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Flowchart 2.0

The document outlines a multi-step process for designing an electric motor. Step 1 involves setting basic motor parameters like power, speed, voltage and frequency. Step 2 selects the magnet type and develops its magnetization curve data set. Step 3 calculates the rated torque and rotor volume. Step 4 sets the air gap length and magnet thickness. Step 5 selects the pole and slot combination. Step 6 calculates the number of turns per coil. Step 7 calculates the flux density in the tooth and slot. Step 8 calculates coil dimensions. Step 9 calculates main and leakage reluctance. The process then iterates by changing dimensions or increasing back iron until flux density limits are met. Performance metrics are then calculated.

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walidghoneim1970
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114 views

Flowchart 2.0

The document outlines a multi-step process for designing an electric motor. Step 1 involves setting basic motor parameters like power, speed, voltage and frequency. Step 2 selects the magnet type and develops its magnetization curve data set. Step 3 calculates the rated torque and rotor volume. Step 4 sets the air gap length and magnet thickness. Step 5 selects the pole and slot combination. Step 6 calculates the number of turns per coil. Step 7 calculates the flux density in the tooth and slot. Step 8 calculates coil dimensions. Step 9 calculates main and leakage reluctance. The process then iterates by changing dimensions or increasing back iron until flux density limits are met. Performance metrics are then calculated.

Uploaded by

walidghoneim1970
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Start X Y Y

* single layer, double


layer, overlapping, Step 9
Step 1 Step 4
non-overlapping, Full Step 7
pitch coil, short pitch Calculate main and Leakage
Set Rated : Set basic Air gap length, PM coil, concentrated reluctance.
Lag, Calculate Flux density in tooth
Power, thickness winding, fractional slot Eq 1:5 & xm : Eq.xn
P,, Lpm and slot
Speed, (Eq. 37 & 38) winding, fractional
V,f Eq.16 & 17
Voltage & pole winding, etc
Frequency. Calculate Inductances
SRo, 2
single phase, 2-
Set basic SRo,SRi,RRi Eq.xm : Eq.xn
SRi, phase,3-phase or more
(Eq. 39:42)
RRi
Set Number of phases, Change
Q Is Flux density
Winding configuration * slot and Develop Equivalent magnetic
within limits N
tooth circuit Fig.5
Step 5 Eq. 15 & 13
dimension

Set initial number of poles Use (Eq. 1:5) to calculate the


p
(Eq. 43) load line of the magnetic Y Step 10
circuit Change
dimensions Slot and tooth Calc. no-load Voltage induced
From Table 3.8, 3.9 dimensions
S,p, Eq.25:29 (V,rated)
Chose the suitable pole/slot Define

combination. design
Is Magnet operating at
N
= max. energy point ? strategy Calc. mean length per turn
variable** Calculate Slot area Eq.34 (MLT)
Step 2 Eq. 30:32
**
Hm,Br, Y
Chose Magnet (Max Energy, Fixed PM
Calc. Rcoil & Rphase
HBmax, High Br, lowest cost, lowest thickness or
SRi, SRo, RRo, Step 8 (Eq. 35 & 36)
m weight, Available) Fixed Air gap
RRi, lm,lg length
Calculate Flux density in Calc. KE and Kt
Create Data Set of the stator & rotor Eq. 17 Eq. YY:YY
B,H Step 6
Magnet Magnetization curve

Calc. Number of turns Develop Equivalent electric


Nc
per coil. (Eq. 24) circuit Fig.x
Step 3 Is Flux density
Increase
within limits? N
back iron
Calc. Rated torque ( Eq. 15) Step 11
Trated Dw, Calc. Conductor diameter
(Eq.6) Aw ( Eq. 22 & 33 )
Calc. Voltage at full Load
Eq. X2
Y
Calc. Rotor volume Calc. Coil cross section area,
Vo Ac,
(Eq.7 & 8) Ast Required slot area
Sro, RRi Calc. Voltage Regulation, Losses,
Efficiency
Eq. X3:X10
Slot,
Set Length to Rotor outer Tooth
Lstk, Set Tooth and Slot dimension
radius dime- Step 12
RRo nsion (Eq. 11 , 12 , 18:21 & 44)
(Eq. 9, 9', 9')
s Build FEM model

Step 13
X Y Z
Add parametric and optimize for the
desired target

End

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