WGV1002 Api 6a Gate PDF
WGV1002 Api 6a Gate PDF
Proven technology
for individual valve solutions
worldwide
italy group
HEADQUARTERS,
PRODUCTION & SALES
GWC Italia, SpA
Via A. Grandi, 5
Italia China
California
U.A.E.
GWC Italia SpA with its Headquarters in Milan, CERTIFICATIONS & STANDARDS
Italy designs, manufacturers and markets
valves with one of the most extensive lines you American Standards
will find in the Industry today. GWC Italia American Petroleum Institute
SpA which is founded by an Italian Group API-6D Specification for Pipeline Valves
& USA Entrepreneurial Management team, API-6D SS Specification for Subsea Pipeline Valves
has become the Parent Company of the long API-6A Specification for Wellhead
standing GWC Worldwide Companies. This and Christmas Tree Equipment
Italian & USA team has a history of building API-6FA Specification for Fire Test for Valves
and managing successful valve manufacturing API-594 Check Valves: Wafer, Wafer-Lug, and
companies over the past 40 years. The valves Double Flanged Type
manufactured in Italy will be complementary to API-598 Valve Inspection and Testing
the existing GWC line consisting of diversified API-600 Bolted Bonnet Steel Gate Valves for
flow control packages in a variety of alloys, Petroleum and Natural Gas Industries
trims, configurations, sizes and pressure classes, API-602 Compact Steel Gate Valves-
from general to severe applications. GWC Valves Flanged, Threaded,
are used in major applications for Upstream, Welding and Extended-Body Ends
Downstream & Transportation Segments of API-607 Fire Test for Soft-Seated
the Oil & Gas Industry, E&P, Petrochemical, Quarter-Turn Valves
Chemical, Mining/Minerals, Power, Marine and API-608 Metal Ball Valves - Flanged,
Industrial markets. Threaded, and Welding End
API-609 Butterfly Valves: Double Flanged, Lug
GWC Italia SpA extensive line of valve and flow
and Wafer-Type
control products include:
API-Q1 Specification for Quality Programs for the
n Trunnion Mounted Ball Valves
Petroleum, Petrochemical & Natural Gas
(soft & metal seated)
n Split Body American Society of Mechanical Engineers
n Top Entry ASME-B1.20.1 Pipe Threads, General Purpose (inch)
n Welded Body
ASME-B16.11 Forged Fittings, Socket-Welding
and Threaded
n Subsea
ASME-B16.10 Face to Face and End to End Dimensions
n Cryogenic & High Temperature
of Valves
n Two Balls One Body DBBV
ASME-B16.5 Pipe Flanges and Flanged Fittings
n Pipeline Gate and Check Valves
NPS 1/2 ~ NPS 24
n Floating Ball Valves
ASME-B16.47 Large Diameter Steel Flanges
n Gate, Globe and Check Valves including
NPS 26 ~ NPS 60
Cast & Forged
ASME-B16.25 Buttwelding Ends
n Butterfly Valves including Triple Offset, High
ASME-B16.34 Valves - Flanged, Threaded and Welding End
Performance and Resilient Seated
n Dual Plate Check Valves International Standards
n Needle and Gauge Valves
ISO 9001:2008 Quality Management Systems
n Wellhead Gate Valves
ISO 14001 Environmental Management
GWC Italia Spa products are designed, engineered OHSAS 18001:2007 Occupational Health and Safety
and manufactured to exceed its customers Management System
