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GT250 Referencias de Repuestos Modelo Carburacion

1. The document provides detailed parts lists and diagrams for a cylinder head assembly, listing each individual part by name, number, and quantity. 2. It includes sections for the cylinder head front and rear, cylinder front and rear, oil cooler, crank case, crank case cover, and crank shaft. 3. Each section lists the relevant parts in a table format with pictures to identify the location of each part number.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
141 views59 pages

GT250 Referencias de Repuestos Modelo Carburacion

1. The document provides detailed parts lists and diagrams for a cylinder head assembly, listing each individual part by name, number, and quantity. 2. It includes sections for the cylinder head front and rear, cylinder front and rear, oil cooler, crank case, crank case cover, and crank shaft. 3. Each section lists the relevant parts in a table format with pictures to identify the location of each part number.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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REFERENCE

1.The detailed specifications of each model are referred by the persons


who are in charge of overseas marketing team, Hyosung.

2.Special demand
When you order any colored parts, please add color code to the end of parts number
and it will be helpful to register your parts order.

Color code

CMB : MIDNIGHT BLACK


CMO : MANGO ORANGE
CTR : TWINKLE RED
CRB : RED & BLUE
HYOSUNG
FIG 1-1. CYLINDER HEAD/ (FRONT)
REF. PARTS NAME Q`TY
NO. MAT01

1 11110SM8100HPA HEAD ASSY, cylinder 1


2 11171HG510203S COVER, cylinder head 1
3 11173HG5100 GASKET, cylinder head cover NO. 1
4 13110HM8101 PIPE COMP, intake front 1
4~1 13110HM8102 PIPE COMP, intake front 1
5 09402-44207 CLAMP, carburetor 1
6 09390-35001 C-RING, camshaft 4
7 09206-08001 PIN, camshaft housing knock 8
8 02122-06308 BOLT, oil galley(M6X12) 4
9 09168H06019 GASKET, oil galley bolt 2
10 09103-06013 BOLT, camshaft housing(M6X20) 8
11 09482-00456 PLUG, spark CR8E 1
12 09109H07018 BOLT, cylinder head cover(M7X17 4
13 09161H11008 WASHER, cylinder head cover 4
14 09103H08306 BOLT, cylinder head(L=130) 4
15 09168-08021 GASKET, cylinder head bolt 4
16 09119H06002 BOLT, intake pipe(M6X16) 2
17 12782-35C00 GUIDE, camchain NO.2 1
18 09280H34000 O-RING, intake pipe 1
19 11178-17E00 GASKET, cylinder head cover NO. 1
20 01421-06258 BOLT, cylinder head stud(M6x25) 3
21-1 11121-35C00PCH HOUSING, camshaft No.1 1
21-2 11122-35C00PCH HOUSING, camshaft No.2 1
21-3 11123-35C00PCH HOUSING, camshaft No.3 1
21-4 11124-35C00PCH HOUSING, camshaft No.4 1
FIG 1-2. CYLINDER HEAD/ (REAR)
REF. PARTS NAME Q`TY
NO. MAT01

1 11110SM8100HPA HEAD ASSY, cylinder 1


HEAD ASSY, cylinder 1
2 11171HG510203S COVER, cylinder head 1
3 11173HG5100 GASKET, cylinder head cover NO. 1
4 13120HM8100 PIPE COMP, intake rear 1
4~1 13120HM8101 PIPE COMP, intake rear 1
5 09402-44207 CLAMP, carburetor 1
6 09390-35001 C-RING, camshaft 4
7 09206-08001 PIN, camshaft housing knock 8
8 02122-06308 BOLT, oil galley(M6X12) 4
9 09168H06019 GASKET, oil galley bolt 2
10 09103-06013 BOLT, camshaft housing(M6X20) 8
11 09482-00456 PLUG, spark CR8E 1
12 09109H07018 BOLT, cylinder head cover(M7X17 4
13 09161H11008 WASHER, cylinder head cover 4
14 09103H08306 BOLT, cylinder head(L=130) 4
15 09168-08021 GASKET, cylinder head bolt 4
16 09119H06002 BOLT, intake pipe(M6X16) 2
17 12782-35C00 GUIDE, camchain NO.2 1
18 09280H34000 O-RING, intake pipe 1
19 11178-17E00 GASKET, cylinder head cover NO. 1
20 01421-06258 BOLT, cylinder head stud(M6x25) 3
21-1 11121-35C00PCH HOUSING, camshaft No.1 1
21-2 11122-35C00PCH HOUSING, camshaft No.2 1
21-3 11123-35C00PCH HOUSING, camshaft No.3 1
21-4 11124-35C00PCH HOUSING, camshaft No.4 1
FIG 2. CYLINDER/FRONT, REAR
REF. PARTS NAME Q`TY
NO. MAT01

1 11220HM8110PCY CYLINDER COMP, rear N/A 1


KM4MJ51B441101227~ 1
1~1 11220HR8600PCY CYLINDER COMP, rear 1
2007.FEB~(tention hole 21->27)
2 11141HJ8210 GASKET, cylinder head 1
3 11241HG5103 GASKET, cylinder(NA) 1
4 04213-11169 PIN, cylinder head knock 2
5 11210HM8110PCY CYLINDER COMP, front N/A 1
KM4MJ51B441101227~
5~1 11210HR8600PCY CYLINDER COMP, front 1
2007.FEB~(tention hole 21->27)
6 11141HJ8210 GASKET, cylinder head 1
7 11241HG5103 GASKET, cylinder 1
8 04213-11149 KNOCK PIN, cylinder 2
9 04213-11149 KNOCK PIN, cylinder 2
10 04213-11169 PIN, cylinder head knock 2
11 11251HG510003S FIN, cylinder(FRONT) 1
12 07110-05168 BOLT, cylinder fin(FRONT)(M51 2
13 11251HG510003S FIN, cylinder(REAR) 1
14 07110-05168 BOLT, cylinder fin(REAR)(M516 2
15 08316-16068 NUT, cylinder head(M6) 10
16 01421-06258 BOLT, cylinder stud(M625) 4
Notes
The early cylinders 11220HM8110PCY
and 11210HM8110PCY are no longer made for
production and are in short supply.
Please order the later style 11220HR8600PCY
or 11210HR8600PCY and the tensioners to fit
12830HR6500 tensioner
12837HP7600 gasket
FIG 3. OIL COOLER
REF. PARTS NAME Q`TY
NO. MAT01

1 16810HJ8201 GRILLE COMP, oil cooler NO.1 1


2 16600HJ8200121 COOLER ASSY, oil 1
3 16460HG5120 HOSE COMP, oil cooler NO.1 1
4 16470HJ8200 HOSE COMP, oil cooler NO.2 1
5 09360H12007 BOLT, oil cooler hose union NO.2( 2
6 09360H10034 BOLT, oil cooler hose union NO.1( 2
7 09116-06143 BOLT, oil cooler(M614) 2
8 09320-10015 CUSHION, oil cooler 2
9 09180-06030 SPACER, oil cooler 2
10 09161-10009 GASKET, oil cooler NO.1 4
11 09168-14011 GASKET, oil cooler NO.2 4
12 11280HG5101 PIPE COMP, oil front 1
13 11290HG5101 PIPE COMP, oil rear 1
14 09360H10034 UNION BOLT, oil pipe upper(M10 2
15 09161-10009 GASKET, oil pipe upper 4
16 15331HG5101 UNION BOLT, oil pipe lower 1
17 09161-10009 GASKET, oil pipe lower 3
FIG 4. CRANK CASE
REF. PARTS NAME Q`TY
NO. MAT01

0 11300HM8100HPA CRANK CASE ASSY 1


1 11320HM8100PCC CRANK CASE COMP, L 1
2 11310HM8100PCC CRANK CASE COMP, R 1
3 09364-12001 UNION, breather hose 1
4 09103H10022 BOLT, frame & engine(L=110) 3
5 08319-31106 NUT, frame & engine(M10) 3
6 04213-13189 PIN, crank case knock 2
7 11319-05200 PLATE, oil gallery plug 1
8 01107-06106 BOLT, oil gallery plug plate(M610 1
9 01547-06558 BOLT, crank case(M655) 6
10 01547-06808 BOLT, crank case(M680) 5
11 02112-06908 SCREW, crank case(M690) 1
12 09401-14301 CLIP, breather drain cap 1
13 13870H29B00 CAP COMP,breather drain 1
14 09404-06404 CLAMP, crank case 2
FIG 5. CRANK CASE COVER
REF. PARTS NAME Q`TY
NO. MAT01

