Standardization of Protocol
Standardization of Protocol
2. All concerned are, therefore, requested to kindly peruse the said Report and submit
their comments, if any, positively within 7 days i.e. by 22nd May 2017 to the undersigned.
Encl: As Above. ~
(Pravin Agrawal)
Director (Auto)
Tel.No. 23062182
Email: [email protected]
Copy to:-
The Joint Secretary (Transport), Ministry of Road Transport & Highways, Transport
Bhawan, New Delhi 110001.
2017
Contents
Chapter1: Introduction ................................................................................................................................. 4
1.1 EV Charger........................................................................................................................................... 4
1.2. Charger Type ................................................................................................................................. 4
1.2.1. Private charger ...................................................................................................................... 4
1.2.2. Public charger........................................................................................................................ 4
1.3. Charger Classification.................................................................................................................... 4
1.4. AC Chargers ................................................................................................................................... 4
1.5. DC Public off-board Chargers ........................................................................................................ 5
1.5.1. Level 1 DC Chargers............................................................................................................... 5
1.5.2. Level 2 DC Chargers............................................................................................................... 5
1.6. Requirements for DC Public Chargers ........................................................................................... 5
1.6.1. Communication for Chargers, also called EV Supply Equipment (EVSE) .............................. 5
1.6.2. Billing and Payment .............................................................................................................. 6
1.7. Economic Models for Public Chargers (EVSE) ............................................................................... 6
CHAPTER 2: Bharat EV AC Charger (BEVC-AC001) ........................................................................................ 7
2.1 General Requirements ........................................................................................................................ 7
2.2. Input Requirements ........................................................................................................................... 7
2.3. Output Requirements ........................................................................................................................ 7
2.4. User Interface and Display requirements .......................................................................................... 8
2.5. Billing and Payment Requirements .................................................................................................... 8
2.6 Protection and Safety Requirements .................................................................................................. 8
2.6.1. Safety Parameters ....................................................................................................................... 8
2.6.2. Power failure ............................................................................................................................... 9
2.6.3. Interruption of Charging ............................................................................................................. 9
2.7 Mechanical Requirements .................................................................................................................. 9
2.7.1. Suggested Cable Security ............................................................................................................ 9
2.7.2. Mechanical Stability .................................................................................................................... 9
2.8 Environment Requirements ................................................................................................................ 9
2.9 Communication Requirements ........................................................................................................... 9
2.10. AC001 Specification Summary ....................................................................................................... 10
CHAPTER 3: Bharat EV DC Charger (BEVC-DC001) ...................................................................................... 13
3.1. General Requirements ..................................................................................................................... 13
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Chapter1: Introduction
1.1 EV Charger
An EV charger, also called Electric Vehicle Supply Equipment (EVSE) is an element in EV
infrastructure that supplies electric energy for recharging the electric vehicles. As proliferation of EVs
depends on access to the charging infrastructure, the nation needs to follow common specifications and
standards for the infrastructure be used for all categories of vehicles and help it scale seamlessly.
This document details on the classification of EVSE and provides the detailed specification for AC and
DC public chargers.
1.4. AC Chargers
Batteries are DC and needs DC power for charging it. If the public chargers (also known as off-
board chargers) are DC chargers, the batteries / vehicles could be charged directly. For public outlets
feeding AC supply to the EV, the chargers are on-board and these on-board chargers are supplied by
vehicle manufacturer. The specifications here deals with only Public off-board chargers.
The electric 2-wheeler, 3-wheeler and 4-wheeler vehicles in India do not have an on-board
charger beyond 2.5kW or 3kW. This is to save or minimize costs in vehicle. This is likely to continue. 4-
wheeler manufacturer may not even have a higher power on-board charger. In Europe, Vehicles have on
board chargers with higher power ratings (for example Tesla have a 16KW charger).However, as India is
unlikely to have on board chargers with higher rating in near future, definition and building of AC fast
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2017 Bharat EV Charger Specifications
charger beyond 2.5 / 3kW is not taken up in this document. As and when one sees vehicles in India which
have higher-power on-board chargers, higher power AC chargers can be defined.
These AC 2.5KW or 3KW Chargers could fast charge a 2-wheeler (for a battery capacity of 2.5KW
if they have appropriate on-board charger) in an hours time; 4-wheeler or larger vehicles with batteries
of 12 KWh or more will be charged in five to six hours.
ii. Communication between EVSE and Central management system (CMS) located at power
utility company, so as to
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2017 Bharat EV Charger Specifications
a. Enable maximum charging rate to be controlled depending upon the rates of grid
supply
b. This will also enable metering at different rates. This is critical as whenever vehicles
consume large currents and grid should be able to supply it
c. This will also enable reservation of chargers by users.