stringent process requirements including API 6D, ISO/TS 29001 Petroleum, Petrochemical and
API 6A, API 6DSS, API 600, API 602, API 608, ISO Natural Gas Industries - Sector Specific
9001, PED, ATEX, SIL 3 and TA Luft. Quality Management Systems
CE/PED Pressure Equipment Directive
CU-TR Technical Reglament Conformity Certificate TRCU
CRN Canadian Registration Number
Z245.15.96 Pipeline Steel Valves
ATEX European for explosive atmosphere
Proven technology
SIL3 Measurement of performance required
for individual valve solutions
worldwide for safety instrument function
33
G W C I TAL I A Proven technology for individual valve solutions worldwide
ASTM A 487 ASTM A 487 ASTM A 217 ASTM A 487 ASTM A 487 ASTM A ASTM A ASTM A 217 ASTM ASTM
CL 4 60K CL 4 60K or A 487 CL 4 60K CL 4 60K 487 487 or A487 A217 or A 217 or
Body
ALLOY ALLOY CA-15 ALLOY ALLOY CL 4 60K CL 4 60K CA-15 A487 A487
60K SS ALLOY ALLOY 60K SS CA-15 CA-15
60K SS 60K SS
Bonnet AISI 4130 AISI 4130 AISI 410 AISI 4130 AISI 4130 AISI 4130 AISI 4130 AISI 410 AISI 410 AISI 410
6OK ALLOY 6OK ALLOY 6OK SS 6OK ALLOY 6OK ALLOY 6OK ALLOY 6OK ALLOY 6OK SS 6OK SS 6OK SS
AISI 4130 AISI 410 SS AISI 410 SS AISI 4130 AISI 410 SS AISI 410 SS AISI 410 SS AISI 410 SS AISI 410 SS AISI 410 SS
Gate 75K 75K 75K 75K 75K 75K 75K 75K 75K 75K
NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED
AISI 4130 AISI 410 SS AISI 4130 AISI 4130 AISI 410 SS AISI 410 SS AISI 410 SS AISI 410 SS AISI 410 SS AISI 410 SS
Seats 75K 75K 75K 75K 75K 75K 75K 75K 75K 75K
NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED NITRIDED
AISI 4130 ASTM A 564 ASTM A 564 AISI 4130 ASTM A 564 CRA (2) CRA (2) ASTM A 564 CRA (2) CRA (2)
Stem 75K GR 630 GR 630 75K GR 630 PER NACE PER NACE GR 630 PER NACE PER NACE
NITRIDED (17-4) 105K (17-4) 105K NITRIDED (17-4) 105K (17-4) 105K
NITRIDED NITRIDED NITRIDED NITRIDED
Bonnet AISI AISI AISI AISI AISI AISI AISI AISI AISI AISI
Seal Ring 1018/1020 316 SS 316 SS 1018/1020 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS
ASTM A193 ASTM A193 ASTM A193 ASTM A193 ASTM A193 ASTM A193 ASTM A193 ASTM A193 ASTM A193 ASTM A193
GR B7 or GR B7 or GR B7 or GR B7 or GR B7 or GR B7 or GR B7 or GR B7 or GR B7 or GR B7 or
Studs ASTM A320 ASTM A320 ASTM A320 ASTM A320 ASTM A320 ASTM A320 ASTM A320 ASTM A320 ASTM A320 ASTM A320
GR L7 GR L7 GR L7 GR L7 GR L7 GR L7 GR L7 GR L7 GR L7 GR L7
ASTM A194 ASTM A194 ASTM A194 ASTM A194 ASTM A194 ASTM A194 ASTM A194 ASTM A194 ASTM A194 ASTM A194
Nuts
GR 2H GR 2H GR 2H GR 2HM GR 2HM GR 2HM GR 2HM GR 2HM GR 2HM GR 2HM
25% 25% 25% 25% 25% 25% 25% 25% 25% 25%
Packing
GLASS GLASS GLASS GLASS GLASS GLASS GLASS GLASS GLASS GLASS
FILLED FILLED FILLED FILLED FILLED FILLED FILLED FILLED FILLED FILLED
PTFE (3)
PTFE (3) PTFE (3) PTFE (3) PTFE (3) PTFE (3) PTFE (3) PTFE (3) PTFE (3) PTFE (3)
a As defined by ISO 15156 (all parts) (NACE MR0175: see Clause 2).
b In accordance with ISO 15156 (all parts) (NACE MR0175: see Clause 2).
c CRA required on retained fluid-wetted surfaces only: CRA cladding of low-alloy or stainless steel is permitted [see 6.5.1.2.2 a].
d CRA as defined in Clause 3: ISO 15156 (all parts) (NACE MR0175: see Clause 2) definition of CRA does not apply.