1 11341SM8100HPA COVER COMP, clutch 1


2 11351HJ820303S COVER , magneto 1
3 11482HG5102 GASKET, clutch cover(NA) 1
4 11483HG5102 GASKET, magneto cover(NA) 1
5 09247-14026 PLUG, oil check 1
6 09168H14003 GASKET, oil check plug 1
7 09259-2000903S PLUG, eng oil filler 1
8 09280-17003 O-RING, eng oil filler plug(16.82. 1
9 04213-13189 PIN, clutch cover knock 2
10 04213-09129 PIN, magneto cover knock 1
11 01547-06308 BOLT, magneto cover(M630) 7
12 01547-06708 BOLT, magneto cover(M655) 2 27
13 09403H09304 CLAMP, clutch cable 1
14 09259-2601503S PLUG, crank shaft hole 1
15 09280-22008 O-RING, crank shaft hole plug(22.7 1
16 01547-06258 BOLT, clutch cover(M625) 6
17 01547-06358 BOLT, clutch cover(M635) 2
18 01547-06608 BOLT, clutch cover(M660) 1
19 01547-06758 BOLT, clutch cover(M675) 1
20 09247H12102 PLUG, T.D.C 1
21 09168H12003 GASKET, T.D.C plug 1
22 11360HM810103S COVER COMP, engine sprocket 1
23 01547-06308 BOLT, engine sprocket cover(M63 2
24 01547-06408 BOLT, engine sprocket cover(M64 1
25 08321-31068 WASHER, engine sprocket cover 3
26 09404-06401 CLAMP, crank case 3
27 11971-45010 Lens, oil level
FIG 6. CRANK SHAFT
REF. PARTS NAME Q`TY
NO. MAT01

1 12200HJ8200HPA CRANK SHAFT ASSY 1


2 12161HJ8200 ROD, connecting 1
3 09263H30002 BEARING, crank pin(303815.8) 2
4 12211HJ8202HPA PIN COMP, crank 1
5 12221HJ8203CSA CRANK SHAFT, R 1
6 12261HJ8203CSA CRANK SHAFT, L 1
7 09262H350A60A0 BEARING, crank shaft, R(35721 1
8 09262H350A60A0 BEARING, crank shaft, L(35721 1
9 21111HJ8201 GEAR, primary drive 1
10 21112HJ8200 GEAR, primary drive NO.2 1
11 09421H05001 KEY, primary drive gear 1
12 21114-35C00 SPRING, primary drive gear 3
13 09166H16021 WASHER, primary drive gear thrus 1
14 09140-16019 NUT, primary drive gear(M16) 1
15 09282-12001 SEAL, crank shaft oil rh(217) 1
16 12111HM8101PPS PISTON, rear 1
17 12151-30B00 PIN, piston 1
18 09381-15001 CIRCLIP, piston pin 2
19 12140-16E00 RING SET, piston 2
20 12141-16E00 RING, piston 1st 1
21 12142-16E00 RING, piston 2nd 1
22 12144-16E00 RING, piston oil 1
23 12161HJ8200 ROD, connecting 1
24 12111HM8101PPS PISTON, front 1
25 12151-30B00 PIN, piston 1
26 09381-15001 CIRCLIP, piston pin 2
FIG 6. CRANK SHAFT
REF. PARTS NAME Q`TY
NO. MAT01

27 12141-16E00 RING, piston 1st 1


28 12142-16E00 RING, piston 2nd 1
29 12144-16E00 RING, piston oil 1
30 09166H16032 WASHER, primary drive gear lock 1
31 09160H30001 WASHER 3
32 11342HG5100 JET 1
33 11343HG5100 RETAINER 1
34 02112-06108 SCREW(M610) 2
FIG 7. STARTER CLUTCH
REF. PARTS NAME Q`TY
NO. MAT01

1 12611HJ8200 GEAR, starter idle 1


2 12612HG5100 SHAFT, starter idle gear 1
3 09180-13006 SPACE, starter idle gear 1
4 12620HJ8204 GEAR COMP, starter clutch 1
5 09304H25002 BUSH, starter clutch gear 1
6 07110-08168 BOLT, starter clutch(M616) 3
7 12622HJ8201 GEAR, starter clutch 1
8 12621HJ8200 RACE, starter clutch gear inner 1
9 12614HJ8200 CLUTCH, starter one way 1
FIG 8-1. CAMSHAFT REAR
REF. PARTS NAME Q`TY
NO. MAT01

1 12711HM8100888 CAMSHAFT, intake rear 1


2 09262-17019 BEARING, camshaft rear(22.4X29. 4
3 12742HJ8200 SPROCKET, camshaft rear 2
4 12747-44B00 WASHER, sprocket rear 2
5 09261-05005 PIN, sprocket rear 2
6 09111-06032 BOLT, sprocket rear(M6X10) 4
7 12721HJ8200888 CAMSHAFT, exhaust rear 1
8 12911HJ8200 VALVE, intake rear 2
9 12912HJ8200 VALVE, exhaust rear 2
10 12921HJ8200 SPRING, valve rear 4
11 12931HJ8200 RETAINER, valve spring rear 4
12 12932HJ8200 COTTER, valve rear 8
13 12892-05C00(#170) SHIM, tappet rear 4
14 12881HJ8200 TAPPET, rear 4
15 09289H04002 SEAL, valve stem oil rear(4X7.2X8 4
16 12933HJ8200 SEAT, valve spring rear 4
17 12720HM8100HPA CAMSHAFT ASSY, rear intake 1
18 12750HJ8201HPA CAMSHAFT ASSY, rear exhaust 1
FIG 8-2. CAMSHAFT FRONT
REF. PARTS NAME Q`TY
NO. MAT01

1 12711HJ8200888 CAMSHAFT, intake front 1


2 09262-17019 BEARING, camshaft front(22.4X29 4
3 12741H16E00 SPROCKET, camshaft front 2
4 12747-44B00 WASHER, sprocket front 2
5 09261-05005 PIN, sprocket front 2
6 09111-06032 BOLT, sprocket front(M6X10) 4
7 12721HJ8200888 CAMSHAFT, exhaust front 1
8 12911HJ8200 VALVE, intake front 2
9 12912HJ8200 VALVE, exhaust front 2
10 12921HJ8200 SPRING, valve front 4
11 12931HJ8200 RETAINER, valve spring front 4
12 12932HJ8200 COTTER, valve front 8
13 12892-05C00(#170) SHIM, tappet front 4
14 12881HJ8200 TAPPET, front 4
15 09289H04002 SEAL, valve stem oil front(4X7.2X 4
16 12933HJ8200 SEAT, valve spring front 4
17 12710HJ8200HPA CAMSHAFT ASSY, front intake 1
18 12730HJ8200HPA CAMSHAFT ASSY, front exhaust 1
FIG 9. CAM CHAIN
REF. PARTS NAME Q`TY
NO. MAT01

1 12760-16E00 CHAIN COMP, camshaft drive(124 2


2 12771-16E00 GUIDE, camchain NO.1 2 9A
3 12811HJ8200 TENSIONER, camchain 2
4 08211-06181 WASHER, camchain tensioner bolt 2
5 12812H35C00 BOLT, camchain tensioner(M6 23 2
6 12837H31321 GASKET, tensioner adjuster 2 10
6-A 12837HP7600 GASKET, tensioner adjuster 2
2007.FEB~(ten's hole21->27)
7 12830H31320 ADJUSTER ASSY, tensioner 2
7-A 12830H88600 ADJUSTER ASS'Y, tensioner 2
2007.FEB~(ten's hole21->27)
8 07110-06208 BOLT, tensioner adjuster(M6 23) 4
9 12839-38200 PLUG, adjuster 2
9-A 12839HN9120 SCREW, adjust tensioner 2
2007.FEB~(ten's hole21->27)
10 12838HP7600 O'ring adj (not shown
FIG 10. CARBURETOR ASS`Y
REF. PARTS NAME Q`TY
NO. MAT01

