer logic. (See Table 9 for logic details.) the cooling thermostat signal. This system uses C7400 Solid
State Enthalpy Changeover Sensor(s) or C7660 Dry Bulb
W7214 (Changeover Terminal O) Temperature Sensor. The C7400 responds to both dry bulb
Connect the O terminal according to the following details: temperature and humidity, allowing use of outdoor air at
— No power to O: System is in heating mode, free cool higher temperatures for free cooling when humidity is low. The
disabled. C7660 responds only to dry bulb temperature; use only in dry,
— 24V power to O: System is in cooling mode, free cool arid climates for single dry bulb changeover only.
available. Actuator operates according to W7214
Economizer logic. (See Table 9 for logic details.) The logic module functions as a true first stage of cooling
providing maximum energy economy during the cooling cycle.
REMOTE MINIMUM POSITION CONTROL It automatically locks out free cooling during heating; holding
Remote control of outdoor air dampers is desirable when the outdoor air damper at the minimum position setting.
requiring temporary additional ventilation. The addition of a
S963B1128 Remote Potentiometer allows occupants to open NOTE: When module is operating in Occupied mode, the
or close the dampers beyond minimum position for modified minimum position is defined by the potentiometer.
ventilation. Connect the potentiometer as shown in Fig. 33. When the module is operating in Unoccupied mode,
the minimum position is fully closed.

63-2576—02 22
 SOLID STATE ECONOMIZER SYSTEM

The logic module can operate as either a basic free cooling

controller, or it can incorporate additional functions. Table 9
details the input/output (I/O) logic of the module. S963B1128 REMOTE
POTENTIOMETER

R MINIMUM
CW P1 POSITION
CLOSE ADJUSTMENT
P
W B
CW

ECONOMIZER
M20603A

Fig. 33. S963B1128 Remote Potentiometer used with

logic module for remote damper control.

Table 9. W7212 Economizer I/O Logic.

INPUTS OUTPUTS
Enthalpya Compressor Damper
DCV Outdoor Return Y1b Y2b 1 2 Occupiedc Unoccupiedc
Below set High Low On On On On Minimum position Closed
(DCV LED Off) (Free Cooling LED Off) On Off On Off
Low High On On On Off Modulatingd Modulatingd
(Free Cooling LED On) On Off Off Off (between min. position (between closed and
and full-open) full-open)
Above set High Low On On On On Modulatinge Modulatinge
(DCV LED On) (Free Cooling LED Off) On Off On Off (between min. position (between closed and
and DCV maximum) DCV maximum)
Low High On On On Off Modulatingf Modulatingg
(Free Cooling LED On) On Off Off Off
a
For single enthalpy control, the module compares outdoor enthalpy to the ABCD setpoint.
b
If both stages of cooling are off, the system is off and the damper is at:
• Minimum position if DCV is below setpoint and system is Occupied.
• Closed if DCV is below setpoint and system is Unoccupied.
• Modulating if DCV is above setpoint.
c
Power at N terminal (relative to TR1) determines Occupied/Unoccupied setting:
• W7212: 24 Vac (Occupied), no power (Unoccupied).
• W7213,W7214: No power (Occupied), 24 Vac (Unoccupied).
d
Modulation is based on the mixed air sensor signal.
e
Modulation is based on the DCV signal.
f
Modulation, based on the greater of DCV and mixed air sensor signals, between minimum position and either
maximum position (DCV) or fully open (mixed air signal).
g Modulation, based on the greater of DCV and mixed air sensor signals, between closed and either
maximum position (DCV) or fully open (mixed air signal).

NOTES:
— DCV and Free Cooling have setpoints and LED indications.
— For models with a B terminal (W7213):
No power to B: cooling mode, free cool enabled. Module follows logic detailed above.
24V power to B: heating mode, free cool disabled. Actuator drives to minimum position (closed when Unoccupied).
— For models with an O terminal (W7214):
24V power to O: cooling mode, free cool available. Module follows logic detailed above.
No power to O: heating mode, free cool disabled. Actuator drives to minimum position (closed when Unoccupied).