Operation One tensile test is Slightly stringent Same as PSL-2 Same as PSL-2
required to qualify heat lot requirements than PSL-1
Required on selected Required on all wetted parts Required for all temperatures. Same as PSL-3,
Tensile
wetted parts only for for temperatures K, L and P. Otherwise, same as PSL-2 but stringent
Testing
temperatures K and L Stringent retest criteria PSL-1 acceptance criteria
One hardness punch each Same as PSL-1, but each Same as PSL-2, but Same as PSL-3
Impact Testing
on bonnet and stem part must be tested additional punch on
(Charpy)
sampling permitted bonnet face
No requirement Mag particle on all Same as PSL-2 but all Same as PSL-3
Hardness
surfaces. Can use wet surfaces must be tested.
Testing
or dry mag method Must use wet mag method
Volumetric NDE No requirement No requirement Each wetted part must carry a Same as PSL-3
Serialization unique serialization number
Basic Function / Same as PSL-1 Same as PSL-1, but extended Same as PSL-3 with
Functional /
Hydrotests required hold periods on hydrotest addition of gas testing, no
Hydrotesting
leakage acceptable
5
G W C V A L V E I N T E R N A T I O N A L
ordering guide
E 500 9 R1 L1 DD L
1. 2. 3. 4. 5. 6. 7.
1. MODEL
E EXPANDING GATE S SLAB GATE SB SLAB GATE WITH BALL SCREW
2. RATING
300 3000 Psig 500 5000 Psig 1000 10000 Psig 1500 15000 Psig
3. END CONNECTION
9 RTJ FLANGE 3 EXTERNAL UPSET TUBING THREAD
1 LINE PIPE NPT 4 clamp HUB end
2 NON UPSET TUBING THREAD
4. PERFORMANCE REQUIREMENT
R1 PR1 R2 PR2
6. MATERIAL class
Material Body Bonnet Stem Gate Seat
Class
4130 FORGED AISI 4130 AISI 4130 75K AISI 4130 75K AISI 4130 75K
AA 60K ALLOY NITRIDED NITRIDED NITRIDED
ASTM A487-CL 4 60K CAST
4130 FORGED AISI 4130 ASTM A564 GR 630 AISI 410 SS 75K AISI 410 SS 75K
BB 60K ALLOY (17-4) 105K NITRIDED NITRIDED NITRIDED
ASTM A487-CL 4 60K CAST
410 FORGED AISI 410 ASTM A564 GR 630 AISI 410 SS 75K AISI 4130 75K
CC 60K SS (17-4) 105K NITRIDED NITRIDED NITRIDE
ASTM A487 CA-15 60K SS CAST
4130 FORGED AISI 4130 AISI 4130 75K AISI 4130 75K AISI 4130 75K
DD-NL 60K SS NITRIDED NITRIDED
ASTM A487-CL 4 60K CAST NITRIDED
4130 FORGED AISI 4130 ASTM A564 GR 630 AISI 410 SS 75K AISI 410 SS 75K
EE-0.5 (17-4) 105K NITRIDED
ASTM A487-CL 4 60K CAST 60K ALLOY NITRIDED NITRIDED
4130 FORGED AISI 4130 CAR (1) PER NACE AISI 410 SS 75K AISI 410 SS 75K
EE-NL
ASTM A487-CL 4 60K CAST 60K ALLOY NITRIDED NITRIDED
410 FORGED AISI 410 ASTM A564 GR 630 AISI 410 SS 75K AISI 410 SS 75K
FF-0.5 60K SS (17-4) 105K NITRIDED NITRIDED NITRIDED
ASTM A487 CA-15 60K SS CAST
410 FORGED AISI 410 CAR (1) PER NACE AISI 410 SS 75K AISI 410 SS 75K
FF-NL NITRIDED
ASTM A487 CA-15 60K SS CAST 60K SS NITRIDED
7. TEMPERATURE RATING
Temperature Classification Operating Range (F) Operating Range (C)
K -75 180 -60 82
L -50 180 -46 82
P -20 180 -29 82
R ROOM TEMPERATURE
S 0 150 -18 66
T 0 180 -18 82
U 0 250 -18 121
6 V 35 250 2 121
w w w . g w c i t a l i a . c o m
Expanding Gate
The expanding gate is field-replaceable and
provides a tight mechanical seat that does not
rely on line pressure. This ensures seal integrity
at both high and low pressures.