0 13200HM8101 CARBURETOR ASSY 1


1 13301HG5100 MIXING BODY ASSY 1
2 13302HG5100 MIXING BODY ASSY 1
3 13303HG5100 THROTTLE VALVE 2
4 13304HG5100 SCREW 4
5 13305HG5100 PLUG 2
6 13306HG5100 O-RING 2
7 13307HG5100 SPRING(CO) 2
8 13308HG5100 ADJUSTER 2
9 13309HG5100 WASHER 2
10 13310HG5100 DIAPHRAGM COVER 2
11 13311HG5100 SPRING(CO) 2
12 13312HG5100 SCREW 2
13 13313HG5100 RING 2
14 13314HG5100 SPRING(CO) 2
15 13315HG5100 E-RING 2
16 13316HG5100 RING 1
17 13317HG5100 SEAL 1
18 13318HG5100 BOLT 2
19 13319HG5100 RING 1
20 13320HG5100 SPRING(CO) 1
21 13321HG5100 PACKING 1
22 13322HG5100 SHAFT ASSY 1
23 13323HG5100 O-RING 2
24-1 13324HM8100 MAIN JET 1
24-2 13325HM8100 MAIN JET 1
25 13326HG5100 PACKING 2
FIG 10. CARBURETOR ASS`Y
REF. PARTS NAME Q`TY
NO. MAT01

26 13327HG5100 HOLDER 2
27 13328HG5100 WASHER 2
28 13329HG5100 SCREW 2
29 13330HG5100 WASHER 2
30-1 13331HM8100 NEEDLE(JET AB)(NJ) 1
30-2 13332HM8100 NEEDLE(JET AB)(NJ) 1
31-1 13333HM8100 JET NEEDLE(JN) 1
31-2 13334HM8100 JET NEEDLE(JN) 1
32 13337HG5100 RING 2
33 13338HG5100 DIAPHRAGM ASSY 2
34 13339HG5100 PLATE 1
35 13340HG5100 LEVER ASSY 1
36 13341HG5100 BRACKET ASSY 1
37 13342HG5100 NUT 1
38 13343HG5100 WASHER 1
39 13344HG5100 SPRING(CO) 1
40 13345HG5100 SHAFT ASSY 1
41 13346HG5100 THROTTLE SHAFT ASSY 1
42 13347HG5100 STARTER LEVER 1
43 13348HG5100 E-RING 1
44 13349HG5100 BRACKET ASSY 1
45 13350HG5100 SCREW 8
46 13351HG5100 ADJUST SCREW ASSY 1
47 13352HG5100 FLOAT BODY ASSY 2
48 13353HG5100 BRACKET 1
49 13354HG5100 SCREW 8
50 13355HG5100 PLATE 1
FIG 10. CARBURETOR ASS`Y
REF. PARTS NAME Q`TY
NO. MAT01

51 13356HG5100 O-RING 4
52 13357HG5100 NIPPLE 1
53 13358HG5100 HOSE 1
54 13359HG5100 THROTTLE LEVER 1
55 13360HG5100 NIPPLE 1
56 13361HG5100 SPRING(CO) 1
57 13362HG5100 HOSE 1
58 13363HG5100 HOSE 1
59 13364HM8100 JET(PAJ) 2
60 13365HM8100 JET(PJ) 2
61 13366HG5100 CAP 2
62 13367HG5100 GUIDE HOLDER 2
63 13368HG5100 SPRING(CO) 2
64 13369HG5100 PLUNGER ASSY 2
65 13370HG5100 SCREW 1
66 13371HG5100 SPRING(CO) 1
67 13372HG5100 SPRING(CO) 1
68 13373HG5100 SCREW 1
69 13374HG5100 FILTER 2
70 13375HG5100 NEEDLE VALVE ASSY(VS) 2
71 13376HG5100 O-RING 2
72 13377HG5100 SCREW 2
73 13378HG5100 PIN 2
74 13379HG5100 FLOAT ASSY 2
75 13380HG5100 SCREW 2
76 13381HG5100 HOSE 2
77 13382HG5100 NIPPLE 1
FIG 10. CARBURETOR ASS`Y
REF. PARTS NAME Q`TY
NO. MAT01

78 13383HG5100 HOSE 1
79 13384HG5100 CLIP 2
80 13385HG5100 SCREW 6
81 13386HG5100 SPRING(CO) 1
FIG 11. AIR CLEANER&CHAMBER
REF. PARTS NAME Q`TY
NO. MAT01

1 13700HM8101 CLEANER ASSY, air 1


2 13721HM8101 CASE, air cleaner 1
3 13740HM8101 CAP COMP, air cleaner 1
4 13780HM8100 FILTER COMP, air cleaner 1
5 13881HL7300 TUBE, outlet 2
6 09402-56208 CLAMP, outlet tube 2
7 13895HF4500 PLUG, oil drain 1
8 09401-14301 CLIP , oil drain plug 1
9 02142-05165 SCREW, air cleaner filter(M516) 4
10 02142-16125 SCREW, air cleaner(M612) 2
FIG 12. MUFFLER
REF. PARTS NAME Q`TY
NO. MAT01

0 14305HM8105PAH MUFFLER, ASSY 1


1 14310HM8104PLA BODY COMP, muffler front 1
~ KM4MJ51B441101226
1-1 14310HM8105PLA BODY COMP, muffler front 1
2 14160HM8102PAM PIPE COMP, exhaust rear 1
3 14150HM8103PAM PIPE COMP, exhaust front 1
4 14411HM8100 BRACKET, muffler support 1
5 14314HM8110 GASKET, connector flange 1
6 14770HG5101PAM CONNECTOR COMP, exhaust pip 1
7 09160-10001 WASHER, exhaust pipe connector 1
8 14773HG5100 GASKET, connector exhaust pipe 1
9 01137-08358 BOLT, connector exhaust pipe(M8 1
10 01421-08258 STUD BOLT, exhaust pipe(M835 4
11 09143H08001 NUT, exhaust pipe(M8) 4
12 07110-10358 BOLT, muffler support 1
13 09160-10102 WASHER, muffler support 1
14 08316-26108 NUT, muffler support rear 1
15 09119H06002 BOLT, connector flange 4
16 01137-08168 BOLT, muffler chamber bracket(M8 1
17 14181-46E00 GASKET, exhaust pipe 2
FIG 13. OIL PUMP
REF. PARTS NAME Q`TY
NO. MAT01

1 16400HG5102 PUMP ASS`Y, oil 1


2 16331HG5102 GEAR, oil pump driven 1
3 09261-02001 PIN, oil pump driven gear 1
4 08332-11069 CIRCLIP, oil pump driven gear 1
5 02112-06258 SCREW, oil pump(M625) 3
6 16520-05202 STRAINER COMP, engine oil 1
7 02112-95126 SCREW, engine oil strainer(M512 2
8 16523-05200 CAP, oil strainer 1
9 09280-60005 O-RING, strainer cap(60.5 2.4) 1
10 01547-06208 BOLT, oil strainer cap(M6 20) 3
11 09247-14002 PLUG, oil drain 1
11~1 09247-14019 PLUG, oil drain 1
KM4MJ51B661103743~
12 09168H14003 GASKET, drain plug 1
13 16510-05240HAS FILTER COMP, engine oil 1
14 09280-13004 O-RING, oil filter(13.51.5) 1
15 16512HG510003S CAP, oil filter 1
16 09280-54001 O-RING, oil filter cap(25.73.5) 1
17 09440-18002 SPRING, oil filter cap 1
18 01421-06128 BOLT, oil filter cap stud(M612) 2
19 08313-11068 NUT, oil filter cap(M6) 3
20 01421-06658 BOLT, oil filter cap stud(M665) 1
21 16419HG5100 BUSH,oil pump 1
22 09206-08001 PIN, oil pump knock 2
23 08331-31109 CIRCLELIP 2
24 08211-10181 WASHER 2
25 09180H10022 SPACER 1
26 16451HG5101 SHAFT, oil pump idle gear 1
27 16431HG5104 GEAR, oil pump idle 1
FIG 14. CLUTCH ASS`Y
REF. PARTS NAME Q`TY
NO. MAT01