23 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

Settings and Adjustments MINIMUM POSITION ADJUSTMENT

For detailed assistance in minimum position selection
Potentiometers with screwdriver adjustment slots, located on
reference the Economizer Application Guide (form 63-8594)
device face, provide adjustments for several parameters
Ventilation section. The following provides basic guidelines for
(see Fig. 34 for locations on device):
minimum position selection and adjustment:
— DCV setpoint.
— Minimum damper position.
IMPORTANT
— Maximum damper position.
Adjust the minimum position potentiometer to allow
— Enthalpy changeover.
the minimum amount of outdoor air, as required by
— Exhaust setpoint.
local codes, to enter the building.

Demand Control Ventilation Setpoint NOTE: Make minimum position adjustments with at least a
The logic module modulates the outdoor damper to provide 10°F [6°C] temperature difference between outdoor
ventilation based on the 0/2-10 Vdc DCV. With no cooling and return air.
signal, the DCV overrides the outdoor air damper when
ventilation requires outdoor air. 1. Calculate the appropriate mixed air temperature, see
Equation 1. Formula to aid minimum position adjust-
ment.
EXHAUST 2. Disconnect mixed air sensor from terminals T and T1.
FAN SETPOINT 3. Ensure that either the factory-installed jumper is in place
LED LIGHTS
N1 EXH
Set
across terminals P and P1 or, of remote damper posi-
WHEN EXHAUST N 2V 10V tion is required, that it is wired according to Fig. 33 and
CONTACT IS MADE
P1 EXH turned fully clockwise.
MINIMUM DAMPER
POSITION SETTING P Min
4. Connect 24 Vac across terminals TR and TR1.
T1
Pos
5. Carefully adjust the potentiometer on the face of the
MAXIMUM DAMPER
DEMAND CONTROL
T
Open
device with a small screwdriver until the mixed air
VENTILATION SETPOINT DCV temperature reaches the calculated value.
Max
LED LIGHTS WHEN 2V 10V
DEMAND CONTROL
VENTILAION INPUT
AQ1
DCV NOTE: Ensure that the sensed air is well mixed.
AQ
IS ABOVE SETPOINT DCV
SO+
2V
Set
10V Equation 1. Formula to aid minimum position adjustment.
( T O × OA ) + ( T R × RA ) = T M
SO
DEMAND CONTROL Free
SR+ Cool
VENTILAION SETPOINT
SR B C Where:
LED LIGHTS WHEN A D TO = Outdoor air temperature
OUTDOOR AIR IS
SUITABLE FOR
OA = Percent of outdoor air
FREE COOLING TR = Return air temperature
ENTHALPY
CHANGEOVER SETPOINT M20604
RA = Percent of return air
TM = Resulting mixed air temperature
Fig. 34. Potentiometer and LED locations.
IMPORTANT
This procedure requires use of a quality thermometer
Adjusting Minimum and Maximum capable of reading to 0.5°F [0.25°C].
Positions
NOTE: The following sample calculation uses only
The minimum position potentiometer maintains the minimum
Fahrenheit temperature.
outdoor air flow into the building during occupied period. The
DCV maximum position potentiometer allows the installer to EXAMPLE: Assume local codes require 10% outdoor air
limit the amount of outdoor air flow into the building when the during occupied conditions, outdoor air is 60°F
DCV overrides the mixed air sensor. Setting the DCV and return air is 75°F. Under these conditions,
maximum position of the damper prevents the introduction of what is the temperature of the mixed air?
large amounts of hot or cold air into the space.
( 0.1 × 60°F ) + ( 0.9 × 75°F ) = 6.0°F + 67.5°F = 73.5°F
IMPORTANT
With the DCV maximum position set below the Mixed air will be 73.5°F when OA is 60°F and RA is 75°F with
minimum position, the minimum position overrides 10 percent outdoor air entering the building.
the maximum position (negating most DCV functions
of the logic module, as the damper cannot move). DCV MAXIMUM POSITION ADJUSTMENT
1. Disconnect mixed air sensor from terminals T and T1
NOTES: and short terminals T and T1.
— When the mixed air sensor takes control, it 2. Connect a jumper between terminals AQ and SO+.
overrides the DCV maximum position 3. Connect 24 Vac across terminals TR and TR1.
potentiometer.
— If the mixed air temperature drops to 45°F, the 4. Adjust the potentiometer on the face of the device with a
mixed air sensor overrides the DCV and fully screwdriver for desired maximum position.
closes the damper to protect from freezing the hot
or chilled water coils. Control returns to normal
once the mixed air temperature rises to 48°F.

