PROJECT NO.

Process 16-8612

DOCUMENT NO.
GRPU-KRW-PROS-LAP-006 25 Pages

JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI

PEMBANGUNAN PIPA GAS GRISSIK - PUSRI

Pipeline Transient Analysis Report

A 21-Jul-16 Issued for Comment HH

PREPD CHKD APVD CHKD APVD
REV. DATE DESCRIPTION
REKIND PERTAGAS
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REVISION TABLE

REVISION NUMBER REVISION NUMBER REVISION NUMBER

PAGE PAGE ATTACHMENT
A

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25
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RECORD OF REVISION

NO. PAGE SUBJECT DESCRIPTION OF CHANGE REV.

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TABLE OF CONTENT

REVISION TABLE ................................................................................................... 2

RECORD OF REVISION .......................................................................................... 3
TABLE OF CONTENT .............................................................................................. 4
1. PROJECT OVERVIEW ..................................................................................... 5
2. OBJECTIVES ................................................................................................... 6
3. MEASUREMENT UNITS, DEFINITION AND ABBREVIATION ......................... 6
3.1 MEASUREMENT UNITS ............................................................................................................. 6
3.2 DEFINITIONS ........................................................................................................................ 7
3.3 ABBREVIATIONS ..................................................................................................................... 7

4. BASIS & ASSUMPTIONS ................................................................................ 9

4.1 SOFTWARE ........................................................................................................................... 9
4.2 GAS COMPOSITION .................................................................................................................9
4.3 DESIGN FLOWRATE ............................................................................................................... 10
4.4 BOUNDARY CONDITION [REF 1,2] ............................................................................................ 10
4.5 PIPELINE TOPOGRAPHY .......................................................................................................... 10
4.6 PIPELINE DATA .................................................................................................................... 11
4.7 COATING DATA.................................................................................................................... 11
4.8 ENVIRONMENTAL DATA [REF 2] ............................................................................................... 12
4.9 SLUG CATCHER AREA PUSRI.................................................................................................... 12
4.10 CONTROL VALVE DATA .......................................................................................................... 12
4.11 SHUTDOWN VALVE OPENING/CLOSING TIME ............................................................................... 12
4.12 START UP REQUIREMENT ....................................................................................................... 13

5. SCENARIO CASE .......................................................................................... 14

6. RESULTS & DISCUSSION............................................................................. 15
6.1 START UP SCENARIO............................................................................................................. 15
6.2 SHUTDOWN SCENARIO .......................................................................................................... 18
6.3 RESTART SCENARIO .............................................................................................................. 20

7. CONCLUSION & RECOMMENDATIONS ........................................................ 24

8. REFERENCE .................................................................................................. 25
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1. PROJECT OVERVIEW
PT Pertamina Gas (Pertagas) plans to build new pipeline to support the plan of gas distribution for
fertilizer, by delivering gas sourced from Grissik Processing Plant heading to Pusri Plant at Palembang.
A pig launcher will be installed in Conoco Phillips area and power source will be provided via solar cell.
This pig launcher will be designed for intelligent pig. Liquid drain from pig launcher will be collected
using dedicated portable drum. Gas driven system will be provided to operate SDV and fusible plug for
fire detection.
The project location is the construction site of the new gas pipeline. Pictures of these locations can be
seen on the following map. Pipeline planned through 3 (three) route, i.e. Right of Way (ROW)
ConocoPhillips, ROW Pertagas and ROW Jalan Raya Palembang-Jambi. About 70 MMSCFD (Future 126
MMSCFD) gas will be transfered 176 km via 20 pipeline and LBCV will be installed along this pipeline.
The pipeline will be protected from corrosion with cathodic protection.
Instrument air will be used for SDV and control valve at Pusri area. Out of the fence of Pusri area there
are receiving facilities that consists of Pig Receiver, Slug Catcher, Air Instrument Receiver, Fire Fighting
devices and Gas Metering (ultrasonic type) will be constructed. Drain from the receiving facility will be
disposed periodically by vacuum truck. Venting from the facility will be routed to safe area. The
required electrical power and instrument air will be supplied from PT Pusri fertilizer plant.
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2. OBJECTIVES
The objectives of this study is to perform transient analysis covering the following scenario:
Start up scenario (Cold Start Up)
Shutdown scenario
Restart Scenario (Ramp up after shutdown scenario)

The adequacy of the separator will be reviewed to determine if it can accommodate the liquid surges from
the operational activity. Hydrate check will also be identified if it occurs.