Seat Designs
The standard gate to seat and seat to body
sealing interface is a slip-fit design, assisted
by inserts in the face and rear of each seat.
Metal-to-metal gate to seat and pressed-fit seat
to body sealing is used for high-temp valves and
is otherwise available upon request.
Packing Design
Chevron style stem packing is replaceable and
can be re-energized by injection between the
packing stacks. This ensures efficient sealing for
the life of the valve. Graphite packing is used for
high-temperature application.
Body Lubricant
All Model E Valves are shipped with body filler
grease appropriate for the material class and
temperature rating of the valve to ensure
smooth operation of the valve under pressure
and to prevent corrosion during storage prior
to deployment.
7
G W C I TAL I A Proven technology for individual valve solutions worldwide
Threaded Valves
Model e DIMENSIONal details
Size Working (PSI) A E F G J WT N
in mm in mm in mm in mm in mm in mm
2 1/16 2000 2.06 52 4.81 122 19.25 488 11.00 279 9.62 244 90 40 13
3000-5000 2.06 52 5.06 128 19.43 493 13.00 330 9.62 244 125 56
2 916 2000 2.56 65 5.62 142 20.18 512 13.00 330 10.25 260 125 56 15-12
3000-5000 2.56 65 5.93 150 20.43 519 16.00 406 10.25 260 160 72
3 18 2000 3.12 79 6.93 176 22.50 571 13.00 330 11.37 288 190 86 20
3000-5000 3.12 79 7.31 185 22.75 577 16.00 406 11.37 288 230 104
4 116 2000 4.06 103 8.62 219 25.93 658 16.00 330 13.00 330 320 145 24-12
3000-5000 4.06 103 9.06 230 26.37 669 20.00 508 13.00 330 420 190
in mm in mm in mm in mm in mm lbs kgs
2 1/16 2000 2.06 52 4.81 122 19.25 488 11.00 279 11.62 295 120 54 13
3000-5000 2.06 52 5.06 128 19.43 493 13.00 330 14.62 371 180 56
2 916 2000 2.56 65 5.62 142 20.18 512 13.00 330 13.12 333 180 81 15-12
3000-5000 2.56 65 5.93 150 20.43 519 16.00 406 16.62 422 220 99
3 18 2000 3.12 79 6.93 176 22.50 571 13.00 330 14.12 358 220 99 20
3000 3.12 79 7.31 185 22.75 577 16.00 406 17.12 434 300 136
5000 3.12 79 7.31 185 22.75 577 16.00 406 18.62 437 340 154
4 116 2000 4.06 103 8.62 219 25.93 658 16.00 406 17.12 358 360 163 24-12
3000 4.06 103 9.06 230 26.37 669 20.00 508 20.12 511 520 235
5000 4.06 103 9.06 230 26.37 669 20.00 508 21.62 549 560 254
5 18 2000 5.12 79 11.62 295 32.50 825 21.00 533 22.12 561 800 362 31
3000 5.12 79 11.62 295 32.50 825 23.50 596 24.12 612 900 408
5000 5.12 79 11.62 295 32.50 825 23.50 596 28.62 727 980 444
7 116 2000 7.06 103 13.87 352 33.10 840 13.00 330 20.00 666 1021 463 42
3000 7.06 103 13.87 352 34.10 866 16.00 406 24.00 714 1118 507
5000 7.06 103 13.87 352 34.10 866 20.00 508 30.00 812 1398 634
in mm in mm in mm in mm in mm lbs kgs
2 116 2000 2.06 52 4.81 122 19.25 488 11.00 279 11.62 269 105 47 13
3000-5000 2.06 52 5.06 128 19.43 493 13.00 330 12.12 307 140 63