63-2576—02 24
 SOLID STATE ECONOMIZER SYSTEM

Enthalpy Changeover The logic module selects the lower enthalpy air (return or
outdoor) for cooling. For example, when outdoor air has lower
OUTDOOR ENTHALPY CHANGEOVER SETPOINT enthalpy than return air, the outdoor air damper opens to bring
(SINGLE ENTHALPY) in outdoor air for free cooling.
The outdoor enthalpy changeover setpoint returns the outdoor
air damper to minimum position when enthalpy rises above its Exhaust Setpoint
setpoint. Enthalpy setpoint scale markings, located in the The exhaust setpoint determines when the exhaust fan runs
device, are A, B, C, and D. See Fig. 35 for the corresponding based on damper position. When the exhaust fan call is
control point. The factory-installed 620-ohm jumper must be in made, the module provides a 60 ±30 second delay before
place across terminals SR and SR+. exhaust fan activation. This delay allows the damper to reach
the appropriate position to avoid unnecessary fan overload.
DIFFERENTIAL ENTHALPY CHANGEOVER SETTING
Differential enthalpy control uses two C7400 Enthalpy NOTE: EF and EF1 are dry contacts only. An external line
Sensors connected to one logic module. The logic module voltage contactor is required to operate the exhaust
compares outdoor air to return air instead of to a setpoint as it fan.
does for single enthalpy.

NOTE: Turn the setpoint potentiometer fully clockwise to the

Adjustable Exhaust Setpoint
D or E setting. These logic modules have an adjustable setpoint. This
potentiometer allows the installer to set the exhaust setpoint
at an actual damper position percentage open from fully
closed.

85 90 95 100 105 110

(29) (32) (35) (38) (41) (43)

46
CONTROL CONTROL POINT 44
CURVE APPROX. °F (°C)
AT 50% RH 80
42

(27)
A 73 (23)
40

B 70 (21)

)
(%
R

C 67 (19)
AI
38

TY
D 63 (17)
RY

IDI
75
34 D D
36

UM
(24)
UN

EH
PO

TIV
R
32
PE

LA

70
U
30
BT

RE

(21)
—
PY
28
AL

0
10
90
26
TH

65
80
EN

(18)
70
24

60
22

60
50

(16)
20

A
40

55
18

(13) B
30
16

50
(10) C
20
14

45 D
12

(7)
40
(4) 10
35
(2)

1
B A
D C

35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

(2) (4) (7) (10) (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43)

APPROXIMATE DRY BULB TEMPERATURE— °F (°C)

M11160B
1 HIGH LIMIT CURVE FOR W6210D, W7210D, W7212, W7213, W7214.

Fig. 35. Partial psychrometric chart with single C7400A Solid State Enthalpy Sensor and
W7212 Solid State Economizer Logic Module performance curves.

25 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

85 90 95 100 105 110

(29) (32) (35) (38) (41) (43)

46
CONTROL CONTROL POINT

44
CURVE APPROX. °F (°C)
AT 50% RH 80

42
(27)
A 73 (23)

40
B 70 (21)

)
(%
R
C 67 (19)

AI
38

TY
D 63 (17)

RY

IDI
E 55 (13) 75

34 D D
36

UM
(24)

UN

EH
PO

TIV
R
32
PE

LA
70

U
30
BT

RE
(21)
Y—
28
LP

0
HA

10
90
26

65
T

80
EN

(18)

70
24

60
22

60

50
(16)
20

40
55
18

(13) B

30
16

50
(10) C
20
14

45 D
12

(7)
40
(4) E 10
35
(2)

1
B A
D C
E

35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

(2) (4) (7) (10) (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43)

APPROXIMATE DRY BULB TEMPERATURE— °F (°C)

1 HIGH LIMIT CURVE FOR W7210D, W7212, W7213, W7214, W7340C. M23879A

Fig. 36. Partial psychrometric chart with single C7400C Solid State Enthalpy Sensor and W7212 Solid State Economizer
Logic Module performance curves.