1 21200HJ8200HPA GEAR COMP, primary driven 1


2 02142-06108 STOPPER, clutch release camshaft 1
3 21411HJ8202 HUB, clutch sleeve 1
4 09140-16014 NUT, clutch sleeve hub(M6) 1
5 09169H16001 WASHER, clutch sleeve hub 1
6 09167H18001 THRUST WASHER, clutch sleeve 1
7 21441HJ8201 PLATE, clutch drive 6
8 21451HJ8201 PLATE, clutch driven 5
9 21462HJ8201 DISK, clutch pressure 1
10 09440H16003 SPRING, clutch 5
11 09116H05001 BOLT, clutch spring(M5 20) 5
12 23110HJ8201 ROD COMP, clutch push 1
~KM4MJ51BX51103469
12-1 23110HJ8202 ROD COMP, clutch push 1
KM4MJ51BX51103470~
12-2 23115HN9100 ROD clutch push NO.2 1
KM4MJ51BX51103470~
12-3 23113HJ8200 ROD clutch push R 1
KM4MJ51BX51103470~
13 23121-05200 PIECE, clutch push 5
~ KM4MJ51B941101111
14 23122HG5100 CAM SHAFT, clutch release 1
15 08211-10201 THRUST WASHER, clutch release 1
16 09160-15015 THRUST WASHER, clutch release 1
17 09263H15001 THRUST BEARING, clutch release 1
18 09282-10007 OIL SEAL, clutch release camshaft 1
19 09134-06010 SCREW, clutch release adjuster(M6 1
20 08310-22068 NUT, clutch release adjust(M6) 1
21 23271HJ8250 ARM, clutch release 1
22 01107-06168 BOLT, clutch release arm(M616) 1
FIG 15. TRANSMISSION
REF. PARTS NAME Q`TY
NO. MAT01

0 24200SJ8200HPA MISSION GEAR SET 1


1 24130HJ8200HPA DRIVE SHAFT ASS`Y 1
1-1 24130HJ8201 SHAFT COMP, drive 1
2 24121HJ8200HPA SHAFT COMP, counter 1
2-1 24121HJ8201 SHAFT, counter 1
~KM4MJ51B261103611
2-1~1 24121HJ8202 SHAFT, counter 1
KM4MJ51B261103612~
3 24125-38201 BUSH, counter shaft 1
4 24221HJ8201 GEAR, 2nd drive 1
5 24241HJ8200 GEAR, 4th drive 1
6 24251HJ8202 GEAR, 5th drive 1
7 09380H20001 CIRCLIP, 5th drive gear 1
8 08110-62050 BEARING, counter shaft R(#6205) 1
9 09263H17001 BEARING, counter shaft L(2417 1
10 24741HG5100 RETAINER, counter shaft bearing 1
11 02122-06128 SCREW, counter shaft bearing retai 1
12 09140-16017 NUT, engine sprocket(M21) 1
13 24311HJ8200 GEAR, 1st driven 1
14 08211-17261 THRUST WASHER, 1st driven gea 1
15 09263H17008 BEARING, 1st driven gear(2417 2
16 24320HJ8200 GEAR COMP, 2nd driven 1
17 09380H20001 CIRCLIP, 4th driven gear 2
18 24331HJ8200 GEAR, 3rd driven 1
19 09167H18002 THRUST WASHER, 4th driven gea 1
20 24341HJ8200 GEAR, 4th driven 1
21 24351HJ8202 GEAR, 5th driven 1
FIG 15. TRANSMISSION
REF. PARTS NAME Q`TY
NO. MAT01

22 24359-05200 WASHER, oil sealing 1


~KM4MJ51B261103611
22~1 09160H20011 WASHER, oil sealing 1
KM4MJ51B261103612~
23 09263H17007 BEARING, drive shaft R 1
24 09262H22016 BEARING, drive shaft L(22 561 1
25 24741HG5100 RETAINER, drive shaft bearing 1
26 02122-06128 SCREW, drive shaft bearing retaine 1
27 09283-27010 OIL SEAL, drive shaft(406) 1
28 24751HG5102 RETAINER, drive shaft oil seal 1
29 01107-06106 BOLT, drive shaft oil seal retainer(M 2
30 27510HJ8200 SPROCKET COMP, engine 14T(#5 1
31 27531HJ8200 SPACER, engine sprocket 1
~KM4MJ51B261103611
31~1 27531HJ8201 SPACER, engine sprocket 1
KM4MJ51B261103612~
32 09280-19005 O-RING, engine sprocket(292.4) 1
33 09167-20006 LOCK WASHER, engine sprocket 1
34 27600HM8100 CHAIN ASSY, drive(#520)112Lin 1
35 27620H93B00 .JOINT, chain 1
36 24230HJ8200 GEAR COMP, 3rd drive 1
37 08211-17301 WASHER, drive shaft thrust 1
38 08211-17301 WASHER, counter shaft thrust 1
39 09380H20001 CILCLIP, 2nd driven gear 1
40 08211-22281 WASHER, 2nd driven gear 1
41 08211-22281 WASHER, 5th drive gear thrust 1
FIG 16. GEAR SHIFTING
REF. PARTS NAME Q`TY
NO. MAT01

1 25211HJ8200 FORK, gear shift No.1 1


2 25231HJ8200 FORK, gear shift No.3 1
3 25411-05201 SHAFT, gear shift fork No.1 1
4 25421-35403 SHAFT, gear shift fork No.2 1
5 25310HJ8200 CAM COMP, gear shift 1
6 08211-25401 WASHER, gear shift cam 1
7 25322-31301 GEAR, gear shift cam driven 1
8 25323-34201 PAWL, gear shift No.1 1
9 25324-34201 PAWL, gear shift No.2 1
10 09261-05003 PIN, gear shift pawl click 2
11 09440-04003 SPRING, gear shift pawl return 2
12 25331-30000 LIFTER, gear shift pawl 1
13 02122-06128 SCREW, gear shift pawl 2
14 25341HG5100 GUIDE, gear shift cam 1
15 02122-06128 SCREW, gear shift pawl lifter(M6 2
16 25350HG5100 STOPPER COMP, gear shift cam 1
17 09111-06019 BOLT, gear shift cam stopper(M10 1
18 08211-06141 WASHER, gear shift cam stopper 1
19 09440H11020 SPRING, gear shift cam stopper 1
20 09443H08044 SPRING, gear shift cam stopper arm 1
21 09223-04001 HOOK, gear shift shaft spring 1
22 25351-30010 STOPPER, gear shift cam neutral 1
23 25381-45400 PLATE, gear shift cam stopper 1
24 04221-04069 PIN, gear shift cam stopper plate 1
25 09247-14026 PLUG, gear shift cam stopper 1
26 09168H14003 WASHER, gear shift cam stopper p 1
27 25510HG5101 SHAFT COMP, gear shift 1
FIG 16. GEAR SHIFTING
REF. PARTS NAME Q`TY
NO. MAT01

28 09180-12068 SPACER, gear shift shaft 1


29 09444-26013 SPRING, gear shift shaft return 1
30 25671-01000 STOPPER, gear shift arm 1
31 09285-12002 OIL SEAL, gear shift shaft(22 9) 1
32 25520-32C00 ARM COMP, gear shift link 1
33 01107-06208 BOLT, gear shift link arm(M6 20) 1
34 08310-11068 NUT, gear shift link rod R(M6) 1
35 25525HM8100 ROD, gear shift link 1
35~1 25525HM8101 ROD, gear shift link 1
36 09140-06011 NUT, gear shift link rod L(M6) 1
37 37720HG5151 SWITCH ASS`Y, neutral 1
37~1 37720HG5102 SWITCH ASS`Y, neutral 1
KM4MJ51B951103444~(05.07~)
38 09280-26003 O-RING, gear shift switch(26.2 2.4 1
39 02112-95208 SCREW, gear shift switch(M5 20) 2
40 09209-05011 CONTACT, gear shift switch 1
41 09440-04010 SPRING, gear shift switch contact 1
42 25221HJ8200 FORK, gear shift No.2 1
FIG 17. STARTING MOTOR
REF. PARTS NAME Q`TY
NO. MAT01

1 31100HG5100 MOTOR ASS`Y, starting 1


2 31310-11D00 ARMATURE ASS`Y, starter 1
3 31110HD6300 YOKE ASS`Y, starter 1
4 31150-42A01 HOUSING ASS`Y, starter 1
5 31175HG5100 FRAME ASS`Y, commutator 1
6 31281-32C10 BOLT, through 2
7 31156-38300 O-RING 2
8 09280-24001 O-RING 1
9 31264-35C10 O-RING 2
10 31153-49210 SEAL, oil 1
11 31361-32C00 PLATE, lock 1
12 31361-38300 WASHER, plate lock 1
13 31361-10200 RING, shaft snap 1
14 31132-32C10 BRUSH SUB ASS`Y, starter 2
15 31131-32C20 BRUSH, starter 2
16 31114-32C10 SCREW 2
17 31135-32C10 SPRING, compression coil 4
18 01547-06308 BOLT, starting motor(M630) 2
FIG 18. MAGNETO ASS`Y
REF. PARTS NAME Q`TY
NO. MAT01