2 916 2000 2.56 65 5.62 142 20.18 512 13.00 330 11.67 296 155 70 15-12
3000-5000 2.56 65 5.93 150 20.43 519 16.00 406 13.43 341 190 86
3 18 2000 3.12 79 6.93 176 22.50 571 13.00 330 12.75 323 205 92 20
3000 3.12 79 7.31 185 22.75 577 16.00 406 14.25 14 265 120
5000 3.12 79 7.31 185 22.75 577 16.00 406 15.00 15 285 129
4 116 2000 4.06 103 8.62 219 25.93 658 16.00 406 15.06 382 340 154 24-12
3000 4.06 103 9.06 230 26.37 669 20.00 508 16.56 420 470 213
5000 4.06 103 9.06 230 26.37 669 20.00 508 17.31 420 490 222
in mm in mm in mm in mm in mm lbs kgs
2 116 2000 2.06 52 4.81 122 19.25 488 11.00 279 11.20 279 84 38 13
3000-5000 2.06 52 5.06 128 19.43 493 13.00 330 11.25 287 105 47
2 916 2000 2.56 65 5.62 142 20.18 512 13.00 330 12.00 304 109 49 15-12
3000-5000 2.56 65 5.93 150 20.43 519 16.00 406 15.00 381 159 72
3 18 2000 3.12 79 6.93 176 22.50 571 13.00 330 14.00 355 168 76 20
3000 3.12 79 7.31 185 22.75 577 16.00 406 17.00 431 215 97
5000 3.12 79 7.31 185 22.75 577 16.00 406 17.00 431 222 100
4 116 2000 4.06 103 8.62 219 25.93 658 16.00 406 16.00 406 310 140 24-12
3000 4.06 103 9.06 230 26.37 669 20.00 508 18.00 457 396 179
5000 4.06 103 9.06 230 26.37 669 20.00 508 19.00 482 408 185
8
w w w . g w c i t a l i a . c o m
Integrates Backseat
All Model S valves have
an integrated metal-to-
metal stem to bonnet
9
G W C I TAL I A Proven technology for individual valve solutions worldwide
A Valve Bore
G Handwheel diameter
Size Press A E F G J WT N
in mm in mm in mm in mm in mm lbs kgs
1 1316 10,000 1.81 46 5.69 144 16.47 418 14.00 355 18.25 463 240 108 12
15,000 1.81 46 5.90 149 16.73 425 18.00 431 18.00 457 300 136 12
2 116 3,000-5,000 2.06 52 5.06 128 19.43 493 13.00 330 14.62 371 125 56 13
10,000 2.06 52 5.69 144 16.45 417 14.00 355 20.50 520 265 120 12
15,000 2.06 52 5.90 149 16.73 425 18.00 431 19.00 482 330 149 12
2 916 3,000-5,000 2.56 65 5.93 150 20.43 519 16.00 406 16.62 422 220 99 15 1/2
10,000 2.56 65 6.75 171 17.68 448 18.00 431 22.25 565 370 167 15
15,000 2.56 65 7.74 196 18.95 481 18.00 431 21.00 533 450 204 15
3 18 3,000 3.12 79 7.31 185 22.75 577 16.00 406 17.12 434 300 136 20
5,000 3.12 79 7.31 185 22.75 577 16.00 406 18.62 437 340 154 20
10,000 3.06 77 8.12 206 18.58 471 24.00 584 24.38 619 520 235 18
15,000 3.06 77 9.65 245 22.79 578 24.00 584 23.56 598 880 399 19
4 116 3,000 4.06 103 9.06 230 26.37 669 20.00 508 20.12 511 520 235 24 1/2
5,000 4.06 103 9.06 230 26.37 669 20.00 508 21.62 549 560 254 24 1/2
10,000 4.06 103 10.19 258 21.42 544 24.00 584 26.38 670 850 385 23
15,000 4.06 103 11.71 297 24.05 636 24.00 584 29.00 736 1360 616 24
API MATERIAL CLASS: API MATERIAL CLASS: API MATERIAL CLASS: API MATERIAL CLASS: FF-NL
EE-0,5 FF-0,5 EE-NL
BODY AISI 4130 75K AISI 410 SS 75K AISI 4130 75K AISI 410 SS 75K
BONNET AISI 4130 75K AISI 410 SS 75K AISI 4130 75K AISI 410 SS 75K