63-2576—02 26
 SOLID STATE ECONOMIZER SYSTEM

N1 TR TR1

24 VAC HOT
MINIMUM POSITION 24 24 Vac
P1
ADJUSTMENT Vac COM
HOT 24 VAC COM
C7150B MIXED P
AIR OR C7046A T1 + ñ
DISCHARGE 2-10 VDC CONTROL
T
AIR SENSOR SIGNAL INPUT
1 2

AQ1
0/2-10 VDC ñ 5

INDOOR AIR AQ

SENSOR + SO+ 3 4

SO

SR+ EF EF1

SR
M7215
C7400 W7212 5
OUTDOOR + 3
AIR
ENTHALPY 620 OHM L1
SENSOR S RESISTOR (HOT)
L2
EXHAUST
FAN

Y1 C

Y2 Y1 COOL 1

W2 Y2 COOL 2

W1
W2 HEAT 2
A3
4 W1 HEAT 1
A2
A3
G
A2
RH
G FAN
2
RC
L2
1
X R L1
(HOT)
T7300/Q7300 HVAC EQUIPMENT
THERMOSTAT TERMINAL STRIP

1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.

2 ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.

3 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE
WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS.

4 T7300 TERMINALS A1 AND A3 ARE CONNECTED WHEN THERMOSTAT IS IN THE UNOCCUPIED MODE.

5 EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE. M20716B

Fig. 37. W7212 used with M7215 Damper Motor.

27 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

Checkout and Troubleshooting

W7212
Checkout requires a 9V battery, 620 ohm, 1.2K ohm,
5.6K ohm, and 6.8K ohm resistors. Use Table 10 and Fig. 38 N1 EXH
Set
for checkout. N 2V 10V

P1 EXH

CAUTION
Min
Pos
T1
1 Open
T

Equipment Damage Hazard. DC VOLTMETER

DCV

Excessive force can damage potentiometer + 2V

Max
10V
controls. AQ1
– DCV
Use a small screwdriver when adjusting enthalpy AQ DCV
changeover and minimum damper position controls. SO+
2V
Set
10V
S
SO
C7400 Free
+ SR+ Cool

SR B C

A D

2
620 OHM RESISTOR
1 INSERT DC VOLTMETER BETWEEN AQ AND AQ1 FOR
CHECKOUT AND TROUBLESHOOTING.

2 JUMPER USED FOR SINGLE ENTHALPY CONTROL.

M20612

Fig. 38. Meter location for checkout and troubleshooting.

Table 10. Checkout for W7212 Economizers Connected to Honeywell Actuator.

Step Checkout Procedure Proper Response
1. CHECKOUT PREPARATION
Disconnect power at TR and TR1. All LED are off; Exhaust Fan contacts are open.
Disconnect devices at P and P1.
Jumper P to P1.
Place 5.6K ohm resistor across T and T1.
Jumper TR to 1.
W7212 only: Jumper TR to N.
If connected, remove C7400 Enthalpy Sensor from terminals SO and +.
Connect 1.2K ohm 4074EJM Checkout Resistor across terminals SO and +.
Put 620 ohm resistor across SR and +.
Set minimum position, DCV, and Exhaust potentiometers fully CCW.
Turn DCV maximum position potentiometer fully CW.
Set enthalpy potentiometer to D.
W7214 only: Jumper TR to O.
Apply power (24 Vac) to terminals TR and TR1.
2. DIFFERENTIAL ENTHALPY
Execute step one, Checkout Preparation. —
Place 620 ohm resistor across SO and +. —
Place 1.2K ohm resistor across SR and +. Free cool LED turns on.
Remove 620 ohm resistor from SO and +. Free cool LED turns off.
3. SINGLE ENTHALPY
Execute step one, Checkout Preparation. —
Set enthalpy potentiometer to A (fully CCW). Free cool LED turns on.
Set enthalpy potentiometer to D (fully CW). Free cool LED turns off.