1 32100HJ8200 MAGNETO ASSY 1


2 32101HG5100 STATOR ASSY 1
3 32102HJ8200 ROTOR, fly wheel 1
4 02112-05128 SCREW, pick-up coil(M5X12) 2
5 02112-05258 SCREW, magneto stato(M5X25) 3
6 08316-26128 NUT, magneto fly wheel(M12) 1
7 08341-31049 KEY, magneto 1
FIG 19. BATTERY
REF. PARTS NAME Q`TY
NO. MAT01

1 33610HM8100 BATTERY ASSY(12V 12Ah. STX 1


2 33860HM8101 LEAD WIRE, battery minus(-) 1
FIG 20. ELECTRICAL
REF. PARTS NAME Q`TY
NO. MAT01

1 31800HG5100 RELAY ASSY, starting motor 1


2 08316-26066 NUT, starter motor relay terminal 2
3 33840HM8101 LEAD WIRE, battery plus(+) 1
4 33850HM8100 LEAD WIRE, starter motor 1
5 32800H01413 RECTIFIER regulator ASSY 1
6 07110-06208 BOLT, rectifier 2
7 33410HM8100 COIL ASSY, ignition 2
8 09128H06006 BOLT, ignition coil(M6 20) 2
9 33541-23E01 SEAL, spark plug 2
10 33510-05C01 CAP, spark plug 2
11 33542-24D00 SEAL, high tention cord 2
12 32900HM8153 CDI UNIT 1
13 38740HJ8200 RELAY ASS`Y, fuel pump 1
FIG 21. SPEEDOMETER ASS`Y
REF. PARTS NAME Q`TY
NO. MAT01

1 34100HM81600 SPEEDOMETER ASSY 1


1-1 34100HS8100 DIGITAL SPEEDOMETER ASSY 1
2 34950HM8100 BRACKET 1
3 34105HM8100 LOWER CASE, speedometer 1
4 34106HM8100 LOWER CASE, tachometer 1
5 34110HM8160 SPEEDOMETER 1
6 34120HM8100 TACHOMETER 1
7 34910H93B00 CABLE ASSY, speedometer 1
8 34171HM8102 WIRING ASSY, speedometer 1
9 09116-06010 BOLT, speedometer bracket 2
10 09471-12077 BULB(12V 1.7W) T10 2
11 09471-12072 BULB(12V 1.7W T6.5) 4
12 39110HM8100 INDICATOR LAMP, upper 1
13 34136HM8100 Fuelgauge 1
14 34171HM8100 LAMP ASSY, turn R 1
15 34140HM8100 LAMP ASSY, neutral 1
16 34174HM8100 LAMP ASSY, high beam 1
17 34172HM8100 LAMP ASSY, turn L 1
18 34860HP9201 SENSOR ASS"Y, speed meter 1
FIG 22. HEAD LAMP
REF. PARTS NAME Q`TY
NO. MAT01

1 35100HM8160 HEAD LAMP ASSY 1


~ KM4MJ51B741101267
1~1 35100HM8161 HEAD LAMP ASSY 1
KM4MJ51B741101268 ~
2 35120HM8160 REFLECTOR+LENS, head lamp 1
3 35111HM8100 RIM, head lamp 1
4 35173HM8100 DUST COVER 1
5 09471H12103 BULB, head lamp(12v H4 60/55w) 1
6 09148-05039 NUT, head lamp(M5) 3
7 09471-12110 BULB,position lamp 1
8 35175H93B00 SPRING, bulb socket 1
FIG 23. FRONT TURNSIGNAL LAMP
REF. PARTS NAME Q`TY
NO. MAT01

1 35601HM8151 LAMP ASSY, FT turnsignal R 1


2 35602HM8151 LAMP ASSY, FT turnsignal L 1
3 09471-12142 BULB, FT turnsignal lamp(12V, 10 2
4 09160-06019 WASHER, FT turnsignal lamp 4
5 08316-26066 NUT, FT turnsignal lamp 4
6 35603HM8151 LAMP ASSY, RR turnsignal R 1
7 35604HM8151 LAMP ASSY, RR turnsignal L 1
8 09471-12142 BULB, RR turnsignal lamp(12V, 10 2
9 38610HL7300 RELAY ASSY, turnsignal 1
10 01517-06206 BOLT, turnsignal, relay 1
11 35612HM8100 LENS, FT turnsignal R 2
12 35632HM8100 LENS, FT turnsignal L 2
FIG 24. WIRING HARNESS
REF. PARTS NAME Q`TY
NO. MAT01

1 36610HM8151 HARNESS, wiring 1


~KM4MJ51B441100562
1~1 36610HM7950 HARNESS, wiring 1
KM4MJ51B441100563~
1~2 36610HM7951 HARNESS, wiring 1
KM4MJ51B951103444~
2 38500HM8101 HORN ASSY 1
3 37000HM8130 LOCK ASSY, steering 1
3-1 37110HG5150 BLANK KEY 1
4 01517-06168 BOLT, steering lock 2
4-1 09139H06016 BOLT, steering lock 1
5 37740H04512 SWITCH ASSY, brake lamp 1
6 09407-14403 CLAMP, wiring harness 8
7 02112-46168 SCREW, horn 1
8 09407-22402 CLAMP, wiring harness 2
9 09443H06006 SPRING 1
10 09407-14408 CLAMP, wiring harness 5
11 41495HN9101 GUIDE CLAMP, horn
FIG 25. REAR COMBINATION
REF. PARTS NAME Q`TY
NO. MAT01

1 35710HM8150 LAMP ASSY, tail & stop 1


~KM4MJ51B441101226
1~1 35710HM8152 LAMP ASSY, tail & stop 1
KM4MJ51B441101227~
2 09471-12047 BULB, tail & stop(12V 21/5W) 1
3 03241-05166 SCREW, tail & stop 3
4 09160-05017 WASHER, tail & stop 3
5 09404-06401 CLAMP, tail & stop 2
FIG 26. FRAME
REF. PARTS NAME Q`TY
NO. MAT01

1 41100HM811303P FRAME COMP 1


1-1 41100HM8113PAM FRAME COMP(Black) 1
KM4MJ51B261103612
2 41151HM810103P TUBE COMP, frame down L 1
2-1 41151HM8101PAM TUBE COMP, frame down L(Black 1
KM4MJ51B261103612
3 07110-08258 BOLT, frame joint 4
4 08316-16088 NUT, frame joint 4
5 41161HM8100 SPACER, frame & engine front L=5 2
6 09103H10099 BOLT, frame & engine frontL=228 1
7 08319-31106 NUT, frame & engine front 1
8 09103H10022 BOLT, frame & engine rear lower L 1
9 08319-31106 NUT, frame & engine rear 1
10 41320HM8100 PLATE COMP, C D I 1
11 01517-06206 BOLT, C D I plate 1
12 09103H10153 BOLT, frame & engine rear upper L 1
13 41171HM8100 SPACER, frame & engine rear uppe 1
FIG 27. PROP STAND
REF. PARTS NAME Q`TY
NO. MAT01

1 42310HM910003P STAND COMP, PROP 1


1~1 42310HN9150120 STAND COMP, PROP 1
KM4MJ51B261103612~
2 09100-10031 BOLT, prop stand(M1030) 1
3 08310-22106 NUT, prop stand(M10) 1
4 09443-15047 SPRING, prop stand 1
5 09443-06001 SHIM, prop stand 1
6 37840HM8100 SWITCH, side stand 1
7 01517-06205 BOLR, Side Stand Switch 2
FIG 28. REAR BRAKE
REF. PARTS NAME Q`TY
NO. MAT01