For all Public off-board chargers, the communication protocol used will be OCPP. This will be carried
on Internet, using wired media or wireless (Wi Fi or GPRS or 3g/4g wireless).
I. Displays and keypads should be kept to minimum to minimize costs. Communication with
mobiles is encouraged.
II. EVSE should have right safety systems built-in and environmental protection.
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This chapter presents the specifications of a Public metered AC outlet (PMAO) which is to provide
AC input to the vehicle which has on-board chargers. This document applies to electric road vehicles for
charging at 230V standard single phase AC supply with a maximum output of 15A and at a maximum
output power of 3.3kW. PMAO is a slow charger for low-power vehicles.
i. PMAO is supplied with three phase AC power and outputs single phase AC power.
ii. Energy Transfer Mode is Conductive.
iii. Each outlet will have up to three independent charging sockets.
iv. The PMAO has built-in metering, safety & monitoring.
v. PMAO and Central Management System communicate with each other to serve purposes of
firmware, reservation, cancellation, addition and deletion of PMAOs etc.
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viii. Limiting Output Current: Circuit breaker for each outlet limited to 15A current output.
Breaker should be reset to resume operation.
ix. Output selection: the breaker inside to be energized in sequence - one round of all
three phases before the second round.
x. Socket readiness: An LED to indicate that the socket is ready.
xi. Isolation: Input and outputs should be isolated. Outputs should be isolated from each
other to avoid cross talk (insulation as defined in AIS 138 Part 1, clause 3.3.1).
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i. Lock will be opened only after full charging and authentication by user or the
operator
ii. Once disconnected, the charging session terminates.
2.6.3. Power failure
If there is a power failure, user is indicated
i. If the user wants to terminate the session, the user can shut-off the switch and
remove the plug
ii. If user does not remove the plug, the charging resumes when power comes back.
2.6.4. Interruption of Charging
i. Connector terminals to be mounted with temperature sensors to avoid burning of
connectors. Safety mechanism to trigger switching off of the charging >80C. In such
situation, an appropriate signal will be sent to turn the switch/relay OFF in order to
stop the charging. Once disconnected, the charging session terminates.
ii. If plug is taken out (for more than 2 seconds) and then reinserted for charging, the
charging-session will disconnect. A new session will be required to continue charging.
iii. These shall ensure that no one can remove a vehicle being charged and insert their
own cable and use the infrastructure without paying or at someone elses account
2.7 Mechanical Requirements
2.7.1. Suggested Cable Security
PMAO should have locking mechanism for the connector while charging.
i. The vehicle may also have locking mechanism during charging to ensure the safety of
the cable (Suggestion to OEM to have shutter lock for security purpose of the cable
during charging session).
2.7.2. Mechanical Stability
i. Shall not be damaged by mechanical impact energy: 20 J (5 kg at 0.4 m) (Section
11.11.2.2. of AIS 138 Part 1).
ii. IP Ratings: IP 54 (Section 11.11.2.4. of AIS 138 Part 1).
iii. Cooling: Air cooled or forced air cooled to protect the equipment against temperature
hazards.
2.8 Environment Requirements
i. Ambient Temperature Range: 0 to 55C
ii. Ambient Humidity: 5 to 95% as per AIS 138 Part 1 section 11.2
iii. Ambient Pressure: 86 kpa to 106 kpa as per AIS 138 Part 1 section 11.11.2.4
iv. Storage temperature: 0 to 60C
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c. It should authorize the operation, before electric vehicle can start or stop
charging
d. PMAO should respond to CMS for various queries and commands like
reservation, cancellation and other functions specified on OCPP.
ii. Metering: Grid responsive metering as per units consumption of each vehicle
iii. Interface between charger and central management system(CMS): Reliable Internet
Connectivity
2.10. AC001 Specification Summary
The specifications discussed in Chapter 2 are summarized in Table 1.