3. MEASUREMENT UNITS, DEFINITION AND ABBREVIATION

3.1 Measurement Units
US/SI Customary Unit is used to all design, figure, and specifications in general. Units and abbreviations
applied are:
Table 3.1 Measurement Units

Parameter Units Abbreviation

2
Area Square feet ft
Square meter m2
Density Pounds per cubic feet lb/ft3
Kilograms per cubic meter kg/m3
Flow Rate Mass Pounds per hour lb/hr
Kilograms per hour kg/hr
Gas Million standard cubic feet per day MMSCFD
Liquid Barrels per day BPD
Barrels liquid per day (Well or Mixed Fluid) BLPD
Barrel oil per day (oil) BOPD
Barrel water per day (water) BWPD
Gallon per minute GPM
Cubic meter per hour m3/hr
Gas Oil Ratio (GOR) Standard Cubic Feet per Standard Barrel Scf/stb
Head Feet ft
Meter m
Heat British Thermal Unit BTU
Joule J
Elevation Feet ft
Meter m
Length Inch in
Feet ft
Meter m
Mass Pound lb
Kilogram kg
Power Watt W
Kilowatt kW
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Parameter Units Abbreviation

Megawatt MW
Horse Power hp
Pressure Pound per Square Inch absolute or gauge psia or psig
Pascal Pa
Radiation British Thermal Unit per hour per square feet Btu/hr.ft2
Temperature Degrees Fahrenheit F
Kelvin K
Time Seconds s
Minute min
Hour hr
Velocity Feet per second f/s
Meter per second m/s
Volume Barrels (Petroleum) bbls
Cubic feet ft3
Gallons (US) gal
Cubic Meter m3
Dynamic Viscosity Centipoises cP
Kinematic Viscosity CentiStoke cSt

3.2 Definitions
In this specification, the following words and terms shall have the meanings as stated below, unless as
noted differently.
PROJECT JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI PEMBANGUNAN
PIPA GAS GRISSIK PUSRI
CLIENT PT PERTAMINA GAS (PERTAGAS) as a CLIENT of the PROJECT.
CONTRACTOR Consortium PT REKAYASA INDUSTRI and PT WAHANAKARSA SWANDIRI as
a CONTRACTOR of this PROJECT.
VENDOR/SUPPLIER A company providing specific materials of services required for the
construction of the facility.
DITJEN MIGAS Representatives from the Indonesia Government which is responsible for
issuing licences and permits os oil and gas facilities.

3.3 Abbreviations
MMSCFD Million Standard Cubic Feet per Day
ROW Right of Way
SDV Shutdown Valve
SOW Scope of Work
TBA To Be Advised
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TBC To Be Confirmed
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4. BASIS & ASSUMPTIONS

4.1 Software
The software to be used in this study is OLGA Version 2016 with Multiflash 6.0 to generate the fluid
database.
Peng Robinson is used as the equation of state (EOS) in the fluid model.

4.2 Gas Composition

The sales gas composition to be used for this study is as follows:
Table 4.1 Gas Composition [Ref 1]
Composition Mol% Weight% Weight (M.lbs)
Methane 92.25116 82.62858 109385.06604
Ethane 2.85452 4.79224 634.20474
Propane 0.83973 2.06736 273.59378
i-Butane 0.20823 0.67572 89.42505
n-Butane 0.19743 0.64066 84.78549
i-Pentane 0.09261 0.37304 49.36779
n-Pentane 0.05866 0.23629 31.27092
n-Hexane 0.09081 0.4369 57.81943
n-Heptane 0 0 0.00000
n-Octane 0 0 0.00000
n-Nonane 0 0 0.00000
C 6+ 0 0 0.0000
Nitrogen 0.23899 0.37378 49.46565
H2 S 0.0002 0.00038 0.05036
CO2 3.16237 7.76973 1028.24570
H2 O 0.0053 0.00533 0.70526
Total 100 100 111684
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4.3 Design Flowrate