1 43110HM810003P PEDAL COMP, brake 1


2 43530HM810503P BRACKET COMP, front footrest R 1
2~1 43530HM810603P BRACKET COMP, front footrest R 1
KM4MJ51B651102638 ~
3 09448H30002 SPRING, brake pedal return 1
4 43560HM8100 FOOTREST ASSY, front R 1
5 43561HM8100 FOOTREST, bar front R 1
6 43530H30A40 RUBBER COMP, front footrest R 1
7 02112-05126 SCREW, front footrest 2
8 69600HM8100 CYLINDER ASSY, rear master 1
9 69740HM8100 TANK ASSY, reserver 1
10 69700HM8101 HOSE ASSY, reserver tank 1
11 09400H13001 CLMAP, reserver tank hose 2
12 01517-06168 BOLT, reserver tank 1 03/03/12
13 09160-06019 WASHER, reserver tank 1
14 43533H30A40 BOLT, reserver tank 1
15 09180H08008 SPACER, front footrest 1
16 43579HM8101 PIN, front footrest 1
17 09448H14007 SPRING, front footrest 1
18 08332-11079 E-RING, front footrest 1
19 07120-08258 BOLT, front footrest bracket 2
20 07120-08258 BOLT, master cylinder 2
21 08332-21068 WASHER, rear master cylinder 1
22 04111-20208 COTTER PIN, rear master cylinder 1
23 09160H15002 WASHER, brake pedal 1
24 08331-31159 CIRCLIP, brake pedal 1
25 09200H06040 PIN, rear master cylinder 1
26 69800HN9100 TANK ASS'Y, Master 1
27 69609HN9100 CYLINDER SET, rear master 1
FIG 29. FOOTREST
REF. PARTS NAME Q`TY
NO. MAT01

1 43570HM8100 FOOTREST ASSY, front L 1


2 43571HM8100 FOOTREST BAR, front L 1
3 02112-05126 SCREW, front footrest 2
4 43533H30A40 BOLT, front footrest bar 1
5 09180H08008 SPACER, front footrest 1
6 43579HM8101 PIN, front footrest bar 1
7 09448H14007 SPRING, front footrest 1
8 08332-11079 E-RING, front footrest 1
9 43540HM810303P BRACKET COMP, front footrest L 1
9~1 43540HN910103P BRACKET COMP, front footrest L 1
KM4MJ51B651102638 ~
10 07120-08258 BOLT, front footrest bracket 2
11 43530H30A40 RUBBER, front footrest 1
12 43621HM810203P BRACKET, pillion footrest R 1
13 43661HM8101 FOOTREST BAR, pillion R 1
14 43721HM810403P BRACKET, pillion footrest L 1
15 43671HM8101 FOOTREST BAR, pillion L 1
16 07110-08258 BOLT, pillion footrest bracket 4
17 43679HM8101 PIN, pillion footrest 2
18 09448H08008 SPRING, pillion footrest 2
19 08332-11048 E-RING, pillion footrest 2
20 43631HM8101 PLATE, pillion stopper No.1 2
21 43641HM8101 PLATE, pillion stopper No.2 2
22 09320-14015 CUSHION, muffler support 1
23 09180-10044 SPACER, muffler support 1
24 25600HM810103P LEVER COMP, gear shift cam 1 for new bracket
25 08331-31159 CIRCLIP, gear shift lever 1
26 09160H15002 WASHER, gear shift lever 1
Figure nine shows the old style bracket with the pivot on the outside,
this is NLA The new style has the pivot on the inside
FIG 30. FUEL TANK
REF. PARTS NAME Q`TY
NO. MAT01

1~1 44110HN9100 TANK COMP, fuel ( for silver fram 1


44110HN9110 TANK COMP, fuel ( for black fram 1
KM4MJ51B441100569~
2 44520HM8100 BRKT COMP, fuel tank front 2
3 09329-10007 CUSHION, fuel tank front 2
4 01517-06206 BOLT, fuel tank front brkt 2
5 09329H28001 CUSHION, fuel tank side 1
6 44530HM8100 BRKT COMP, fuel tank RR 2
7 01517-06206 BOLT, fuel tank RR brkt 1
8 44613HE7100 CUSHION, fuel tank RR brkt & bat 1
9 44218HF4500 CUSHION, fuel tank RR brkt & bat 1
10 09116H08078 BOLT, fuel tank RR 1
11 09320-14013 CUSHION, fuel tank RR up 1
12 09180H08007 SPACER, fuel tank RR cushion 1
13 09320H10020 CUSHION, fuel tank RR lower 1
14 15110HJ8200 PUMP ASSY, fuel 1
~KM4MJ51B441100562
14~1 15100HG5100 PUMP ASSY, fuel 1
KM4MJ51B441100563~
15 09401H11401 CLIP, strainer outlet No.2 1
16 02112-06168 SCREW, fuel pump 2
17 44199HF1600 HOSE, fuel pump vacuum 1
18 15821HG2601 HOSE, fuel pump No.1 1
18~1 15831HK2700 HOSE, fuel pump No.1 1
19 44199HM8100 HOSE, strainer outlet(L=118) 1
FIG 30. FUEL TANK
REF. PARTS NAME Q`TY
NO. MAT01

20 09401-10401 CLIP, strainer outlet No.2 1


21 44910HG2600 STRAINER COMP, fuel 1
22 09401-10401 CLIP, strainer inlet 1
23 44198HE6101 HOSE, vacum 1
24 09401H11401 CLIP, strainer inlet 1
25 44300HM8100 COCK ASSY, fuel 1
Manual type
25~2 44300HM8150 COCK ASSY, fuel 1
Vacumn type
26 09128H06006 BOLT, fuel cock 2
26~1 09128-06035 BOLT, fuel cock 2
26-1 09168-06010 GASKET,F/level gauge 2
27 09401-08401 CLIP, fuel reserve No.1 2
28 09440-10009 SPRING, fuel on(L=120) 1
32 09440-10009 SPRING, fuel reserve(L=180) 1
33 09401-10401 CLIP, fuel reserve No.2 1
34 09401-10401 CLIP, fuel on No.2 1
35 09352H70103650 HOSE, fuel tank drain(L=650) 1
36 44118-01D30 PLATE, fuel tank inlet 1
39 44200H35C30 CAP ASSY, fuel tank filler 1
40 09106-05017 BOLT, fuel tank filler 4
41 34810HM8102 GAUGE ASSY, fuel level sender 1
42 01134-05106 BOLT, fuel level sender 5
43 68120HM8100 EM, HYOSUNG(COLOR) 2
44 68130HM8100 EM, COMET(COLOR) 2
45 68319H05350PL PLATE, CAUTION 1
46 44215HM8100 CUSHION,f/tank in2 1
47 44216HM8100 CUSHION,f/tank in3 1
FIG 31. SEAT
REF. PARTS NAME Q`TY
NO. MAT01

1 45110HM8101HAS SEAT SET, front 1


2 45120HM8101 KNOB COMP, seat front 1
3 09440-11016 SPRING, seat front knob 1
4 08322-11088 WASHER, seat front knob 1
5 04111-20208 PIN, seat front knob 1
6 45200HM8102HAS SEAT SET, rear 1
7 01517-06206 BOLT, rear seat 1
8 09160-06057 WASHER, rear seat 1
FIG 32. REAR FENDER
REF. PARTS NAME Q`TY
NO. MAT01

1 63112HM810212A FENDER, rear front 1


1~1 63112HM810512A FENDER, rear front 1
2 63113HM810112A FENDER, rear lower 1
3 09280-63003 BAND, tool 1
4 09111H06066 BOLT, rr fender ft up 2
5 09148-05039 NUT, rr fender ft 2
6 01517-06206 BOLT, rr fender ft & frame side tub 2
7 09169-06032 WASHER, rr fender ft & frame side 2
8 02142-06166 SCREW, rr fender lower 2
9 09169-06032 WASHER, rr fender lower 2
10 41589HG5900 CUSHION, rr fender ft & battery(10 1
10-1 41589HR9700 CUSHION, rr fender ft & battery N 1
11 63120HM810003P TUBE COMP, RR fender FT & frm 1
11~1 63120HM810103P TUBE COMP, RR fender FT & frm 1
KM4MJ51B261103612~
11~2 63120HN9150120 TUBE COMP, RR fender FT & frm 1
KM4MJ51B261103612~
12 01517-08168 BOLT, frm side tube 2
13 68350HM8150PL LABEL, caution NO,1 1
14 02142-04088 BOLT, RR Fender FT 2
FIG 33. SIDE COVER
Old style
REF. PARTS NAME Q`TY
NO. MAT01