TABLE 1: SUMMARY OF AC001 SPECIFICATIONS
# Parameter Requirement
General Requirements
1 EVSE Type AC
2 Energy Transfer Mode Conductive
Input Requirements
1 AC Supply System Three-Phase, 5 Wire AC system (3Ph.+N+PE)
2 Type of each output 230V (+6% and -10%) single phase, 15A as per IS 12360A.C.
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This chapter prescribes the definition, requirements and specifications for low voltage DC
electric vehicle (EV) charging stations in India, herein also referred to as "DC charger", for conductive
connection to the vehicle, with an AC input voltage of 3-phase, 415 V.
It also specifies the requirements for digital communication between DC EV charging station and electric
vehicle for control of DC charging.
iii. Environmental conditions: Outdoor use. EVSEs classified for outdoor use can be used for
indoor use, provided ventilation requirements are satisfied.
iv. Power supply: AC mains to DCEV charging station
v. DC output voltage rating: Up to and including 100 V
vi. Charge control communication: Communicate by digital and analog signals
vii. Output Current: 200A
viii. Interface Inter-operability: Interoperable with any EV (non-dedicated, can be used by any
consumer).
ix. Operator: Operated by a trained operator or EV owner
3.3. Input Requirements
3.3.1. Rating of the AC supply voltage
I. The AC supply system would be 3-Phase, 5 Wire AC system (3Ph+N+E)
Nominal Input Voltage is 415V (+6% and -10%) as per IS 12360
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Output 1
Output 1
Power limited to:
Power limited to 10kW
10kW at 48V
Output 2
Output 2
Power limited to 3.3kW
Power limited to 3.3kW
at 48V
(a) (b)
Figure 2: a) Charger with Power Limited to 10kW (Type 1)
b) Charger with Power limited to 15kW (Type 2)
The chargers should allow charging of one vehicle with maximum power (10 kW or 15 kW) or
2W vehicle with limited power (3.3 kW at 48V only) as per the output configurations types given in
section 3.4.1
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The specific requirements defined in Section 102.2 of IEC 61851-23 except for the functions
provided with descriptions:
i. Rated outputs and maximum output power: The clause from Section 101.2.1.1 of IEC 61851-
23 is applicable except for the ambient temperature range to be 0 C to 55 C for Indian
climatic conditions.
ii. Descending rate of charging current: In case of normal condition, DCFC should be able to
reduce the descending current at a rate of 100A per second or more as per Section
101.2.1.4 IEC 61851-23.
iii. Load dump: In any case of load dump, voltage overshoot shall not exceed 110% of the
maximum voltage limit of the battery systems, as per Annex BB 3.8.3 of IEC61851-23.
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i. Measuring current and voltage: The accuracy of output measurement of system B shall be
within the following values:
Voltage measurement: 0,5%
Current measurement: 1 A if the actual current is less than or equal to () 50 A
ii. Protection against overvoltage at the battery: The DC EV charging station shall reduce the
DC output current to less than 5 A within 2 s, to prevent overvoltage at the battery, if the
output voltage exceeds the maximum voltage limit of the battery system for 1 s
3.11. Communication Requirements
3.11.1. EV EVSE Communication
A dedicated CAN communication is used for digital communication between a DC EV charging
station and an EV for control of DC charging.
The physical layer shall be CAN bus over twisted pair cable and should comply with requirements
defined in ISO 11898 -2:2003. The communication shall use the CAN framing format at a rate of 250
kbps, using 29-bit identifier of CAN extended frame. The CAN specifications and framing details are
provided in Annex B2.
The system definition for communication between DC EV charging station and electric vehicle shall
follow IEC61851-24B. The application layer for this pair of communication is derived from GB/T 27930
protocol. The amendments in messages for control of DC charging are as below.
