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E-Coating Process Final

The document is a process flow diagram for manufacturing part number 1056329-002. It outlines 10 key steps in the manufacturing process: 1) Inspecting a sheet of SMC material to ensure it meets specifications. 2) Moving the material to a maturation room to control temperature. 3) Moving the material to a press to mold the part. 4) Molding the part at specified tonnage and time. 5) Moving and inspecting the molded part as it cools. 6) Sanding mold burrs from the part. 7) Deflashing and inspecting the part for sharp edges. 8) Conducting final inspection using CMM to check 6 pieces. 9) Packaging and certifying

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279 views1 page

E-Coating Process Final

The document is a process flow diagram for manufacturing part number 1056329-002. It outlines 10 key steps in the manufacturing process: 1) Inspecting a sheet of SMC material to ensure it meets specifications. 2) Moving the material to a maturation room to control temperature. 3) Moving the material to a press to mold the part. 4) Molding the part at specified tonnage and time. 5) Moving and inspecting the molded part as it cools. 6) Sanding mold burrs from the part. 7) Deflashing and inspecting the part for sharp edges. 8) Conducting final inspection using CMM to check 6 pieces. 9) Packaging and certifying

Uploaded by

mpedraza-1
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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PROCESS FLOW DIAGRAM

Part No.: 1056329-002 ECL: 002 Rev: A


Part Name: Shield - Outer Rev. Date: 8/24/17 Date (Orig): Oct., 07, 2017
Prepared By: Lauren Ritter Department: Quality Date (Rev): Oct., 07, 2017
Customer: Kautex Textron PFD Type: Prototype
Symbol Instructions

(KCC, QCC)
(KPC, QCI)
Significant Product Significant Process
Store/Get

Class

Class
Op-
Operation Description Characteristics Characteristics
Inspect
Seq
Move

(Outputs) (Inputs)
Fab

Q
A Inspect a sheet of SMC 4
square feet
Manufacture and inspect SMC Material
10 1780grms - 1940grms
P/N: HS3502
See technical data sheet from
the provider.

Move the SMC to the maturation room. Controlled room temperature


20
P/N: HS3502 70F10F

Move to press. SMC HS3502 not more than 30 days


30
P/N: HS3502 from the date of manufacture

SMC: HS3502
Complete piece (4 mm +.5 / - Weight: 2.1 .1 lbs
40 Mold Part SC
.25) Tonnage: 150 100 tons
Time: 75 5 seconds
V
A

50 Move to table, Label Part, Inspect while cooling. SC Part has correct part number.

13 Mold byes
60 Sand mold byes. SC
See drawing

V
A

70 Deflash the part, Inspect Part. SC No sharp edges. Use 60 or 120 grit sandpaper

V
A

See criteria audit sheet. CMM


80 Final Inspection SC
6 pieces.

V
A
Meet quality requirements,
90 Pack the finished part and certify. SC including minimum dust on
parts/tote

100 Hold at shipping dock. Minimum dust prior load truck

V
A

110 Ship to Kautex SC Per orders

FEN-07-012 REV.B 2010/09/15 Page 1 of 1

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