1 47111HM8104 COVER, side R(color) EX: CMB, C 1


2 47211HM8105 COVER, side L(color) EX: CMB, C 1
3 47113HM8101 BOLT, luggage support 2
3-1 47115HN9100 CAP, LUGG SUPPORT BOLT 2
4 08322-11088 WASHER, luggage bolt & frm side 2
5 02142-06165 SCREW, frm side front 2
6 09169H06078 WASHER, frm side front 2
7 02142-06166 SCREW, frm side center 1
8 09148-05004 NUT, frm side rear up 3
9 02142-05125 SCREW, frm side rear up 3
10 02142-06206 SCREW, frm side low & frm 2
11 02142-05165 SCREW, frm side low & rear fende 6
12 45220HM8101 LOCK ASSY, seat striker rear 1
13 02122-06308 BOLT, seat striker(M6X16) 2
14 45280-35C00 CABLE ASSY, seat lock 1
15 92414HF4500 LOCK, key set 1 Old style
16 45700HG2630 LOCK ASSY, seat 1
17 45381HG2601 GUIDE, seat lock cable 1
18 92413HF4501 WASHER, side cover 1
19 68134HM8100 TAPE side cover R(COLOR) 1
OLD Version
20 68136HM8100 TAPE side cover L(COLOR) 1
OLD Version
20-1 68130HM8160015 EMB,COMET(DB,TR,MB,RB) 2
20-1 68130HM816010R EMBLEM,COMET(MO) 2
FIG 34. FRONT FORK
REF. PARTS NAME Q`TY
NO. MAT01
1 51100HM8101HPA FORK ASSY, front 1
2 51411HM810203P BRACKET COMP, front fork unde 1
2~1 51411HM810503P BRACKET COMP, front fork unde 1
2~2 51411HP920103P BRACKET COMP, front fork unde 1
2~3 51411HP9204 BRACKET COMP, front fork unde 1
3 51410HM8105HPA BRACKET, front fork under 1
KM4MJ51B861103744
3-A 51410HP9204HPA BRACKET, front fork under 1
4 07110-08258 BOLT, front fork under bracket 4
5 09265H25001 BEARING, steering lower 1
6 09265H28001 BEARING, steering upper 1
7 51643HG5801 DUST SEAL, steering upper 1
8 51631-28000 NUT, steering stem 1
9 51210HM8102 DAMPER ASS`Y, front fork R 1
51210HM8150120 DAMPER ASS`Y, front fork R(blac 1
KM4MJ51B771104398~
10 51220HM8102 DAMPER ASS`Y, front fork L 1
51220HM8150120 DAMPER ASS`Y, front fork L(black)
KM4MJ51B771104398~
--10C
10-A 52120HM8100 CAP,OUTER TUBE 2
10-B 52210-M8100 UPPER CASE, FORK 2
10-C 52110-M8100 PIPE, FORK 2
-----10C
10-D 51255HG5800 OIL SEAL, FORK 2 10E
10-D1 52620-G5800 AIR DUST COVER 2
10-E 52280HM8101 BOTTOM BLOCK RH 1 10F
10-F 52270HM8101 BOTTOM BLOCK LH 1
11 09106H08458 BOLT, axle grip 4
12 07110-08256 BOLT, fork clip 2
13 90544H93B00 WASHER, spacer 2
14 59266HM8100 CLAMP, brake hose & clamp 1
15 02112-06168 SCREW, ft brake hose & speedome 1
16 09164H28001 WASHER, PROTECTOR 1
KM4MJ51B861103744
FIG 35. STEERING HEAD
REF. PARTS NAME Q`TY
NO. MAT01

1 51311HM810103P BRACKET, front fork upper 1


~ KM4MJ51B341102223
1-1 51311HM810403P BRACKET, front fork upper 1
KM4MJ51B341102224 ~
1-2 51311HP920003P BRACKET, front fork upper 1
KM4MJ51B861103744
2 07110-08258 BOLT, front fork upper bracket 2
3 09159H22002 NUT, str upper 1
4 09160H22032 WASHER, str upper 1
5 56211-35C00 HOLDER, handle bar 4
6 01517-08608 BOLT, handle bar 4
FIG 36. FRONT FENDER
REF. PARTS NAME Q`TY
NO. MAT01

1 53111HM8100 FENDER, front(EX : CMB,CMO,C 1


2 51811HM8101PAM HOUSING, headlamp 1
3 51550HM8100 BRACE COMP, headlamp housing 1
4 51540HM8100PLA BRKT COMP, headlamp housing R 1
5 51530HM8100PLA BRKT COMP, headlamp housing L 1
6 02122-06308 BOLT, headlamp brkt housing 4
7 01284-08258 BOLT, headlamp housing 2
8 09180-08092 SPACER, headlamp housing 2
9 09320-10020 CUSHION, under brkt & headlamp 2
10 09329-12002 CUSHION, headlamp housing 2
11 51860-45000 PLATE COMP, headlamp housing 2
12 02112-95208 SCREW, housing & headlamp 3
13 09169H06078 WASHER, housing & headlamp 1
14 94611HN9100 Windscreen for GT650 & GT250 1
15 94411HN9100 COW'G,Body 0BK, 0DB, 0TR 1
16R 94412HN91000S3 COWLING,BODY SIDE R 1
16L 94413HN91000S3 COWLING,BODY SIDE L 1
17 09169H06078 WASHER, front fender 4
18 09106H06150 Bolt,front fender 4

14

15
16 --17 & 18
FIG 37. FRONT WHEEL
REF. PARTS NAME Q`TY
NO. MAT01

1 54140HM8100HPA WHEEL ASSY, front 1


54140SM8102120 WHEEL + Bearing
KM4MJ51B261103612
1-1 54141HM8102 WHEEL, front(J17xMT3.0) 1
1-2 54141HM8102120 WHEEL, front(J17xMT3.0)(Black) 1
KM4MJ51B261103612
2 55101HM8100 TIRE COMP, front(110/70-1754H) 1
3 59211HM8101 DISC, front brake 1
4 59421-03A01 BOLT, front brake disc 6
5 54711HG5101 AXLE, front 1
6 54740HM8101 SPACER COMP, front axle R 1
7 54721HM8100 NUT, front axle 1
8 54600HG5102 BOX ASSY, speedometer gear 1
8-1 34860HP9201 For digital speedo
9 08124-63027 BEARING, front hub 2
10 54731HM8100 SPACER, front hub 1
11 55220-41D10 VALVE ASSY, wheel rim 1
12 54690HM8101 COV, S/METER 1
13 54890HM8100 COV, FRONT WHEEL 1
FIG 38. HANDLE BAR
REF. PARTS NAME Q`TY
NO. MAT01

1 56110HM8103 HANDLE BAR COMP 1


2 58200HM8101 CABLE ASSY CLUTCH 1
3 58300HM8102 CABLE ASSY, throttle 1
4 58410HM8102 CABLE COMP, starter 1
5 56500HP9250 MIRROR ASSY, rear view R 1
6 56600HP9250 MIRROR ASSY, rear view L 1
7 09200-06004 PIN, clutch cable 1
8 04111-20158 COTTER PIN, clutch 1
9 56501HP9250 MIRROR SET 1
FIG 39. HANDLE SWITCH
REF. PARTS NAME Q`TY
NO. MAT01
1 37200HM8150 SWITCH ASS`Y, handle R 1
2 57110HG5803 GRIP COMP, throttle 1
3 57113H93B00 COVER, throttle grip 1
4 56271HF4501PLA BALANCER 2
5 07110-08208 BOLT, handle balancer 2
6 37400HM8100 SWITCH ASS`Y, handle L 1
7 57211HG5800 GRIP COMP, L 1
8 02112-05105 SCREW, throttle cable 1
9 57460HJ8250 SWITCH ASS`Y, clutch 1
10 57421HN9100 LEVER, brake 1
10~2 57421HN3202 LEVER, brake 1
KM4MJ527371104523~
11 57431H05D00 BOLT, brake lever pivot 1
12 08319-21065 NUT, brake lever pivot 1
13 57500HM8100 LEVER ASS`Y, clutch 1
~KM4MJ527541101312
13~1 57500HN9100 LEVER ASS`Y, clutch 1
KM4MJ527541101313~
13~2 57500HM8121 LEVER ASS`Y, clutch 1
KM4MJ527371104523~
14 57620HN9100 CLUTCH LEVER 1
14~2 57620HM8100 CLUTCH LEVER 1
KM4MJ527371104523~
15 57511HM8100 HOLDER, clutch lever N/A 1
16 57431HG5800 BOLT , clutch lever pivot 1
17 08319-21065 NUT, brake lever pivot 1
18 57451HG5800 BOLT, clutch lever holder 1
19 57442H93B00 LOCK NUT 1
20 57441H93B00 ADJUSTER, wire 1
21 57661HJ8200 COVER, clutch lever 1
22 09407-14403 CLAMP, handle switch harness 2
23 02112-05455 SCREW, h/switch LH 2
24 02112-05105 SCREW, choke cable 1
25 02112-05205 SCREW, H/switch RH 2
26 57460-17C00 SWITCH ASS`Y, STOP 1

