Workshop 7e:

Meshing of Manifold Model

16.0 Release

Introduction to ANSYS Meshing

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 Introduction
Background
This workshop illustrates how to use DM to create fluid domain from imported complex solid
geometry, and mesh the model with acceptable quality using defeaturing tools.

Objectives Inlets
Creating fluid domain
Cleaning and decomposing geometry
to match physical analysis Porous
Creating virtual entities media
Setting local refinements on surfaces
of interest
Defining program controlled inflation
Checking mesh quality / influence of
defeaturing / pinch settings Outlet

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 Project Startup

Launch Workbench
In the project page, drag a Mesh
component
RMB on the Geometry box and open
parasolid file exhaust_man.x_t from
WS7e folder.
Double-click on Geometry to open
DesignModeler, choose millimetres as
unit.
Click on Import1, in Details View
Operation select Add Material and
then click Generate to import the
geometry

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 Geometry Cleanup

To prepare the fluid volume

extraction, we need to remove the
unnecessary details from the original
solid body. On this geometry, the
chamfer at the outlet can be removed.

Select one of the chamfer surfaces,

then click on Extend to Limits

Go to Create Face Delete, click

Apply to validate the selection
(7 faces should have been selected).
Generate.
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 Fluid Extraction
The internal fluid domain can be defined
either by selecting the wetted surfaces, or by
defining capping surfaces. In this case the
latter solution is easier and will be chosen.
Select one inner edge on each inlet/outlet
surfaces and click on Extend to Limits to get
edges loops.
Select Concept Surfaces from Edges. Click
apply to validate the selection
(47 edges) and generate to create the 5
surface capping bodies (added in the tree
under the solid body).

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 Fluid Extraction

Go to Tools Fill and select By

Caps. Let the Target to All Bodies
and set both Preserve Capping
Bodies and Preserve Solids to No.

Generate.

The extracted body has been created

and the other bodies have been
deleted. Check that the new body is
recognized as a fluid zone.

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 Domain Extension

We are going to extrude the outlet to

prevent the backflow issues.

Select the outlet surface, click Create

Extrude, and create a 50mmlong frozen
body (set values as shown on the right).
The Direction Vector is set to Face
Normal by clicking again on the outlet
face (check extrusion preview)

Generate. The outlet cylindrical body has

been added to the tree. Define it as a
fluid body in the detail view.
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 Domain Decomposition
We aim now to simplify the topology around the porous zone so as to create a separated,
cylindrical porous body. We will use a cylinder based on an existing face to slice the original
main fluid.

In one operation we will separate the unwanted volumes near the porous zone (they will be
deleted afterwards) and create the porous volume (to be able to set porous in the solver).

Click on the surface highlighted (Small step face) in the image here, then Click on New Plane
and press Generate.

Select the newly created plane, add a

new sketch.

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 Domain Decomposition
Switch to the Sketching tab, go to Modify
panel and select Duplicate
Select the inner dotted circle
(2 edges). RMB and Duplicate Selection.
Go to the Modeling tab and select
the sketch in the tree.

Select Create Extrude with the

following settings :
- Operation : Slice Material
- Direction : Reversed
- Extend Type : To Surface, with
selection of the surface shown on
the right.

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 Domain Decomposition
Finally, to delete the two unwanted
bodies as highlighted in image here,
select them and go to Create
Delete Body Delete.

We now have a fully decomposed fluid domain, with 4 bodies.

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 Pre-mesh Geometry Preparation
Some geometric entities may lead to meshing issues. DM
provides a certain number of repair tools to clean the
geometries. For instance, we will use here a hard edge
correction.

Go to Tools Repair Repair Hard Edges and change

Find Faults Now to Yes. Check the two hard edges on
the porous body and Generate : both edges will be
deleted.

As we are looking for conformal mesh, we need to create

a multi-body part consisting of 4 bodies.

Select the 4 bodies in the tree, RMB and Form New Part
and check that the part is recognized as a fluid one in the
Details View.
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 Mesh Initialization
Close DM. Then, in the Workbench project page,
double-click on the Mesh box to open ANSYS
Meshing.