The design flowrate is taken from the heat material balance as follows:
Table 4.2 Deign Flowrate [Ref 1]

Design Case Normal Case Normal Case Balance Future Balance Future
850 psig 1060 psig Case 850 psig Case 1060 psig

Gas Rate, MMSCFD 70 70 126 126

4.4 Boundary Condition [Ref 1,2]

Operating condition of ConocoPhilips Grissik gas, data is describes below:
Operating Pressure : 850-1060 psig
Operating Temperature : 138F
Operating condition of Pusri gas data is describes below:
Operating Pressure : 450 psig at Pusri plant

4.5 Pipeline Topography

Data of pipeline topography is taken from PTGGP-00-PL-DWG-010 Alignment Sheet [Ref 3].
Figure 4.1: Pipeline Topography
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4.6 Pipeline Data

The pipeline data is shown in the table below:
Table 4.3 Pipeline Data [Ref 3]
Design Parameter Unit Value

Design Pressure psig 1120

o
Design Temperature F 188

Total Pipeline Length km +/- 176

Nominal Outside Diameter mm (inch) 508 (20)

Internal Diameter mm 479.45

Wall Thickness mm 14.275

Note 1
Absolute Roughness mm 0.0457

Coating Wall Thickness 3LPE mm 3

Note:
1. The roughness of the pipeline is assumed for the carbon steel material.

4.7 Coating Data

The pipeline and coating properties to be used in the simulation is presented below:
Table 4.4 Coating Data
Thermal
Heat Capacity Density
Material Conductivity
(J/kg.K) Note 1 (kg/m3) Note 1
(W/m.K) Note 2

Carbon Steel
Note 1 460 50.00 7850

3LPE Note 1 1250 0.35 980

Soil 1500 1.2 1350

Note:
1. The properties is taken from OLGA material properties library (assumption).
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4.8 Environmental Data [Ref 2]

Temperature
Maximum air ambient temperature 86.2F (30.1C)
Minimum air ambient temperature 76.6F (24.8C)
Minimum ground ambient temperature 85F (assumption)

4.9 Slug Catcher Area Pusri

The pipeline and coating properties to be used in the simulation is presented below:
Table 4.5 Slug Catcher Area Pusri Dimension [Ref 4]
Parameters Value

Note 1
Dimension 100 (ID) x 14 (T/T)

Currently any liquid in the separator will only be drain out manually, there is no level controller to
maintain the liquid level inside the separator.

4.10 Control Valve Data

The control valve data is presented below:
Table 4.6 Control Valve Data [Ref 5]
FV-101A
Parameters PCV-101A
12
Size 12
1620
Rated CV 1620
Equalpercentage
Type Equalpercentage

4.11 Shutdown Valve Opening/Closing Time

The shutdown valve opening/closing time is presented on table below:
Table 4.7:SDV Opening/Closing Time
Parameters Closure/Opening Time

SDV Opening Time 2 inch per second

SDV Closing time 1 inch per second

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4.12 Start Up Requirement

In order to perform the start up scenario, the general start up procedure are required.
Current assumption is made for the start up scenario:
- The initial condition for the new 20 Grissik pipeline is pressurized at 7psig with nitrogen, prior
introducing the gas from the ConocoPhilips Grissik.
- The start up is performed by slowly pressurizing the new 20 Grissik pipeline up to the Pusri
metering section at the same time until reach the normal operating pressure at the system. The
system will be pressurized by the hydrocarbon gas the ConocoPhilips Grissik.
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5. SCENARIO CASE

The scope of work for the Transient Analysis will cover the following:

No Simulation Runs Descriptions

The initial start up will be performed to estimate any potential
hydrate risk and to estimate the operating envelope of the system
1. Start Up
(pressure and temperature) on the 20 Grissik Pipeline throughout
the scenario.
Pipeline is to be shutdown from maximum production rate of the
selected case, allowed to settle out and cooldown. This is to
Shutdown
represent the shutdown during annual plant maintenance. This to
2. Cooldown
estimate any hydrate issue during the production cooldown to
ambient temperature and to estimate any condensation of gas
occur during this scenario.