27 02112-74108 Screw,stop switch 1


FIG 40. CALIPER
REF. PARTS NAME Q`TY
NO. MAT01

0 59300HP9500 CALIPER ASSY, L 1


1 09103H08254 BOLT, caliper 2
2 01514-06106 BOLT, speedometer cable guide 1
3 51418HM8101 GUIDE, speedometer cable 1
4 59301HP9500 PAD SET(8.4t) 1
FIG 41. MASTER CYLINDER
REF. PARTS NAME Q`TY
NO. MAT01

0 59600-35C03 CYLINDER ASS`Y, front master 1


1 59687-35C00 BODY 1
2 59669-36510 CAP, reservoir 1
3 59610-35C00 PISTON, SET 1
4 59691-35C00 SCREW 2
5 59671-35C00 HOLDER 1
6 01107-35C00 BOLT,master cylinder hold 2
FIG 42. FRONT BRAKE HOSE
REF. PARTS NAME Q`TY
NO. MAT01

1 59711H49002 BOOT, brake hose 1


2 09360-10039 BOLT, brake hose 2
3 09161-10005 WASHER, brake hose 4
4 59480HM8105 HOSE COMP, front brake 1
5 69480HM8103 HOSE COMP, rear brake 1
6 09161-10005 WASHER, rear brake fluide 4
7 09360-10039 BOLT, rear brake fluide 2
FIG 43. SWINGING ARM
REF. PARTS NAME Q`TY
NO. MAT01

0 61100HM8105HPA REAR SWING ARM ASS`Y 1


61100SM8105120 REAR SWING ARM ASS`Y(Black)
KM4MJ51B261103612
1 61100HM8105 SWING ARM COMP, rear 1
61100HM8105120 SWING ARM COMP, rear(Black) 1
KM4MJ51B261103612
2 61273HM8101 BUFFER, chain touch defense 1
3 02142-06166 BOLT, chain touch defense buffer 2
4 09169-06032 WASHER, chain touch defense buf 2
5 61211HM8100 SHAFT, rear swingarm pivot 1
6 09263-22017 BEARING, rear swingarm pivot 2
7 61251HM8100 SPACER, rear swingarm pivot bear 2
8 09284H32001 SEAL, rear cushion rod 2
9 08319-31128 NUT, rear swingarm pivot 1
10 09283-20031 SEAL, rear cushion rod 2
11 09263H20003 BEARING, rear cushion rod 2
12 09180H14001 SPACER, rear cushion rod 1
13 09284H32001 SEAL, rear cushion rod 2
14 09159H14008 NUT, rear cushion rod 2
15 09103H14001 BOLT, rear cushion rod 2
16 62641HM8100 ROD, rear cushion lever 2
17 09180H10073 SPACER, rear cushion lever rear 1
18 09263H17002 BEARING, rear cushion lever rear 1
19 61410HJ8200 ADJUSTER COMP, chain 2
20 61421-01D00 PLATE, chain adjuster guide 2
21 64712HJ8200 WASHER, chain adjuster 2
21~1 64712HJ8201 WASHER, chain adjuster 2
KM4MJ51B261103724~
22 08316-26108 NUT, chain adjuster 2
23 62611HG5800 LEVER, rear cushion 1
24 09284H33003 DUST SEAL, rear cushion lever fro 2
25 09263-20073 BEARING, rear cushion lever front 1
26 09180H12001 SPACER, rear cushion lever front 2
FIG 43. SWINGING ARM
REF. PARTS NAME Q`TY
NO. MAT01

27 09103H12046 BOLT, rear cushion lever front 1


28 08319-31128 NUT, rear cushion lever front 1
29 09284H32001 SEAL, rear cushion lever center 2
30 09263H20003 BEARING, rear cushion lever cente 2
31 61262-45002 COVER, rear swingarm pivot 2
32 62611HG5800HPA LEVER ASS'Y,rear cushion 1
33 68320HM8150PL LABEL,chain case 1
FIG 44. REAR SHOCKABSORBER
REF. PARTS NAME Q`TY
NO. MAT01

1 62100HR8301 SHOCK ABSORBER ASSY, rear 1


2 09103H10101 BOLT, rear shock absorber upper 1
3 08319-31108 NUT, rear shock absorber upper 2
4 09103H10101 BOLT, rear shock absorber lower 1
5 61310HM8102 CASE COMP, chain 1
6 09111H06066 BOLT, chain case 2
7 09160-10001 WASHER, rear shock absorber low 1
FIG 45. REAR FENDER
REF. PARTS NAME Q`TY
NO. MAT01

1 63111HM810112A FENDER, rear 1


2 02142-06166 SCREW, rr fender 4
3 09169-06032 WASHER, rr fender 4
4 09148-05039 NUT, rr fender 4
5 09321-06023 CUSHION, license plate 2
6 35910HG5150 LAMP ASS`Y, license plate 1
7 08316-26055 NUT, license lamp(M5) 2
8 35915HG5800 COVER, license lamp 1
9 08316-26055 NUT, rear reflex reflector 1
10 35970-17303 REFLEX REFLECTOR ASSY, rea 1
11 01107-05605 BOLT, license lamp 2
12 35911HG5800 LENS, license 1
13 35912HG5800 HOUSING, license 1
14 35916HG5800 CORD ASSY 1
15 09471-12210 BULB, license lamp(12V/5W) 1
FIG 46. REAR WHEEL
NO. MAT01
1 64150HM8102HPA WHEEL COMP, rear 1
64150HM8103120 WHEEL + BEARING 1
KM4MJ51B261103612
1-1 64150HM8103 WHEEL COMP, rear(J17x MT4.00 1
64150HM8103120 WHEEL COMP, rear(J17x MT4.00 1
KM4MJ51B261103612
2 65101HM8100 TIRE COMP, rear(150/70-17 69J) 1
3 55220-41D10 VALVE ASS`Y, wheel rim 1
4 64711HM8102 AXLE, rear 1
5 09159H16002 NUT, rear axle 1
6 64741HM8100 SPACER, rear axle R 1
7 64751HM8100 SPACER, rear axle L(46T) 1
8 64611HM810203P DRUM, rear sprocket mounting 1
9 64511HM8102 SPROCKET, rear 1
10 64733HM8100 RETAINER, rear sprocket drum 1
11 01517-08358 BOLT, rear sprocket 6
12 08319-31088 NUT, rear sprocket 6
13 09285-28001 OIL SEAL, rear sprocket mounting 1
14 08133-62047 BEARING, rear sprocket mounting 1
15 09169-10013 WASHER, rear sprocket 3
16 64651HM8101 SHOCK ABSORBER, rear wheel 6
17 64731HM8100 SPACER, rear wheel bearing 1
18 08133-62037 BEARING, rear wheel L 1
19 08133-62037 BEARING, rear wheel R 1
20 09280-55001 O-RING, rear brake 1
21 69211HM8102 DISK, rear brake 1
22 59421-03A01 BOLT, rear brake disk 6
23 64712HJ8200 WASHER, chain adjuster R 1
23~1 64712HJ8201 WASHER, chain adjuster R 1
KM4MJ51B261103724~
24 64712HJ8200 WASHER, chain adjuster L 1
24~1 64712HJ8201 WASHER, chain adjuster L 1
KM4MJ51B261103724~
25 69340HM810303P CARRIER, caliper 1
FIG 47. REAR CALIPER
REF. PARTS NAME Q`TY
NO. MAT01

1 69300HP9500 CALIPER ASS`Y, rear 1


1 09103H08254 BOLT, caliper 2
2 59301HP9500 PAD SET(8.4t) 1

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