Set the units to millimeters and color the edges

by Connection.

Model (B3) being selected, click on Virtual

Topology to add it in the Outline.

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 Defining Virtual Entities
We are now going to split virtual entities by splitting a cylindrical face to help the automatic block
decomposition used by the MultiZone method.
For displaying vertices turn ON Show Vertices option.

For the split VT operation : with Virtual Topology selected in the Outline, choose the vertex selection filter and
select the two points next to the cylindrical porous body (press Ctrl for multiple selection). Select Split Face at
Vertices in the toolbar.

Repeat the operation for the two corresponding points on the other side : two virtual faces will be created on
the initial lateral face, providing two edges to base the mesh creation on.

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 Defining Meshing Methods
The first step is to define a MultiZone method for the
two cylindrical bodies. With Mesh selected in the
Outline, select both of them, right click, Insert
Method and choose MultiZone.
Set Surface Mesh Method to Uniform
Keep Source/Target selection to Automatic

The two other bodies will be meshed using the

default Patch Conforming Tetrahedron algorithm.
Therefore no further method definition is needed
here.
However, in the Mesh details view, switch the
Triangle Surface Mesher option to Advancing
Front. This algorithm generally provides a
smoother surface mesh.

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 Defining Mesh Global Sizing Controls
In the details view of Mesh in the Outline : make sure that CFD and
Fluent are selected for the Physics and Solver Preferences respectively.

Expand the Sizing box. Make sure Curvature is selected as Advanced

Size Function and set the following global sizing values :
- Curvature Normal Angle : 12
- Min Size : 2 mm
- Max Face Size : 8 mm
- Max Size : 16 mm
- Growth Rate : 1.2

Expand Defeaturing in the Mesh details view. Make sure the values
are set as shown (right). Activation of automatic defeaturing enables
the Meshing application to automatically defeature small features and
dirty geometry according to the Defeaturing Tolerance specified here.

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 Defining Mesh Local Sizing Controls
To properly refine the zones of interest, we need to define local sizing on them. These will
locally over-rule global sizing values.

With Mesh selected in the Outline, select the cross face as shown highlighted. Right click,
Insert Sizing. Define a 1 mm sizing on this face, selecting Hard as behaviour since this size is
smaller than the global min size and will be ignored if otherwise. Alternatively, with Soft Sizing,
Local Min Size can be kept to a small value of say 0.5 mm.

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 Defining Mesh Local Sizing Controls
Select the two edges created with the
virtual face split. Define a 6 mm sizing
on them, with a symmetric bias (refined
close to the cylinder ends) and a bias
factor of 2

Select the second cylindrical body near

the outlet, and define a 4 mm body
sizing on it.

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 Defining Inflation Controls
For this workshop, we will activate automatic program controlled
inflation. This will inflate the mesh on every surface, except those
linked to extra properties (Named Selections, Mechanical load, ...).

In the Mesh detail view, expand the Inflation box and set the
Use Automatic Inflation option to Program Controlled. Set
Maximum Layers to 3 leaving other parameters to default values.

Select the four inlet surfaces,

RMB Create Named Selection
and name it inlets. Repeat the inlets
operation by naming the outlet
surface outlet.
outlet
Generate the mesh.

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 Mesh Statistics
Check Quality
Before using a mesh in any solver it is
important to check the mesh quality.
Quality is defined through various metrics
which measure the degree to which each
mesh cell varies from an ideal shape.
In the Details of Mesh panel expand
Statistics. Click in the box to the right of
Mesh Metric and select Orthogonal
Quality.
The minimum value for Orthogonal Quality
is important and should not fall below
0.05. The minimum for this mesh is
approximately 0.22 which is good. (Quality
in your case may vary slightly)
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 Save the Project

This completes the workshop.

From the main menu select File Close Meshing
Workbench will save any application data.

From the Workbench Project Page use the file menu and save the project as
AMWS7e.wbpj to your working folder.

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