GATE AISI 410 SS 75K NITRIDED AISI 410 SS 75K NITRIDED AISI 4130 75K AISI 410 SS 75K HARDFACED
HARDFACED
SEAT RING AISI 410 SS 75K NITRIDED AISI 410 SS 75K NITRIDED SOLID STELLITE #6 (1) SOLID STELLITE #6 (1)
BODY BUSHING AISI 410 SS 75K AISI 410 SS 75K AISI 410 SS 75K AISI 410 SS 75K
STEM 17-4 PH HH1150 17-4 PH HH1150 INCONEL 718 (2) INCONEL 718 (2)
BONNET SEAL RING AISI 316 SS AISI 316 SS AISI 316 SS AISI 316 SS
RETAINER PLATE AISI 316 OR 304 SS AISI 316 OR 304 SS AISI 316 OR 304 SS AISI 316 OR 304 SS
are exposed to abrasive and high fluid volumes (Gate to Seat-Seat to Body- Backseat Fire
Safe Seal)
such as Fracing Operations or other critical
n Non-rising Stem Design
service requirements with working pressures
n Forged Body and Bonnet
from 10,000psi thru 15,000psi. All Model SB
n Low Operating Torque
slab gate valves are API 6A Latest Edition n No Special Tools Required for Repairs
Licensed (6A-1074) and Monogrammed and are n Full Bore Design
available in bore sizes from 4 1/16 thru 7 1/16 n Fewer Turns Manually for Open-Close Cycles
with features as follows: n Manual Ball Screw or Hydraulically Actuated
11
G W C I TAL I A Proven technology for individual valve solutions worldwide
WT Estimated weight
Size PRESS A E F G J WT N
in mm in mm in mm in mm in mm lbs kgs
5 18 10,000 5.12 130 25.70 653 44.90 1140 24.00 610 29.00 736 2304 860 23
7 116 10,000 7.06 179 30.28 769 55.88 1419 31.00 787 35.00 889 3804 1420 31
7 116 10,000 7.06 179 30.28 769 55.88 1419 31.00 787 24.00 610 3429 1280 31
Size PRESS A E F G J WT N
in mm in mm in mm in mm in mm lbs kgs
3 116 15,000 3.06 78 22.68 576 31.47 799 22.00 559 23.56 598 1474 550 15.5
4 116 15,000 4.06 103 22.12 562 42.00 1067 24.00 610 29.00 737 2170 810 19.5
5 116 15,000 5.12 130 25.70 653 44.90 1140 24.00 610 29.00 737 3738 1395 24.5
7 116 15,000 7.06 179 31.50 800 58.00 1473 30.00 762 41.00 1041 8091 3020 33
7 116 15,000 7.06 179 31.50 800 55.00 1473 30.00 762 26.00 660 7502 2800 33
STANDARD WITH FULL STAINLESS WITH STANDARD WITH FULL STAINLESS WITH INCONEL
HARDFACING HARDFACING INCONEL HARDFACING AND HARDFACING
API MATERIAL CLASS: API MATERIAL CLASS: API MATERIAL CLASS: API MATERIAL CLASS: FF-NL
EE-0.5 FF-0.5 EE-NL
BODY AISI 4130 75K AISI 4130 75K AISI 4130 75K AISI 4130 75K
BONNET AISI 4130 75K AISI 4130 75K AISI 4130 75K AISI 4130 75K
GATE AISI 410 SS 75K HFTC AISI 410 SS 75K HFTC AISI 410 SS 75K Hardfacing AISI 410 SS 75K HFTC
SEAT RING Solid Stellite #6 Solid Stellite #6 Solid Stellite #6 Solid Stellite #6
BODY BUSHING AISI 4130 75K AISI 4130 75K AISI 410 75K AISI 410 75K
STEM UPPER 17-4 PH HH1150 17-4 PH HH1150 INCONEL 718 INCONEL 718
& LOWER
BONNET SEAL RING AISI 410 75K AISI 410 75K AISI 410 75K AISI 410 75K
RETAINER PLATE AISI 410 75K AISI 410 75K AISI 410 75K