63-2576—02 28
 SOLID STATE ECONOMIZER SYSTEM

Table 10. Checkout for W7212 Economizers Connected to Honeywell Actuator. (Continued)
Step Checkout Procedure Proper Response
4. DCV AND EXHAUST
Execute step one, Checkout Preparation. —
Ensure terminals AQ and AQ1 are open. LED for both DCV and Exhaust should be off.
Actuator drives fully closed.
Connect 9V battery positive to AQ and negative to AQ1. LED for both DCV and Exhaust turn on.
Actuator drives 90 to 95 percent open.
Turn Exhaust potentiometer CW until Exhaust LED turns off. Exhaust LED turns off with potentiometer at approximately 90 percent.
Actuator remains in position.
Turn DCV potentiometer CW. DCV LED turns off with potentiometer at approximately 9V.
Actuator drives fully closed.
Turn DCV and Exhaust potentiometers CCW until Exhaust LED turns on. Exhaust contacts close 30-120 seconds after Exhaust LED turns on.
5. MINIMUM AND MAXIMUM POSITION
Execute step one, Checkout Preparation. —
Connect 9V battery positive to AQ and negative to AQ1. DCV LED turns on. Actuator drives 90 to 95 percent open.
Turn DCV maximum position potentiometer to midpoint. Actuator drives to between 20 and 80 percent open.
Turn DCV maximum position potentiometer to fully CCW. Actuator drives fully closed.
Turn minimum position potentiometer to midpoint. Actuator drives to between 20 and 80 percent open.
Turn minimum position potentiometer fully CW. Actuator drives fully open.
W7212: Remove jumper from TR and N. Actuator drives fully closed.
W7213, W7214: Jumper TR to N.
6. MIXED AIR INPUT
Execute step one, Checkout Preparation. —
Set enthalpy potentiometer to A. Free cool LED turns on.
Actuator drives to between 20 and 80 percent open.
Remove 5.6K ohm resistor and jumper from T and T1. Actuator drives fully open.
Remove jumper from T and T1 and leave open. Actuator drives fully closed.
7. HEAT PUMP INPUT - W7213, W7214 ONLY
Execute step one, Checkout Preparation. —
Set enthalpy potentiometer to A. Free cool LED turns on.
Actuator drives to between 20 and 80 percent open.
W7213: Jumper TR to B. Free cool LED turns off.
W7214: Remove jumper from TR and O. Actuator drives fully closed.

29 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

Appendix
IMPORTANT
This page is only for C7232 models with date code prior to 0309.

Pre 0309 Date Code Jumper Settings

INPUT SIGNAL
The C7232 Sensors have an adjustable range. These ranges
are determined by the SW2 and OUT1 jumper settings SW2SW1 OUT
(see Table 11). AN2 AN1

20 – 100%
OUT1

0 – 100%
Select
NOTE: When choosing analog output, be sure to set the

Voltage

Voltage
Current

Current
OFF
ON
OFF
SW1 jumper to the On position.

ON

AN1
AN2
Table 11. CO2 Range Jumper Settings for models
with date code prior to 0309.
Jumper SW1 Jumper SW2
Ona Ona
M20494
Jumper Setting Off Off
OUT1b AN1 X —c 0 to 1000 0 to 2000 Fig. 39. C7232 default jumper settings for models
with date code prior to 0309.
AN2a X —c 500 to 1500 500 to 2000

Relay Switchingb X 800d 1200d

X 1000d
a
Setting when shipped from the factory.
b
OUT1 jumper setting does not affect the Relay Switching.
c
The analog output will not work properly when SW1 is Off.
d
When the level reaches this value, the contacts close; when the
level drops 100 ppm below this value, the contacts open.

OUTPUT SIGNAL
The output signal can be adjusted for 0/2-10Vdc or 0/4-20mA
(see Table 12).

Table 12. Output Signal Jumper Settings for models

with date code prior to 0309.

AN1 and AN2 (set OUT

both the same) 0-100% 20-100%
Voltage 0-10Vdc 2-10Vdc
Current 0-20 mA 4-20 mA

NOTES:
— On duct models with date code prior to 0309, remove
the screw holding the board in place to view jumper
settings on reverse. (See Fig. 39.)
— The CO2 settings and the output signal settings are
independent of each other. 0-100% and 20-100% are
simply markings for the OUT jumper settings on the
sensor (to differentiate between the two voltage and the
two current ranges) and do not refer to or alter the ppm
range chosen.

63-2576—02 30
 SOLID STATE ECONOMIZER SYSTEM

31 63-2576—02
SOLID STATE ECONOMIZER SYSTEM

Automation and Control Solutions

Honeywell International Inc. Honeywell Limited-Honeywell Limitée
1985 Douglas Drive North 35 Dynamic Drive
Golden Valley, MN 55422 Toronto, Ontario M1V 4Z9
customer.honeywell.com

® U.S. Registered Trademark

© 2008 Honeywell International Inc.
63-2576—02 W.C. Rev. 01-09