Production start up after shutdown by ramping up production from

0% to 100% over a period of 15 minutes. This to estimate any
3. Restart
hydrate issue and liquid surge due to condensation of gas during
shutdown.

As per result from Flow Assurance Study[Ref 6] that for various design cases, no liquid condensation is
expected to occur due to the operating condition are away from its dew point temperature. Therefore,
the transient scenarios will be performed based on Normal Operating Case, HMB Case 1 as it is the
closest case that represent the actual operating condition.
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6. RESULTS & DISCUSSION

6.1 Start Up Scenario

Prior to start up, the 20 gas pipeline is purged with nitrogen and pressurized up to 7psig. The pipeline will
continue to be pressurised to its normal operating pressure by introducing gas from the Conocophillips sales
gas via 4 manual bypass line.

During opening the manual valve, the gas temperature drop from 138oF to 79oF while the manual valve inlet
pressure is at 850 psig with downstream pressure is at 7psig. The minimum temperature of 79oF is still away
above the dew point temperature. The J-T cooling impact during this process is not likely to be severe for
the downstream piping of the manual bypass line. No liquid condensation and hydrate formation are likely to
occur during this process. The sales gas pipeline will be pressurised with 70MMscfd gas from Conocophillips.

Figure 6.1: Inlet Temperature, Outlet Temperature of Manual Valve and Inlet Gas Flowrate to
the Pipeline

During initial pressurization, the pipeline up to the Pertagas metering station will be pressurised to 450psig
by fully open both PV-101A and FV-101A (Step A). Once the system has been pressurised up to 450 psig
(Pusri required pressure), the FV-101A will be closed in order to pressurise upstream system of PV-101A to
600psig (Step B). The inlet pipeline continued to be pressurized up to ~ 850 psig (STEP C). Once the inlet
pressure of departing pipeline reaches ~ 850 psig, the FV-101A is slowly open to send the sales gas to Pusri
(STEP D). It takes 23.5 hours to pressurise the entire system to reach its normal operating condition.
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Figure 6.2: Inlet Pressure of Pipeline, Inlet Pressure of PV-101, Outlet Pressure PV-101, and
Inlet Pressure to FV-101

A B
Pressurizing up to Pertagas Pressurizing
Metering to 450 psig Separator to 600
psig

D
C Send Gas to
Pressurizing Inlet Pusri
Pipeline to 850
psig

The arriving temperature at the inlet of slug separator and the sales gas flowrate are presented on Figure
6.3. During initial pressurization, the fluid temperature will slowly increase from its ambient temperature to
~ 88oF. Once the pressurization has been completed and the sales gas is exported, the fluid gas will slowly
stabilise to its normal operating pressure of 85oF (ambient temperature).

Figure 6.3: Inlet Temperature of the Slug Separator and Sales Gas Flowrate
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OLGA estimate no significant liquid condensation occur inside the pipeline during the start up as shown in
Figure 6.4.
Figure 6.4: Liquid Content inside the Pipeline during Start Up
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6.2 Shutdown Scenario

The shutdown scenario is performed to represent the annual shut down for maintenance purposes. The
shutdown is performed by closing both inlet and outlet shutdown valves.

Figure 6.5: SDVs Opening and Settle out Pressure in the Pipeline

Based on Figure 6.5 above, no pressure surge is expected to occur during closing the SDVs. The inlet and
outlet pressure of the pipeline will settle out to 820 psig within 20 minutes.
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Figure 6.6 presents the operating condition after 1 day shutdown. The pipeline pressure will settle to
820psig while the inlet of the fluid temperature will slowly decrease.