Below parameter specified as optional parameters in GB/T 27930 protocol should be made mandatory
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2 Emergency stop switch Mushroom headed Push button type in Red Color
# Parameter Description
General Requirements
1 EVSE Type Dual-connector DC EVSE
2 Energy Transfer Mode Conductive
3 Charging mode Mode 4
Modularity, self-diagnostic features, fault codes and
7 Reliability and Serviceability
easy serviceability in the field
System Structure
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4. REFERENCES
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
IEC 61851-1: Edition 2.0 2010-11, Electric vehicle conductive charging systemElectric vehicle
conductive charging system Part 1: General Requirements
IEC 61851-23: Edition 1.0 2014-03, Electric vehicle conductive charging systemElectric vehicle
conductive charging system Part 23: DC electric vehicle charging station
IEC 62196-3, Plugs, socket-outlets, and vehicle couplersConductive charging of electric vehicles
Part 3: Dimensional compatibility and interchangeability requirements for DC and AC / DC pin and
tube-type contact vehicle couplers
ISO 11898-2, Road vehiclesController area network (CAN)Part 1: Data link layer and physical
signaling
IEC/TS 60479-1:2005, Effects of current on human beings and livestock - Part 1: General aspects
IEC 61140, Protection against electric shockCommon aspects for installation and equipment
IEC 61557-8, Electrical safety in low voltage distribution systems up to 1 000 V AC and1 500 VDC
Equipment for testing, measuring or monitoring of protective measures Part8: Insulation
monitoring devices for IT systems
IEC 61558-1:2005, Safety of power transformers, power supplies, reactors and similar products
Part 1: General requirements and tests
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2017 Bharat EV Charger Specifications
AC Slow: The connector on the PMAO side and the mating connector are as below:
IEC 60309 Female Connector (PMAO side) IEC 60309 Male Connector (Cable with EV)
Pins
Functions
1 L
2 N
3 Protective Earth
For details, refer IS 60309(Part 1): 2002/ IEC 60309-1:1999, Plugs, socket-outlets
and couplers for industrial purposes Part 2: Dimensional interchangeability
requirements for pin and contact-tube accessories.
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B1.2.2. EV Socket
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R0 Reserved Bit
R1 Reserved Bit
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Based on
public charging
or battery
charging at
swapping
station, VIN or
Swapping
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station charger
code(SSCC) will
be
communicated,
as referred in
SPN
2563(Refer
Table B3.3 and
2575 (Refer
Table B3.2)
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66 4 2581
* Optional parameters can be mandated based on the class of vehicles by power regulatory.
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9 4 bytes 2563 Swapping Station charger code (SSCC) SSCC is mandatory for
indicating Unique serial number of the swapping stations. In
vendor. Charging starts upon case of public
acceptance of SSCC by BMS. If not, charging, all bytes
shall be filled with FFH.
charging is suspended as per BST
(PGN6400)
suspends 0 0 Normal
due to
suspends due to
reaching
Caus reaching the
the
e for condition set by
condition
char 0 1 charger
set by
ger
35 1 2 charger 1 0 untrusted state
susp
21
endi 0 0 Normal
ng
artificial
char
0 1 suspension
ging suspends
3 4 artificially 1 0 untrusted state
5 6 0 0 Normal
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fault 0 1 Fault
suspension 1 0 untrusted state
0 0 Normal
BMS suspension
(receive BST
BMS
0 1 frame);
actively
7 8 suspends 1 0 untrusted state
charger
temperature
0 0 normal
charger
charger over
over
0 1 temperature
temperatur
1 2 e 1 0 untrusted state
charging
connector
0 0 normal
charging
Fault charging
0 1 connector fault
caus connector
e for 3 4 fault 1 0 untrusted state
char
internal charger
35 ger
temperature
22 susp
charger is 0 0 normal
endi
ng over
internal charger
char temperatur
over
ging e at the
0 1 temperature
internal
5 6 part 1 0 untrusted state
electric quantity
is transmitted
the 0 0 normally
required
electric quantity
electric
cannot be
quantity
0 1 transmitted;
cannot be
7 8 transmitted 1 0 untrusted state
9 10 0 0 normal
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0 0 normal
0 1 fault
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0 0 Normal
charger
Charger suspension
actively
0 1 (receive CST frame);
suspen
7 8 ds 1 0 untrusted state
0 0 normal
fault
caus 0 1 fault
insulati
e for 1 2 on fault 1 0 untrusted state
BMS
35
susp output 0 0 normal
12 connec
endi
0 1 fault
ng tor
char over
ging temper
3 4 ature 1 0 untrusted state
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2017 Bharat EV Charger Specifications
BMS 0 0 normal
compo
0 1 fault
nent
and 1 0 untrusted state
output
connec
tor
over
temper
5 6 ature
chargin 0 0 normal
g
0 1 fault
connec
tor
7 8 fault 1 0 untrusted state
battery 0 0 normal
set
0 1 over temperature
over
temper
9 10 ature 1 0 untrusted state
high 0 0 normal
voltage
0 1 fault
relay
11 12 fault 1 0 untrusted state
voltage 0 0 normal
detecti
0 1 fault
on fault
at
check
13 14 point 2 1 0 untrusted state
0 0 normal
0 1 fault
other
15 16 faults 1 0 untrusted state
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2017 Bharat EV Charger Specifications
37