Figure 6.6: Operating Pressure and Temperature of Pipeline after 1 day Shutdown

Figure 6.7 shows that during shutdown, the pipeline condition operate outside the hydrate region. No
hydrate formation risk is expected throughout the shutdown process.

Figure 6.7: Hydrate Curve vs Operating Condition during Shutdown

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Figure 6.8 shows that OLGA estimate no significant liquid content inside the pipeline during shutdown.

Figure 6.8: Liquid Content inside Pipeline during Shutdown

6.3 Restart Scenario

Production start up after shutdown by ramping up production from 0% to 100% over a period of 15 minutes
(refer to Figure 6.9). This to estimate any hydrate issue and liquid surge due to condensation of gas during
shutdown.
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Figure 6.9: SDVs Opening and Inlet Gas Flowrate to Pipeline during Restart

During the opening of the SDVs, the JT cooling effect is not significant as shown on Figure 6.10 . The
temperature drop is not significant during initial opening of the valve. No hydrate is expected to occur.

Figure 6.10: SDVs Opening, Inlet & Outlet Temperature of the Pipeline during Restart
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Figure 6.11 shows the pressure condition during restart where the inlet pressure of the pipeline will build up
to its normal operating pressure of 850 psig within 1 hour. Once the SDV outlet fully open, the arrival
pressure at Pusri slowly reduce to its normal operating pressure of 790 psig (upstream PV-101).

Figure 6.11: SDVs Opening, Inlet Pressure and Outlet Pressure of the Pipeline

Figure 6.12 shows during restart, the operating pressure and temperature operate outside hydrate region.
No hydrate formation is expected to occur throughout the process.

Figure 6.12: Hydrate Curve and Operating Condition during Restart

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Figure 6.13 show that OLGA estimate no significant liquid content inside the pipeline during restart.

Figure 6.13: Liquid Content inside the Pipeline during Restart

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7. CONCLUSION & RECOMMENDATIONS

Based on the result analysis as presented on section 6, below are the key observations during the study:

During initial start up with 4 manual valve, the JT cooling effect is not significant. No hydrate
formation is expected to occur during start up. It takes ~ 23.5 hours to start up the pipeline reach
its operating condition (850 psig at inlet pipeline). OLGA estimate no significant liquid condensation
inside the pipeline throughout the start up process as the operating condition operate at single gas
phase, outside the two phase region. No liquid surge concern during this scenario.

During shutdown condition, no liquid condensation and hydrate formation is expected to occur. The
pressure pipeline will settle out within 20 minutes. No liquid surge concern during this scenario.

During restart condition, no liquid condensation and hydrate formation is expected to occur.
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8. REFERENCE

1. HYSYS Heat and Material Balance, JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI
PEMBANGUNAN PIPA GAS GRISSIK PUSRI, GRPU-KRW-00-PROS-HMB-001/002/003/004, Rev 0, dated
15.06.17.
2. Process Design Basis, JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI PEMBANGUNAN PIPA GAS
GRISSIK - PUSRI, GRPU-KRW-00-PROS-DB-001 Rev 0, dated 21.04.17.
3. Pipeline Alignment Sheet, JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI PEMBANGUNAN PIPA
GAS GRISSIK - PUSRI, GRPU-KRW-00-PL-DWG-010 Rev A, dated 14.06.17.
4. Piping & Instrumentation Diagram, Slug Catcher Area Pusri, JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS GRISSIK - PUSRI, GRPU-KRW-00-PROS-PID-005 Rev C, dated
04.05.17.
5. Control Valve & Regulator Datasheet, JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI
PEMBANGUNAN PIPA GAS GRISSIK - PUSRI, GRPU-KRW-02-INS-DS-002 Datasheet Control Valve Rev B,
15.05.17.
6. Flow Assurance Study Report, JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI PEMBANGUNAN
PIPA GAS GRISSIK - PUSRI, GRPU-KRW-00-PROS-007 Rev A, dated 21.07.17.